City North Building Envelope Specs
City North Building Envelope Specs
Ref: REV 01
th
Date: 19 December 2013
Buro Happold Ltd Building Envelope Performance Specification for City North Rev 01
Revision Description Issued by Date Checked
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CONTENTS
PART 1: GENERAL.............................................................................................................. 8
1 INTRODUCTION ........................................................................................................... 8
1.1 Relevant documents ............................................................................................ 10
1.2 Definitions............................................................................................................ 10
2 DESCRIPTION OF WORKS ....................................................................................... 11
2.1 Project general description .................................................................................. 11
2.2 Scope .................................................................................................................. 11
2.3 External Wall System (EWS) types covered by this specification ......................... 12
2.4 Glazing infill panel types covered by this specification ......................................... 12
3 DESIGN ...................................................................................................................... 12
3.1 Design principles ................................................................................................. 12
3.2 Design and service life......................................................................................... 12
3.3 Design responsibility ............................................................................................ 13
3.4 Approvals ............................................................................................................ 13
4 COORDINATION ........................................................................................................ 13
4.1 General................................................................................................................ 13
4.2 Provision of wireways .......................................................................................... 14
5 SUBMISSIONS ........................................................................................................... 14
5.1 Tender stage ....................................................................................................... 14
5.2 Comments period ................................................................................................ 15
5.3 Post-contract drawings ........................................................................................ 15
5.4 Post-contract calculations and other technical submissions ................................. 16
5.5 Post-contract method statements ........................................................................ 16
5.6 Post-contract samples ......................................................................................... 16
5.7 Mock-ups for visual approval ............................................................................... 17
5.8 Quality plan ......................................................................................................... 17
5.9 Benchmark Installations....................................................................................... 17
5.10 QMS Procedures ................................................................................................. 17
6 MAINTENANCE .......................................................................................................... 18
6.1 Maintenance strategy .......................................................................................... 18
6.2 Maintenance manual/Health & Safety File ........................................................... 18
The maintenance manual shall include a Residual Risk and Hazard Identification scheudule
for the maintenance activities. PART 2: PERFORMANCE REQUIREMENTS ................... 18
7 LOADINGS AND PERFORMANCE REQUIREMENTS ............................................... 19
7.1 Dead loading ....................................................................................................... 19
7.2 Wind loading ........................................................................................................ 19
7.3 Live loading ......................................................................................................... 19
7.4 Security loadings ................................................................................................. 19
7.5 Deflection limits under loading in the plane of the facade .................................... 20
7.6 Deflection limits under loading normal to the facade ............................................ 20
7.7 Impact resistance ................................................................................................ 21
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7.8 Movements .......................................................................................................... 22
7.9 Cladding design system principles ....................................................................... 23
7.10 Resistance to air penetration ............................................................................... 23
7.11 Resistance to water penetration .......................................................................... 23
7.12 Thermal insulation ............................................................................................... 23
7.13 Project environmental conditions ......................................................................... 24
7.14 Acoustic performance .......................................................................................... 25
7.15 Solar control performance ................................................................................... 25
7.16 Condensation control performance ...................................................................... 25
7.17 Performance of services penetrations in the cladding .......................................... 26
7.18 Doors – weather performance ............................................................................. 26
7.19 Windows – weather performance......................................................................... 26
7.20 Windows and doors - operating forces ................................................................. 26
7.21 Roof and wall drainage ........................................................................................ 27
7.1 Anti-Slip requirement ........................................................................................... 27
7.2 Electrical continuity .............................................................................................. 27
7.3 Fire performance ................................................................................................. 27
7.4 Fixtures for cleaning ............................................................................................ 28
7.5 Dissimilar materials ............................................................................................. 28
7.6 Anti-graffiti measures ........................................................................................... 28
7.7 Bird deterrents ..................................................................................................... 28
7.1 Pest infestations .................................................................................................. 28
7.2 Incorporation of ventilation requirements ............................................................. 28
7.3 Statutory and Planning Requirements ................................................................. 28
PART 3: MATERIALS, FINISHES AND WORKMANSHIP ................................................. 29
8 ALUMINIUM ................................................................................................................ 29
8.1 Aluminium sections and profiles .......................................................................... 29
8.2 Structural design.................................................................................................. 29
8.3 Thermal breaks.................................................................................................... 29
8.4 Aluminium sheeting ............................................................................................. 29
8.5 Anodising............................................................................................................. 29
8.6 Polyester powder coating .................................................................................... 30
8.7 PVDF (PVF2) coating ........................................................................................... 33
8.8 Aluminium welding ............................................................................................... 33
8.9 Aluminium profile fabrication tolerances............................................................... 33
8.10 Aluminium sheet fabrication tolerances ............................................................... 33
8.11 Grinding ............................................................................................................... 34
8.12 Protection ............................................................................................................ 34
9 MILD STEEL ............................................................................................................... 34
9.1 Grades of steel .................................................................................................... 34
9.1 Structural design.................................................................................................. 35
9.2 Material forms ...................................................................................................... 35
9.3 Nuts and bolts...................................................................................................... 35
9.4 Welding ............................................................................................................... 35
9.5 Protection ............................................................................................................ 35
9.6 Site Applied Steel Framing Systems .................................................................... 35
9.7 Hot dipped galvanising ........................................................................................ 36
9.8 Serrated fixings.................................................................................................... 36
9.9 Site grinding ........................................................................................................ 36
9.10 Protection ............................................................................................................ 36
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9.11 Architectural steelwork ......................................................................................... 36
9.12 Mild steel fabrication tolerances ........................................................................... 36
10 STAINLESS STEEL .................................................................................................... 37
10.1 Material................................................................................................................ 37
10.2 Structural design.................................................................................................. 37
10.3 Finish ................................................................................................................... 37
10.4 Stainless steel fixings .......................................................................................... 37
10.5 Protection ............................................................................................................ 37
10.6 Stainless steel fabrication tolerances: .................................................................. 37
11 GLASS ........................................................................................................................ 38
11.1 General................................................................................................................ 38
11.2 Structural design.................................................................................................. 38
11.3 Edge working ....................................................................................................... 38
11.4 Defects ................................................................................................................ 38
11.5 Cutting to size ...................................................................................................... 38
11.6 Labels .................................................................................................................. 38
11.7 Metal contact ....................................................................................................... 38
11.8 Holes ................................................................................................................... 39
11.9 Thermal stress ..................................................................................................... 39
11.10 Toughened glass ............................................................................................. 39
11.11 Heat strengthened glass .................................................................................. 39
11.12 Laminated glass............................................................................................... 40
11.13 Sealed insulating glass units ............................................................................ 40
11.14 IGU spacers..................................................................................................... 40
11.15 IGU warranties ................................................................................................. 41
11.16 Surface treatments .......................................................................................... 41
11.17 Manifestation ................................................................................................... 41
11.18 Identification stamps ........................................................................................ 41
11.19 Glass fabrication tolerances ............................................................................. 41
11.20 Appearance of glass on site ............................................................................. 42
11.21 Curved Glazing. ............................................................................................... 42
11.22 Back Painted Glass ......................................................................................... 42
11.23 Enameled Glazing. .......................................................................................... 42
12 GLASS REINFORCED CONCRETE (GRC) ................................................................ 42
12.1 General................................................................................................................ 42
13 TIMBER OR GRASS COMPOSITES .......................................................................... 43
14 PRECAST CONCRETE .............................................................................................. 43
14.1 General................................................................................................................ 43
14.2 Fabrication........................................................................................................... 43
14.3 Installation ........................................................................................................... 45
15 GASKETS AND SPACERS ......................................................................................... 47
15.1 Gaskets ............................................................................................................... 47
15.2 Spacer shims and distance pieces....................................................................... 48
15.3 Nylon components ............................................................................................... 48
16 SETTING AND LOCATION BLOCKS .......................................................................... 48
17 SEALANTS AND BACKING MATERIALS ................................................................... 48
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17.1 Weather and air seals .......................................................................................... 48
17.2 Structural silicone ................................................................................................ 49
17.3 Backing materials ................................................................................................ 50
18 VAPOUR CONTROL LAYERS AND MEMBRANES .................................................... 50
18.1 Damp-proof Membrane........................................................................................ 50
18.2 Breather Membrane ............................................................................................. 50
18.3 Vapour Control Layers/ Air Leakage Barrier ........................................................ 50
19 INSULATION............................................................................................................... 50
19.1 Mineral wool ........................................................................................................ 50
19.2 Polyisocyanurate ................................................................................................. 51
20 FIRE AND SMOKE STOPS ......................................................................................... 51
21 FIXINGS...................................................................................................................... 51
22 INSULATED RENDER SYSTEM. ................................................................................ 51
22.1 Basic System Components .................................................................................. 52
22.2 Length of Warranty .............................................................................................. 53
22.3 Survey of Existing Walls / Substrates .................................................................. 53
22.4 Structural substrate:............................................................................................. 53
22.5 Substrate Preparation .......................................................................................... 53
22.6 Substrate Pre-treatment ...................................................................................... 53
22.7 Insulation support rails: ........................................................................................ 53
22.8 Method of fixing: .................................................................................................. 54
22.9 Materials .............................................................................................................. 55
22.10 Horizontal Fire Barriers. ................................................................................... 58
23 COMPOSITE METAL PANELS ................................................................................... 60
23.1 General................................................................................................................ 60
23.2 Composite metal panel tolerances ....................................................................... 60
24 GENERAL SITE WORKMANSHIP AND TOLERANCES ............................................. 60
24.1 General requirements .......................................................................................... 60
24.2 Installation tolerances .......................................................................................... 61
PART 4: TESTING ............................................................................................................. 62
25 OFF-SITE TESTING ................................................................................................... 62
25.1 Independent authority .......................................................................................... 62
25.2 Weather, air permeability and structural testing ................................................... 62
25.3 Impact testing ...................................................................................................... 62
25.4 Structural silicone testing ..................................................................................... 62
25.5 Building movement/racking testing ...................................................................... 63
25.6 Door Operation .................................................................................................... 63
25.7 Fragile glass roofs ............................................................................................... 63
25.8 Acoustic Testing .................................................................................................. 63
25.9 Fire Testing ......................................................................................................... 63
25.10 Aerodynamic testing of air intake/extract vents and louvres ............................. 63
26 ON-SITE TESTING ..................................................................................................... 63
26.1 General cladding fixings ...................................................................................... 63
26.2 Site hose testing .................................................................................................. 63
26.3 Site testing of whole building for air leakage ........................................................ 64
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PART 5: REFERENCES ..................................................................................................... 65
27 LIST OF CODES AND STANDARDS REFERENCED IN THIS SPECIFICATION ....... 65
27.1 General documents ............................................................................................. 65
27.2 British Standards ................................................................................................. 66
27.3 British Standard EN ............................................................................................. 67
27.4 British Standard ISO ............................................................................................ 71
27.5 Preliminary Euronorms ........................................................................................ 71
27.6 American Standards ............................................................................................ 71
28 Appendix A: List of Architect’s drawings ..................................................................... 73
29 Appendix B: External Wall System Performance Matrix & Glass Matrix ..................... 73
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PART 1: GENERAL
1 INTRODUCTION
This document gives the technical performance and other requirements for the building
envelope to the following development.
Location Plan
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Joint Developer Buisness Design Group Ltd.
52 Upper Street
Islington
London
N1Q 0QH
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1.1 Relevant documents
This specification shall be read in conjunction with the Contract Preliminaries and General
Conditions, as well as the following documents.
Document Reference
Rolfe Judd Specification
Rolfe Judd Drawings (Refer to Appendix A)
Structural engineer’s movements and tolerances report
Acoustic Report
1.2 Definitions
In this document, “approve”, “approved”, “approval”, “agree”, agreed” or “agreement” means
by the contract administrator.
The term ‘Contractor’ in the following includes any specialist sub-contractor or trade
contractor.
The “Works” comprise the design, drawing, manufacture, testing and installation of all
building envelope systems and their interfaces but excluding traditional membrane roofing
systems.
Where references are to national standards, the Contractor may propose alternative
standards, subject to agreement. National Standards will prevail over European Standards,
which will prevail over other Standards.
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The version of the applicable Standard or Code shall be the version current at the time of the
contract award.
2 DESCRIPTION OF WORKS
The City North Development is a mixed use development in Islington, North London. The
development consists of the following key elements;
2.2 Scope
The scope of the works comprises the complete building envelope including:
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- Interfaces between systems to provide continuity of air lines,water lines, thermal lines
and vapour barriers
Indicative glazing infill types are described in the Glazing Matrix included in Appendix B of
this document.
3 DESIGN
Drawings and information in this Specification are intended to show the general form and
arrangement of the cladding, and basic cladding systems, including modules and envelopes
of space allowed for cladding that must be adhered to. The contractor shall complete the
engineering design of the cladding to comply with this Specification and shall be responsible
for the design, supply and installation of the cladding.
The visual aspects of this design must be maintained. Within these constraints, the
Contractor may propose alternative methods of construction for consideration by the
Architect.
All primary components of the envelope, including all structural members and load-bearing
components, shall remain in position and meet structural stresses and loadings for a period
in excess of the required Design Life without the need for replacement. These are
“permanent” as defined in BS ISO 15686.
