GE Fanuc Automation

Computer Numerical Control Products

Series 0 / 00 / 0-Mate

Connection Manual (Hardware)

GFZ-61393E/06 September 1998

 GFL-001
Warnings, Cautions, and Notes
as Used in this Publication

Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.

Caution
Caution notices are used where equipment might be damaged if care is not taken.

Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.

This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory

with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.

©Copyright 1998 GE Fanuc Automation North America, Inc.

All Rights Reserved.
B–61393E/05 DEFINITION OF WARNING, CAUTION, AND NOTE

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

Read this manual carefully, and store it in a safe place.

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B–61393E/06 Table of Contents
DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . S–1

1. PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 EXTERNAL ENVIRONMENTAL REQUIREMENTS OF CABINET . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 INSTALLATION CONDITION OF CNC AND SERVO UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 POWER CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL MAGNETIC
CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 THERMAL DESIGN OF THE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5.1 Temperature Rise within the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5.2 Cooling by Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5.3 Heat Loss of Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 INSTALLING THE HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6.1 Cooling Fin A/B/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6.2 Heat Exchanger for 14, CRT/MDI Unit (Series 00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6.3 The Heat Pipe Type Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
[Link] Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.7 ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7.1 Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7.2 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.7.3 Connecting the Signal Ground (SG) of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7.4 Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.7.5 Cable Clamp and Shield Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.8 CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.8.1 Configuration of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.8.2 Battery for Memory Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.8.3 Cable Lead–in Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4. COMPLETE CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5. POWER SUPPLY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

5.1 POWER SOURCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.2 CONNECTION OF THE POWER SUPPLY UNIT A, B1, C (INPUT UNIT SEPARATE TYPE) . . 57
5.2.1 Connection of the Power Unit without Using Input Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.2.2 Connection of Power Supply Unit when the Input Unit is Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.3 CONNECTION OF INPUT UNIT BUILT–IN TYPE POWER UNIT (POWER SUPPLY UNIT AI) 66
5.4 CONNECTION OF THE INPUT UNIT BUILT–IN POWER SUPPLY UNIT AI
(QUALIFYING FOR CE MARKING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

6. CONNECTION OF MACHINE INTERFACE I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

6.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.2 CONNECTION OF THE INTERNAL I/O CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.2.1 Machine Interface Signal Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.2.2 System without PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

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 Table of Contents B–61393E/06

6.2.3 Descriptions on Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

6.2.4 Signal Connection with Power Magnetic Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.5 System Using the PMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.3 ADDING I/O POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
6.3.1 System without FANUC I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
6.3.2 System Using FANUC I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
[Link] Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
[Link] Turning the power on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
[Link] DI/DO addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
[Link] I/O module data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
[Link] Optical I/O Link adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

7. CONNECTION OF PERIPHERAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

7.1 CONNECTING THE DISPLAY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
7.1.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
7.1.2 Video Signal Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
7.1.3 Connecting the Display Unit Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
7.1.4 Connecting the Soft Key Cable of a Separate Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.1.5 ON/OFF Switch on the Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.1.6 Adjusting the LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
7.2 CONNECTING THE MDI UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
7.2.1 MDI Unit Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
7.3 CONNECTING AN I/O DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
7.3.1 Reader/Punch Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
7.3.2 ASR33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
7.3.3 PPR Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
7.3.4 Portable Tape Reader Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
7.3.5 FANUC FLOPPY CASSETTE Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
7.3.6 Connection of Tape Reader without Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
7.3.7 Connection of Tape Reader with Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
7.3.8 RS–232–C Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
7.3.9 Parameters Related to the Reader/Punch Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
7.4 MANUAL PULSE GENERATOR INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
7.5 HIGH–SPEED DI SIGNAL INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

8. CONNECTIONS FOR SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

8.1 SERIAL SPINDLE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
8.2 ANALOG SPINDLE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
8.3 POSITION CODER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

9. SERVO CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

9.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
9.2 SERVO AMPLIFIER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
9.2.1 S Series Servo Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
9.2.2 C Series Servo Amplifier and a Servo Amplifier Module (Type A Interface) . . . . . . . . . . . . . . . . . . . 183
9.2.3 a Servo Amplifier Module (Type B Interface) and b Servo Amplifier Module . . . . . . . . . . . . . . . . . . 184
9.3 A/B PHASE PULSE CODER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
9.3.1 Low–Resolution A/B Phase Pulse Coder (2000P to 3000P) (Built–in Incremental Pulse Coder) . . . . 186
9.3.2 Low–Speed, High–Resolution A/B Phase Pulse Coder (10000P to 25000P, 12 m/min)
(Built–in Incremental Pulse Coder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

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B–61393E/06 
 
 

9.3.3 High–Speed, High–Resolution A/B Phase Pulse Coder (20000P to 30000P, 24 m/min)
(Built–in Incremental Pulse Coder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
9.3.4 A/B Phase Pulse Coder (Built–in Absolute Pulse Coder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
9.3.5 Low–Resolution A/B Phase Separate Pulse Coder (2000P to 3000P)
(Separate Incremental Pulse Coder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
9.3.6 High–Speed, High–Resolution A/B Phase Separate Pulse Coder (20000P to 30000P, 24 m/min)
(Separate Incremental Pulse Coder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
9.3.7 A/B Phase Separate Pulse Coder (Separate Absolute Pulse Coder) . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
9.4 SERIAL PULSE CODER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
9.4.1 Serial Pulse Coder A or B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
9.4.2 Serial Pulse Coder C (Model 0S or Above) a Series Motor (a3/3000 to a150/2000) . . . . . . . . . . . . . . 204
9.4.3 Serial Pulse Coder C (Model 1–0S to 0–0SP) a Series Motor (a1/3000, a2/2000, or a2/3000) . . . . . . 205
9.5 CONNECTION OF THE BATTERY UNIT FOR AN ABSOLUTE PULSE CODER . . . . . . . . . . . . 206
9.5.1 Connection Using the Relay Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
9.5.2 Connection without a Relay Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
9.6 HANDLING OF UNUSED AXES (CLAMPING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
9.6.1 Handling of the Command Connectors of Unused Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
9.6.2 Handling of the Feedback Connectors of Unused Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
9.7 COMBINATION OF AXIS CARDS FOR SERIAL PULSE CODERS AND DIGITAL
SERVO FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

[Link] INTERFACE CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

10.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
10.2 ANALOG INPUT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
10.3 INSTALLATION POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
10.4 CONNECTION BETWEEN MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

[Link] BUFFER INTERFACE (INCLUDING FANUC DNC2 INTERFACE) . . . 218

11.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
11.2 INSTALLING TO THE P.C. BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
11.2.1 Installing to the P.C. Board in Case of Control Unit A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
11.2.2 Installing to the P.C. Board in Case of Control Unit B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
11.3 OUTLINE DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
11.3.1 Outline Drawing in Case of Control Unit A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
11.3.2 Outline Drawing in Case of Control Unit B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
11.4 REMOTE BUFFER INTERFACE (RS–232–C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
11.5 REMOTE BUFFER INTERFACE (RS–422) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
11.6 CONNECTION TO BATTERY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

12.DNC1 INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

12.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
12.2 ORDER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
12.3 EXTERNAL CONFIGURATION OF MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
12.3.1 External Configuration of Mounting for Control Section A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
12.3.2 External Configuration of Mounting for Control Section B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
12.4 PRINTED BOARD MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
12.4.1 Printed Circuit Board Mounting for Control Section A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
12.4.2 Printed Circuit Board Mounting for Control Section B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
12.5 CONNECTION DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
12.5.1 Overall Connection Example for Mode 1 (Multi–point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
12.5.2 Detailed Drawing of Connector for Mode 1 (Multi–point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

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12.5.3 Detailed Drawing of Connection Cable for Mode 1 (Multi–point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237

