Field Quality Plan for Lighting System
Field Quality Plan for Lighting System
PANDA
NTPC Limited
( A GOVERNMENT OF INDIA ENTERPRISE)
CONTRACT
NTPC BHEL Power Projects Private Limited
( A Joint Venture Company of NTPC & BHEL)
Y.S.R. Puram, Village Mannavaram, Sri Kalahasti Mandal, Distt. Chittoor – 517620 (A.P.)
ENGG / SUB
CONTRACTOR BHARAT HEAVY ELECTRICALS LTD
DEPT
POWER SECTOR
CODE
PROJECT ENGINEERIING MANAGEMENT
NOIDA. Rev: 00
M
Approved R.
By PANDA 27.04.15
RECEIVING INSPECTION
1.1 (COMPLETENESSOF DOCUMENTS, 100% CHP/ MDCC C}IP/,]\4DCC REGISTER
ETC,)
TESTCERTIFICATES
CHECK FOR TYPE AND NOS. OF
1.2 t, 100% CHP/MDCC CHP/ MDCC REGISTER
LIGHTING FIXTURE
VISUAL EXAMINATION
A) CHECK FOR ANY DAMAGE IN --DO- FREE FROM REPORT DAMAGES/ THEFT/ TO
1.3 (- 100% REGISTER
TRANSIT DAMAGE NTPC
B) THEFT/ LOSS
1.4 STORAGE
LIGHTING FIXTURES CHECK FOR
PROPER
1.41 STORING L- t00% NODAMAGE NODAMAGE REGISTER
STORAGE
LEVEL'D"'
LIGHTING PANEL, SWITCH BOXES, CHECK FOR
RECEPTACLESAND JUNCTION PROPER
1.42 BOXES STORING c t00% NODAMAGE NO DAMAGE REGISTER
STORAGE
LEVEL *D"
STREET LIGHTING POLES,FLOOD CI{ECK FOR
LIGIITING POLES,LIGHTING MASTS PROPER
1.43 STORING C 100% NO DAMAGE NO DAMAGE REGISTER
STORAGE
LEVEL'A"
GI CONDUIT CHECK FOR
PROPER
r.44 STORING C 100% NODAMAGE NO DAMAGE REGISTER
STORAGE
LEVEL *A"
SUB-SYSTEM:
g'*X-
VALID UPTO:25l03lll
MEC}IANISED MECHANISED
TRANSPORTAION TO EREC'IION t00%
1.5 SYSTEM SYSTEM
SITE
2.0 PRf, ERECTION
AVAILABILITY OF CATALOGUE C 100%
2.1 /NrPC SPETS./NrPC 4!!B.DB9!.
AVAILABILITY OF ALL MATERIALS
,) L 100o/o
FOR ERECTION AS PER LAY OUT
DRGS.
c I-uy rouxoenoll s
READINES &
CIVIL &" CIVIL
OF STREET LIGHTING POLES,
100% STRUCTURAL STRUCTURAL
2.3 FLOOD LIGHTING POLES,
DRAWING DRAWING
LIGHTING MASTSi PANEL
FOUNDATION ETC. ALL STEELFABNCATIONS
SHALL BE PAINTED WITH TWO
APPROVEDLAY OUT APPROVEDLAY OUT COATS OF METAL PRIMER
STEEL FABRICATIONS AS PER C 100% DRAWING
2.4 DRAWING FOLLOWEED BYTWOCOATS
SPECIFICSITE REQUIREMENTS
OFALUMINIUM PAINT
ERECTION
3.0
.8" CHECK ONFIXTUR!,S
APPD. LAY OUT 1O%
AYPD. I - A Y U UT
DRGS.& MANUF. CHECK MOUNTING IN LINEWITH
DRGS.& MANUF.
C 100% CATALOGUE & LIST MANUF. CATALOGUE/
3.1 MOUNTING OF LIGHTING FIXTURES CATALOGUE & NTPC
NTPC SPECTS. MOUNTING INSTRUCTION
SPECTS.