All secondary components, i.e. “replaceable elements” requiring repair and replacement
during the lifetime of the building (e.g. insulated glazing units), shall have a satisfactory in-
service performance of at least 25 years. The Contractor shall develop the design to allow
practical repair and replacement of secondary components as part of the facade
maintenance strategy.
The Service Life and Warranty of envelope systems and components must comply with the
Home Warranty Scheme requirements.
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A Schedule of Elements, stating the anticipated Service Life, maintenance requirements,
warranties and methods of replacement for all components, shall be provided by the
Contractor.
The Contractor shall confirm, using the process contained within BS ISO 15686, the
predicted Service Life and maintenance requirements of the primary and secondary
components of the building required to meet or exceed specified performance.
The service life of the component shall be considered to timed from the date of Practical
Completion.
Glass thicknesses and types, and other structural sizes shown on the drawings and
scheuldes, are indicative of the Architect’s intent, and the Contractor shall be responsible for
all final structural sizing.
The Contractor shall be responsible for all calculations related to the Works and is
responsible for gaining the necessary local authority approvals for such calculations. These
calculations shall include structural, thermal, condensation, acoustics and drainage
calculations.
The Contractor shall complete calculations to demonstrate the suitability of all components
used in the construction. These shall be carried out to the relevant standards cited herein.
Where computer analysis is used, the Contractor shall include details of the software used,
the method of analysis and assumptions used, input and output data, and interpretation of
the results.
3.4 Approvals
The Contractor shall be responsible for submitting and seeking approval from Local
Authority, Approved Inspector, LUL, BR and Home Warranty Provider.
4 COORDINATION
4.1 General
The Contractor shall be responsible for coordinating with all other trades where interfaces
and abutments occur. The Contractor shall be responsible for coordinating with services,
including but not limited to lighting, public address system, communications cabling, CCTV,
advertising screens, antennae, drainage, ventilation, smoke venting, lighting protection and
signage.
The Contractor shall coordinate the design with connecting/supporting structures and
provide all connecting material to be incorporated into works by others, including cast-in
concrete fixings and metal bracketry.
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4.2 Provision of wireways
The Contractor shall provide concealed wireways from the frame of all external
doors/windows/units for the following to a concealed location easily accessible by others for
completion of the works.
Smoke detection
PA/VA systems
BMS links
5 SUBMISSIONS
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- Polyester powder coated metal panel indicative of finish to be provided on all framing
including relevant gloss.
- Anodised aluminium metal panel and typical profile
- Metal composite panels.
- Insulated render wall sample with proposed surface finish, and including all relevant
layers included, for all render types proposed.
- Decking of terraces and balconies.
- Pre-cast concrete
- Brise Soliel profile
- Sample panel for planning submissions – Architect to advise specific requirements.
In addition the contractor must identify any intention to sub-contract any of the works for
which they are tendering, or clarify and joint ventures they intend to implement.
(a) Based on the tender drawings and other documentation, the Contractor shall prepare
Design Development drawings for comment by the Architect prior to commencing
Detail Design drawings. It is anticipated that there will also be a series of design
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meetings with the design team members, to facilitate this process. During this stage,
the Contractor shall submit for approval a schedule of all proposed standards and
technical specifications.
(b) Following successful completion of the Design Development stage, the Contractor
shall develop the Detail Design drawings, which shall be submitted for approval.
(c) Once the Detail Design drawings have been reviewed, the Fabrication Drawings shall
be prepared. Fabrication Drawings shall be submitted to the Architect for review.
Drawings will be reviewed for conformity with the design intent, and given a recommended
status A, B or C, with the following meanings:
‘B’ means that the Contractor may proceed provided that comments are accommodated. B-
status drawings are not required to be re-submitted for further review.
‘C’ means that the drawing shall be re-submitted for further review before the Contractor
may proceed.
- 300mm x 300mm samples of overall glass build-up for each major variant of roof and
envelope.
- 500mm length of all linear items such as louvres, extrusions and profiles.
- 500mm square samples of all large panels in GRC and precast concrete.
- 500mm square samples of all insulated render finished
- 300mm length of all major profiles, with correct colour.
- 300x300 square of all painted aluminium panel finishes
- 300x300 square of all anodised aluminium panel finishes
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- 300mm x 300mm or similar samples of all stainless steel finishes including plates,
channels, access panels etc where different surface finishes or plate thicknesses are
required.
- 500mm length aluminum brise soleil
- Samples of repaired materials in largest size acceptable for repairs on site
- Typical connection details prior to construction of mock-up (see below).
- Comprehensive set of ironmongery samples.
The above sizes are indicative, the size provided must be sufficiently large enough to
provide indication all defects.
These mock-ups are for visual approval are different from performance test assemblies,
which are described in Part 4, and can be based on indicative framing profiles if necessary.
Shop drawings or submittals are to be approved by the Architect prior to assembly of the
mock –up. The contractor must agree with the Architect the relevant location and storage of
the mock-up and dismantle only on the
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The contactor shall submit information via the clients extranet system “Conject” and comply
with client QMS procedures.
6 MAINTENANCE
The Maintenance Manual shall include all information necessary for periodic maintenance,
and long-term repair and replacement, and shall be easily understood by any operatives
who will maintain the Works. The manual shall also include panel replacement strategy.
The Maintenance Manual shall list all materials, components, fabricated elements and
finishes/coatings as installed, with the associated service lives, along with the name,
address and telephone number of the manufacturers, suppliers and sub-contractors.
The Maintenance Manual shall include copies of all guarantees, warranties and assurances
given by manufacturers and sub-contractors, including a summary schedule of all guarantee
or warranty periods.
The contractor must include in the maintenance manual, the required cleaning method and
frequency of cleaning.
It must be demonstrated by the contractor how all glazed elements are replaced using the
designated equipment.
The maintenance manual shall include a Residual Risk and Hazard Identification scheudule
for the maintenance activities.
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PART 2: PERFORMANCE REQUIREMENTS
When subjected to these loadings, the maximum horizontal deflection of any point on the
element being considered shall be 25mm, in accordance with BS 6180.
On applicable surfaces, other live loadings for example snow in accordance with Eurocode
BS EN 1991-1-3.
Allow for all imposed loads due to maintenance and access equipment including lateral
restraints of 1kN acting in accordance with BS EN 1808 paragraph 6.7.
Allow for mansafe harness loadings or other equipment restraint loads imposed on the
façade in accordance with their manufacturer’s requirements
Vertical point load of 0.9 kN acting anywhere on any horizontal or near horizontal surface,
and a horizontal point load of 0.5 kN, acting anywhere on any part of any wall element.
The façade components shall withstand, without damage, reasonable loads arising from
impact from maintenance cradles.
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7.5 Deflection limits under loading in the plane of the facade
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7.6.10 Roof glazing and metal panels centre pane deflections
To prevent ponding of water, glazing shall not deflect such as to provide a minimum
drainage slope of less than 1.5 degrees to the horizontal. Account shall be taken of the
effects of deflections of all supporting members.
Serviceability testing
Safety testing
Impacts shall be made in the following locations: centre of panel; midpoint of panel edge;
near to support;
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7.7.4 Impact testing of windows
Impact testing of windows shall be to BS EN 13049.
Impacts shall be made in the following locations: centre of panel; midpoint of panel edge;
near to support;
7.8 Movements
The Works shall be designed to accommodate movements due to the following causes,
without any reduction in performance.
7.8.2 Sway
Sway due to wind loading, in all directions, including overall building torsion. Refer to Arup
Movement & Tolerance Report for further details.
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7.8.3 Thermal movement
Thermal movements, noting that the surface temperatures of the façade materials can reach
higher temperatures than the ambient air temperatures: the CWCT Standard gives guidance
on appropriate temperatures to be considered.
It is the responsibility of this Contractor to design and provide the air seal between the
curtain wall and adjacent surfaces; e.g. roof, waterproofing, ensuring compatibility of these
materials to each other.
When tested offsite, air infiltration and ex-filtration of the fixed glazing curtain walling shall
not exceed 1.5m3/hour/m2 when subjected to a pressure of 600Pa.
Thermal Transmittance (U-factor) shall be assessed using the method defined in BS EN ISO
12631.
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The average u-value of the external wall for each dwelling shall have U-factor of not more
than 1.0 W/m2K based on an Area Weighted average. In addition, the following
requirements shall be met;
- Summer design 31x°C dry bulb (db) / 21.5°C wet bulb (wb) / RH 43%
(extracted from psychometric chart)
- Winter design -4°C db / Assumed: RH 90% (based on CWCT)
Refer to Arup Acoustic Report for minimum octave band sound reduction indices required
from each whole façade system, including all infill and framing components.
Flanking;
The complete cladding systems (including roofs and double glazed façade areas), including
framing elements, glass, panels, seals, wall and floor constraining details, shall achieve a
flanking sound transmission level of no less than DnF,w 60dB across transoms, floor edges
and mullions where fit-out partitioning may be installed, when measured in accordance with
BS EN ISO 10848 Parts 1 to 3.
The Contractor shall include an assessment and calculation of condensation within all
internal cavity zones of all double-skin facades under steady-state and transient conditions
(including effects of night sky radiation). In the event that condensation is calculated to form
in these zones, the contractor shall confirm how condensation will be removed and the
effects on the cleaning regime.
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7.17 Performance of services penetrations in the cladding
Penetrations shall be designed and constructed so that there is no loss of specified
performance of the system being penetrated.
7.18.1 General
Doors shall be tested to full design wind pressure for wind resistance and 0.25 times the
design wind pressure for air and water penetration, or the following minimum values.
7.19.1 General
Windows shall be tested to full design wind pressure for wind resistance and 0.25 times the
design wind pressure for air and water penetration, or the following minimum values.
7.20.1 Operating forces for windows shall be in accordance with the requirements of BS
6375-2 Class 1 when tested in accordance with BS EN 12046-1.
7.20.2 Operating forces for residential doorsets shall be in accordance with the
requirements of BS 6375-2 Class 1 when tested in accordance with BS EN
12046-2.
7.20.3 Operating forces for public access doorsets shall be in accordance with part M of
the Building Regulations and BS 8300 when tested in accordance with BS EN
12046-2.
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7.21 Roof and wall drainage
Rainfall calculations shall be based on BS EN 12056-3, with a storm event as advised by
Public Health Engineer.
Pendulum Test: The glazing surface shall be evaluated in both dry and wet conditions using
the TRL Pendulum Tester in accordance with BS 7976 and the recommendations of the UK
Slip Resistance Group .
When tested using the TRL Pendulum Tester, the surface, inclusive of surface treatment,
shall achieve the following pendulum test value (PTV):
i) Dry: Not less than 36 PTV.
ii) Wet: Not less than 36 PTV.
When tested using the surface roughness meter, the surface shall achieve the following
surface roughness (Rz) value:
i) Not less than 20 µm Rz
b. A Class 1 material (tested to BS 476 Part 7) which has a fire propagation index
(tested to BS 476 Part 6) of not more than 12 and a sub-index of not more than 6.
Smoke Clearance
Where automatic opening vents are required within the façade to allow smoke venting , the
vents and their actuators shall be tested to BS EN 12101-2.
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7.4 Fixtures for cleaning
The Contractor shall incorporate into the cladding system any rails, tie on points and other
fixtures required for the façade cleaning and maintenance system, the details being subject
to approval by the contract administrator. Reference shall be made to BS EN 1088.
Aluminium shall not be allowed to come into direct contact with concrete, and shall be
isolated with suitable materials.
The Contractor shall take account of the recommendations of BRE Digest 415, and shall
protect against damage caused by termites and other local pests not included in BRE Digest
415.
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PART 3: MATERIALS, FINISHES AND WORKMANSHIP
8 ALUMINIUM
- Use category W or CW
- System type A, B or O
- Temperature category TC1 or TC2
If the elastic modulus of the thermal break material is known, section properties may be
calculated in accordance with (informative) Annex C of BS EN 14024. However, a more
conservative combined I-value may be taken as simply the arithmetic sum of the I-values of
the material on each side of the thermal break.
8.5 Anodising
Any anodising to aluminum extensions shall be to BS 3987. The thickness of anodizing
shall be in the range 25-30 microns . (Adjacent sheets shall be installed with the grain in the
same direction.
The Contractor shall submit details of proposed colour anodising process for approval,
together with upper and lower finishes limits samples for approval.
The Contractor shall appoint an independent quality assessor at the Contractor’s cost, to
audit and verify all aspects of the anodising process and check for compliance to the
specification.
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Repairs;
At tender stage the contractor shall confirm the method of repairing minor damage to the
finish and this will be subject to approval by the Architect. The repair warranty shall not be
less than that of the anodized finish. The work shall be carried out by relevant repair
specialists. The contractor shall submit, prior to installation, sample repairs to be used as
benchmarks, where a dent, scratch and a scuff have been duplicated and one of each
repaired.
The materials and workmanship shall comply with the manufacturer's specifications. No
unfinished edges shall be visible.
Powder coating shall be applied only using materials suitable for the purpose intended.
Aluminium alloys shall be slected to ensure that the finished visual appearance of all
components are visually consistent. The alloy for extrusions shall be grade 6060 or 6063
complying with BS EN 754: parts 3-5 and BS EN 755 parts 1-9, and for sheet material grade
1200/3103 complying with BS EN 485: Parts 1-4 , BS EN 515 and BS EN 573: parts 1 -3.
