website : [Link].

com
general email : sales@[Link]
technical email : engineering@[Link]

Air Cooled Liquid Cooler Application Request:

For AOCS Series

Email form to: sales@[Link] or engineering@[Link] or fax to 434-757-1810

Contact Name Telephone Date

Company Name Email

Address: Fax

Hot Side Cold Side

Fluid Type Ambient Air

Density lb/ft3 Altitude

Viscosity cP
If available:
Thermal Conductivity Btu/[Link].°F
Specific Heat Btu/lb.°F

1. Flow Rate 1. Operating Pressure

2. Temperature In 2. Allowable Pressure Drop

3. Desired Temperature Out ASME Code and Certified Yes No

4. Heat Load

To properly size the heat exchanger we need 3 of the 4 parameters on the Hot Side.

Cabinet Material: Tubing Material: Motor

Standard : Steel Standard : Copper 60Hz: 230/460 Volt, 3 Phase

Galvanized Steel 90/10 Copper Nickel 115/230 Volt, 1 Phase
Options: Options:
Stainless Steel Stainless Steel 575 Volt, 3 Phase

Coating Fins 50Hz 230/400 Volt, 3 Phase

Standard Enameled Standard Aluminum 110/220 Volt, 1 Phase
Gray Paint
Options: Copper
Options: Epoxy Paint Optional Coating: Heresite Hydraulic Motor

Comment:

note: AIHTI reserves the right to make reasonable design changes without notice.
186 Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link]
 [Link]

AOCS SERIES

AIR COOLED

LIQUID COOLERS
• Severe duty construction with OSHA guard. • Computer generated data sheet
• Serviceable Core®. available for any application
• Thermal capacity to 1,400 hp (1,043 Kw). • Field changeable drive from electric to hydraulic.
• Operating temperature of 300°F at 200 PSI. • Cools: Fluid power systems, rock crushers,
• Electric, hydraulic, or external drive. conveyors, shredders, lubrication equipment
• Optional: built-in bypass valve. for paper machinery, gear drives, offshore
• Can be customized to fit any applications. drilling equipment, etc.

note: AIHTI reserves the right to make reasonable design changes without notice.
Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link] 187
AOCS overview

AOCS Series WITH ELECTRIC DRIVE

Severe duty air-cooled oil coolers, super capacity, rolled
tube industrial series heat exchangers with direct electric drive
cooling fan, OSHA guard, and heavy duty front screen. Rated
operating temperature of 300oF at 300 PSIG. Standard flow
rates from 10 to 600 GPM. NPT, ANSI flange, or SAE code
61 four bolt flange port connections. Optional built-in bypass
relief valve 30 PSI or 65 PSI. Can be modified to meet your
requirements. Suitable for most hydraulic oils, lubrications oils,
synthetic compressor oils, ethylene glycol, and many other
fluids compatible with listed material.

AOCS Series WITH HYDRAULIC DRIVE

Severe duty air-cooled oil coolers, super capacity, rolled
tube industrial series heat exchangers with direct hydraulic
drive cooling fan, OSHA guard, and heavy duty front screen.
Rated operating temperature of 300oF at 300 PSIG. Standard
flow rates from 10 to 600 GPM. NPT, ANSI flange, or SAE
code 61 four bolt flange port connections. Optional built-in
bypass relief valve 30 PSI or 65 PSI. Can be modified to meet
your requirements. Suitable for most hydraulic oils, lubrications
oils, synthetic compressor oils, ethylene glycol, and many other
fluids compatible with listed material.

AOCS Series
Durable design offered in eleven sizes available from
stock for fast delivery.

AOCS Series
HORIZONTAL
IN ASME CODE AND
CERTIFIED
(SEE PAGE 204-205)

note: AIHTI reserves the right to make reasonable design changes without notice.
188 Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link]
 AOCS construction
HIGH PERFORMANCE TURBULATOR

Exclusive American Industrial Turbulators installed
in every flow tube, increase heat transfer by more than
100%.
American Industrial Turbulators eliminate the laminar
flow condition normally associated with other smooth
tube heat exchangers. High viscosity hydraulic and lubri-
cating oils are easily cooled by this new state of the art
turbulator.

SERVICEABLE CORE ®

Core covers disassemble for easy access and cleaning.

Repairable design for applications that required limited
down time. Roller expanded tube to tube-sheet joint.
100% mechanical bond, no braze or solder joint to
fatigue fail, corrode, crack, etc.. No rubber grommets to
replace. Positive gasket seal is field replaceable for field
maintenance or repair.

SUPERIOR COOLING FINS

Copper tubes are mechanically bonded to highly effi-

cient aluminum cooling fins. Die-formed fin collars provide
a durable precision fit for maximum heat transfer.
Custom fin design forces air to become
turbulent and carry heat away more efficiently than old
flat fin designs.