12.5.4 Overall Connection Example for Mode 2 (Point–to–point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
12.5.5 Detailed Drawing of Connector for Mode 2 (Point–to–point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
12.5.6 Detailed Drawing of Connection Cable for Mode 2 (Point–to–point) . . . . . . . . . . . . . . . . . . . . . . . . . 240
12.6 EXTERNAL CONFIGURATION OF TAP AND TERMINAL RESISTOR UNIT . . . . . . . . . . . . . . 242

[Link] 0–TTC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

13.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
13.2 RESTRICTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
13.3 CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

[Link] STOP SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
A. EXTERNAL DIMENSIONS OF VARIOUS UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
A.1 UNITS OF CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
A.2 CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305

B. CONNECTING CABLES AND CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333

B.1 TABLE OF CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
B.2 INTERFACE CABLE (OUR SUPPLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
B.3 CONNECTOR FOR INTERFACE (ATTACHED TO CABLES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
B.4 CABLE FOR STANDARD INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351

C. HALF PITCH 20–PIN INTERFACE CONNECTORS AND CABLES . . . . . . . . . . . 354

D. MACHINE OPERATOR’S PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

D.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
D.2 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
D.2.1 General Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
D.2.2 Key Switch Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
D.2.3 LED Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
D.2.4 Emergency, Over–ride, Protect Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
D.3 CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
D.4 OPERATOR’S PANEL CONNECTION SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
D.4.1 :ESP (X21.4) Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
D.4.2 :KEY (X21.7) Program Protect Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
D.4.3 :OV1–:OV8 (X21.0–21.3) Override Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
D.4.4 KD0–KD7 (X20.0–20.7) KA0–KA3 (X22.0–22.3), KST (X22.7) LD0–LD7 (Y51.0–51.7)
RSV1–RSV3 (X21.5, X22.4–22.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
D.4.5 F292–F299, G242–G249 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
D.5 SELF–DIAGNOSTIC FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
D.5.1 Status Display LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
D.5.2 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
D.5.3 Key Board Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
D.6 SETTING OF OPERATOR’S PANEL AVAILABILITY IN REGISTERING PMC LADDER
PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
D.7 EXPLANATIONS FOR OPERATOR’S PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

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D.7.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372

D.8 MOUNTING OF READER/PUNCHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
D.9 PCB FOR MACHINE OPERATOR’S PANEL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387

E. PRINTED BOARD FOR OPERATOR’S PANEL CONTROLLER

(FOR FANUC I/O LINK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
E.1 CONNECTION OF MACHINE OPERATOR’S PANEL INTERFACE UNIT . . . . . . . . . . . . . . . . . . 399
E.1.1 Function Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
E.1.2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
E.1.3 Signal Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
E.1.4 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
E.1.5 PMC Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
E.1.6 Major Connection Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
E.1.7 State of the LEDs on the Machine Operator’s Panel Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
E.1.8 Connector (on the Cable Side) Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
E.1.9 Machine Operator’s Panel Interface Unit Dimension Diagram (Including Connector Locations) . . . . 417
E.1.10 Machine Operator’s Panel Interface Unit Mounting Dimension Diagram . . . . . . . . . . . . . . . . . . . . . . 418
E.1.11 Fuse Mounting Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
E.1.12 Option Card 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

F. SERIES 0–C OPERATOR’S PANEL CONNECTION UNIT C1 . . . . . . . . . . . . . . . 432

F.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
F.2 SETTING OF I/O SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
F.3 CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
F.3.1 Connection of the Control Unit and Operator’s Panel Connection Unit C1 . . . . . . . . . . . . . . . . . . . . . 434
F.3.2 Signal Connection between Operator’s Panel Connection Unit C1 and Machine Side . . . . . . . . . . . . 435
F.4 EXTERNAL DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447

G. ADDITIONAL I/O–B3, F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448

G.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
G.2 INPUT/OUTPUT SIGNAL STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
G.3 CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
G.4 INPUT/OUTPUT SIGNAL ASSIGNMENT ON FANUC I/O LINK . . . . . . . . . . . . . . . . . . . . . . . . . 464
G.5 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

H. DESCRIPTION OF I/O MODULE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 466

H.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
H.2 CONFIGURATION OF THE I/O UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
H.2.1 Configuration of the I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
H.2.2 Types of I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
H.2.3 Module Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476
H.2.4 Digital Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479
H.2.5 Digital Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
H.2.6 Analog Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
H.2.7 Analog Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
H.3 NC AND I/O UNIT CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522
H.3.1 I/O Unit Signal Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522
H.3.2 I/O Unit Power Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522
H.3.3 Interface Module Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 528

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I. I/O UNIT–MODEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530

I.1 CONNECTION OF THE FANUC I/O UNIT–MODEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
I.1.1 Structure of FANUC I/O Unit–MODEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
I.1.2 Outer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
I.1.3 Mounting and Dismounting Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532
I.1.4 Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
I.1.5 Connecting Input Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
I.1.6 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535
I.1.7 Connecting Signal Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536
I.1.8 Connecting with I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
I.1.9 Digital Input/Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
I.1.10 Correspondence between I/O Signals and Addresses in a Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
I.1.11 Number of Points for I/O Unit–MODEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542

J. CONNECTION OF CRT/MDI UNIT FOR SERIES 00 . . . . . . . . . . . . . . . . . . . . . . . . 544

J.1 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545
J.2 CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546
J.2.1 General Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546
J.2.2 Connector Layout Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547
J.2.3 Connection of the CNC and the CRT/MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
J.2.4 Connection of the CRT/MDI and Manual Pulse Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
J.2.5 Connection of the CRT/MDI and the Battery Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 551
J.3 OUTER VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552
J.3.1 Outer View of CRT/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552

K. CRT/MDI SWITCHING CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 553

K.1 CRT/MDI SWITCHING CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
K.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
K.1.2 When Connecting Two Control Unit with One CRT/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
K.1.3 When Connecting One Series 0–C with Two CRT/MDI Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560
K.2 PDP/MDI SWITCHING CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
K.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
K.2.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
K.2.2.1 Installation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
K.2.2.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
K.2.2.3 Diagram of cable details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568
K.2.3 Selection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570
K.2.4 Connector Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570
K.2.5 Adjustment Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572
K.2.6 External View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
K.2.6.1 MDI : small . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
K.2.6.2 MDI : full key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
K.2.7 Order Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576

L. DETACHABLE CRT/MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577

L.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
L.2 ARRANGEMENT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
L.3 EXTERNAL DIMENSIONS DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
L.4 CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
L.5 DIAGRAM OF CABLE DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
L.6 DIAGRAM OF MATERIAL DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583

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B–61393E/06 
 
 

M. POSITION CODER SWITCHING CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585

M.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
M.2 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
M.3 CONNECTION EXPLANATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
M.3.1 Connection Signal Arrangement of Position Coder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
M.3.2 Switching Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590
M.3.3 Connection between Position Coder and Switching Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
M.3.4 Connection between Switching Circuit and CNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593
M.4 EXTERNAL VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
M.5 PRECAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
M.5.1 Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
M.5.2 Cable Power Supply Voltage Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595
M.5.3 Noise Countermeasure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596

N. MDI DESIGN FOR SERIES 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 597

N.1 OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
N.2 CHARACTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
N.3 COLORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599

O. INSTALLING CRT PROTECTION COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617

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B–61393E/06 1. PREFACE

1 


This manual describes the electrical and structural specifications required

for connecting the FANUC Series 0/00/0–Mate to a machine tool. The
manual outlines the components commonly used for FANUC CNC
control units, as shown in the configuration diagram in Chapter 2, and
supplies additional information on using these components with the
Series 0/00/0–Mate. Refer to individual manuals for the detailed
specifications of each model.
There are different models of the Series 0/00/0–Mate appropriate for
different types of machine tools (lathe, machining center, etc.). This
manual describes those specifications in common among all Series
0/00/0–Mate models. Whenever one or more models have different
specifications, they are noted.