Sheet thickness shall be a minimum of 1.5mm. The sheet shall be in a condition suitable for
the application of the coating process. The sheet shall be of a suitable and agreed thickness
and of suitable temper to withstand the stoving process.
The application shall comply with all the relevant parts of the COSHH regulations 2002 and
environmental protection act 1900 part 1. The Management of Health and Safety at Work
Regulations 1992 and the latest Construction ( Design and Management Regulations).
8.6.1 Materials.
The colour and gloss shall be approved by the Architect and is to be provided match
architects sample or colour ref. Submit technical data for the product proposed by the
contractor for approval. Make Available to the contract administrator/ architect, fully
documented and signed copies of the coating guarantees or warranties The duration of the
guarantees shall be 25 years minimum or as otherwise agreed with the Architect .
Powdercoating must be carried out at a single source. Refer to Architects information for
finishes requirements.
Colour consistency: Colour consistency shall be assured from batch to batch for the works
in accordance with the conditions described in BS 950: Part 1
Colour Uniformity: limits for acceptable colour variations in production shall be established
and accepted by the Architect from samples provided by the contractor prior to production.
When metallic colours are used, top and bottom limits of colour variation and appearance
shall be established and agreed prior to the coating commencement. All colour samples
must be submitted and accepted by the construction manager/ architect before coating
commences.
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The minimum and maximum local dry film thickness on adjacent panels shall not vary by
more than 20%. If this is not achievable, submit samples to the Architect for review showing
the maximum variation in coating thickness.
The powder coating shall be consistent throughout in all respects within the upper and lower
levels agreed which shall be based on samples provided and agreed with the construction
manager.
Protective tapes/ films applied shall be low tack type applied at room temperature, remaining
in contact with the surface for a maximum period of 6 months or time period recommended
by protective film/ tape manufacturer. Should longer periods be required, the tape/film shall
be removed and replaced.
All exterior powdercoated surfaces shall be protected once installed to prevent damage from
adjacent works.
All interior and exterior surfaces adjacent to pedestrian areas shall be protected up to a
height of 1100mm, the contractor should allow for removal for inspection and re-instating the
protection as required. Protection applied must use low tack adhesives and not be damaging
to the finished surfaces.
8.6.2 Worksmanship
Applicator requirements: The powder coating application shall and stoving shall be carried
out in accordance with BS 6496 and BS 6497. Only one coating plant shall be used for the
works along with one batch of powder, unless otherwise accepted by the construction
manager/ architect.
Repair of damage: damage shall be repaired immediately, site rectification of damage shall
not be acceptable and only be carried out with the contract administrator’s approval carrying
a guarantee for colour retention, gloss retention, and adhesion for the remaining period of
the guarantee.
In addition to the requirements of BS 6496 the pre-treatment shall use a chromate process.
8.6.3 Testing.
The contractor must demonstrate compliance with the following test requirements:
Natural Weathering: There shall be no chalking in excess of the minimum illustrated in the
photographic reference standards of ASTM D 4214 when tested for three years in
accordance with BS 6496, Clause 4.10 (b) or BS 6497, Clause 4.8 (b). In addition, the
coating shall show no checking, cracking or flaking and any change in colour shall not
exceed one step in hue, value or chroma in the Munsell atlas from the original colour.
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Exterior Exposure: When viewed from a distance of 1m, there shall be no blisters, dirt,
entrapped particles, craters, pinholes, porosity, scratches or other visual defects on
significant surfaces when measured in accordance with BS 6496, Clause 10.2.
Cupping Test: There shall be no sign of detachment when measured in accordance with BS
6496, Clause 4.5.
Scratch Test: There shall be no penetration to the substrate when tested in accordance
with BS 6496, Clause 4.6.
Flexibility: There shall be no cracking, flaking or film deformation above 6mm when tested
in accordance with BS EN ISO 6860.
Salt Spray Resistance: No blistering, softening or detachment of the coating shall occur
when tested for 1000 hours on aluminium to BS 6496, Clause 4.9 or for 500 hours on
galvanised steel to BS 6497, Clause 4.7.
Humidity Resistance: No blistering, softening or detachment of the film shall occur when
tested in accordance with BS 6496, Clause 4.11.
Permeability: The coating, when tested in accordance with BS 6496, Clause 4.13, shall
show no blistering of the coating, except within 3mm of any edge.
Gloss Levels: The gloss level, when measured using a 60 degree Gardiner head, shall
read: 25% ±5% for matts, 70% ±5% for satins and 85% ±5% for gloss. 0) Spread of Flame:
The Powder Coating, when tested to BS 476: Part 7, shall have a Class 1 rating.
Test reports shall be produced at the time of coating and made available to the Architect.
These reports shall be job specific and include the following carried out by an independent
laboratory and consultant, tests shall be completed to the appropriate B.S Standard.
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8.6.4 Repairs
The contractor shall be permitted to make repairs to visible damage/scratches in the finish
provided that;
i) the damage is of a minor nature
ii) the repair shall be in accordance with the pain manufacturers recommendations and
method statements shall be submitted detailing the repair process
iii) the damage is repaired using a system approved by the applicator and does not
prejudice the applicators warranty
iv) the repair shall be carried out by relevant repair specialists
v) the repair shall be subject to the approval of the Architect following completion
The contractor shall submit, prior to installation, sample repairs to be used as benchmarks,
where a dent, scratch and scuff have been duplicated and one of each repaired.
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8.11 Grinding
No site grinding will be allowed.
8.12 Protection
Aluminium surfaces shall have a factory-applied self-adhesive protective film which can
easily be later removed on site.
9 MILD STEEL
The contractor shall design and complete the design, co-ordination and detailing of the
following items included in the external cladding, ensuring that the design fully meets the
requirements of the geometrical setting-out, defined in the architects drawings final loadings
and the performance specification:
The Contractor is to submit for approval the following documents in accordance with the
programme:
Hot rolled steel to BS EN 10025 shall be of a suitable readily available grade to suit the
design.
Cold rolled steel to BS EN 10259 shall be of a suitable ready available grade to suit the
design.
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9.1 Structural design
Structural design of steelwork shall comply with the requirements of BS EN 1993-1-1.
General steelwork fabrication and construction shall be in accordance with National
Structural Steelwork Specifications.
9.4 Welding
Steel welding consumables shall be to BS 2901 part 1.
Welding procedures shall comply with BS EN 288 part 3.
Welders shall be certified to BS EN 287 part 1.
No site welding will be allowed.
All visible welds are to be ground smooth.
9.5 Protection
Mild steel surfaces shall have a factory-applied self-adhesive protective film which can easily
be later removed on site.
The contractor is to submit a proposal for review by the Architect of the site applied steel
framing systems (SFS) for support of insulated render systems and glazed elements. The
proposal must confirm the following.
- Stud size
- Spacing and anchorage
- Deflection criteria
- Conformation of wind load applied.
- Deflection head details demonstrating accommodation of movements in accordance
with M&T report.
- Overall wall build-up including insulation, boarding and appropriate breather and
vapour barriers.
The steel framing system shall be designed to comply with latest edition of National
Structural Steelwork Specification (NSSS).
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System reference: Metsec Steel Framing System (SFS) or approved similar by the contract
administrator.
Metsec plc
Broadwell Road
Oldbury
West Midlands
B69 4HF
Tel +44 (0) 121 601 6000
The design life of all hot dip galvanised elements must be confirmed and must not be less
than the design life of the building – 60 years.
In the event of damage to galvanizing on site methods of repairing the coating shall be
agreed with the Architect. All repairs shall a durability equal to that of the surrounding
galvanized coating.
9.10 Protection
Mild steel surfaces shall have a factory-applied self-adhesive protective film which can easily
be later removed on site.
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10 STAINLESS STEEL
The following clauses are additional to those in the mild steel specification:
10.1 Material
Stainless steel for internal use or for use not in a weather zone shall be austenitic weldable
grade 1.4307 to BS EN 10088-1.
Stainless steel for external use or for use in a weather zone shall be austenitic weldable
grade 1.4404 to BS EN 10088-1.
10.3 Finish
Finish to stainless steel shall be to the classifications of Table 6 of BS EN 10088-4 (sheet
and plate) or Table 7 of BS EN 10088-5 (bars and sections), to approved sample. Surface
roughness shall be ≤0.5 microns.
10.5 Protection
Stainless steel surfaces shall have a factory-applied self-adhesive protective film which can
easily be later removed on site.
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11 GLASS
11.1 General
Glass for glazing shall comply with the provisions of BS 952: Parts 1 & 2 and BS EN 572
Parts 1 & 2.
Unless otherwise stated, glazing materials and installation shall comply with the provisions of
BS 6262 and the recommendations of the Glass and Glazing Federation "Glazing Manual".
Structural design in glass shall follow the guidance in the Institution of Structural Engineers
“Structural use of glass in buildings” or that in prEN 13474-1.
Non-visible edges shall be ground, lightly arrised and corners shall be dubbed.
11.4 Defects
Spot faults shall be observed in accordance with BS EN 572-2 and shall be no worse than
Category C as defined in that standard.
All glass shall be manufactured and processed in a factory where the quality control
procedures comply with BS EN 9001 and are independently maintained.
11.6 Labels
The glass shall be clearly marked to show its intended final position and orientation. Painted
indicators shall not be used. All panels shall be labelled with a removable sticker applied by
the manufacturer. Labels shall be individually numbered, recording batch number, date and
location of manufacture, glass type, size (height and width), inside surface and upper edge
of glass. Labels shall be re moved by the Contractor immediately after glazing, having
recorded all information from labels on marked-up elevations.
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11.8 Holes
Diameter: 6-49.5mm 50-99.5mm
Diameter tolerance +0.5mm +1mm
Step tolerance +0.3mm +0.5mm
For toughened glass the surface compressive stress shall be demonstrated by differential
surface refractometer (DSR) measurement to be controlled at Works at > 100 N/mm2.
Testing may be done to ASTM C1279 or similar approved standard.
All toughened glass shall be heat soaked in accordance with BS EN 14179-1 to reduce the
risk of nickel sulphide inclusions and such testing shall be traceable panel by panel, and
documentation maintained by the manufacturer.
The glass shall conform to the following requirements in the horizontal toughening process:
Glass panels shall be arranged on each face so that any roller wave lines are in vertical
orientation.
Visible heat marking or anisotropy shall be minimised, particularly where heat treated glass
is used in more than one layer in laminated glass.
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11.12 Laminated glass
Laminated glass shall be supplied to BS EN ISO 12543. Interlayers shall consist of
combinations of 0.38mm layers of either:
Defects in the vision area shall be observed and allowed as set out in BS EN ISO 12543-6.
Seals to all edges and penetrations through the sealed units shall comprise a primary
polyisobutylene (PIB) airseal, of minimum width 2mm, and a secondary structural silicone
seal.
These units shall be designed to withstand loading arising from changes of atmospheric
pressure resulting from diurnal or seasonal variation, or from differences in altitude between
factory and site. Under these pressures/temperatures the maximum centre pane deflection
shall be diagonal dimension/1000.
Materials used in primary and secondary seals shall be mutually compatible. This shall be
demonstrated by the supplier by accelerated testing, or by the submission of acceptable
previous test results.
With regards to mechanically restrained glazing the manufacturer shall confirm the maximum
compression allowable on the edge of the glass units, and clarify the maximum deflection
both positive and negative or concave that will occur under the anticipated ambient climatic
conditions barometer pressure differentials anticipated. It must be ensured that the double
glazed units are flat ( with a maximum deviation of 1/1000 at the centre of the glass pane
when measured diagonally) and finally installed.
The contractor shall submit calculation reports for thickness and heat treatment of the glass
for , wind, thermal and all expected live loads. The contactor shall submit thermal shock
calculations indicating the glazing is adequate for intended installation.
I..G.U spacers shall be stainless and be painted black to be approved by the Architect. If
necessary to achieve the required thermal performance the contractor shall use warm edge
spacers and be painted black to be approved the Architect.
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11.15 IGU warranties
IGU units shall be supplied with a warranty from the manufacturer of 12 years.
11.16.1 Coatings
Any applied coatings (e.g. low emissivity coatings or fritting) shall be uniform in tone, hue,
colour, texture, pattern and opacity and shall provide a consistent appearance to the glazed
units. Any difference between one unit and another will not be permitted, unless expressly
specified.
11.16.4 Fritting
Where indicated on the drawings ceramic frit shall be applied to the glass, either etched or
using the silk screen process. Where look-alike panels are required, the colour of the frit
shall be agreed by means of samples to create a similar visual effect to the vision panels,
when viewed from the outside.
The ceramic paint shall be fused to an inner surface of the glass during the toughening
process and be permanent and durable for the service life of the glazing.
11.17 Manifestation
Manifestation shall comply with National Building Regulations and/or be in locations where
indicated on the drawings.
The stamps shall be approximately 15mm diameter positioned in the bottom left hand corner
as viewed from the inside, hard against any sightlines (where applicable), so as to be visible
and not hidden under the framing, and able to be read from inside the building.
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Squareness shall be measured by a comparison of diagonals.
No requirement
Back painted glass shall not be used. All spandrel glazing shall be enameled glass.
The ceramic paint shall be fused to an inner surface of the glass during the toughening
process and be permanent and durable for the service life of the glazing.