CONSTRUCTION MATERIALS & RATINGS

Standard Construction Materials Optional Construction Materials Standard Unit Ratings

Tubes Copper 316L Stainless Steel, 90/10 [Link], Carbon Steel

Operating Pressure 300 psig
Fins Aluminum Copper
Turbulators Steel Brass, Stainless Steel
Operating Temperature 300 oF
Tube sheet Steel 316L Stainless Steel
Manifold cover Steel 316L Stainless Steel Altitude 0-3200 ft.
Connection pipes Steel 316L Stainless Steel
Cabinet & frame Steel Galvanized Steel, 316L Stainless Steel,
Aluminum Hub / Non-sparking, For higher pressure and temperature
Fan Blade – consult factory
Nylon Composite Blades
Fan Guard Zinc Plated Steel Stainless Steel

Gasket Hypalon Composite Viton, Nitrile, Composites

note: AIHTI reserves the right to make reasonable design changes without notice.
Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link] 189
AOCS Series selection
Sizing pressure by the flow rate of the main system divided by 1714 equals
The performance curves provided are for petroleum oil at 63 ssu viscosity. system potential (HP). Multiply the system HP by a heat removal factor
However, fluids with characteristics other than the above mentioned may (Normally 25-35%). Note: In some closed loop systems only a portion of
be used by applying a correction factor. the total system flow is directed through the heat exchanger, this may
affect the cooler selection process substantially. You may contact our
Heat Load factory for additional technical assistance.
If the heat load is unknown, a horsepower value can be calculated by
first determining the systems total potential. For a basic hydraulic system, Example: (2000 psi x 30 gpm) = [35 HP x .25] = 8.75 HP heat load
_______________
it is helpful to know whether the system is open loop (with a large res- 1714
ervoir) or closed loop (normally on mobile equipment, with a very small
reservoir). System potentials may be calculated quickly by using one of Determining Fs value
the two methods below. To determine the proper size heat exchanger for your application, use
the following equation to first determine the (Fs) factor.
There are some system parameters that will be required to properly { heat load (HP) x 2545 x Cv }
accomplish the sizing calculations. Without system parameters it is Fs = __________________________
{ °F (oil leaving - air entering) }
difficult to determine the optimal heat exchanger size. Normally many
of the system parameters can be found on hydraulic schematics or Example:
on tags located on the actual equipment. Following are some basic Heat load = 50 HP
parameters that you should try to acquire before attempting the sizing Cv = 1.14 (SAE 20) determined from chart. [Located on page 4.]
calculations. However, it is not necessary to have every parameter Desired operating temperature = 120 ºF
listed below. Ambient air temp. = 100 ºF
{ 50 x 2545 x 1.14 }
________________
• Main system flow rate (gpm) & operating pressure (psi). Fs = { 120 °F - 100 °F } = 7254
• Electric motor HP driving hydraulic pump (if more than one add up
the Hp for all). Selection
• Desired temperature (°F). To select a model, locate the flow rate (GPM) at the bottom of the flow
• Fluid type (SAE 10, 20, 30, etc....). vs Fs graph. Proceed upward until the GPM flow rate intersects with the
• Ambient air temperature (warmest day). calculated Fs. The curve closest above the intersection point will meet
• Desired fan drive (hydraulic, electric, 12-24V DC, etc...). these conditions.
• BTU's or HP to be cooled (normally given for lubrication systems).
• Maximum pressure drop allowed through the heat exchanger. Example: Fs = 7254 = Model = AOCS - 1505 - *
• Space available for heat exchanger (LxWxH). GPM = 40
PASSES = 2
Method 1
Normally used for open loop circuits. Multiply the main hydraulic sys- Pressure differentials
tems Electric Motor Name plate Horsepower by a heat removal factor Determine the oil pressure drop from the curves as indicated. For vis-
(normally 30-50%). cosities other than 63 ssu, multiply the actual indicated pressure drop
for your GPM flow by the value shown in the pressure differential curve
Example: 50 HP motor x 0.3 = 15 HP heat load for your viscosity value.
Method 2 Example: AOCS-1505 @ 40 gpm & 63 ssu -2 pass curve-
Normally used when the HP input potential is unknown or for mobile appli- Indicated pressure drop 5 psi (Approx)
cations where diesel engines operate the entire system. Multiply system { 5 psi x 2.8Cp (for SAE-20 oil) } = 14.0 corrected psi

Cv VISCOSITY CORRECTION FACTORS

Average POLYGLYCOL

PHOSPHATE

ETHYLENE
MIL-L-7808

Liquid

& WATER
GLYCOL
ESTER
ISO 100

ISO 150

ISO 220

ISO 320
SAE 10

SAE 20

SAE 30

SAE 40

ISO 22

ISO 32

ISO 46

ISO 68
SAE 5

50%
Temperature

100 1.11 1.15 1.25 1.38 1.45 1.08 1.14 1.18 1.26 1.37 1.43 1.56 1.84 1.19 0.92 0.83 0.85
110 1.09 1.12 1.20 1.32 1.40 1.06 1.13 1.16 1.25 1.31 1.39 1.48 1.67 1.14 0.89 0.80 0.84
120 1.06 1.10 1.17 1.27 1.35 1.04 1.11 1.14 1.20 1.27 1.35 1.40 1.53 1.09 0.88 0.79 0.84
130 1.04 1.08 1.13 1.24 1.29 1.03 1.09 1.13 1.17 1.24 1.30 1.34 1.44 1.05 0.85 0.77 0.83
140 1.03 1.05 1.11 1.19 1.25 1.02 1.08 1.10 1.16 1.20 1.26 1.30 1.39 1.03 0.84 0.76 0.82
150 1.01 1.04 1.09 1.16 1.22 1.02 1.06 1.09 1.13 1.17 1.22 1.27 1.33 1.01 0.83 0.74 0.82
200 0.98 0.99 1.01 1.04 1.07 0.98 0.99 1.00 1.01 1.02 1.08 1.09 1.14 0.98 0.79 0.71 0.80
250 0.95 0.96 0.97 0.98 0.99 0.95 0.96 0.96 0.96 0.97 0.99 1.01 1.02 0.97 0.76 0.69 0.79
Cp PRESSURE DROP CORRECTION FACTORS
Average
POLYGLYCOL