The models covered by this manual, and their abbreviations, are :

Product Name Abbreviations

FANUC Series 0–TC 0–TC

FANUC Series 0–TF 0–TF
FANUC Series 0–TTC 0–TTC
FANUC Series 0–MC 0–MC Series 0
FANUC Series 0–MF 0–MF
FANUC Series 0–GCC 0–GCC
FANUC Series 0–GSC 0–GSC
FANUC Series 0–TD 0–TD
FANUC Series 0–MD 0–MD
Series 0–D
FANUC Series 0–GCD 0–GCD
FANUC Series 0–GSD 0–GSD
FANUC Series 0–TDII 0–TDII
FANUC Series 0–MDII 0–MDII
Series 0–DII
FANUC Series 0–GCDII 0–GCDII
FANUC Series 0–GSDII 0–GSDII
FANUC Series 00–TC 00–TC
FANUC Series 00–MC 00–MC Series 00
FANUC Series 00–GCC 00–GCC
FANUC Series 0–Mate TC 0–Mate TC
FANUC Series 0–Mate MC 0–Mate MC Series 0–Mate
FANUC Series 0–Mate MF 0–Mate MF

1
1. PREFACE B–61393E/06

Related manuals The table below lists manuals related to the FANUC Series 0/00/0–Mate.
In the table, this manual is marked with an asterisk(*).

D Series 0/00/0–Mate C
Table 1 Manuals related to the Series 0/00/0–Mate C

Specification
Manual name
number

FANUC Series 0/00/0–Mate DESCRIPTIONS B–61392E

FANUC Series 0/00/0–Mate DESCRIPTIONS (Suppelement for Remote buffer) B–61392EN–1
FANUC Series 0/00/0–Mate CONNECTION MANUAL (HARDWARE) B–61393E *
FANUC Series 0/00/0–Mate CONNECTION MANUAL (FUNCTION) B–61393E–2
FANUC Series 0/00/0–Mate FOR LATHE OPERATOR’S MANUAL B–61394E
FANUC Series 0/00/0–Mate FOR MACHINING CENTER OPERATOR’S MANUAL B–61404E
FANUC Series 0/00/0–Mate MAINTENANCE MANUAL B–61395E
FANUC Series 0/00/0–Mate OPERATION AND MAINTENANCE HANDBOOK B–6139

FANUC Series 0/00/0–Mate FOR LATHE PARAMETER MANUAL B–61400E
FANUC Series 0/00/0–Mate FOR MACHINING CENTER PARAMETER MANUAL B–61410E
GRAPHIC CONVERSATION FOR MACHINING CENTER
B–61434E
(Series 0–MC, Series 0–MF, Series 0–Mate MF) OPERATOR’S MANUAL
FANUC PMC–MODEL K/L/M PROGRAMMING MANUAL (LADDER LANGUAGE) B–55193E
FANUC Series 0/0–Mate
B–61393E–1
PROGRAMMING MANUAL (Macro Compiler / Macro Executer)

D Series 0–D
Table 1 Manuals related to the Series 0–D

Specification
Manual name
number

FANUC Series 0–TD/MD DESCRIPTIONS B–62542EN

FANUC Series 0/00/0–Mate CONNECTION MANUAL (HARDWARE) B–61393E *
FANUC Series 0–TD/MD/GCD/GSD CONNECTION MANUAL (FUNCTION) B–62543EN–1
FANUC Series 0–PD CONNECTION MANUAL (FUNCTION) B–62973EN
FANUC Series 0/00/0–Mate FOR LATHE OPERATOR’S MANUAL B–61394E
FANUC Series 0/00/0–Mate FOR MACHINING CENTER OPERATOR’S MANUAL B–61404E
FANUC Series 0–PD OPERATOR’S MANUAL B–62974EN
FANUC Series 0/00/0–Mate MAINTENANCE MANUAL B–61395E
FANUC Series 0–PD MAINTENANCE MANUAL B–62975EN
FANUC Series 0/00/0–Mate FOR LATHE PARAMETER MANUAL B–61400E
FANUC Series 0/00/0–Mate FOR MACHINING CENTER PARAMETER MANUAL B–61410E

2
B–61393E/06 1. PREFACE

D Series 0–DII
Table 1 Manuals related to the Series 0–DII

Specification
Manual name
number

FANUC Series 0/00/0–Mate CONNECTION MANUAL (HARDWARE) B–61393E *

FANUC Series 0/00/0–Mate CONNECTION MANUAL (FUNCTION) B–61393E–2
FANUC Series 0/00/0–Mate FOR LATHE OPERATOR’S MANUAL B–61394E
FANUC Series 0/00/0–Mate FOR MACHINING CENTER OPERATOR’S MANUAL B–61404E
FANUC Series 0/00/0–Mate MAINTENANCE MANUAL B–61395E
FANUC Series 0/00/0–Mate FOR LATHE PARAMETER MANUAL B–61400E
FANUC Series 0/00/0–Mate FOR MACHINING CENTER PARAMETER MANUAL B–61410E

3
2. CONFIGURATION B–61393E/06

2 CONFIGURATION

The following figure shows the configuration of the electrical system of

the machine tool with which the Series 0/00/0–Mate is used.
This manual describes how to connect the units illustrated in this diagram.
The machine tool body, machine operator’s panel, power magnetic
circuit, and sensor/actuator are specific to the machine tool and are the
builder’s responsibility. This manual does not cover the internal
connection of these units to the machine tool. The numbers in parentheses
shown in the diagram are section references for this manual.

4
B–61393E/06 2. CONFIGURATION

Machine tool magnetic cabinet

Heat CRT/MDI
exchanger unit ([Link])
(3.6)

Operator’s Machine opera-

panel interface tor’s panel (AP-
(APPENDIX F) PENDIX D, E) I/O device

Relay connector (7.3)

Manual pulse generator
(7.4)

Control unit Power Sensor /

(3.8) I/O unit magnetic actuator
circuit
(Note1)
(5) (6)

(Note 2) Servo
Servo
Multi–tap amplifier motor
transformer for (9)
the control unit

Spindle
amplifier (Note 3) Spindle
(8) motor

Power
supply
(11, 12) Host computer

Distribution
board

NOTE
1 Refer to the “FANUC I/O Unit Model A Connecting Maintenance Manual (B-61813E)”.
2 Refer to the “FANUC AC Servo Motor Series Descriptions (B-65002E)” or “FANUC SERVO
AMPLIFIER
series DESCRIPTION (B–65162E)”.
3 Refer to the “FANUC AC Spindle Motor Series (Serial interface) Descriptions (B-65042E)”.

5
3. INSTALLATION B–61393E/05

3 INSTALLATION

6
B–61393E/05 3. INSTALLATION

3.1 The peripheral units, such as the control unit and CRT/MDI, have been
designed on the assumption that they are housed in closed cabinets. In
EXTERNAL this manual “cabinet” refers to the following:
ENVIRONMENTAL D Cabinet manufactured by the machine tool builder for housing the
REQUIREMENTS OF control unit or peripheral units;
CABINET D Cabinet for housing the flexible turnkey system provided by FANUC;
D Operation pendant, manufactured by the machine tool builder, for
housing the CRT/MDI unit or operator’s panel.
D Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.4 describes the installation and
design conditions of a cabinet satisfying these conditions.

In operation 0_ to 45_
Room temperature
temperat re
In storage or transportation –20_ to 60_
Change in
1.1°C/minute max.
temperature
Normal 75% or less
Relative humidity
h midity
Temporary (within 1 month) 95% or less
Vibration In operation: 0.5G or less
Normal machine shop environment
(The environment must be considered if the cabinets
Environment
are in a location where the density of dust, coolant,
and/or organic solvent is relatively high.)