12.1 General
Design, manufacture and testing of GRC panels shall be in accordance with the
requirements of the “Specification for manufacture, curing and testing of GRC panels”
published jointly by the Concrete Society and the Glass Reinforced Concrete Association,
together with the requirements of
EN 1169: Precast concrete products – General rules for factory production control of glass-
fiber reinforced cement.
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GFRC panels are to be provided to match architects sample, finish exposed, front-facing
surface of GFRC as follows, to match approved design reference sample.
GRCUK
1-3 Redwood Court
Campbell Way
Dinnington
Sheffield
S25 3NQ
Tel: 01909 566911
Prior to fabrication the contractor must submit detail design drawings showing anchor
placement , joint locations and sizes, thickness of material, locations of ribs, and connections
to framing support structure. Drawings must indicate direction of grain or pattern. In addition
calculations are to be submitted indicating panel thickness is sufficient, with details of any
structural tests completed to date. Complete details of anchors and framing must be
submitted including connection back to curtain wall panels by others. Fixings into the GFRC
are to be stainless steel, grade 1.4401 or 1.4404 . Suitable separation must be provided
between any stainless steel anchors and any aluminum support of framing members.
Panel faces shall be free of joint marks, grain, or other obvious defects. Panels are to be a
minimum of 12mm thick, ribs are to be placed at panel edges and corners to prevent
exposed and unprotected edges.
14 PRECAST CONCRETE
14.1 General
Precast concrete shall be designed and installed in accordance with the requirements of the
UK National Structural Concrete Specification. Precast concrete shall be designed and
installed in accordance with the requirements of BS 8297.
14.2 Fabrication
As soon as possible after award of Contract, the Precast Concrete Contractor shall prepare
general arrangement, component and assembly drawings and method statements and shall
submit them to the Main Contractor for review. The Works shall be fabricated in accordance
with these drawings and method statements, modified as necessary to meet the
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requirements of the Contract Documents. The Precast Concrete Contractors fabrication
team shall be involved with the design development.
The materials used in the fabrication shall be of a type to achieve the required performance.
Materials shall comply with the requirements of the Contract Documents.
Materials delivered shall have supporting documentation verifying compliance with the
Contract Documents.
Methods used in the fabrication shall be selected to achieve the specified performance.
Methods used shall be based upon the use of suitable equipment and experienced
operatives.
The assembly of components shall be carried out in a factory environment to the extent that
it is possible to do this.
Components shall be checked by the Precast Concrete Contractor for compliance with
approved drawings and method statements prior to assembly in accordance with his quality
procedures.
The precast panels shall be fabricated in accordance with the fabrication drawings produced
by the Precast Concrete Contractor and within the tolerances specified in this document.
14.2.2 Repairs
Acceptance of damaged and repaired panels for incorporation into the Works will be solely
at the discretion of the Main Contractor and Architect. The contractor is to provide details of
their proposals for proven methods repair and making good of damage to any pre-cast
concrete works. Examples of repairs are to be submitted for acceptance by the Main
Contractor and Architect.
14.2.3 Workmanship
Junctions shall be designed so that no fixings, such as pins, screws, pressure indentations
and the like shall be visible on exposed faces.
Cut edges, drilled holes, riveted joints and flat sheets are clean, neat, and free from burrs
and indentations. Remove sharp edges without excessive radiusing. Fit mitred joints
accurately to a fine hairline. Treat exposed and cut or drilled raw material so that salt or
other contamination shall not occur.
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All parts shall be secured by concealed means wherever possible and where exposed to
view, screw positions shall be indicated on the shop drawings.
14.3 Installation
14.3.1 General
As soon as possible after award of Contract, the Precast Concrete Contractor shall prepare
design, fabrication and installation drawings and method statements and shall submit them
to the Main Contractor for review. The drawings review procedure is described in the
Contract Documents. The Works shall be installed in accordance with these drawings and
method statements, modified as necessary to meet the requirements of the Contract
Documents. The Precast Concrete Contractor installation team shall be involved with the
design development.
Methods used in the installation of the Works shall be selected to achieve the specified
performance. The equipment and operatives employed in all stages of installation shall be
appropriate to the methods adopted.
The method statement shall contain control procedures to ensure compliance with the
Contract Documents including programme, sequence of erection and co-ordination with
other Trade Contracts, and regular inspections of all primary bracketry.
Installation drawings, method statements and quality control procedures shall be supplied to
the site installation team. The team shall be briefed by the Precast Concrete Contractor’s
designers on the design concept and shall be made aware of the important times to be
checked during installation.
The design, fabrication and installation drawings, method statements and procedures shall
detail all the elements used to construct the Works and clearly describe all operations
including the following:
The Works shall be installed to the figured dimensions indicated with the permissible
deviations estimated by the Precast Concrete Contractor and marked on his drawings.
These permissible deviations shall be confirmed at the design stage and be appropriate for
the materials and methods employed such as to achieve the project requirements for
appearance and fit as specified in the Contract Documents.
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All non-conforming work shall be recorded. Remedial proposals shall be reviewed and
agreed with the Main Contractor and Architect as soon as possible after the problem has
been identified.
The position of all elements of the building structure and other Trade Contracts which
interface with the Works shall be checked and reviewed during the design development
period to verify their compliance with the Contract Documents.
The Precast Contractor shall not cut, drill or otherwise alter the work of other Trade
Contracts or his own work to accommodate other Trade Contracts without obtaining the
written agreement from the Main Contractor. All such alteration work shall be carried out in
accordance with the requirement of the Contract Documents and approved submissions.
No modification or adaptation of the agreed details shall be undertaken without the prior
agreement of the Main Contractor. All changes must be recorded on master documents
held by the Precast Concrete Contractor for inclusion on the ‘as-built’ drawings.
The Precast Concrete Contractor shall employ competent experienced installers to carry out
the Works. He shall maintain records to demonstrate his employee’s experience and all
related training.
Site survey: The Precast Concrete Contractor shall undertake a survey of the work of the
concrete framework contractor to establish the tolerances of the constructed building
structure. He shall do this as soon as possible after the award of contract and shall submit
the results to the Main Contractor without delay. The details shall be provided in the form of
drawings showing deviations on plan and elevations from datums provided.
Should the Precast Concrete Contractor find the structure including, any prepared fixing
points, to be outside the stipulated tolerances, he shall inform and co-ordinate with the Main
Contractor, as to what remedial action is to be taken.
The Precast Concrete Contractor shall allow for the tolerances established during the site
survey, in the design of fixings and components such that the completed Works are always
within permitted tolerances.
The Precast Concrete Contractor will be responsible for obtaining any further tolerance
information he may require from the Main Contractor, having taken into account all criteria
which in his specialist knowledge are relevant to the design and construction of his Works.
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The permissible deviations for the installation of precast concrete elements is outlined in
BS8297:200, section 11.5.
Bracketry, including primary fixings to the building structure shall be installed in accordance
with the design requirements, the manufacturer’s recommendations and the agreed
procedures. The details of primary fixings including the following shall be checked and
recorded:
The Precast Concrete Contractor shall establish the locations of any reinforcement using a
covermeter and shall mark these on the concrete surfaces prior to drilling for cladding
fixings. Under no circumstances shall reinforcement be cut by drilling.
For all bolt assemblies, the strength grade combination of bolts/nuts/washers shall be as
prescribed or recommended in the relevant British Standard.
The Precast Concrete Contractor shall secure all nuts used in connections to prevent
loosening.
The length of bolt shall be such that at least one clear thread shows above the nut after
tightening, and at least one thread plus the thread run out shall be clear between the nut and
the unthreaded shank of the bolt.
15.1 Gaskets
Extruded gaskets shall be of silicone rubber, complying with the provisions of BS 4255.
All gaskets, weatherstripping and spacers shall have continuous mechanical engagement to
framing members.
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Where the system allows, gaskets forming the weather seals of facade elements, and those
forming the air seals of secondary defence and rainscreen pressure-equalised elements,
shall be formed into complete frames with factory injection moulded vulcanised corners or
joints. Bonding with adhesive shall not be used as a substitute for injection moulding.
Gaskets shall be free from contact and migration staining, mould flash and other process
induced defects.
Gasket material shall be manufactured to the tolerances BS 3734 Table E2 Standard (within
3% of the length/width).
Manufacturers data for gaskets must be provided confirming curing method. Job specific
compatibility tests are to be provided where EPDM gaskets are in contact with structural
silicone or weather seal.
Setting and location blocks shall be dense heat-cured silicone rubber, Shore hardness A,
durometer hardness 80-90. Setting blocks for glazing shall be equidistant from the centre
line of glass panes, at about the quarter points. The length of setting blocks shall be no less
than 100mm. The width of setting blocks shall be 6mm less than full channel width, so as
not to prevent water drainage.
Setting blocks shall be located so as to allow drainage of cavities through weep holes and
avoid the blockage of ventilation holes and slots.
Load transfer/ spacers blocks under double glazed units shall be positioned to fully support
both internal and external panes so that neither pane is cantilevered on an edge seal.
The contractor shall provide anti-walk spacers or blocks where necessary to ensure loads
are not transferred to the framing when not designed for.
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Sealants shall be silicone low-modulus, matt black in colour, complying with Type A to BS
EN ISO 11600. Sealants and their primers shall be neutral cure.
In using the sealants, the Contractor shall strictly observe the instructions of the sealant
manufacturer regarding limitations, backing rods, mixing, cleaning, surface preparation,
priming and application. A primer shall be used unless manufacturer's instructions advise to
the contrary, and the sealant manufacturer certifies that the use thereof will reduce its
performance.
Sealants shall not be applied when substrates are wet or when the air temperature is below
40C or when surface temperatures exceed 500C.
Sealants shall be applied over bond breakers, set into the joint, to prevent three-sided
adhesion. Bond breakers shall be applied strictly in accordance with the sealant
manufacturer's recommendations.
Joint sealants shall be continuous and without voids. Conditions of application shall avoid
undue stress in uncured material. Exposed faces shall be tooled to provide a compact seal.
Structural silicone shall be factory applied where possible. On-site application will be
allowed, on a case by case basis, only where factory application is not feasible.
In using the sealants, the Contractor shall strictly observe the instructions of the sealant
manufacturer regarding limitations, backing rods, mixing, cleaning, surface preparation,
priming and application. A primer shall be used unless manufacturer's instructions advise to
the contrary, and the sealant manufacturer certifies that the use thereof will reduce its
performance.
Structural silicone shall be designed for a minimum factor of safety of 7 when comparing
characteristic tensile strength at failure with design dynamic load.
The Contractor shall receive from the manufacturer and submit written approval of the use of
the structural silicone for the stresses imparted.
Sealant shall not be applied when substrates are wet or the temperature is below 40C or
surfaces are above 500C.
- Units shall not be moved until the structural silicone seal has achieved full cure.
- Exposed faces shall be tooled to provide a compact seal
- Joint sealants shall be continuous and without voids.
The Contractor shall submit for approval, at least three weeks prior to commencing
drawings, a method of statement giving details of factory quality control procedures, and site
installation and maintenance procedures. Where silicone is in contact with pvb interlayers,
job specific test compatibility test must be provided by the contractor.
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17.3 Backing materials
Backing rods shall be of closed cell foam. They shall be oval unless otherwise stated.
19 INSULATION
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19.2 Polyisocyanurate
Polyisocyanurate insulation board shall comprise a CFC/HCFC–free rigid thermoset phenolic
insulation core with composite foil facings on both sides applied in accordance with the
manufacturer’s instructions.
Fire and smoke stops between edge of fire compartment boundaries and the back of the
cladding shall consist of a proven proprietary system tested to BS 476: Part 20 and achieve
the required performance for both integrity and insulation as detailed in the Loss Prevention
Council assessment CC89697 to meet the requirements of the project Fire Strategy Report.
Materials shall be unaffected by freeze/thaw cycles.
21 FIXINGS
Washers outside the vapour barrier shall be of grade A4-70 to BS 6105 and manufactured in
accordance with the requirements of BS 4320, Form A.
Machined fixings shall be austenitic weldable stainless steel grade 1.4404 to BS EN 10088.
The contractor shall avoid the use of expanded anchor systems and provide cast-in inserts
and channels for attachment of cladding systems to primary structure.
The contractor shall carry out all necessary preparation work such as drilling, plugging,
screwing, bolting,cutting for anchor bolts or sockets to be cast-in and for making good,
including grouting-in of anchor bolts and fixings where necessary.
Below 18m Sto Therm Classic M – Rotafx Plus or Track system TBC. A
mechanically fixed externally insulated EPS based façade system
available with rendered finishes or The system includes a nominal
25mm cavity behind the insulation to accommodate drainage or as
required to meet the requirements of Premier Guarantee
18m and Above StoTherm Vario M –Rotofix Plus. A mechanically fixed externally
insulated EPS based façade system available with rendered
finishes or The system includes a nominal 20mm cavity behind the
insulation to accommodate drainage or as required to meet the
requirements of Premier Guarantee
The above are to be provided by Sto Ltd, an alternate manufacturer can be provided by the
contractor when accepted by the Architect.
Sto Ltd,
2 Gordon Avenue,
Hillington Park,
Glasgow G52 4TG.
Tel: 0141 892 8000
Fax: 0141 404 9001
Email: [Link]@[Link]
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Note the construction should include but not be limited to the above standard products and
accessories used, all components such as beads/ trims used in specific locations must be
identified on the drawings.