PHOSPHATE

ETHYLENE
MIL-L-7808

& WATER

Liquid
GLYCOL
ISO 100

ISO 150

ISO 220

ISO 320

ESTER
SAE 10

SAE 20

SAE 30

SAE 40

ISO 22

ISO 32

ISO 46

ISO 68
SAE 5

50%

Temperature

100 2.00 2.40 4.40 6.40 8.80 1.07 1.53 1.82 2.54 4.19 6.44 9.38 13.56 1.26 3.00 3.50 0.730
110 1.70 2.10 3.60 5.10 6.70 1.04 1.45 1.72 2.35 3.73 5.70 8.33 11.63 1.20 2.40 2.90 0.720
120 1.50 1.80 3.00 4.20 5.60 1.02 1.38 1.60 2.15 3.26 4.91 7.23 9.73 1.14 2.10 2.50 0.709
130 1.40 1.60 2.60 3.40 4.50 0.99 1.30 1.49 1.94 2.80 4.14 6.19 7.80 1.08 1.90 2.20 0.698
140 1.30 1.50 2.23 2.90 3.70 0.97 1.23 1.38 1.75 2.38 3.47 5.20 6.11 1.03 1.90 2.00 0.686
150 1.20 1.30 1.90 2.50 3.10 0.95 1.17 1.30 1.61 2.04 2.90 4.35 4.77 0.98 1.70 1.90 0.676
200 0.93 0.96 1.20 1.40 1.60 0.89 0.99 1.08 1.18 1.33 1.59 1.74 1.95 0.90 1.20 1.30 0.635
250 0.81 0.82 0.92 0.97 1.05 0.85 0.93 0.96 1.03 1.11 1.21 1.22 1.23 0.83 1.00 1.05 0.556
note: AIHTI reserves the right to make reasonable design changes without notice.
190 Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link]
 AOCS Series performance
ONE PASS
70000 F G H I J K
60000 B C D E
G H I J K
D E F
B C
40000
G H I J K
E F
C D
AOCS-4030 B
F G H I J K
C D E
B H I JK
20000 AOCS-3525 C D E
F G
B
AOCS-3120
AOCS-2515 F G H I J
10000 C D E AOCS-1505
8000 AOCS-2010 B
G H I
A
Fs 6000 B
C D E F
AOCS-1005
A F G
E
B C D AOCS-603
4000 A F
C D E AOCS-453
B
A F
D E
B C AOCS-303
2000 A
C D E
A
B AOCS-201

1000

700
10 20 30 40 50 60 70 80 100 200 300 400 500 600 800 1000

GPM

TWO PASS
200000

100000 AOCS-4030 E F G H I J K
80000 AOCS-3525 E F G H I
60000 J K

E F G H I J K
40000 AOCS-3120
E F G H I J K
AOCS-2515 K
E F G H I J
20000 AOCS-2010
Fs E F G H I J K
10000 AOCS-1505
G H I J K
8000 E F
AOCS-1005
6000 E F G H I J K
AOCS-603
4000 G H I J K
E F
AOCS-453
F G H I J
E AOCS-303
F G H
2000 E
AOCS-201

1000
10 20 30 40 50 60 70 80 90 100 200 300 400 500

GPM

PERFORMANCE CALCULATION OIL PRESSURE DROP (PSI) CODE

B = 2 PSI E = 5 PSI H = 20 PSI K = 35 PSI
Fs = Horsepower to be removed (HP) x 2545 x Cv
°
F (Oil Leaving* - Ambient Air Entering) = BTU
hr °F
C = 3 PSI F = 10 PSI I = 25 PSI
D = 4 PSI G = 15 PSI J = 30 PSI

*Represents desired fluid leaving the cooler.

Note: When a model selection has been made, record whether the selection was from the one pass curve or the Two
Pass curve so that the unit can be properly plumbed. Incorrect installation can seriously affect the performance.

note: AIHTI reserves the right to make reasonable design changes without notice.
Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link] 191
AOCS Series dimensions with electric drive
E E
M 1.25" NPT Filler Tube F

tion
ta

or
AIR

Fan
FLOW

T
J
Fan Dia.
A

H
K L L N 7.0
.62"X1.50"Thru Slot (6x) G G
C B
.50"Drain Plug
AOCS - 201 through AOCS - 603
1.25" NPT
M N 8.0 Filler Tube

tion
ta
o

AIR
r
Fan

FLOW

T
J A Fan Dia.