INDENTIFGD _suu
wrm "ncK_("'l SHAUBFtssEN|IaLLYINCLUDED BYSUPPUER-IN oa DffUMEN
-*i!ti^-u
rAnoN / coNsrRLctloNDtPf ^ND
Lf,GEND:. REcoRDs ni su wrn{rssro s'i GP?"Fi; sr wnN*sm eY tPC FREcrroN
LEcINDTo BErJsED: (alss c , ,A- cRn,t ^". ;f;b_ir.?-fiiiiii
t:i'riir-r sEwrrNEsimsv MAINsuPPuER(A & B cIlEcKsrlALL BENTPC
cm srAcE) --- - ---- ----
DIV./QA&I
FORMAT NO.: QS-O1-QAI-P-10/F4-Rl
SYSTEM EQUIPMENT: QPNO.:0000-999-QOE-
I - 002 APPROVf,D BY
STANDARD FIELD QUALITY [Link].:00 U.R. KHOSLA
STATION LIGHTING DATE : 26103/08
PLAN PAGE3 OF 8
CONFORMING TO CODE:
SUB-SYSTEM: \ \N)
VALID tiPTO :25103/rl i*o,/V)..,<,-,.'r
CHARACTE CLASS TYPE FORMAT 3rI q6yq{rfi tlrlEiiil }.:n.-j.{i
sL. ACTI\'ITY AND QUANTUM REFERENCE ACCEPTANCE
NISTICS / #oF OF OF nage" (r/\'
^PEn?nfiK{^M"
NO OPERATION OF CHECX DOCUMENT NORMS q{ZTqTqT 16PPz:3/ N'aPt Lrnr
INSTRUME CHECK CHECK RECORD
NTS , o i d a - 2 0 1J 0 1 ( U
A - 8 4 s e c t o r - 2 4N
I 3. 4 f,. 6. 7. 8. 9. D* 10.
CHECK
VIBRATAION LIST
FIXING OF LIGHTING PIXTURES
APPROVEDLAY OUT DAMPERS/ RUBBER
INSTALLED ON/ UNDER (-
3.2 100% DRAWING & NTPC CUSHIONS TO
PLATFORMS IN BOILER AREA / TG
SPECTS. MINIMISE
PEDESTALS
VIBRATIONS
LECEND: ' RECORDS,INDEMFIED WITH " CK-(O SHAI BE ESSEN'ITALLYINCLUDEDBY SUPPLIERIN QA DOCUMENIATION.
LEGf,ND TO BD USED: CLASS d . A = CRnICAI" E=MAJO& C=MINO& 'A' SHALL BE WIINESSED BY NTPC FQA, 'B' SII,{LL BE WITNESSm BY NTPC ERECTION/ CONSTRUCIIONDEPTI. AND
'C' SIIALL BE WM{ISSED BY MAIN SUPPLIER(A A B CHECK SIIALL BE NTIC CTTTSTAGE)
3.8 CONDUITS
USING METTALIC
SADDLES CLAMP
SECUREDTO NYLON
RAWL PLUGS WITH
SCREWS TO THE
SADDLES/ CLAMPS SHALL BE
BUILDING STEEL AT
3.E CONDUITS SUPPORTING --DO-- FIXED AT A DISTANCE OF 3OCM
ljOYo NTPC TECH. SPECTS. AN INTERVAL OF
FROMTHECENTRE OFSUCH
NOT MORE THAN
FITTINGS.
ONE METER, BUT
EITHER SIDE OF
COUPLER S, OR
BENDSOR SIMILAR
FITTINGS.