An insured latent defect warranty covering materials and workmanship should be provided,
for 20 years,
Prior to commencing the installation of the insulated render works, the contractor must
complete a survey of the substrate works for each elevation, and confirm the following.
- Condition of substrate.
- Form of the substrate (with particular regard to line / straightness).
- A schedule of repairs or adjustments necessary to leave the substrate in a suitable
condition to receive the system.
- A schedule of services, fixtures and fittings to be either removed or installed to
facilitate correct installation of the system.
- A schedule of areas where the maximum spacing capacity of the Sto-Rotofix plus
fixing is likely to be exceeded, and adjustment of either the substrate or the finished
facade will be required.
- Any other information considered relevant.
Cement Particle Board on steel frame. 12mm thick for StoTherm M Rotofix Plus systems,
minimum 12mm thick for all other StoTherm systems. The suitability of the board as a
sheathing material for the given application must be confirmed by the Architect.
Details of panel substrates must be submitted to the Architect for approval in respect of all
other performance requirements within the Contract.
Depending upon specific site conditions, there may be a requirement for additional surface
pre-treatment(s). Please consult Sto Ltd for further advice.
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Sto-Aluminium Flexicurve starter track 2.5m or Sto aluminium horizontal starter track; 2.0m
perforated to allow drainage. Size of aluminium starter track to suit thickness of insulation +
20mm.
Note for insulation thicknesses in excess of 200mm (EPS only), either a bespoke starter
track must be manufactured or alternatively, use Sto 2-part passive house starter track. All
starter tracks must be indicated on the drawings.
In the horizontal board joint immediately below fire barriers: Sto Stainless Steel perforated
firebreak rail and Intumescent Fire Protection tape where manufacturers details
recommend to be provided.
Sto Stainless Steel Perforated Firebreak Rails must be fixed tight to the substrate and
penetrate into the insulation joint by a minimum of 20mm. The width of the drained cavity
should be maintained at 20mm +/-5mm wherever possible. However, where a cavity in
excess of 50mm is unavoidable, a wider bespoke manufactured stainless steel firebreak rail
will be required to ensure penetration into the insulation by a minimum of 20mm.
Alternatively, a continuous non-combustible packing strip may be securely fixed behind the
rail to ensure conformity. Joints in the continuous packing strip shall be accurately formed
without gaps and sealed with a suitable intumescent sealant
Starter tracks (and firebreak rails where required) fixed using Sto-Screw Rail Fixing CS
5.5 x 50/70 to light steel frame & sheathing board substrates in accordance with Sto Ltd
recommendations, and on-site pull out tests. Alternative stainless steel fixing: Sto-Screw Rail
Fixing SS 5.5 x 50/70. Fixings to be at maximum 300mm centres and with a fixing in the
nearest available suitably sized hole to the end of the track.
Sto Rotofix Plus adjustable fixings used with K90 tongue & grooved EPS insulation onto
dense masonry, 12mm cement particle board or 18mm plywood / OSB.
For 80 – 140mm thick insulation – Sto-Rotofix Plus Green & 120T fixing.
For 140mm thick and above insulation – Sto-Rotofix Plus Black & 160T fixing. Where a
sheathing board is installed onto a timber framed structure, the 120T / 160T Rotofix Plus
fixing must only be installed into the sheathing board and is not suitable for fixing into the
timber studs.
For areas where calculated wind suction does not exceed -1.533 kN/m², apply at the
minimum rate of 4/m². For areas where calculated wind suction is between -1.533kN/m² and
-2.40 kN/m², apply at the minimum rate of 6/m².
For wind suction loads greater than -2.40 kN/m² additional fixings will be required around
openings and at corners.
The number of fixings required due to the wind pressure must be indicated on the
contractors drawings, and provided with relevant calculations and statement of manufactures
review.
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22.9 Materials
Insulation: Sto EPS Board (K90) CFC/HCFC free with fire retardant additive (FRA).
Thermal Conductivity: 0.034 W/Mk to BS EN 13163: 2001 & DIN 52 612.
Density: 19 kg/m³ Minimum Compressive strength: 90 kN/m² @ 10% compression.
Sto Mineral Fibre boards used to create horizontal firebreaks where a drained cavity must
be maintained. Thermal Conductivity 0.036 W/Mk to BS 3958-5: 1986 & DIN 52 612. Dual
density: 140 / 115 kg/m³. Minimum Compressive strength: 20 kN/m² @ 10% compression
Boards shall be used full size and fixed using Sto Rotofix Plus fixings.
Horizontal firebreaks shall incorporate a Sto Stainless Steel Perforated Firebreak Rail at the
bottom of the firebreak as described in insulation support rails.
Sto Mineral Fibre Lamella used to create vertical firebreaks and smoke barriers.
Thermal Conductivity 0.040 W/Mk to BS 3958-5: 1986 & DIN 52 612.
Density: 90 kg/m³ Minimum Compressive strength: 50 kN/m² @ 10% compression
Adhered to the substrate using StoLevell-Uni adhesive (where the cavity does not exceed
24mm).Where the width of the cavity exceeds 24mm, use Mineral Fibre Lamella insulation
thicker than the surrounding insulation to reduce the thickness of adhesive to less than
24mm.
Alternate compressed mineral fibre quilt (minimum width 400mm) may be used behind the
Mineral Fibre Lamella in lieu of StoLevell-Uni adhesive, and the firebreaks restrained by Sto-
Stainless Steel firebreak fixings at maximum 300mm centres, intent must be indicated on
contractors drawings prior to construction on site.
EPS. 1000mm x 500mm board size with tongued & grooved edges for use with the
StoTherm Classic / Vario ‘M’ Rotofix Plus systems. Standard thicknesses from 80 to 200mm
in 10mm increments. Consult with Sto Ltd for details and recommendations.
mm Mineral Fibre Lamella. 1000mm x 200mm board size, square edged, for use as
firebreaks in StoTherm Classic / Vario ‘K’, ‘M’ & Rotofix Plus systems. Standard thicknesses
from 40 to 200mm in 10mm increments, (up to 300mm on request). Consult with Sto Ltd for
details and recommendations
Sto Perforated Aluminium starter tracks: 2.5M Flexicurve, where available in the required
width, or Sto-Aluminium starter track 2.0M, pre-drilled by the installer with minimum 6mm
diameter holes at maximum 75mm centres, 10mm from the rear of the profile along the
entire length of the profile. In addition the following are to be provided where required.
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- Sto-Seal Joint Sealing Tape Lento compressible waterproof sealing tape, available in
either 15/2-5, 15/5-12 or 25/9-18 sizes.
- StoSeal Beads. To provide addition to sealing interfaces, and provide enhanced
movement capabilities and a clean finished edge at reveals & heads of openings.
- StoSeal Bead Perfekt – for use on un-insulated reveals / heads.
- StoSeal Bead Expert – for side attachment to window / door frames, etc.
- StoSeal Bead Supra – with integrated PU sealing tape for face attachment to window
door frames, etc.
The contractor must not use StoSeal Beads around cills or at the bottom of openings in the
system.
Drainage Channels.
Sto Head Channel Profile: Used to divert any free water within the system away from
window / door / balcony heads, allowing drainage to the base of the system.
Sto Soffit Profile : Used to provide clear drainage where the system terminates at a soffit.
Sto Clip Profile Novo : A profile designed to clip onto the front edge of Sto Aluminium Starter
Tracks, available in 6mm, 10mm and 15mm variants. The Sto Clip Profile Novo is to ensure
the minimum render thickness is achieved at the base of the system and support the bottom
edge of the render coatings, and shall be installed wherever mineral reinforcing coats are
specified or wherever the total render coatings depth is 6mm or greater.
Reinforcing coat:
StoLevell Duo Plus calcium silicate based reinforcing coat. Thickness to be such to ensure
the reinforcing mesh is fully embedded and a level surface is provided (Minimum 3mm –
maximum 5mm).
Reinforcing coat: StoLevell Duo Plus calcium silicate based reinforcing coat. Thickness to
be such to ensure the reinforcing mesh is fully embedded and a level surface is provided
(Minimum 3mm – maximum 5mm). Sto Primer (Putzgrund). Apply 1 full coat by brush or
roller and allow to dry thoroughly.
Reinforcement:
Sto Glass Fibre Reinforcing Mesh.
In high traffic, vandal prone and anticipated impact areas additional reinforcement shall be
Sto Armour Mesh. Areas where Sto Armour Mesh is to be applied shall be approved by the
Architect
Render / Finish:
To be confirmed.
Thickness: 2.0mm
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Texture K – Stippled.
Where the colour specified below is in the C2, C3 or C4 categories, it is advisable to have
the preceding coat tinted to the same colour reference as the finish colour.
Requirement to be confirmed.
22.9.2 Integrity.
The installation must be weathertight under all anticipated conditions. The installation must
be capable of resisting all dead loads and design live loads, including impact and wind
loads, and accommodate all thermal movements without damage. Render systems may not
be applied to horizontal or near-horizontal surfaces. To enable the integrity of the system to
be maintained at parapets / wall heads, it will be necessary to install copings or cappings.
Render systems may not be continued over wall heads / parapets without the provision of
suitable protection.
A load factor of 1.5 shall be applied to the calculated values to determine the ultimate wind
suction load to be resisted by the system. Loading patterns should be subdivided into zoned
areas throughout the façade.
Upon approval of samples and coatings, the contractor is ensure the proportion of
constituent materials are maintained, as well as ensure that supplies of materials are
sufficient to give consistent and uniform colour and texture.
Contractor is to submit quality plan identifying how above the above is to be maintained.
22.9.6 Installation
Installation to be carried out by a contractor registered with Sto Ltd. It is also recommend
that the contractor is a member of INCA, The Insulated Render and Cladding Association
and subscribe to the INCA guideline that 75% of the work force, whether directly employed
or subcontract, have been certified as being competent in the installation of External Wall
Insulation Systems, by an INCA approved assessor. Installation shall be made strictly in
accordance with Sto Ltd instructions. Reference should be made to the project specification,
method statement, drawings, technical data sheets, and all other relevant literature. Consult
with Sto Ltd for latest literature.
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Note where an alternate system is applied, the installers must be approved to apply that
particular system.
Adverse Weather: Do not use materials that are or have been frozen. Do not apply
materials to frost bound surfaces. Do not apply when the air or surface temperature is below
5 degrees Centigrade. Maintain temperature of the work above freezing until material has
fully hardened. Protect newly rendered surfaces against rain and snow by covering when
precipitation occurs. Remove and replace coatings damaged by rain or frost.
Pull-out tests on Fixing Pins: to be carried out on site to prove the suitability of the
structural background and determine the size and number of fixings required. Give advance
notice of testing to allow CA the opportunity to be present.
Cleanliness: Carefully protect all existing work and approaches using suitable boards,
sheets, etc. Clean off any droppings or snots from finished work immediately.
Render Thickness Gauges: or other suitable means must be used to ensure the specified
coating thickness.
Curing : Allow all mortar / render coats and primer coats to dry out thoroughly before
applying subsequent coats. Take all necessary precautions to prevent newly rendered
surfaces from drying out too rapidly.
Proposals for construction and thermal joints are to be made by the contractor for review and
approval by the Architect. The number, size and position of joints are to be designed to
have minimal visual impact.
Requirements for structural movement joints are to be reviewed based on the primary
structural movements outlined in the Arup Movement & Tolerance Report. Proposals for
movement joints are to be made by the contractor for review and approval by the Architect.
The number, size and position of joints are to be designed to have minimal visual impact.
Install horizontal fire barriers where required to achieve integrity of fire compartments using
non-combustible material to BS 467: Part 4. Minimum 200mm (or as otherwise described
above) x total thickness of external wall insulation. Install barriers at every floor level above
the second storey/beginning of third storey (or below if required) as shown on drawings. The
fire barrier must be positioned to be coincident with the horizontal fire compartment within
the structure. Closely butt at joints and intersections, leaving no gaps. Incorporate
mechanical fixings, rails, intumescent strips as described above and / or as shown on the
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drawings. The provision of horizontal fire barriers shall be compliant with Building
Regulations and to Building Control approval.
Install vertical fire barriers where required to achieve integrity of fire compartments using
non-combustible material to BS476: Part 4. Minimum 200mm wide (or as otherwise
described above) x total thickness of external wall insulation, shall be used in a staggered
pattern to ensure a band of non-combustible material extending 100mm wide for the full
height of the compartment. The fire break must be positioned to be coincident with the
vertical fire compartment within the structure. Maintain smoke barrier using full width
coverage of Sto Levell Uni between back of fire break insulation and structural background,
(minimum width 100mm). Closely butt at joints and intersections, leaving no gaps.
Incorporate any mechanical fixings, rails as shown on the drawings. The provision of vertical
fire barriers shall be compliant with Building Regulations and to local Building Control
approval.
Install cavity fire barriers of an approved design to meet the requirements of the relevant
national Building Regulations, and approved by the local building authority.
Sealant joints at all locations and and interfaces between insulation/ render and dissimilar
materials to be one of the manufacturers approved :
Sealant:
- StoSeal Joint Sealing Tape Lento 15/ 2-5, 15mm wide, installed thickness 2 – 5mm
- StoSeal Joint Sealing Tape Lento 15/ 5-12, 15mm wide, installed thickness 5 –
12mm
- StoSeal Joint Sealing Tape Lento 25/ 9-18, 25mm wide, installed thickness 9 –
18mm.