3.2 Room temperature

temperat re
In operation 0°C to +55°C

INSTALLATION In storage or transportation –20°C to +60°C

Relative humidity 95% RH or less (no condensation)
CONDITION OF CNC
Vibration 0.5 G or less
AND SERVO UNIT
The unit shall not be exposed direct to cutting oil, lu-
Environment
bricant or cutting chips.

3.3 The power capacity of the CNC control unit, which in this section means
the specification required for the power supply, is obtained by adding the
POWER CAPACITY power capacity of the control section and the power capacity of the servo
section.
The power capacity of the control section includes the power capacity of
the control unit, CRT/MDI, I/O unit, and operator’s panel interface.
Power capacity of 0.4 kVA
the control section

Power capacity of Depends on servo motor type.

the servo section Refer to each DESCRIPTIONS.

7
3. INSTALLATION B–61393E/05

3.4 When a cabinet is designed, it must satisfy the environmental conditions

described in Section 3.1. In addition, the magnetic interference on the
DESIGN AND CRT screen, noise resistance, and maintenance requirements must be
INSTALLATION considered. The cabinet design must meet the following conditions :
CONDITIONS OF THE D The cabinet must be fully closed.
MACHINE TOOL The cabinet must be designed to prevent the entry of airborne dust,
MAGNETIC CABINET coolant, and organic solvent.
Cabinets that let in air may be designed for the servo amplifier and
servo transformer provided that they :
- Use an air filter on the air inlet ;
- Place the ventilating fan so that it does not blow air directly toward
the unit;
- Control the air flow so that no dust or coolant enters the air outlet
D The cabinet must be designed to maintain a difference in temperature
of 10°C or less between the air in the cabinet and the outside air when
the temperature in the cabinet increases.
See Section 3.5 for the details on thermal design of the cabinet.
D A closed cabinet must be equipped with a fan to circulate the air
within.
The fan must be adjusted so that the air moves at 0.5 m/sec along the
surface of each installed unit.

CAUTION
If the air blows directly from the fan to the unit, dust easily
adheres to the unit. This may cause the unit to fail.

D For the air to move easily, a clearance of 100 mm is required between

each unit and the wall of the cabinet.
D Packing materials must be used for the cable port and the door in order
to seal the cabinet.
Because the CRT unit uses a voltage of approximately 11 kV, airborne
dust gathers easily. If the cabinet is insufficiently sealed, dust passes
through the gap and adheres to the unit. This may cause the insulation
of the unit to deteriorate.
Acceptable packing materials :
- Epton sealer No. 686, NITTO INDUSTRY CO., LTD.
- Polyurethane foam (ester) covered with vinyl chloride, FUJI
POLYMERTECH., LTD.
D The CRT/MDI unit must be installed in a location where coolant
cannot be poured directly on it. The unit does have a dust–proof front
panel.
D Noise must be minimized.
As the machine and the CNC unit are reduced in size, the parts that
generate noise may be placed near noise–sensitive parts in the
magnetics cabinet.
The CNC unit is built to protect it from external noise. Cabinet design
to minimize noise generation and to prevent it from being transmitted
to the CNC unit is necessary. See section 3.7 for details of noise
elimination/management.

8
B–61393E/05 3. INSTALLATION

D The units must be installed or arranged in the cabinet so that they are
easy to inspect and maintain.
D The CRT screen can be distorted by magnetic interference.
Arranging magnetic sources must be done with care.
If magnetic sources (such as transformers, fan motors,
electromagnetic contactors, solenoids, and relays) are located near the
CRT display, they frequently distort the display screen. To prevent
this, the CRT display and the magnetic sources generally must be kept
300 mm apart. If the CRT display and the magnetic sources are not
300 mm apart, the screen distortion may be suppressed by changing
the direction in which the magnetic sources are installed.
The magnetic intensity is not constant, and it is often increased by
magnetic interference from multiple magnetic sources interacting
with each other. As a result, simply keeping the CRT and the magnetic
sources 300 mm apart may not be enough to prevent the distortion.
If they cannot be kept apart, or if the CRT screen remains distorted
despite the distance, cover the screen with a magnetic shield.
D The installation conditions of the I/O unit must be satisfied.
To obtain good ventilation in the module, the I/O unit must be installed
in the direction shown in the following figure. Clearances of 100 mm
or more both above and below the I/O unit are required for wiring and
ventilation.
Equipment radiating too much heat must not be put below the I/O unit.

Top
I/O base unit
(No screws or protrusions shall
extend from the bottom of this
unit.)

Bottom

9
3. INSTALLATION B–61393E/05

3.5 The purpose of the thermal design of the cabinet is to limit the difference
in temperature between the air in the cabinet and the outside air to 10°C
THERMAL DESIGN OF or less when the temperature in the cabinet increases.
THE CABINET The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.

3.5.1 The cooling capacity of a cabinet made of sheet metal is generally 6 W/°C
Temperature Rise per 1m2 surface area, that is, when the 6W heat source is contained in a
cabinet having a surface area of 1 m2, the temperature of the air in the
within the Cabinet cabinet rises by 1°C. In this case the surface area of the cabinet refers to
the area useful in cooling , that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
There are two preconditions : The air in the cabinet must be circuited by
the fun, and the temperature of the air in the cabinet must be almost
[Link] following expression must then be satisfied to limit the
difference in temperature between the air in the cabinet and the outside air
to 10°C or less when the temperature in the cabinet rises:
Internal heat loss P [W] 
6[W/m2
°C] surface area S[m2] 10[°C] of rise in temperature
For example, a cabinet having a surface area of 4m2 has a cooling capacity
of 24W/°C. To limit the internal temperature increase to 10°C under these
conditions, the internal heat must not exceed 240W. If the actual internal
heat is 320W, however, the temperature in the cabinet rises by 13°C or
more. When this happens, the cooling capacity of the cabinet must be
improved using the heat exchanger described next.

3.5.2 If the temperature rise cannot be limited to 10°C by the cooling capacity
Cooling by Heat of the cabinet, a heat exchanger must be added. The heat exchanger
forcibly applies the air from both the inside and outside of the cabinet to
Exchanger the cooling fin to obtain effective cooling. The heat exchanger enlarges
the surface area. Section 3.7 explains five heat exchangers supplied by
FANUC. Select one of these according to the application.
If cooling fin A is used for the cabinet, the total cooling capacity of a
cabinet having a surface area of 4 m2 in the example above is improved
as follows :
6W/m2
°C  4m2 + 9.1W/°C= 33.1W/°C
The calculated value verifies that even if the internal heat is 320 W, the
temperature rise can be limited to less than 10°C.
See Section 3.6 for installing the heat exchanger.

10
B–61393E/05 3. INSTALLATION

3.5.3
Heat Loss of Each Unit Heat
Name Remarks
loss

Basic unit 80W Included each printed

board of master, memory,
I/O, axis control and Pow-
er supply unit

Graphic 14W Included manual pulse 2

or 3 pieces controllers

PMC–M 14W
C t l
Control
unit Increased I/O–B, F 17W

SUB CPU 14W

5/6 axis control 16W

7/8 axis control 15W

Analog interface 9W

Remote buffer 14W Same as DNC 2 card

9″ monochrome CRT/MDI 14W These are not relative to

the variation of MDI keys
9″ color CRT/MDI 40W

9″ monochrome EL/MDI 20W

Display 9″ monochrome PDP/MDI 20W

7.2″ monochrome LCD/MDI 10W

8.4″ color LCD/MDI 15W

14″ color CRT/MDI 70W

Machine operator’s panel 8W Same as the printed board

for machine operator’s
Operator’s panel controller
anel
panel
Machine operator’s panel 24W 6% of DI/DO for I/O Link is
ON

Heat loss of each devices for Series 00 are as follows.