EPOXY COATED G.I. CONDUITS& --DO--
ACCESSORIES APPROVEDLAY OUT APPROVED LAY
3.81 IN BATTERY ROOM, B t00%
WATER TREATMENTPLANTETC, DRAWING OUTDRAWING
3.82 CONDUITS CLAMPING t00%
3.83 EXPOSED/
EMBEDDEDCONDUITS L 100% APPROVEDLAYOUT NTPC TECH. SPECTS --lJU--
FIXING DRAWING
3.84 SEALING OF CONDUITS t00% CEMENTMORTARi CEMENT MORTAR / --DO-
PUTTY/ GLASS WOOL PUTTY/ GLASS
SEALING AFTER WOOL SEALING
PULLING OF CABLES AFTER PULLING OF
CABLES
LEGEND: ' RECORDS,[Link] wlTH "NCK'(.,/) SEALL BE ISSENIIALLY INCLUDED BY SUPPUERIN QA DOCTJMENTATION
LEGEND TO Bf, T'SED: CI-JISS# : A - CIIfiCAL A=MAJOR, GMINOR; .A' SI]ALL BE WIn{ESSED BY NTPC IQA, .B' SE{LL BE WTNESSED BY NTPC ERECTION/ [Link]
.C' SIIALL BE WITIIESSEDBY MAIN SUPPUER(A & B CHBCKSIIALL BE NTPC CH? STAGE)
ALUMINruM PAINTAFTER
COMPLETION OF
INSTALLATION
3.9.1 WIRING
3.9,2 LIGHTING FIXTURES L l00o/o APPROVED LAY OIUT ATI'KUV TU LAY UU I --DO- I. IT SHALL BE GENERALLY
DRAWING./NTPC DRAWING./ NTPC GROUP CONTROLLED
TECH. SPECTS TECH. SPECTS DIRECTLY FROM LIGHTING
PANEL,
2. FOR OFFICE AREA IT SHALL
BE FROM SWITCH BOXES
3.9.3 AC NORMAL, AC EMERGENCY& DC B t00% APPROVEDLAYOUT WIRING SIIALL BE --DO--
SYSTEM DRAWING./NTPC IN DIFFERENT
[Link] CONDUITS FOR
INDIVIDUALS
SYSTEM
I 3. 4. f,. 6. 7, 8. 9. D* 10.
4.07 IR CHECK ON FIXTURES / PANELS/ ELECTR. MEGGE 100% SHOULD NOT SHOW SHOULDNOTSHOW CHECK
SWITCH BOXES/ RECEPTACLESAND R ZERO VALUE ZEROVALUE LIST
CABLES /WIRES
LECTND:'REcoxDS,hTDENIIFIEDwlll"TICK'(l)SIIATIBEESSENTIALLYINCLUDEDBYSUPPLIERINQADOCTMENIATIoN
Lf,GEND TO BE USED: CLASS I : l - CIITTCA! B-MAJOR, GMINO& 'A' SII\LL BE [Link] BY NTrc FQA, 'D' SIIALL BE WIINESSED BY NTPC ERECTION/ CONSIRUCI1ONDrptr. AID
.C' SHALL BE WIniESSED BY MAIN SUPPLIER(A & B CHECK SIIALL BE NTrc CHP STAGE)
\" o o
SYSTEM EQUIPMENT: STANDARD FIELD QUALITY PLAN QP NO.: 0000-999-QO- E - I-003 REVIEWEDBY:. / APPROVED BY
EARTHING SYSTEM REV. NO.:00 [Link].-4t 4"/ , o ;.a
CONFORMING TO CODE: IS 3043& INDIA|'{ DATE :26103/08
'
VIKRAM TALWAR \,|..I.Y U.I\.KIIOSLA
ELECTRICITY RULES/ ACTS PAGE I OF3 [Link] TI
[Link].; \A
SUB-SYSTEM: \/ALID UPTO | 25/O3'Ll
CHARACTERISTICS CLASS# 1 l
SL. ACTIVITY AND TYPE OF QUANTUM REFERENCE ACCEPTANCE ''
i INSTRUMENTS OF
NO OPERATION CHECK OFCHECK DOCUMENT NORMS "ffiF^8m, [Link]-MA-RI$ir:d
CHECK
, l'.ola:,r:ii _.j
) J. 4. 5. 6. 7. 8. 9. D* 10.
I RECIEPT AND STORAGE
I
', 3. 4. 5. 6. 1 8. 9. D* 10.
2.08 RESISTANCE OF JOINTS MEAS B l00o/o NOT MORE THAN THE NOT MORE THAN --DO--
RESISTANCE OF THE RESISTANCE OF
EQUIVALENT LENGTH EQUIVALENT
OF CONDUCTOR LENGTH OF
CONDUCTOR
2.09 IARTHING CONDUCTORS BURIED. Mf,CII v C l00Vo NTPC LAY OUT DRGS. & NTPCLAY OUT DRGS. --DO--
EMBEDDED NTPC Tf,,CH. SPECTS & NTPCTECH.