H
E E
K L L F
.50"Drain Plug (2x)
.62"X1.50"Thru Slot (6x) G G
C B
AOCS - 1005 through AOCS - 4030
(F* and N*) are SAE code 61 four bolt flanges

DIMENSIONS (inches)
Model A B C D E F F* G H J K L M N N* T
NPT SAE NPT SAE
AOCS-201 -  27.13 23.50 20.56 13.63 6.00 1.25 1.25 11.00 1.38 24.50 7.38 5.00 9.00 1.50 1.50 18.00
AOCS-303 -  32.38 27.50 21.94 16.38 7.00 1.25 1.25 13.00 1.88 29.00 7.38 5.00 9.00 2.00 2.00 22.00
AOCS-453 -  36.38 33.00 23.06 18.50 8.00 1.50 1.50 15.75 1.88 33.00 8.81 5.00 9.00 2.00 2.00 28.00
AOCS-603 -  42.38 38.00 23.06 21.62 10.00 1.50 1.50 18.25 2.13 38.75 8.81 5.00 9.00 2.50 2.50 32.00
AOCS-1005-  49.00 45.00 24.88 25.00 10.50 2.00 2.00 21.75 3.50 43.50 7.81 7.50 13.50 3.00 3.00 36.00
AOCS-1505-  56.00 53.00 24.88 28.50 12.50 2.00 2.00 25.75 3.50 50.50 7.69 7.00 13.50 3.00 3.00 42.00
AOCS-2010-  65.00 59.50 32.13 33.00 15.00 3.00 3.00 29.00 4.50 58.00 11.06 7.50 15.50 4.00 4.00 48.00
AOCS-2515-  73.25 67.25 34.78 37.00 16.00 3.00 3.00 32.87 4.50 66.00 11.06 7.50 15.50 4.00 4.00 54.00
AOCS-3120-  79.25 69.50 34.78 40.00 17.00 3.00 3.00 34.00 4.50 72.00 11.06 7.50 15.50 4.00 4.00 60.00
AOCS-3525-  85.50 74.00 40.00 43.00 18.00 3.00 3.00 37.00 4.50 78.00 13.00 7.50 18.00 4.00 4.00 60.00
AOCS-4030-  91.50 80.00 40.00 46.00 20.00 3.00 3.00 40.00 4.50 84.00 13.00 7.50 18.00 4.00 4.00 60.00
Represents the options for motor drive.

note: AIHTI reserves the right to make reasonable design changes without notice.
192 Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link]
 AOCS Series motor data
ELECTRIC MOTOR DATA
Horse NEMA Full Load Service Thermal
Model Phase Hz Volts RPM Type
Power Frame Amperes Factor Overload
AOCS-201-3 1 3 60 208-230/460 1800 143T TEFC 2.9/1.5 1.15 NO
AOCS-201-5 1 3 60 575 1800 143T TEFC 1.13 1.25 NO
AOCS-303-3 3 3 60 208-230/460 1800 182T TEFC 7.6/3.8 1.15 NO
AOCS-303-5 3 3 60 575 1800 182T TEFC 3.05 1.15 NO
AOCS-453,603-3 3 3 60 208-230/460 1200 213T TEFC 8.3/4.2 1.15 NO
AOCS-453,603-5 3 3 60 575 1200 213T TEFC 3.34 1.15 NO
AOCS-1005,1505-3 5 3 60 208-230/460 1200 215T TEFC 13.5/6.7 1.15 NO
AOCS-1005,1505-5 5 3 60 575 1200 215T TEFC 5.39 1.15 NO
AOCS-2010-3 10 3 60 208-230/460 1200 256T TEFC 27.6/13.8 1.15 NO
AOCS-2010-5 10 3 60 575 1200 256T TEFC 11.0 1.15 NO
AOCS-2515-3 15 3 60 208-230/460 1200 284T TEFC 35.8/17.9 1.25 NO
AOCS-2515-5 15 3 60 575 1200 284T TEFC 14.3 1.25 NO
AOCS-3120-3 20 3 60 208-230/460 1200 286T TEFC 48.4/24.2 1.25 NO
AOCS-3120-5 20 3 60 575 1200 286T TEFC 19.4 1.25 NO
AOCS-3525-3 25 3 60 208-230/460 1200 324T TEFC 60.8/30.4 1.25 NO
AOCS-3525-5 25 3 60 575 1200 324T TEFC 24.3 1.25 NO
AOCS-4030-3 30 3 60 208-230/460 1200 326T TEFC 71.6/35.8 1.25 NO
AOCS-4030-5 30 3 60 575 1200 326T TEFC 28.6 1.25 NO
NOTE: All of the AOCS Series are available in 50hz upon request as a special

ELECTRIC MOTOR NOTES:

1) All motors are NEMA, high efficiency 5) American industrial Heat Transfer, Inc. reserves the right to
2) All standard direct drive models are supplied with TEFC electric enact changes to motor brand, type, and ratings regarding
motor for continuous duty at 104 F (40 C). o o
horsepower, RPM, FLA, and Service factor for standard
3) The above motor electrical ratings are an approximate guide products without notice. All specified customer requirements
and may vary slightly between motor manufactures. Consult will be honored without change or as directed.
motor ratings listed directly on motor data plate prior to 6) Fan rotation is clockwise facing the motor shaft.
installation and operation 7) For lubrication information refer to manufactures maintenance
4) High altitude, high temperature, severe duty, crusher duty, instructions.
chemical, IEC, Canadian Standards Association, and 8) Abbreviation Index
Underwriters Laboratory recognized motors are available TEFC................ Totally Enclosed, Fan Cooled
upon request. X-PROOF......... Explosion Proof