Stop beads:
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- Sto PVC Stop Beads in conjunction with weather sealant sealant in locations where
there is insufficient room / provision for StoSeal Joint Sealing Tape Lento to be
installed.
Weather sealant used in the above application must be suitable for intended application,
joints to be indicated on the drawings with material data provided by contractor for approval
by the Architect.
As soon as possible after completion of the work and before removing scaffolding, carry out
an inspection with the Architect to identify any defects. Benchmark installation to be
provided for post fixing scaffolding ties is to be agreed.
23.1 General
Composite metal panels shall consist of a proprietary brand of composite metal panels,
nominally 4mm overall thickness, comprising two skins of 0.5-0.7mm thick metal, either
aluminium stainless steel or zinc, sandwiching a non-combustible mineral core.
Panels shall comply with the requirements of BS 476 Part 6:Class 0 and BS 476 Part
7:Class1
All parts shall be capable of being correctly aligned, with fixing methods able to
accommodate deviations in the primary support structure.
Prior to carrying out installation, the Contractor shall carry out a full survey of the support
structures.
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The Contractor shall refer to individual material paragraphs for tolerances of supplied and
fabricated materials.
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PART 4: TESTING
25 OFF-SITE TESTING
Pre-qualification documents for the choice of preferred testing laboratory are to be submitted
to the Architect for review prior to commencement of the test.
Air permeability shall be tested in accordance with BS EN 12153, with results expressed in
accordance with BS EN 12152.
Previous test certificates may be submitted for approval provided that the test arrangement
and procedure exactly match this project specification in every respect and the requirements
of the CWCT "Standard for systemized building envelopes 2006" paragraph 1.5.5 are
complied with.
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25.5 Building movement/racking testing
Building movement testing shall be carried out to the requirements of Section 17 of the
CWCT Test methods for building envelopes and in-service deflections as outlined in the
Structural Movement and Tolerance Report.
Refer to requirements set out in Section 7 of this specification, Arup Acoustic Report and
Building Regulations. .
26 ON-SITE TESTING
On the installed fixings on the building, 5% of these shall be tested to 1.1 times their design
tensile load. The movement at this load shall not exceed 0.1mm.
Fixings shall be tested in accordance with the requirements of BS 5080 and the Construction
Fixings Association Guidance Note “Procedure for site testing construction fixings”.
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envelopes”. Additionally an initial benchmark construction portion of each principal cladding
system shall be hose tested prior to volume construction.
Upon failure of site hose testing an additional 5% will be added to the total test area, to be
agreed with the Architect.
If the test fails to conform to the specification, the Contractor shall participate in discussions
regarding remedial actions required to the Works and shall if required carry out remedial
work required until compliance is achieved.
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PART 5: REFERENCES
Note: This list is not exhaustive and other Standards may be referenced in the Specification
but not included here.
"Standard for systemized building envelopes", Centre for Window and Cladding Technology
(CWCT), 2006
TN 67: Safety and fragility of overhead glazing, testing and assessment, CWCT
“Specification for manufacture, curing and testing of GRC panels” published jointly by the
Concrete Society and the GRCA
Construction Fixings Association Guidance Note “Procedure for site testing construction
fixings”
ETAG 002 Guideline for European technical approval for structural sealant glazing systems
Hadamar 2009: Guideline to Assessing the Visible Quality of Insulating Glass Unit, prepared
by the Institute of the Glazing Trade for Glazing Technology and Window Manufacture in
Hadamar, Germany
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Loss Prevention Council Assessment CC89697
Part 1: Classification
BS 3019 Part 1: Specification for TIG welding of aluminium, magnesium and their
alloys
BS 3571 Part 1: Specification for MIG welding of aluminium and aluminium alloys
BS 3643 Part 1: ISO metric screw threads. Principles and basic data
BS 3692 Specification for ISO metric precision hexagon bolts, screws and nuts. Metric
units
BS 3987 Specification for anodic oxidation coatings on wrought aluminium for external
architectural applications
BS 4190 Specification for ISO metric black hexagon bolts, screws and nuts
BS 4255 Rubber used in performance gaskets for weather exclusion from buildings
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Part 1: Specification for non-cellular gaskets
BS 4320 Specification for metal washers for general engineering purposes. Metric
series
BS 4549-1 Guide to quality control requirements for reinforced plastics mouldings. Guide
to the preparation of a scheme to control the quality of glass reinforced
polyester mouldings
BS 5080 Structural fixings in concrete and masonry. Part 1: Method of test for tensile
loadings
BS 5493 Code of practice for protective coating of iron and steel structures against
corrosion
BS 8298 Code of practice for design and installation of natural stone cladding and
lining
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BS EN 356 Glass in building. Security glazing. Testing and classification of
resistance against manual attack
BS EN 755-9 Aluminium and aluminium alloys – Extruded rod/bar, tube and profiles.
BS EN 1169 Precast concrete products. General rules for factory production control
of glass-fibre reinforced cement
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BS EN 1993 Eurocode 3: Design of steel structures
BS EN 2746 Glass fibre reinforced plastics. Flexural test. Three point bend method
BS EN 10142 Specification for continuously hot-dip zinc coated low carbon steel
sheet and strip for cold forming: technical delivery conditions
BS EN 10259 Cold-rolled stainless and heat resisting steel wide strip and
plate/sheet. Tolerances on dimensions and shape
BS EN 10296-2 Welded circular steel tubes for mechanical and general engineering
purposes. Technical delivery conditions. Stainless steel
BS EN 12056-3 Gravity drainage systems inside buildings. Roof drainage, layout and
calculation
BS EN 12206-1 Paints and varnishes. Coating of aluminium and aluminium alloys for
architectural purposes. Coatings prepared from coating powder
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BS EN 12210 Windows and doors. Resistance to wind load. Classification
BS EN 13049 Windows. Soft and heavy body impact. Test method, safety
requirements and classification
BS EN 14179-1 Glass in building - Heat soaked thermally toughened soda lime silicate
safety glass. Definition and description
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27.4 British Standard ISO
BS EN ISO 12543 Glass in building. Laminated glass and laminated safety glass
prEN 13474-1 Glass in building. Design of glass panes. General basis of design
AAMA 501.2 Quality assurance and diagnostic water leakage field check of
installed storefronts, curtain walls, and sloped glazing systems
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AAMA 2605 Voluntary Specification, Performance Requirements and Test
Procedures for Superior Performing Organic Coatings on Aluminum
Extrusions and Panels
AISC 303 Code of Standard Practice for Steel Buildings and Bridges
ASTM C97 Standard Test Methods for Absorption and Bulk Specific Gravity of
Dimension Stone
ASTM C99 Standard Test Method for Modulus of Rupture of Dimension Stone
ASTM C170 Standard Test Method for Compressive Strength of Dimension Stone
ASTM C880 Standard Test Method for Flexural Strength of Dimension Stone
ASTM D395B Standard Test Methods for Rubber Property - Compression Set.
ASTM D412 Standard Test Methods for Vulcanized Rubber and Thermoplastic
Elastomers - Tension
ASTM D2240 Standard Test Method for Rubber Property - Durometer Hardness
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PART 6: APPENDICES
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APPENDIX A - List of Architect’s drawings
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5181-CityNorth
Envelope Outline Package Contents
5181-A-20-SCH-01
Rev -, 18.09.13
Rev A, 10.10.13 Document naming and drawing revision updated
Rev B, 20.12.13 Document naming added, drawing revision omitted. Tender issue.
Rev C, 20.12.13 Documents added, soffit drawings. Tender issue.
5 Structural Basis of Design Structural written Report ARUP Includes M&T chapter
6 Fire Strategy Fire Strategy written Report H+H Fire
7 Building Envelope Performance Specification Performance Based written Specification BuroHappold
8 EWS Performance Matrix Envelope Systems Performance Matrix BuroHappold
9 Façade Acoustics and Services Noise Criteria Acoustic written Report ARUP
106 A_A_21_D201A Block A External Soffit to Level 2 Common Area Rolfe Judd
107 A_A_21_D201B Block A External Soffit to Level 2 Common Area Rolfe Judd
108 A_A_21_D201C Block A External Soffit to Level 2 Common Area Rolfe Judd
109 A_A_21_D201D Block A External Soffit to Level 2 Common Area Rolfe Judd
110 A_A_21_D202 Block A External Soffit to Level 11 West Elevation Rolfe Judd
111 A_A_21_D203 Block A External Soffit to Level 11 North Elevation Rolfe Judd
112 A_B_21_D201 Block B External Soffit to Level 2 Bridge Rolfe Judd
113 A_B_21_D202A Block B External Soffit to Level 4 Common Area Rolfe Judd
114 A_B_21_D202B Block B External Soffit to Level 4 Common Area Rolfe Judd
115 A_B_21_D203 Block B External Soffit to Level 11 Southwest Rolfe Judd
116 A_B_21_D204 Block B External Soffit to Level 11 Southwest Rolfe Judd
117 A_B_21_D205A Block B External Soffit to Level 11 Northeast Rolfe Judd
118 A_B_21_D205B Block B External Soffit to Level 11 Southeast Rolfe Judd
[Link]
APPENDIX B – EXTERNAL WALL SYSTEM MATRIX, GLASS MATRIX & MARKED-UP
ELEVATIONS
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PROJECT: CITY NORTH, ISLINGTON, UNITED HOUSING
For
19/12/2013 REV 04
EWS PERFORMANCE MATRIX Tender
ARCHITECT ROLFE-JUDD
*Notes: Assumed wind Load 1.5Kpa typ, and 1.0Kpa at Ground Floor, note depth of 130mm based on depth of suggested profile UCS 65, note selection of different profile will result in a different system depth.
AREA
WEIGHTED U-
value (Inc.
(VLT)
vision glazed,
Visible
External Wall System Building Use/ Approx. System Depth Inc. Glazing opaque, G-value of Required Fire Vent, Window and Door types (Refer to architects Suggested Installation External Wall System
Key Façade System Description Orientation Block/Levels Secondary components Method of Support Structural Movement Glazing Safety Glass Retention Finishes Light Acoustic Performance
Designation Type (mm) ** type framing glazing Performance outline performance specification for description) Method Designation.
Transmi
elements and
ssion
insulation
within internal
linings)
Externally flush
Proprietary faceted unitised aluminium externally flush curtain wall panels with Panels top hung from front face of
Compliant with part N and BS 6399 appearance with Single and Two leaf glazed swing doors suggested types
double glazed insulated units, and horizontal aluminium insulated spandrel structural slab, and laterally restrained at Refer to Arup Structural Min.60db Dnfw + ctr flanking
Factory sealed air Intake and extract vents to both interior and exterior side where structural silicone Scheuco ADS65HD / [Link] or similar. Habitable
panels with louvers incorporating intake and extract vents. System to be thermally Structural depth130mm the bottom. Deflections of transoms Movement & Tolerance Report External and internal framing coated with 2 hours fire safing and horizontal and vertical (TBC).
EWS-01A (Proprietary faceted be incorporated into metal insulated GL-01/GL- access is provided both sides, and bonded on 4 sides. rooms to be provided with an outward opening top hung Installation to be off the EWS-01A (Proprietary faceted
broken and provided with two separate lines of weather defence. System to N,S,W and E (plus100mm for fire supporting doors to limit deflection as for in-service movement. standard PPC colour, 25 year warranty, Approx. smoke seal to be Refer to acoustic report for
unitised aluminium glazed Residential Tower Block B, Level 03-09 and 12-19. spandrel panels. Insulated spandrel panels 02/GL-05/GL- interior side only where not System to 1.00 W/m2K 0.40 window Schueco type AWS102 or similar where doors are structural slab using a unitised aluminium glazed
incorporate ability for retro-fit carrier frame for glazing replacement. Panels to Elevation safing at perimeter slab required by door manufacturer. Brackets to Brackets to accommodate up to Qualicoat 2 or similar. Aluminium panels 70% provided at perimeter clarification of exterior to interior
curtain wall) to be supplied with factory sealed connection 06 occurring at or adjacent to doors, accommodate retro- not provided. Alternate vent and door types can be mono-rail or mini-crane. curtain wall)
incorporate two leaf side hinged swing doors, whole house ventilation slots and edge) be provided on front face of or underside of +/-25mm, refer to structural to be 3mm min thickness. slab edge. (TBC) requirements, varies depending on
to accept add on balcony. refer to the glazing matrix for fit carrier frame for proposed by the contractor pending meeting the
shadow boxes as shown on architectural drawings. Basis of design: Scheuco structural slab. Support to coordinate with engineers information. location/ level.
details. glazing performance criteria and approval of the architect.
UCS65 SG or similar. connection of bolt on balconies.
replacement.
2 hours fire safing and
Externally flush smoke seal to be
Proprietary unitised aluminium externally flush curtain wall panels with double Panels top hung from front face of Glazed sliding door suggested types [Link] or sim.