Heat
Name Remarks
loss

Control PMC–M 12W

unit
MMC interface 11W

Display 14″ color CRT/MDI 170W Included in MMC1 con-

trolled printed board also

11
3. INSTALLATION B–61393E/05

3.6 Table 3.6 lists the heat exchangers. Cooling fins A, B and C are not
provided with a fan. Note that a fan motor is required for any of these
INSTALLING THE cooling fins when it is used as a heat exchanger.
HEAT EXCHANGER
Table 3.6 List of Heat Exchangers

Ordering Cooling
Name Size
specification capacity

Cooling fin A A02B–0053–K303 9.1W/°C 196
90
1000mm

Cooling fin B A02B–0053–K304 10.1W/°C 444
90
650mm

Cooling fin C A02B–0053–K305 25.2W/°C 560
90
970mm

Heat pipe type

A02B–0094–C901 9.0W/°C 226
132
415mm
heat exchanger

Cooling fin for 14″

CRT/MDI unit A02B–0087–K220 6.5W/°C 450
85
506mm
(Series 00)

Cooling fin of inner A02B–0087–K225 140
60
290mm

circulation for 14″
CRT/MDI
(Series 00)

3.6.1 The cooling fin is shown in Fig. 3.6.1(a).

Cooling Fin A/B/C

Viewed from cabinet mounting side

Fig. 3.6.1(a) External view of cooling fin

12
B–61393E/05 3. INSTALLATION

It is installed in a cabinet made by the machine tool builder.

Cabinet
Cooling fin

Inside air
flow

Outside
air flow

Fig. 3.6.1(b) Internal view of cooling fin

The cooling fin can be installed in two ways, as shown in Fig.3.6.1(b).

The following lists the general precautions to be observed when using the
cooling fins :
D The fans are not included with the cooling fin. They should be
provided by the machine tool builder.
D Bring in the outside air from the bottom and exhaust the hot air from
the top.
D The inside air may flow from top to bottom or bottom to top. However,
generally decide the direction as follows :
- Bring in the air near high heat loss components.
- Exhaust the air toward the most important components to be
cooled.
D For the cooling fin to display the specified cooling capacity, the air
inside the cooling fins must flow at a velocity of 2.5 m/sec or greater.

(velocity of air flow measurement)

Set the slit to the intake side and

measure the velocity at the slit.

D Generally, install the cooling fins to the door. But be sure that the door
does not bend when installing the cooling fin. The cooling fins are
equipped with packing.

13
3. INSTALLATION B–61393E/05

External dimensions

196 183
90 Fan mounting
100 plate Mounting metal for
cooling fins (sheet met-
Terminal block for al about 3mm thick).
fan motor G–04
70

1000
570
(Attached to the
cooling fins. Its Cooling fins
4–M4
685

mounting height is 20mm)

Mounting metal
10260

screw for
220

Fan motor for cooling fins

cooling fins
70

24.
75 150
45

Door
4–M4 24.75 Mounting plate
mounting screw 168 40 for fan motor
180
188

for fan mounting C15

plate
Mounting diagram (example)
570

770
260

Panel cut drawing

70
45

164

Fig. 3.6.1(c) External dimension and mounting method of cooling fin (A02B–0053–K303)

NOTE
1 Fan motor, mounting plate for fan motor and mounting metal for cooling fins are not attached
to the cooling fins.
So, prepare them at the machine tool builder.
2 Use two fan motors with about 50W power.
3 Weight : 6.5kg

14
B–61393E/05 3. INSTALLATION

External dimensions Mounting stud for cooling fins

(2 studs are attached for the top and the bottom)
444

72
90 Mounting plate

25
for fan motor

60

300
435

300
Cooling fins
650

124
Fan motor
116

25
72
14 6–6 dia
Mounting
10
10 432 6 Mounting hole
hole for 24 Mounting plate
fan motor 10 6 for fan motor
4–M4 24 Terminal block for fan motor G–04 Door
(Attached to the cooling fins.
370
4–M4 Its height is 20mm)
350 Mounting diagram (example)
(Mounting hole for
124
116

fan motor) Hole External shape

of cooling fins
300
358

400
30
300
135 60

Hole

6–6 dia. hole or

25

M5 stud bolt 432

Stud hole 5 dia

(Make a hole 5 dia. for
fan motor)
Panel cut drawing

Fig. 3.6.1(d) External dimension and mounting method of cooling fin B (A02B–0053–K304)

NOTE
1 Fan motor and mounting plate are not attached to the cooling fins. So, prepare them, at the
machine tool builder.
2 Use four fan motors with about 20W power.
3 Weight : 7.5kg

15
3. INSTALLATION B–61393E/05

Mounting stud for cooling fins

External dimensions
(Attached to the cooling fins)
560

23
90 Mounting plate
for fan motor

115

335
60
695

315
266 266
970

Cooling fins
Terminal block

210

287
60
for fan motor Fan motor
G–04
6–M4 10 (Attached to the 8–6 dia.
37

10
Mounting
35

233 cooling fins. Its mounting hole

213 548 6
hole for fan 520 6 height is 20mm)
motor 37 Mounting
6
6 548 plate for
5M–4 440 fan motor
(Mounting hole for Door 40
fan motor)
170

155
335

430 External shape of Mounting diagram (example)

cooling fins
5 dia
315

(This hole
775

combines
6–6 dia. hole or M5 mounting hole
287

stud bolt and stud hole.)

60
10

514
25

Panel cut drawing

Fig. 3.6.1(e) External dimension and mounting method of cooling fin C (A02B–0053–K305)

NOTE
1 Fan motor and mounting plate for fan motor are not attached to the cooling fins. Prepare them
at the machine tool builder.
2 Use two fan motors with about 40W power.
3 Weight : 13.5kg

16
B–61393E/05 3. INSTALLATION

3.6.2
Heat Exchanger for 14″
CRT/MDI Unit
(Series 00)

Weight 0.65
Outerdimension of

external cooling fan

Outer dimensio of
finger guard

FLOW
hole
M4 screw AIR
AC 200V
termina
Power
input
Air

Fig. 3.6.2(a) Outer dimension of fin and external cooling fan for 14″ CRT/MDI for Series 00
(Specification number A02B–0087–K220 2 sets of cooling fin and external cooling fan are provided.)

NOTE
2 sets of external cooling fan and finger guard are provided.

17
3. INSTALLATION B–61393E/05

6–
3.6
Main body
of cooling
unit

External cooling fan (Attached)

Reference mounting plate for

external cooling fan.
Finger guard (Attached)
Prepare mounting panel

8–
3.6
and mounting screw
Inside
Outside

Air outlet

Air inlet
Air outlet
hole

6–mounting
hole

Fig. 3.6.2(b) Mounting methods of cooling unit for CRT/MDI for Series 00

NOTE
(1) Use M5 screws to mount the cooling unit.
(2) Be careful with air flow when securing the external cooling fan.
(3) Prepare a mounting panel for external cooling fan and install the panel where it can be
exchanged externally.
(4) Drill mounting holes for external cooling fan and air outlet on cooling unit mounting panel.

18
B–61393E/05 3. INSTALLATION

Horizontal type CRT/MDI and

Horizontal type CRT/MDI only machine operator’s panel

Inside Outside

Side view

CRT/MDI
Heat exchanger
Min Min
370 35 370 35

Top view

Refer to these figures for allocation of CRT/MDI and heat exchanger

Fig. 3.6.2(c) Allocation of 14″color CRT/MDI and heat exchanger

19
 3. INSTALLATION

Power input
terminal

20
M4 screw
AC200V

The fan unit should be installed at the upper position of

PCB in 14” CRT/MDI unit shouwn in the figure below.