CLASS I,DIV.1, GROUP D or CLASS II,DIV.2, GROUP F & G EXPLOSION PROOF MOTOR DATA
Horse NEMA Enclosure Full Load Service Thermal
Model Phase Hz Volts RPM Type
Power Frame Amperes Factor Overload
AOCS-201-3EXP 1 3 60 208-230/460 1800 143T EPFC 2.8/1.4 1.15 YES
AOCS-303-3EXP 3 3 60 208-230/460 1800 182T EPFC 7.8/3.9 1.15 YES
AOCS-453,603-3EXP 3 3 60 208-230/460 1200 213T EPFC 8.8/4.4 1.15 YES
AOCS-1005,1505-3EXP 5 3 60 208-230/460 1200 215T EPFC 13.6/6.8 1.15 YES
AOCS-2010-3EXP 10 3 60 208-230/460 1200 256T EPFC 26.6/13.3 1.15 YES
AOCS-2515-3EXP 15 3 60 208-230/460 1200 284T EPFC 35.0/17.5 1.15 YES
AOCS-3120-3EXP 20 3 60 208-230/460 1200 286T EPFC 48.4/24.2 1.15 YES
AOCS-3525-3EXP 25 3 60 208-230/460 1200 324T EPFC 60.8/30.4 1.15 YES
AOCS-4030-3EXP 30 3 60 208-230/460 1200 326T EPFC 73.4/36.7 1.15 YES
NOTE: All of the AOCS Series explosion proof motors are available in 50hz upon request as a special

note: AIHTI reserves the right to make reasonable design changes without notice.
Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link] 193
AOCS Series dimensions with hydraulic drive
E E
M 1.25" NPT Filler Tube F

tion
ta

ro
AIR

Fan
FLOW

J
T
A Fan Dia.

H
K L L N 7.0
.62"X1.50"Thru Slot (6x) G G
C B
.50"Drain Plug

AOCS - 201 through AOCS - 603

N 8.0 1.25" NPT
M Filler Tube

tion
ta
ro
Fan

AIR
FLOW

J A T
Fan Dia.

H
E E
K L L .50"Drain Plug (2x) F
.62"X1.50"Thru Slot (6x) G G
C B

AOCS - 1005 through AOCS - 4030

(F* and N*) are SAE code 61 four bolt flanges

DIMENSIONS (inches)
Model A B C D E F F* G H J K L M N N* T
NPT SAE NPT SAE
AOCS-201 - 9 27.13 23.50 20.56 13.63 6.00 1.25 1.25 11.00 1.38 24.50 7.38 5.00 9.00 1.50 1.50 18.00
AOCS-303 - 9 32.38 27.50 21.94 16.38 7.00 1.25 1.25 13.00 1.88 29.00 7.38 5.00 9.00 2.00 2.00 22.00
AOCS-453 - 9 36.38 33.00 23.06 18.50 8.00 1.50 1.50 15.75 1.88 33.00 8.81 5.00 9.00 2.00 2.00 28.00
AOCS-603 - 9 42.38 38.00 23.06 21.62 10.00 1.50 1.50 18.25 2.13 38.75 8.81 5.00 9.00 2.50 2.50 32.00
AOCS-1005- 9 49.00 45.00 24.88 25.00 10.50 2.00 2.00 21.75 3.50 43.50 7.81 7.50 13.50 3.00 3.00 36.00
AOCS-1505- 9 56.00 53.00 24.88 28.50 12.50 2.00 2.00 25.75 3.50 50.50 7.69 7.00 13.50 3.00 3.00 42.00
AOCS-2010- 9 65.00 59.50 32.13 33.00 15.00 3.00 3.00 29.00 4.50 58.00 11.06 7.50 15.50 4.00 4.00 48.00
AOCS-2515- 9 73.25 67.25 34.78 37.00 16.00 3.00 3.00 32.87 4.50 66.00 11.06 7.50 15.50 4.00 4.00 54.00
AOCS-3120- 9 79.25 69.50 34.78 40.00 17.00 3.00 3.00 33.25 4.50 72.00 11.06 9.00 15.50 4.00 4.00 60.00
AOCS-3525- 9 85.50 74.00 40.00 43.00 18.00 3.00 3.00 37.00 4.50 78.00 13.00 9.00 18.00 4.00 4.00 60.00
AOCS-4030- 9 91.50 80.00 40.00 46.00 20.00 3.00 3.00 40.00 4.50 84.00 13.00 9.00 18.00 4.00 4.00 60.00

note: AIHTI reserves the right to make reasonable design changes without notice.
194 Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link]
 AOCS Series motor data
HYDRAULIC MOTOR DATA
Motor Displacement Required Flow Oper. pressure Case SAE Side Port Max. Continuous
Model
RPM in3/Rev GPM LPM start / run PSIG Drain Size SAE O-Ring Pressure PSIG
AOCS-201- 9 1725 0.68 6.0 22.7 400 / 290 Ext. A #12; 1-1/16-12 3000
AOCS-303- 9 1725 0.68 6.0 22.7 1400 / 860 Ext. A #12; 1-1/16-12 3000
AOCS-453- 9 1160 1.00 5.9 22.3 1300 / 870 Ext. A #12; 1-1/16-12 3000
AOCS-603- 9 1160 1.00 5.9 22.3 1300 / 870 Ext. A #12; 1-1/16-12 3000
AOCS-1005- 9 1160 1.45 8.5 32.2 1500 / 1000 Ext. A #12; 1-1/16-12 3000
AOCS-1505- 9 1160 1.45 8.5 32.2 1500 / 1000 Ext. A #12; 1-1/16-12 3000
AOCS-2010- 9 1160 2.32 13.7 51.9 1750 / 1250 Ext. B #16; 1-5/16-12 3000
AOCS-2515- 9 1160 3.30 19.5 73.8 2000 / 1350 Ext. B #16; 1-5/16-12 3000
AOCS-3120- 9 1160 3.30 19.5 73.8 2500 / 1800 Ext. B #16; 1-5/16-12 3000
AOCS-3525- 9 1160 3.80 22.5 85.0 2500 / 1900 Ext. B #16; 1-5/16-12 3000
AOCS-4030- 9 1160 5.30 26.6 100.7 3000 / 2200 Ext. B #16; 1-5/16-12 3000

Note:
Maximum degree of fluid contamination; Class 18/15 according to ISO 4406. Therefore, we recommend a filter with a
retention rate of B 20 >. For longer life, we recommend class 17/14, achievable with a filter B10 > -100.