Compliant with part N and BS 6399 appearance with provided at perimeter
glazed insulated units, and horizontal aluminium insulated spandrel panels with Factory sealed air Intake and extract vents to structural slab, and laterally restrained at Refer to Arup Structural Min.60db Dnfw + ctr flanking Habitable rooms to be provided with an outward opening
both interior and exterior side where structural silicone slab edge. (TBC)
louvers incorporating intake and extract vents. System to be thermally broken and Structural depth130mm be incorporated into metal insulated the bottom. Deflections of transoms Movement & Tolerance Report External and internal framing coated with horizontal and vertical (TBC). top hung window Schueco type AWS102 or similar where
Tower Block A, Upper Ground to level 09 GL-01/GL- access is provided both sides, and bonded on 4 sides. Automatic opening Installation to be off the
EWS-01B (Proprietary unitised provided with two separate lines of weather defence. System to incorporate ability E,S,W and E (plus100mm for fire spandrel panels/aluminium louvre panel. supporting doors to limit deflection as for in-service movement. standard PPC colour, 25 year warranty, Approx. Refer to acoustic report for doors are not provided. Alternate types can be proposed EWS-01B (Proprietary unitised
Residential and 12-19. 02/GL-05/GL- interior side only where not System to 1.00 W/m2K 0.40 vents (AOV's) for structural slab using a
aluminium glazed curtain wall) for retro-fit carrier frame for glazing replacement. Panels to incorporate side Elevation safing at perimeter slab Insulated spandrel panels to be supplied required by door manufacturer. Brackets to Brackets to accommodate up to Qualicoat 2 or similar. Aluminium panels 70% clarification of exterior to interior by the contractor pending meeting the performance aluminium glazed curtain wall)
Tower Block B - Level 2-22 06 occurring at or adjacent to doors, accommodate retro- smoke clearance to be mono-rail or mini-crane.
hinged swing doors, sliding doors, whole house ventilation slots, shadow boxes edge) with factory sealed connection to accept add be provided on front face of or underside of +/-25mm, refer to structural to be 2mm min thickness. requirements, varies depending on criteria and approval of the architect. Parallel opening
refer to the glazing matrix for fit carrier frame for incorporated into
and AOV's as shown on architectural drawings. Suggested framing profile type on balcony. structural slab/ Support to coordinate with engineers information. location/ level. AOV's to have appropriate certification for fire regulation
details. glazing curtain wall system as
Scheuco UCS65 SG or similar. connection of bolt on balconies. compliance.
replacement. indicated in
architectural drawings.
STICK SYSTEMS (EWS-
STICK SYSTEMS (EWS-02)
02)
Refer to Arup Structural
Movement & Tolerance Report
for in-service movement. Compliant with part N and BS 6399 Two leaf glazed sliding door suggested types [Link]
Brackets to accommodate up to both interior and exterior side where Min.60db Dnfw + ctr flanking or sim provided in limited locations. Habitable rooms to be
Structural depth130mm Panels Bottom supported on top of GL-01/GL- External and internal framing coated with 2 hours fire safing and External access required
Proprietary aluminium externally flush stick system incorporating double glazed +/-25mm, refer to structural access is provided both sides, and horizontal and vertical (TBC). Refer provided with an outward opening top hung window
EWS-02A(Proprietary stick N,S,W and E (plus100mm for fire Air Intake and extract vents to be structural slab, interface with framing 02/GL-03/GL- Externally flush standard PPC colour, 25 year warranty, Approx. smoke seal to be for installation by either EWS-02A(Proprietary stick
units, frameless window vents, glazed spandrel panels, opening vents and whole Residential Refer to marked-up elevations engineers information. Curtain interior side only where not 1.00 W/m2K 0.40 to acoustic report for clarification of Schueco type AWS102 or similar where doors are not
aluminium glazed curtain wall,) Elevation safing at perimeter slab incorporated at slab edge detail members of EWS-03A horizontally and 04/GL-05/GL- toggle glazed Qualicoat 2 or similar. Aluminium panels 70% provided at perimeter scaffolding or mast aluminium glazed curtain wall,)
house ventilation connection. Basis of design: Scheuco FW60+ SG V8 Solution. wall system to incorporate non- occurring at or adjacent to doors, exterior to interior requirements, provided. Alternate types can be proposed by the
edge) vertically. 06 to be 3mm min thickness. slab edge. climbers.
standard toggle/spacer bar (V8 refer to the glazing matrix for varies depending on location/ level. contractor pending meeting the performance criteria and
solution) and vertical packing to details. approval of the architect.
prevent panel rotation to allow
accommodation of movement.
Refer to Arup Structural
Movement & Tolerance Report
for in-service movement. Compliant with part N and BS 6399
Brackets to accommodate up to both interior and exterior side where Min.60db Dnfw + ctr flanking External access required
EWS-02B(Proprietary stick Proprietary aluminium externally flush stick system incorporating double glazed Structural depth130mm Air Intake and extract vents to be GL-01/GL- External and internal framing coated with 2 hours fire safing and EWS-02B(Proprietary stick
+/-25mm, refer to structural access is provided both sides, and horizontal and vertical (TBC). Refer for installation,
aluminium glazed curtain wall units with profiled aluminium spandrel panels with horizontal louvers incorporating N,S,W and E (plus100mm for fire incorporated into metal insulated spandrel Panels bottom supported on top of 02/GL-03/GL- Externally flush standard PPC colour, 25 year warranty, Approx. smoke seal to be Refer to Architectural information for entrance doors to be aluminium glazed curtain wall
Residential Blocks C & D Ground to 1st floor engineers information. Curtain interior side only where not 1.00 W/m2K 0.40 to acoustic report for clarification of scaffolding or mast
with external vertical aluminium intake and extract vents and aluminium feature fin. Basis of design - Scheuco Elevation safing at perimeter slab panels. PPC aluminium feature fins to be structural slab. 04/GL-05/GL- toggle glazed Qualicoat 2 or similar. Aluminium panels 70% provided at perimeter incorporated into system. with external vertical aluminium
wall system to incorporate non- occurring at or adjacent to doors, exterior to interior requirements, climbers mounted on
feature fins) FW60+ SG V8 Solution. edge) site installed. 06 to be 3mm min thickness. slab edge. feature fins)
standard toggle/spacer bar (V8 refer to the glazing matrix for varies depending on location/ level. adjacent terrace level.
solution) and vertical packing to details.
prevent panel rotation to allow
accommodation of movement.
Solid Wall Systems Solid Wall Systems (EWS-
(EWS-03) 03)
Mild steel add on balcony, hot dip galvanised, factory painted. Thermal isolator
Glazing including balustrades and
bracket by Shock or sim cast into slab edge. Where required, balcony edge to Refer to Arup Structural Thermal break
EWS-05 (Refer to architects privacy screens to be compliant EWS-05 (Refer to architects
support vertical aluminium fin framing formed of aluminium box sections, and Balcony to be supported off front face of Movement & Tolerance Report Glazing to be to comply with
details for balcony type with part N and BS 6399, capping details for balcony type
single storey horizontal faceted brise soleil. Composite decking boards and fixing N,S,W and E slab, by thermally broken cast in bracket. for in-service movement. Refer to EWS mounted onto overall thermal Tower Crane where
variations. General performance Residential Refer to architects drawings N/A N/A handrail to link adjacent pieces of Refer to architectural information N/A N/A N/A N/A N/A variations. General
by twinson or sim. Profiled drip trays to be provided under composite decking. Elevation Balcony to support live loads defined by Brackets to accommodate up to 06a balcony edge, requirements for available.
requirements are outlined in the glass to ensure post breakage performance requirements are
Safety glazing balustrade and drainage pipes to be supplied as part of the the structural engineer. +/-25mm, refer to structural clamped or bolted. Part L
matrix only) safety. Refer to the glazing matrix outlined in the matrix only)
balcony. Balconies to be provided with laminated safety glazed obscure vision engineers information. compliance
for details.
privacy screens supported off balcony structure.
To accommodate thermal
Single glazed bolt fixed entrance canopy. Glazing panels retained using bolt fixed Blot fixed glazing to steel canopy support movements and building Roofing system to comply with From localised lifting
EWS-08b (Canopy) Entrance Horizontal Block A Refer to drawings N/A GL-10 Bolt fixed Refer to architectural requirements N/A N/A N/A N/A N/A N/A EWS-08b (Canopy)
stainless steel fixings onto stainless steel canopy framing. structure movements where attached to Class 1 Fragility testing equipment/scaffold
primary structure
1. Contractor to complete checks for wind, barrier and thermal loads, as well as undertake thermal stress analysis to ensure appropriate heat treatment and thickness selection. Solar control blinds to be provided on the interior side where appropriate.
2. All toughened glass must be Heat Soak Tested.
3. Assumed Wind Load 1.5kPa for initial assumptions, wind and barrier loading not applied simultaneously.
4. Deflection Criteria L/60 for double glazing and L/125 for single glazing.
5. All glass edge treatments to have a minimum arised edge finish. All exposed edges to be polished
Surface
Suggested Coating for info, Typical Glazing Size U-value W/m2K Centre Support Stepped Edges or
Glass Type Designation Glass Description /Make-up G-value Suggested Build-ups Acoustic Requirement Spacer Type Treatments, frit Notes Glass Type Designation
options include (Nominal) Pane Condition edge treatments
etc.
Refer to acoustic
I.G.U with solar control coating on surface Suggested coatings include
engineers report. Note Assume Heat strengthened
#2, Low E-coating to be provided where Guardian Super Neutral 51/28.
resulting thickness due to Dependant on Dependant on system glazing on outer and inner pane
GL-03(Typical Vision Glazing, required to achieved target centre pane U- Ipasol neutral 48/27 by Interpane. 3200mm (w) x3450mm(h) 1.1W/m2K min (Assume Outer 12.8.2 (16mm GL-03(Typical Vision Glazing,
0.30 structural requirements will Stainless steel None system application - application - refer to for resistance to thermal
Office Building) value of 1.1W/m2K. Laminated safety Contractor may propose alternates TBC Argon filled) airgap) 6.4.2 Inner Office Building)
supersede acoustic refer to EWS matrix EWS matrix stresses. Assume no less than
glazing to be provided both interior and to meet performance requirements
requirements typically 0.76 pvb interlayer.
exterior. and approval of architect
below Rw+Ctr 39
Refer to acoustic
I.G.U with solar control coating on surface Suggested coatings include
engineers report. Note Assume Heat strengthened
#2, Low E-coating to be provided where Guardian Light Blue 62/52. Ipasol
resulting thickness due to Dependant on Dependant on system glazing on outer and inner pane
GL-04(Typical Vision Glazing, required to achieved target centre pane U- bright white by Interpane. Contractor 3200 mm (w) x 3450mm(h) 1.1W/m2K min (Assume Outer 12.8.2 (16mm GL-04(Typical Vision Glazing,
0.50 structural requirements will Stainless steel None system application - application - refer to for resistance to thermal
Commercial/ Retail Building) value of 1.1W/m2K. Laminated safety may propose alternates to meet TBC. Argon filled) airgap) 6.4.2 Inner Commercial/ Retail Building)
supersede acoustic refer to EWS matrix EWS matrix stresses. Assume no less than
glazing to be provided both interior and performance requirements and
requirements typically 0.76 pvb interlayer.