(Specification number A02B–0087–K225)

Air flow
Fan unit
5 to 10 mm

Fig. 3.6.2(d) Outer dimension of fan unit (for inner circulation) of 14″ CRT/MDI for Series 00
See from back side of CRT/MDI Air flow
B–61393E/05
B–61393E/05 3. INSTALLATION

3.6.3
The Heat Pipe Type Heat
Exchanger

[Link] The heat pipe type heat exchanger is used for cooling the airtight cabinet
Installation of small sized electronic devices. It is a compact, lightweight, and
heat–efficient unit. Because the fan is built–in, it is used simply by
installing it, performing the “panel cut” operation.

Specifications
Installation format Installation type in board

Fan Cooling ability (W/°C) 9 (50Hz when operating)

sspecifications
ecifications
Voltage (V) 200VAC

Frequency (Hz) 50 60

Rating current (A) 0.28 0.24

Rating input (W) 28 26

Weight (kg) 4

Color Munsell signal N 1.5

Order specifications Heat exchanger A02B–0094–C901

Remarks
D A filter is installed on the outside air inhalation side.
D The installation board thickness is the standard 1.6 t.
D When a fan motor and filter are necessary for maintenance, prepare
them separately.
Fan motor specifications
A90L–0001–0219#A
Filter specifications
A250–0689–X004
D If the heat exchanger is installed near the CRT, screen distortion may
occur due to magnetic flux leakage from the fan motor.

21
3. INSTALLATION B–61393E/05

External dimensions

17.5
Power
source AIR
terminal M4 FLOW

9–9 dia.
190
Earth
terminal
M4
External
fan unit
415
Internal
fan unit
190

AIR
FLOW
17.5

6 216 6 22.4 85
22.4
226
1.6

(Installation board thickness)

3

85

199

22
B–61393E/05 3. INSTALLATION

Panel cut dimensions

180

2.5
187.5
190
HOLE

6
175
190
3–5 dia.

6–6 dia. or stud welder (M4)

214

23
3. INSTALLATION B–61393E/05

Installation method Please install the heat exchanger by the following sequence:
1 Take out the external fan unit from the heat exchanger main unit. (Fig.
1)
Detach the external fan unit installation screws A (2 pieces), take out
the unit from the main unit by sliding it down, and detach the earth
cable and the power cable to the fan. Also detach the installation screw
B (1 piece).
2 Install the heat exchanger main unit in the installation section which
has been panel cut. (Fig. 2)
When fastening down the heat exchanger main unit with the screws,
first, temporarily secure the panel and the heat exchanger main unit
with the installation screw B, which was taken out in 1). After that,
secure the main unit by the installation screws. In this case, the
external fan unit installation screw holes should be aligned with the
main unit screw holes. (Please provide the installation screws for the
heat exchanger main unit.)
Because this product is composed of plastic, set the value shown
below for the screw tightening torque.
Heat exchanger main unit (M4 screw) : 11 [Link]
External fan unit (M3 screw) : 5 [Link]
3 Connect the power cable and the earth cable to the external fan unit (the
unit detached in 1), and secure the installation screw A to the main unit
from the outside.
The installation is now complete.

Heat exchanger
main unit

Fan power cable

(detach the connector)
External fan unit

Installation screw B (1) Installation screws A (2)

Earth cable (if the installation screw on the
fan side is detached, it can be taken out.) Installation
screw Installation screw B (1)
Installation panel
Fig. 1 Take out the external fan unit from the Fig. 2 Install the heat exchanger main unit and
heat exchanger main unit the external fan unit

24
B–61393E/05 3. INSTALLATION

3.7 The CNC has been steadily reduced in size using surface–mount and
custom LSI technologies for electronic components. The CNC also is
ACTION AGAINST designed to be protected from external noise. However, it is difficult to
NOISE measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.

3.7.1 The cables used for the CNC machine tool are classified as listed in the
Separating Signal following table:
Process the cables in each group as described in the action column.
Lines
Group Signal line Action
Primary AC power line Bind the cables in group A sepa-
Secondary AC power line rately (Note 1) from groups B
and C,
C or cover grou
group A with an
AC/DC power lines (containing electromagnetic shield (Note 2).
A the power lines for the servo and
spindle motors) See Section 3.7.4 and connect
sspark
ark killers or diodes with the
AC/DC solenoid solenoid and relay.y
AC/DC relay
DC solenoid (24VDC) Connect diodes with DC sole-
noid and relay.
DC relay (24VDC) Bind the cables in group B sepa-
rately from group A, or cover
DI/DO cable between the CNC gro p B with
group ith an electromagnetic
B shield.
and power magnetics cabinet
Separate group B as far from
DI/DO cable between the CNC G
Group C as possible.
ibl
and machine It is more desirable to cover
group B with the shield.
Cable between the CNC and ser- Bind the cables in group C sepa-
vo amplifier rately from group A, or cover
Cable for position and velocity gro p C with
group ith an electromagnetic
feedback shield.

Cable between the CNC and Separate group

gro p C as far from
spindle amplifier Group B as possible.

Cable for the position coder Be sure to

B t perform
f shield
hi ld pro-
cessing in Section 3.7.5.
375
Cable for the manual pulse gen-
C
erator
Cable between the CNC and the
CRT/MDI
RS–232–C and RS–422 interface
cable
Cable for the battery
Other cables to be covered with
the shield

25
3. INSTALLATION B–61393E/05

NOTE
1 The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.

Cabinet

Spindle Servo Control

amp. amp. unit
Cable of group B, C

Duct
To operator’s
panel,
motor, etc.

Cable of group A Section

Group A Group B, C

Cover

26
B–61393E/05 3. INSTALLATION

3.7.2 The following ground systems are provided for the CNC machine tool:
Ground D Signal ground system (SG)
The signal ground (SG) supplies the reference voltage (0V) of the
electrical signal system.
D Frame ground system (FG)
The frame ground system (FG) is used for safety, and suppressing
external and internal noises. In the frame ground system, the frames,
cases of the units, panels, and shields for the interface cables between
the units are connected.
D System ground system
The system ground system is used to connect the frame ground
systems connected between devices or units with the ground.

Signal ground system

Frame ground system
Power Servo CNC System ground system
magnet- amplifier control
ics unit Operator’s
unit panel
Machine
tool

Power
magnetics
cabinet

Distribution board

Notes on connecting the D Connect the signal ground with the frame ground (FG) at only one
ground systems place in the CNC control unit.
D The grounding resistance of the system ground shall be 100 ohms or
less (class 3 grounding).
D The system ground cable must have enough cross–sectional area to
safely carry the accidental current flow into the system ground when
an accident such as a short circuit occurs.
(Generally, it must have the cross–sectional area of the AC power cable
or more.)
D Use the cable containing the AC power wire and the system ground
wire so that power is supplied with the ground wire connected.

27
3. INSTALLATION B–61393E/05

3.7.3 Connect the 0 V line of the electronic circuit in the control unit with the
Connecting the Signal ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located on the printed circuit board at the rear of the
Ground (SG) of the control unit.
Control Unit

Control unit (control unit A)

M4 screw for
grounding

Ground cable using

a wire of 2 mm2 or
greate

Frame ground Ground strap on System ground

the cabinet

NOTE
This figure shows the grounding of control unit A. The
position of the protective grounding of control unit B is
different. When connecting control unit B to the ground
strap, see the outline drawing of control unit B.

28
B–61393E/05 3. INSTALLATION

3.7.4 The AC/DC solenoid and relay are used in the power magnetics cabinet.
Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.