HYDRAULIC MOTOR NOTES:

1) Standard units are supplied with a bi-directional hydraulic gear motor 4) Maximum degree of fluid contamination, class 18/15 according to
for the fan drive. The gear motor requires an external case drain be ISO 4406. Therefore, it is recommended to use a filter with retention
used during operation. The external case drain should be connected rating of B20>. For longer life, it is recommended to use class 17/14
directly to hydraulic reservoir or a return line with not greater than achievable with filter B10>-100.
10PSIG back pressure. (NOTE: Failure to properly connect and use 5) A shaft coupling bushing is used on some models to join the fan drive
the external case drain during motor operation could result in motor shaft to the fan. All fans, either hub style or bushing connection, should
failure and external leakage of hydraulic fluid. be checked and retightened after the first 100 hours of operation.
2) Hydraulic motor flow requirements are provided with an efficiency 6) Fan rotation is clockwise when facing the motor shaft.
rating of approximately 85%. Pressure requirements are calculated 7) Optional displacement motors available upon request.
theoretical minimum operating requirements. 8) American industrial reserves the right to enact changes to hydraulic
3) Hydraulic motor load adapters are provided to bridge and align the motor, brand, type, ratings, port sizes, or any additional non-specified
space between the hydraulic motor and the fan. Load adapters require attribute for standard products without notice. All specific requirements
periodic maintenance lubrication (see accompanying information). will be honored without change pending availability.

Example of a model:
AOCS - 1505 - 3 - S - R65 - 2P -____ - ____
Model Coating
Size
Tubing G = Galvanize (cabinet)
Drive Type
Blank = Copper T = Heresite (core)
N = no motor Connections X = Epoxy (cabinet)
3 = 3/60/230-460 U = 90/10 Cu Ni
blank = NPT Number Blank = Enamel (standard)
3EXP = Explosion Proof S = SAE 4 Bolt Flange Bypass of Passes C = Carbon Steel
STS = Stainless Steel (cabinet)
3/60/230-460 A = ANSI 150#RF Flange R30 = 30psi 1P = 1 pass SS = Stainless Steel
5 = 3/60/575 R65 = 65psi 2P = 2 pass
9 = Hydraulic Mtr.

COMMON DATA
Air Flow Sound Level Liquid Volume Weight Electric Weight Hydraulic Serviceable
Model
CFM m3/s dB(A) @ 13ft gal. cm3 lb kg lb kg Core™
AOCS-201 -  3000 1.41 77 1.7 6435 200 91 185 84 Yes
AOCS-303 -  4380 2.07 82 3.8 14383 310 141 260 118 Yes
AOCS-453 -  5920 2.79 78 4.8 18168 490 222 410 186 Yes
AOCS-603 -  8750 4.13 80 6.1 23089 580 263 490 222 Yes
AOCS-1005-  12650 5.97 84 7.7 29145 690 313 575 261 Yes
AOCS-1505-  16150 7.65 87 10.4 39364 910 413 1025 465 Yes
AOCS-2010-  23350 11.73 92 22.8 86298 1280 580 1062 482 Yes
AOCS-2515-  32000 15.00 95 27.5 104088 1610 730 1320 598 Yes
AOCS-3120-  39000 18.40 99 31.9 120742 1810 821 1483 673 Yes
AOCS-3525-  46000 21.71 99 47.0 177895 1980 898 1622 736 Yes
AOCS-4030-  54000 25.48 99 47.0 185466 2150 975 1762 799 Yes

NOTES: a)  Represents the options for motor drive.

b) To estimate the sound level at distances other than 13 feet (4 meters) from the cooler, add 6 db for each halving of distance, or substract 6
db for each doubling of the distance.
note: AIHTI reserves the right to make reasonable design changes without notice.
Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link] 195
AOCS Series installation and maintenance
AOCS - 201 through AOCS - 603

UNION
UNION
FLUID
OUT
n
tio on
FLUID
ota

ti
ota
r

OUT
Fan

Fan r
FLUID
FILTER IN

FLUID CAPPED
UNION IN
FILTER

ONE PASS TWO Pass

Receiving / Installation not warrantee coatings to be a permanent solution for any