exterior. approval of architect
below Rw+Ctr 39
EWS-07D
23-FFL D
FFL 105.180
22-FFL
3300
FFL 101.880
21-FFL
3000
FFL 98.880
20-FFL
3000
FFL 95.880
19-FFL
3575
FFL 92.305
18-FFL
3000
FFL 89.305
17-FFL
3000
FFL 86.305
16-FFL
3000
FFL 83.305
15-FFL
3000
FFL 80.305
14-FFL
3000
FFL 77.305
13-FFL
3000
FFL 74.305
Ca 4650 Cb 5850 Cc 4650 Cd 3450 Ce
12-FFL
3000
FFL 71.305
11-FFL
3000
FFL 68.305
10-FFL
3000
FFL 65.305
09-FFL
3300
FFL 62.005
08-FFL
3000
FFL 59.005
07-FFL
3000
FFL 56.005
06-FFL
3000
FFL 53.005
Da Db 6300 Dc 9450 De 6300 Df 6300 Dg 6300 Dh 3150 Dj 6300 Dk 6300 Dl
05-FFL
3000
FFL 50.005
04-FFL
3000
FFL 47.005
03-FFL
3300
FFL 43.705
02-FFL
3000
FFL 40.705
01-FFL
3905
FFL 36.800
00_Higher - FFL
4000
FFL 32.800
00_Lower - FFL
FFL 30.800
2000
FFL 27.030
B1_Lower - FFL
1240
FFL 25.790
Client
Project
Drawing
General Site
Elevation
4
North Elevation
3
5181 A_-_20_E01 B
0
EWS-01 UNITISED SYSTEMS EWS-02 STICK SYSTEMS EWS-03 SOLID WALL SYSTEMS EWS-04 WINDOW & DOOR SYSTEMS EWS-05 - BALCONIES EWS-06 BALUSTRADE EWS-07 FEATURE CLADDING EWS-08 Steel & Glass Structures NOTES
Buro Happold Facade Engineering 1 The Contractor must check and confirm all dimensions
EWS-01A EWS-02A EWS-03A EWS-04A Not indicated on elevations EWS-06A EWS-07A EWS-08A Mark-up of EWS Types 2 All discrepancies must be reported and resolved by the
Architect before works commence
RW 17/12/13
3 This drawing is not to be scaled
EWS-01B EWS-02B EWS-03B EWS-04B EWS-06B EWS-07B EWS-08B 4 All work and materials to be in accordance with
current applicable Statutory Legislation and to comply
with all relevant Codes of Practice and British Standards
Coordination from other parties still awaited. Subject
EWS-03C EWS-04C EWS-07C to further coordination and design development
EWS-07D
23-FFL D
FFL 105.180
22-FFL
3300
FFL 101.880
21-FFL
3000
FFL 98.880
20-FFL
3000
FFL 95.880
19-FFL
3575
FFL 92.305
18-FFL
3000
FFL 89.305
17-FFL
3000
FFL 86.305
16-FFL
3000
FFL 83.305
15-FFL
3000
FFL 80.305
FFL 74.305
12-FFL
3000
FFL 71.305
11-FFL
3000
FFL 68.305
10-FFL
3000
FFL 65.305
09-FFL
3300
FFL 62.005
Refer to typical bay for punched
08-FFL door/window/balustrade
3000
07-FFL
3000
FFL 56.005
06-FFL
3000
FFL 53.005
05-FFL
3000
FFL 50.005
04-FFL
3000
FFL 47.005
03-FFL
3300
FFL 43.705
02-FFL
3000
FFL 40.705
01-FFL
3905
FFL 36.800
00_Higher - FFL
4000
FFL 32.800
Refer to typical bay for punched Refer to typical bay for punched C Value engineering changes incorporated 05.07.13
00_Lower - FFL
2000
door/window/balustrade door/window/balustrade
FFL 30.800 arrangements arrangements B Issued for NR submission 11.02.13
Rev Date
B1_Higher - FFL
3770
FFL 27.030
B1_Lower - FFL
1240
FFL 25.790
Client
Project
Drawing
General Site
Elevation
4
East Elevation
3
5181 A_-_20_E02 C
0
EWS-01 UNITISED SYSTEMS EWS-02 STICK SYSTEMS EWS-03 SOLID WALL SYSTEMS EWS-04 WINDOW & DOOR SYSTEMS EWS-05 - BALCONIES EWS-06 BALUSTRADE EWS-07 FEATURE CLADDING EWS-08 Steel & Glass Structures Buro Happold Facade Engineering NOTES
Mark-up of EWS Types 1 The Contractor must check and confirm all dimensions
EWS-01A EWS-02A EWS-04A Not indicated on elevations EWS-06A EWS-07A
EWS-03A EWS-08A RW 17/12/13 2 All discrepancies must be reported and resolved by the
Architect before works commence
3 This drawing is not to be scaled
EWS-01B EWS-02B EWS-03B EWS-04B EWS-06B EWS-07B EWS-08B 4 All work and materials to be in accordance with
current applicable Statutory Legislation and to comply
with all relevant Codes of Practice and British Standards
Coordination from other parties still awaited. Subject
EWS-07C to further coordination and design development
EWS-03C EWS-04C
EWS-07D
23-FFL D
FFL 105.180
22-FFL
3300
FFL 101.880
21-FFL
3000
FFL 98.880
20-FFL
3000
FFL 95.880
19-FFL
3575
FFL 92.305
18-FFL
3000
FFL 89.305
17-FFL
3000
FFL 86.305
16-FFL
3000
FFL 83.305
15-FFL
3000
FFL 80.305
14-FFL
3000
FFL 77.305
13-FFL
3000
FFL 74.305
12-FFL
3000
FFL 71.305
11-FFL
3000
FFL 68.305
10-FFL
3000
FFL 65.305
09-FFL
3300
FFL 62.005
08-FFL
3000
FFL 59.005
07-FFL
3000
FFL 56.005
06-FFL
3000
FFL 53.005
05-FFL
3000
FFL 50.005
04-FFL
3000
FFL 47.005
03-FFL
3300
FFL 43.705
02-FFL
3000
FFL 40.705
01-FFL
3905
FFL 36.800
00_Higher - FFL
4000
FFL 32.800
00_Lower - FFL
FFL 30.800 C Value engineering changes incorporated 05.07.13
2000
FFL 27.030
B1_Lower - FFL
1240
FFL 25.790
Client
Project
Drawing
General Site
Elevation
4
South Elevation
3
5181 A_-_20_E03 C
0
EWS-01 UNITISED SYSTEMS EWS-02 STICK SYSTEMS EWS-03 SOLID WALL SYSTEMS EWS-04 WINDOW & DOOR SYSTEMS EWS-05 - BALCONIES EWS-06 BALUSTRADE EWS-07 FEATURE CLADDING EWS-08 Steel & Glass Structures Buro Happold Facade Engineering
NOTES
Mark-up of EWS Types
EWS-01A EWS-02A EWS-03A EWS-04A Not indicated on elevations EWS-06A EWS-07A EWS-08A
1 The Contractor must check and confirm all dimensions
RW 17/12/13 2 All discrepancies must be reported and resolved by the
Architect before works commence
3 This drawing is not to be scaled
EWS-01B EWS-02B EWS-03B EWS-04B EWS-06B EWS-07B EWS-08B 4 All work and materials to be in accordance with
current applicable Statutory Legislation and to comply
with all relevant Codes of Practice and British Standards
Coordination from other parties still awaited. Subject
EWS-03C EWS-04C EWS-07C to further coordination and design development
EWS-07D
23-FFL D
FFL 105.180
22-FFL
3300
FFL 101.880
21-FFL
3000
FFL 98.880
20-FFL
3000
FFL 95.880
19-FFL
3575
FFL 92.305
18-FFL
3000
FFL 89.305
17-FFL
3000
FFL 86.305
16-FFL
3000
FFL 83.305
15-FFL
3000
FFL 80.305
14-FFL
3000
FFL 77.305
Refer to typical bay for punched
13-FFL door/window/balustrade
3000
12-FFL
3000
FFL 71.305
11-FFL
3000
FFL 68.305
10-FFL
3000
FFL 65.305
09-FFL
3300
FFL 62.005
08-FFL
3000
FFL 59.005
07-FFL
3000
FFL 56.005
06-FFL
3000
FFL 53.005
05-FFL
3000
FFL 50.005
04-FFL
3000
FFL 47.005
03-FFL
3300
FFL 43.705
02-FFL
3000
FFL 40.705
01-FFL
3905
FFL 36.800
00_Higher - FFL
4000
FFL 32.800
2000
FFL 27.030
B1_Lower - FFL
1240
FFL 25.790
Client
Project
Drawing
General Site
Elevations
4
West Elevation
3
5181 A_-_20_E04 B
0
EWS-01 UNITISED SYSTEMS EWS-02 STICK SYSTEMS EWS-03 SOLID WALL SYSTEMS EWS-04 WINDOW & DOOR SYSTEMS EWS-05 - BALCONIES EWS-06 BALUSTRADE EWS-07 FEATURE CLADDING EWS-08 Steel & Glass Structures
Buro Happold Facade Engineering NOTES
EWS-01A EWS-02A EWS-03A EWS-04A Not indicated on elevations EWS-06A EWS-07A EWS-08A Mark-up of EWS Types 1 The Contractor must check and confirm all dimensions
2 All discrepancies must be reported and resolved by the
RW 17/12/13 Architect before works commence
EWS-03C EWS-04C EWS-07C Coordination from other parties still awaited. Subject
to further coordination and design development
EWS-07D
4500 5700 5100 3900 6350 6350 6350 6350 6350 6350 6350 6350 6350
23-FFL D
FFL 105.180
22-FFL
3300
FFL 101.880
21-FFL
3000
FFL 98.880
20-FFL
3000
FFL 95.880
19-FFL
3575
FFL 92.305
18-FFL
3000
FFL 89.305
17-FFL
3000
FFL 86.305
16-FFL
3000
FFL 83.305
15-FFL
3000
FFL 80.305
14-FFL
3000
FFL 77.305
13-FFL
3000
FFL 74.305
12-FFL
3000
FFL 71.305
11-FFL
3000
FFL 68.305
10-FFL
3000
FFL 65.305
09-FFL
3300
FFL 62.005
08-FFL
3000
FFL 59.005
07-FFL
3000
FFL 56.005
06-FFL
3000
FFL 53.005
05-FFL
3000
FFL 50.005
04-FFL
3000
FFL 47.005
03-FFL
3300
FFL 43.705
02-FFL
3000
FFL 40.705
01-FFL
3905
FFL 36.800
00_Higher - FFL
4000
FFL 32.800
00_Lower - FFL
FFL 30.800
2000
FFL 27.030
B1_Lower - FFL
1240
FFL 25.790
Client
Project
Drawing
General Site
Elevations
4
5181 A_-_20_E05 B
0
NOTES
EWS-01 UNITISED SYSTEMS EWS-02 STICK SYSTEMS EWS-03 SOLID WALL SYSTEMS EWS-04 WINDOW & DOOR SYSTEMS EWS-05 - BALCONIES EWS-06 BALUSTRADE EWS-07 FEATURE CLADDING EWS-08 Steel & Glass Structures Buro Happold Facade Engineering 1 The Contractor must check and confirm all dimensions
2 All discrepancies must be reported and resolved by the
EWS-07D
B
A
EWS-07E (Soffit not shown
on elevations) C
13-FFL
FFL 74.305 Dl 6300
Dk 6300
Dj 3150
Dh 6300
Dg 6300
Df 6300
De 6300
Dd 3150
Dc 6300
Db
12-FFL
3000
FFL 71.305
11-FFL
3000
FFL 68.305
10-FFL
3000
FFL 65.305
09-FFL
3300
FFL 62.005
08-FFL
3000
FFL 59.005
07-FFL
3000
FFL 56.005
06-FFL
3000
FFL 53.005
05-FFL
3000
FFL 50.005
04-FFL
3000
FFL 47.005
03-FFL
3300
FFL 43.705
02-FFL
3000
FFL 40.705
01-FFL
3905
FFL 36.800
00_Higher - FFL
4000
FFL 32.800
2000
00_Lower - FFL
B Value engineering changes incorporated 05.07.13
FFL 30.800
Rev Date
B1_Higher - FFL
3770
FFL 27.030
B1_Lower - FFL
1240
FFL 25.790
Client
Project
Drawing
General Site
Elevations
4
View to Block D
3
5181 A_-_20_E06 B
0
Anodising for aluminium must comply with BS 3987, with thicknesses ranging from 25-30 microns and requiring approval samples. Polyester powder coating must reach an average thickness of 50 microns, and both processes need independent quality checks. Repairs should match the warranty of the anodized finish and be performed by specialists with pre-installation benchmarks provided .
The document specifies that aluminium sections and profiles should use extruded aluminium in alloy 6061, 6063 in T6 temper, per BS EN 485, and be designed structurally according to BS EN 1999-1-1 with tolerances per BS EN 12020-2 or BS EN 755-9 depending on the alloy. Thermal breaks should be classified according to BE EN 14024 and section properties may be calculated per Annex C of BS EN 14024 .
Curtain wall systems are designed with non-standard toggle/spacer bars and vertical packing to support expected structural movements, accommodating bracket movements up to +/-25mm. These provisions ensure the system can absorb shifts without compromising structural integrity, informed by structural reports and engineered tolerances to suit building dynamics .
Handling and repairing minor finish damages to aluminium panels require conformance to recommendations by paint manufacturers, use of an applicator-approved system, and execution by specialists. Sample repairs must be submitted for approval with a process document, ensuring that the repair does not compromise the applicator's warranty. This thorough approach validates the repair quality and alignment with original finishes .
The design addresses thermal stress by requiring contractors to verify susceptibility to thermal cracking in the glass. If susceptible, the glass must be either heat-strengthened or toughened as a preventive measure. This ensures longevity and reliability in various temperature conditions, reducing risks of breakage and enhancing safety .
The document requires glass for glazing to comply with BS EN 572 Parts 1 & 2 and BS 952: Parts 1 & 2, with installation adhering to BS 6262. Additionally, the structural design in glass should follow the guidance of the Institution of Structural Engineers or prEN 13474-1. Edge treatments and defect standards follow BS EN 572-2, with no on-site cutting allowed and detailed labelling for glass panels during installation .
The document stipulates that glass must not come into contact with metal except for soft aluminium specifically designed and approved for this. Instead, a non-metallic separator is used to prevent such contact, which avoids abrasion or potential breakage due to differing expansion rates or material incompatibilities, thus maintaining the structural and aesthetic integrity of the glass .
The document mandates the application of a self-adhesive protective film to aluminium surfaces to prevent damage during transport and installation. This film must be easy to remove on-site, underscoring its role in maintaining the integrity of finished surfaces and ensuring compliance with aesthetic and structural specifications without introducing additional cleaning steps during the installation phase .
The tolerance requirements for fabricated aluminium sheets specify that diagonals should not differ by more than 4mm, bow at 0.2% of the length measured (max 4mm), and dimensions should be +/- 0.8mm up to 1200mm and 1.6mm above 1200mm. Squareness should maintain a 3mm difference in diagonals for measurements up to 1200mm, with 4mm allowed for those exceeding 1200mm .
The design and installation of building façades must comply with a range of statutory and planning requirements including building regulation compliance, the Code for Sustainable Homes, Lifetime Homes 2010, BREEAM compliance, and specific requirements for National Rail and London Underground, as well as Premier Guarantee requirements. These compliance measures ensure that the building adheres to sustainability and safety standards set by these regulatory bodies .