Notes on selecting the D Use a spark killer consisting of a resistor and capacitor in series. This
spark killer type of spark killer is called a CR spark killer.(Use it under AC)
(A varistor is useful in clamping the peak voltage of the pulse voltage,
but cannot suppress the sudden rise of the pulse voltage. FANUC
therefore recommends a CR spark killer.)
D The reference capacitance and resistance of the spark killer shall
conform to the following based on the current (I (A)) and DC
resistance of the stationary coil:
1) Resistance (R) : Equivalent DC resistance of the coil
I2 I2
2) Capacitance (C) :
(mF)
10 20
I : Current at stationary state of the coil

R C
Equivalent circuit of the spark killer
Resistance Condenser

AC Spark killer
relay

Motor

Spark killer

Mount the noise eliminator near a motor or a relay coil.

NOTE
Use a CR–type noise eliminator. Varistor–type noise
eliminators clamp the peak pulse voltage but cannot
suppress a sharp rising edge.

Diode (used for direct–current circuits)

– +
Diode
Use a diode which can withstand a
voltage up to two times the applied
DC relay voltage and a current up to two times
the applied current.

29
3. INSTALLATION B–61393E/05

3.7.5 The CNC cables that require shielding should be clamped by the method
Cable Clamp and shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
Shield Processing follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. The ground plate must be
made by the machine tool builder, and set as follows :

Ground plate

Cable

Metal fittings
for clamp

40mm
80mm

Fig. 3.7.5(a) Cable clamp (1)

30
B–61393E/05 3. INSTALLATION

ÇÇ
Machine side
installation

ÇÇ board

ÇÇ
Control unit

ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
Ground plate

ÇÇ
ÇÇ
ÇÇ
Metal fittings
ÇÇ
ÇÇ
for clamp
Shield cover

Fig. 3.7.5(b) Cable clamp (2)

Prepare ground plate like the following figure.

Ground terminal
(grounded)

Hole for securing metal fitting clamp

Mount screw hole

Fig. 3.7.5(c) Ground plate

For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.

31
3. INSTALLATION B–61393E/05

Ground
8mm plate

12mm

20mm

Fig. 3.7.5(d) Ground plate holes

(Reference) Outer drawings of metal fittings for clamp.

Max. 55mm

28mm

6mm

17mm

Fig. 3.7.5(e) Outer drawings of metal fittings for clamp

Ordering specification for metal fittings for clamp

A02B–0083–K301 (5 pieces)

32
B–61393E/05 3. INSTALLATION

3.8
CONTROL UNIT

3.8.1 Each control P.C.B. of Series 0 is mounted in the slot as follows.

Configuration of the
Control Unit

NOTE
Connection position of this figure are depended on each printed board.

33
3. INSTALLATION B–61393E/05

3.8.2 Part programs, offset data, and system parameters are stored in CMOS
Battery for Memory memory in the control unit.
Backup The program stored in the memory of the control unit is kept after power
is cut off. Alcalic electric cells (single
3 cells) are used for this
function. The unit accommodating the dry cells is the battery unit. The
cells must be periodically exchanged to new cells once a year at the user’s.
When exchanging the cells, the power must be always on. (If the cells are
removed when the power is off, the parameters and programs stored in the
memory goes out.)

The NC is delivered to the machine tool builder with the battery unit set
temporarily, so that it should be reset in the cabinet designed at the
machine tools builder. Take notes on the following, and reset the battery
unit at the cabinet surface. If the machine is delivered to the users with
the battery unit still temporarily set, the battery will not be able to be
exchanged at the user’s, resulting in a fatal maintenance problem.
1) The battery must be able to changed easily with the power on, at the
user’s side.
2) The battery unit must be away from coolant and chips.
When the voltage of the battery becomes low, alarm message “BAT”
blinks on the CRT display and the battery alarm signal is output to the
PMC. When this alarm is displayed, replace the battery as soon as
possible. In general, the battery can be replaced within one or two weeks,
however, this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 910 (SRAM parity alarm) to occur because the contents of
memory are lost. Clear the entire memory and reenter data after replacing
the battery.

The power to the control unit must be turned on when the battery is
replaced. If the battery is disconnected when the power is turned off, the
contents of memory are lost.

34
B–61393E/05 3. INSTALLATION

Mounting the battery Each control unit is factory–equipped with a battery so that the unit can
case retain the factory–set parameters. Never disconnect the battery while the
unit is turned off, therefore. Mount the battery case containing the battery
on the cabinet, by means of the following procedure:
(1) Turn on the control unit.
(2) Leaving the control unit turned on, perform steps 1 to 5:
1 Remove the battery connector from the memory PC board. If a sub
CPU PC board is mounted, remove the battery connector from the
sub CPU PC board. If a remote buffer PC board is mounted,
remove the battery connector from the remote buffer PC board
(which may be mounted in the same slot as that used for a sub CPU
PC board).
2 Remove the battery case and cable from the yellow carton.
(Discard the carton.)
3 Remove the lid from the battery case, being careful to keep it
horizontal so that the screws do not full out.

4 Screw the battery case onto the cabinet at the predetermined

mounting position. Replace the lid removed in step 3 and tighten
the screws.

5 Reconnect the connector removed in step 1.

35
3. INSTALLATION B–61393E/05

Replacing the battery

Procedure for replacing the battery

1 Have commercially available D–size alkaline cells ready for

replacement.
2 Turn on the control unit. Leave the control unit turned on until step 5
is completed.
3 Remove the lid from the battery case.
4 Replace the cells, observing the correct orientation.
5 Replace the lid on the battery case.
6 Turn off the control unit.

Dry cell

Connection
terminals are Lid
at the rear Mount hole
4
Case

36
B–61393E/05 3. INSTALLATION

3.8.3 Following diagram shows the grid of connector location.

Cable Lead–in Diagram Control board may not have all connectors as shown above.
For actual connector layout of each board, please see the connector layout
diagrams next page or later.

(Power supply unit AI)

Screw M4 connected earth

Fig. 3.8.3 (a) Cable lead–in diagram (Control unit: A)

37
3. INSTALLATION B–61393E/05

(Power supply unit A, BI, C)

Screw M4 connected earth

Fig. 3.8.3 (b) Cable lead–in diagram (Control unit: B)

38
B–61393E/05 3. INSTALLATION

Fig. 3.8.3 (c) Cable lead–in diagram (Type–B axis card, power supply unit AI for CE marking is mounting)

39
3. INSTALLATION B–61393E/05

Connector layout of
power supply unit for CE
marking

35
CP1

F1

80
CP2 CP3

330
115

CP4
35

CP5 CP6

F3 F4
65

Unit: mm

40
B–61393E/06 4. COMPLETE CONNECTION DIAGRAM

4 COMPLETE CONNECTION DIAGRAM

41
4. COMPLETE CONNECTION DIAGRAM B–61393E/06

4.1 The complete connection diagram shows examples of connecting all PC

boards that can fit into the slots of the master PC board. Some slots can
PRECAUTIONS accept two or more PC boards which are connected to different devices.
This drawing shows two or more identical slot names, but actual
individual slots on the master PC board have different names. See the
connection of each slot according to the PC board to be fitted into the slot.

The diagram shows the connection of all PC boards that can be fitted into
the slots. In the actual unit, the PC boards to be mounted are determined
by the model and optional functions. Note that all the PC boards shown
in the diagram are not always mounted.