a) Inspect unit for any shipping damage before uncrating. equipment against corrosion. It is the responsibility of the
Indicate all damages to the trucking firms' delivery person customer to provide regular maintenance against chips,
and mark it on the receiving bill before accepting the freight. scratches, etc... and regular touch up maintenance must be
Make sure that the core and fan are not damaged. Rotate the provided for long-term benefits and corrosion prevention.
fan blade to make sure that it moves freely. The published
weight information located in this brochure is approximate. e) American Industrial recommends that the equipment
True shipment weights are determined at the time of shipping supplied should be installed by qualified personnel who
and may vary. Approximate weight information published have solid understanding of system design, pressure and
herein is for engineering approximation purposes and should temperature ratings, and piping assembly. Verify the service
not be used for exact shipping weight. Since the warranty is conditions of the system prior to applying any air cooled
based upon the unit date code located on the model iden- heat exchanger series cooler. If the system pressure or
tification tag, removal or manipulation of the identification temperature does not fall within the parameters on model
tag will void the manufacturers warranty. rating tag located on the heat exchanger, contact our factory
prior to installation or operation.
b) When handling the heat exchanger, special care should
be taken to avoid damage to the core and fan. All units are g) Heat exchanger should be securely fastened using the
shipped with wood skids for easy forklift handling mounting foot brackets (included). All mounting holes should
be used to secure unit into place. Optional horizontal mount-
c) Standard Enamel Coating: American Industrial provides ing with vertical air flow is possible with specially designed
its standard products with a normal base coat of oil base mounting legs available through American Industrial. The
air cure enamel paint. The enamel paint is applied as a special mounting legs incorporate motor mount and are rec-
temporary protective and esthetic coating prior to shipment. ommended for horizontal operation. Customer modifications
While the standard enamel coating is durable, American are not recommended to convert vertical mount units into
Industrial does not warranty it as a long-term finish coating. horizontal units.
It is strongly suggested that a more durable final coating be
applied after installation or prior to long-term storage in a h) Connections should be made in "one pass" or "Two Pass"
corrosive environment to cover any accidental scratches, configurations exactly as indicated in the "piping hook up"
enhance esthetics, and further prevent corrosion. It is the illustration above and page opposite. The process flow
responsibility of the customer to provide regular mainte- entering the "Fluid IN" port and exiting the "Fluid OUT" port
nance against chips, scratches, etc... and regular touch up eliminates air pockets and assures that the unit will stay
maintenance must be provided for long-term benefits and completely flooded. Flexible hose can be applied to reduce
corrosion prevention. the risk of core failure due to thermal expansion or system
vibration. Piping alignment and support is required for hoses
d) Special Coatings: American Industrial offers as customer longer than four feet in length and for piping exerting more
options, Air-Dry Epoxy, and Heresite (Air-Dry Phenolic) coat- than 20 lbs of dynamic force. It is recommended that filtration
ings at additional cost. American Industrial offers special be located ahead of the heat exchanger to prevent excessive
coatings upon request, however American Industrial does backpressure and clogging.

note: AIHTI reserves the right to make reasonable design changes without notice.
196 Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link]
 AOCS Series installation and maintenance
AOCS - 1005 through AOCS - 4030

CAPPED

tion FLUID tion

ta ta
OUT
ro

ro
Fan

Fan
UNION

FLUID
UNION UNION
OUT
FILTER
FILTER FLUID
IN FLUID
IN
ONE PASS Two Pass

a) Inspect the entire heat exchanger and motor/fan as-

i) With respect to the heat exchangers nozzle size, flow line sembly for loosened bolts, loose connections, broken
sizes should be sized to handle the appropriate flow rate components, rust spots, corrosion, fin/coil clogging, or
and system pressure drop requirements, normally flow line external leakage. Make immediate repairs to all affected
rates of about 8-12 feet per second and inlet pressure less areas prior to restarting and operating the heat exchanger
than 100psig are experienced. If the flow line size is larger or its components.
than the heat exchanger nozzle size, additional pressure
loss beyond the published pressure loss data may occur. b) Heat exchangers operating in oily or dusty environments
will often need to have the coil cooling fins cleaned. Oily or
j) Electric motors should be connected only to supply source clogged fins should be cleaned by carefully brushing the fins
of the same characteristics as indicated on the electric motor and tubes with water or a non-aggressive degreasing agent
information plate. Prior to starting, verify that the motor and mixture (Note: Cleaning agents that are not compatible with
fan spin freely without obstruction. Check carefully that the copper, brass, aluminum, steel or stainless steel should
fan turns in the correct rotation direction (normally counter not be used). A compressed air or a water stream can be
clockwise) from the motor side (fan direction arrow). Failure used to dislodge dirt and clean the coil further. Any external
to operate the fan in the proper direction could reduce per- dirt or oil on the electric motor and fan assembly should be
formance or cause serious damage to the heat exchanger removed. Caution: Be sure to disconnect the electric motor
or other components. Fan blades should be rechecked for from its power source prior to doing any maintenance.
tightness after the first 100 hours of operation.
c) In most cases it is not necessary to internally flush the
k) It is important to apply the catalog recommended flow rate coil. In circumstances where the coil has become plugged
for the hydraulic motor that corresponds with the specific or has a substantial buildup of material, flushing the coil with
model being used. A case drain is required for hydraulic water or a solvent may be done. Flushing solvents should
motor installation. Failure to connect case drain can result be non-aggressive suitable for the materials of construction.
in motor failure. The proper flow rate and direction to the Serviceable Core® models can be disassembled and in-
hydraulic motor are critical to ensure fan direction and RPM. spected or cleaned if required.
Exceeding the recommended RPM could result in fan failure
and cause severe damage to the heat exchanger. See fan d) Most low horsepower electric motors do not require
rotation on installation diagram. any additional lubrication. However, larger motors must
be lubricated with good quality grease as specified by the
Maintenance manufacture at least once every 6-9 months or as directed
Regular maintenance intervals based upon the surround- by the manufacture. T.E.F.C. air ventilation slots should be
ing and operational conditions should be maintained to inspected and cleaned regularly to prevent clogging and
verify equipment performance and to prevent premature starving the motor of cooling air. To maintain the electric
component failure. Since some of the components such as, motor properly see the manufactures requirements and
motors, fans, load adapters, etc... are not manufactured by specifications. The hydraulic motor uses an over hung
American Industrial, maintenance requirements provided load adapter for motor alignment and to extend the shaft
by the manufacture must be followed. to accept the fan.