SPECTS
2.10 EARTH PITS ARE PROPERLY MECII v B l00o/o IS 3043/ NTPC TECH. IS 3043/ NTPC TECH. -DO-
PREPARED FOR ELCTRODES SPECTS. SPECTS.
[Link] CLAMPING / SUPPORT OF EARTHING -DO-- v C l00o/o NTPC TECH. SPECTS. ONE METER INCASE -DO--
CONDUCTORS ALONG WALL, COLUMN OF WELDING /
ETC. 75OMM IN CASE OF
CLEAT SUPPORT
3.00
3.01 CONTINUITY OF EARTII CONDUCTORS ELEC MEGGER A l00o/" IS3043-1987 rs3043-1987 --DO-
& EFFICIENCY OFALL BONDS &
JOINTS CHECKING
3.02 EARTH RESISTANCE OF TREATED ELEC EARTHIN A 1000/! --DO-- -DO-- --DO-
EARTH PIT ONLY G
RESISTA
NCE
TESTER
LEGENDT'RECORDS,INDENTIIIEDWrTH"TICK"(!)SHALLBEISSENTIALLYINCLIJDmBYSUPPLIER!{QADOCUMENIATION
LEGEND TO tf, USED: CLISS , : A = CRnCAL, B=MAJO& C-MINO& rA' SIIALL BE WTTNESSED
BY NI?C FQA, ra' SIIALL BE WITNESSEDBY NTrc ERECTION/ CONSTRUCTIONDEPTI AND
.C' SIiALL BE WM{ESSED BY MAIN SUPPLIER(A & B C}IECK SHALL BE N'I?C CH? STACE)
l. ) 3. 4 . 1 s . t 6 . 1 8. 9 . l D * l 1 0 .
CHECK
qztq d kFr}ft/rurpc ited
3. 4. 6. 7. 8.
U . P),
2.17 STRAIGHT THROUGTHJOINTS&
TERMINATION
C l 00% NTPC APROVED --DO- [Link]
2..18 LT STRAIGHTTHROUGTHJOINTS&
LAY OUT DRGS,/ JOINTER
TERMINATION CABLES SHALL BE
SCHEDULE/ISI255/ QUALIFIED TO
NTPC TECHNICAL CARRY OUT
SPECIFICATION SATISFACTOR
i TERMINATION Y CABLE
MANUFACTURER JOINTING /
RECCOMENDATIO TERMINATION
NS
[Link]
R S}IALL
FURNISH FOR
REVIEW
DOCUMENTA
RY EVIDENCE
/ EXPERIENCE
REPORTSOF
THE JOINTERS
TO BE
DEPLOYEDAT
SITE.
B I00% -DO-- -DO ^DO-- --DO--
2.t9 HT STRAIGHTTHROUGTHJOINTS&
TERMINATION
1009/o IS3043-I 966/NTPC I S 3 0 4 3 - 1 9 6/6N T P C --DO--
2.20 G.I. CONDUITSEARTHING MECH
SPECTS. SPECTS.
PROPERLY
ouTslne wiTH No pnoTpcTnuecoTIEn TopgNspacp ryeRD oN RAISEDSURFACE. AND FREEFROMWATERLOGGINGANDLOADING
STACKED
/ UNDUEWEIC
oUTSIDEwITHPRoTECT]WoNnatsElsURFACE-PRoPERLYSTACKEDANDFREEFRoMwATERLoGGINGANDI-oADING/
LINDUE WEIGHT. COVERED WITH PVC/TARPAULIN
STORAGELEVEL INDOOR SHELFITEMS (STOREDiN PUCCA SHED,iN STORE)
"c"
INCCASIlF,.[Link]
ACID/ CHEMICALS IN VICINI
INDOOR TEIupERATIIREaNo Hgtratotry CONrnOt-t-po - Atn CONoITIoNED (STOREDIN PUCCA SHED,IN STOREWITH CONTROLLED ATMOSPHERE)