Symbols of connectors for the following figures

Symbol Manufacturer Specification

BK3.F Japan FCI 3–pin, Black, Female

BWG3.F Japan FCI 3–pin, White (gilding), Female

BWG6.F Japan FCI 6–pin, White (gilding), Female

BN3.F Japan FCI 3–pin, Brown, Female

BN6.F Japan FCI 6–pin, Brown, Female

BK6.F Japan FCI 6–pin, Black, Female

AHX3.F AMP JAPAN, LTD. 3–pin, Black, For high–voltage, Type X, Female

ALY6.F AMP JAPAN, LTD. 6–pin, Black, For low–voltage, Type Y, Female

ALX3.F AMP JAPAN, LTD. 3–pin, Black, For low–voltage, Type X, Female

ALY3.F AMP JAPAN, LTD 3–pin, Black, For low–voltage, Type Y, Female

H20.M HONDA TSUSHIN KOGYO CO., LTD. 20–pin, MR connector 20–pin, Male

H20.F HONDA TSUSHIN KOGYO CO., LTD. 20–pin, MR connector 20–pin, Female

H50.M HONDA TSUSHIN KOGYO CO., LTD. 50–pin, MR connector 50–pin, Male

H50.F HONDA TSUSHIN KOGYO CO., LTD. 50–pin, MR connector 50–pin, Female

D25.F D–sub connector, Female

OPT Optical connector

42
B–61393E/06 4. COMPLETE CONNECTION DIAGRAM

Common to control units A and B

Power supply
CAP unit AI BK3.F
CP1 Single–phase 200–VAC
input
BK3.F Servo magnetic
CP2
contactor
MasterPC board

BK3.F
CP2 200–VAC output
(fan or display unit using 200VAC)
BWG6.F
CP3 ON/OFF switch
BN3.F
CP14 24–VDC output
(I/O–B2, I/O–B3)
BN6.F
CP15 24–VDC output
(display unit using 24 VDC)

Power supply Input unit Single–phase 200–VAC

unit A, B1, C TP1 input
CAP
BK6.F BK6.F TP2 ON/OFF switch
CP1
BK3.F
CP2 CP4 200–VAC output
(fan or display unit using 200VAC)
BN3.F
CP14 24–VDC output
(I/O–B2, I/O–B3)
BN6.F
CP15 24–VDC output
(display unit using 24 VDC)

CE Marking
CAP Power AHX3.F
supply CP1 Single–phase 200–VAC
unit AI input
AHX3.F Servo magnetic
CP3
contactor
AHX3.F
CP2 200–VAC output
(Spare)
ALY6.F
CP4 ON/OFF switch
ALX3.F
CP6 24–VDC output
(Spare)
ALY3.F
CP5 24–VDC output
(display unit using 24 VDC)

Custom–engi-
PAS neered macro
cassette

(Continued)

43
4. COMPLETE CONNECTION DIAGRAM B–61393E/06

(Continued)

I/O C5–C7 Machine operator’s panel

H50.F H50.M H50.F H50.M
I/O

Power magnetics cabinet

M1 M1A M1B
H50.F H50.M H50.F H50.M
C5 M2 M2A M2B

H50.F H50.M
M18
H20.F H20.M
C6 M19
H50.F H50.M
C7 M20

I/O E1–E3 Machine operator’s panel (CE Marking)

H50.F H50.M H50.F H50.M
I/O

Power magnetics cabinet

M201 M1A M1B
H50.F H50.M H50.F H50.M
E1 M202 MB2A MB2B

H50.F H50.M
M218
H20.F H20.M
E2 M219
H50.F H50.M
E3 M220

Memory card
H20.F H20.F * When no graphics
MEM CCX5 CN1 Display (CRT, PDP, EL) card is used
For an LCD or a 14″ CRT qualifying for CE
marking, a different connector is used.
H20.F H20.M
M3 KM1 MDI unit

(Continued)

44
B–61393E/06 4. COMPLETE CONNECTION DIAGRAM

(Continued)

Memory card
Relay connector
H20.M D25.F
M5 RS–232–C I/O unit (channel 0, channel 1)

H20.M H20.F
M74 Tape reader RS–232–C I/O unit (channel 2)

H20.F Manual pulse generator

M12 (first unit)

S analog output (analog spindle)

H20.M H20.F Spindle control

M26 circuit Spindle motor
(analog control)

Spindle
H20.F Position
M27 coder

S serial output (serial spindle)

OPT OPT
COP5 CN11A Spindle control Spindle motor
OPT circuit (Digital control)
CN11B First unit

Spindle
Position
coder

OPT
CN11A Spindle control Spindle motor
circuit (Digital control)
CN11B Second unit

Spindle
Position
coder

BWG3.F Battery for memory

CPA7 (For memory PC board)
backup

45
4. COMPLETE CONNECTION DIAGRAM B–61393E/06

(Continued)

1st to 4th axis (Axis control PC board supporting A/B–phase pulse coder)
control
AXE (Servo system of semi–closed loop)

H20.M H20.F
M34 CN1 Servo amplifier
(Command) (Digital control)
First axis

H20.F AC
M35
(Velocity/position feedback) A/B–phase pulse coder servo motor

Servo system of closed loop

H20.M H20.F
M34 CN1 Servo amplifier
(Command) (Digital control)
First axis

H20.F Linear scale,

M35 separate pulse coder AC
(Position feedback) servo motor

H20.F A/B–phase pulse coder

M36
(Velocity feedback)

H20.M
M37 Second–axis servo amplifier, motor, pulse
H20.F coder, scale
M38 (Same as the connection of the first axis)
H20.F
M39

H20.M
M44 Third–axis servo amplifier, motor, pulse coder,
H20.F scale
M45 (Same as the connection of the first axis)
H20.F
M46

H20.M
M47 Fourth–axis servo amplifier, motor, pulse coder,
H20.F scale
M48 (Same as the connection of the first axis)
H20.F
M49

BWG3.F Battery for absolute pulse coder

CPA9
(for first to fourth axes)

(Continued)

46
B–61393E/06 4. COMPLETE CONNECTION DIAGRAM

(Continued)

1st to 4th axis (Axis control PC board supporting serial pulse coder)
control
AXE (Servo system of semi–closed loop)

H20.M H20.F
M184 CN1 Servo amplifier
(Command) (Digital control)
First axis

H20.F AC
M185
(Velocity/position feedback) Serial pulse coder servo motor
A/B–phase pulse coder

Servo system of closed loop

H20.M H20.F
M184 CN1 Servo amplifier
(Command) (Digital control)
First axis

H20.F
M185 AC
(Velocity feedback) servo motor

Serial pulse coder

H20.F Linear scale, A/B–phase pulse coder
M186 separate pulse coder
(Position feedback)

H20.M
M187 Second–axis servo amplifier, motor, pulse
H20.F coder, scale
M188 (Same as the connection of the first axis)
H20.F
M189

H20.M
M194 Third–axis servo amplifier, motor, pulse coder,
H20.F scale
M195 (Same as the connection of the first axis)
H20.F
M196

H20.M
M197 Fourth–axis servo amplifier, motor, pulse coder,
H20.F scale
M198 (Same as the connection of the first axis)
H20.F
M199

BWG3.F
CPA9 Battery for absolute pulse coder (for first to
fourth axes)

(Continued)

47
4. COMPLETE CONNECTION DIAGRAM B–61393E/06

(Continued)

1st to 4th axis (Axis control PC board for type B interface)

control
AXE (Servo system of semi–closed loop)

HF20.F HF20.F
JS1A JS1B
series servo
(Command) amplifier (Digital
control) First axis
JF1
HF20.F
(Velocity/position
feedback) AC
servo motor
Serial pulse coder

Servo system of closed loop

H20.M H20.F
JS1A JS1B Servo amplifier
(Command) (Digital control)
First axis
JF1
HF20.F
(Velocity feedback)
AC
servo motor

Serial pulse coder

H20.F Linear scale, A/B–phase pulse coder
M186 separate pulse coder
(Position feedback)

HF20.F
JS2A Second–axis servo amplifier, motor, pulse
coder, scale
(Same as the connection of the first axis)
H20.F
M189

HF20.F
JS3A Third–axis servo amplifier, motor, pulse coder,
scale
(Same as the connection of the first axis)
H20.F
M196

HF20.F
JS4A Fourth–axis servo amplifier, motor, pulse coder,
scale
(Same as the connection of the first axis)
H20.F
M199

BWG3.F
CPA9 Battery for separate type absolute pulse coder
(for first to fourth axes)

(Continued)

48