note: AIHTI reserves the right to make reasonable design changes without notice.
Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link] 197
AOCS Series installation and maintenance
Grease ports located on the adapter should be greased
regularly with a high quality bearing grease. e) The manifold covers are tightly compressed and may
need some prying to separate them from the gasket ,
e) Initial inspection, check the fan blade bolts for loosen- physically remove the cover assemblies  from both
ing after the first 100 hours of operation. Re-tighten the sides.
fan blade bolts to the proper torque if required. Note:
Failure to check and maintain the fan blade could result f) The tubes  and turbulators  are now accessible
in damage or failure of the equipment. Fan blades should for cleaning. Note: turbulators are installed on AOCH &
be cleaned and inspected for tightness during the regular AOCS cores only. If you need to remove the turbulator
maintenance schedule when handling a fan blade care that runs through the tubing, it will be necessary to first
must be given to avoid bending or striking any of the squeeze the flattened end of the protruding turbulator ,
blades. Fan blades are factory balanced and will not so that on end will fit through the tube. From the opposite
operate properly if damaged or unbalanced. Damaged end pull the turbulator  out. You may need to use pliers
fan blades can cause excessive vibration and severe to grip and pull the turbulators  out, especially if there
damage to the heat exchanger or drive motor. Replace is debris lodged inside. As the turbulators  come out,
any damaged fan with an American industrial suggested most of the dirt will too, so be prepared. It is suggested
replacement. that gloves be worn when handling the turbulators  as
they may be sharp.
f) Air cooled exchanger cabinets are constructed using
7ga. through 18ga. steel that may be bent back into po- We suggest a mild water-soluble degreaser be used
sition if damaged. Parts that are not repairable can be with a brush. Tubing I.D. is aproximatley .325 a plastic
purchased through American Industrial. bristle brush on a rod will work best for cleaning the tubes
. Steel brushes should be avoided since the steel is
g) Coil fins that become flattened can be combed back harder than the copper tubing and may heavily score the
into position. This process may require removal of the tubes  if used.
coil from the cabinet.
g) If there are any leaking tubes  you may plug them by
i) Solely at the request of customers, American Industrial carefully forcing a soft metal plug into the hole and tap-
provides direct acting internal inlet port to outlet port ping it tight. You may in some cases weld the leaking tube
bypass relief valves as an additional safe guard against shut however, care should be taken since excessive heat
surge flow and over pressurization of the heat exchanger. may cause surrounding tube joints to loosen and leak.
However, American Industrial does not specify, recom-
mend, suggest, guarantee, or warrantee the internal relief h) When finished cleaning or repairing, be sure to re-
valve or its performance to safe guard the heat exchanger place ALL of the turbulators  back into any open tubes
from damage or prevent failure due to excessive flow or . When the turbulators  protrude from the opposite
over pressurization. It is the ultimately the sole responsi- end flatten them again so they are tight and cannot be
bility of the customer/user to verify with the original equip- removed.
ment manufacture all conditions associated with applying
an additional system relief valve prior to application. i) When finished reattach the manifold covers  in the
same position they were removed, using new gaskets ,
Serviceable Core® Maintenance bolts , and hardware. We suggest using a torque wrench
Units containing a Serviceable Core® have bolted manifold to final tighten the bolts .
covers that can be removed for cleaning or repair pur-
poses. Most AOCH or AOCS cores manufactured after j) Torque Specifications: For 5/16" bolts 22-23 ft-lbs, for
January 1, 1998 are Serviceable Cores®. 3/8" bolts to 38-42 ft-lbs. Since bolts and hardware can
physically fatigue during application we suggest new bolt
Servicing Sequence kits be used when reassembling.
American Industrial has gone to great lengths to provide 1
components that are repairable. If the heat exchanger
core requires internal cleaning or attention the following
steps will explain what must be done to access the internal
tubes. Be sure to order gasket kits or repair parts prior to 2
removal and disassembly to minimize down time.

a) To clean the internal tubes first remove all connection

plumbing from the unit. 3

b) Be sure the unit is drained of all water etc...

c) Place the heat exchanger in an area that it can be ac-

cessed from all sides. Remove the core from the cabinet 6
if required (AOCH, AOCS).
d) Mark the cover  and tube-sheet  for both covers so 5
that they can be replaced into the same position when
finished. Remove the manifold cover bolts  and hardware
4
and place them into a secure place.

note: AIHTI reserves the right to make reasonable design changes without notice.
198 Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link]
 website : [Link]
general email : sales@[Link]
technical email : engineering@[Link]

Notes:

note: AIHTI reserves the right to make reasonable design changes without notice.
Copyright © 2019 - 2020 American Industrial Heat Transfer, Inc. 355 American Industrial Drive LaCrosse, VA 23950 tel: 434-757-1800 fax: 434-757-1810 email: sales@[Link] 199