165 Series: Water Softener
165 Series: Water Softener
165 Series
Water Softener
Table of Contents READ THIS MANUAL FIRST
HOW YOUR WATER CONDITIONER WORKS
SPECIFICATION / SYSTEM DIMENSIONS
HOW A WATER SOFTENER WORKS / BRINE TANK DIMENSIONS
4
5
6
7
UNPACKING / INSPECTION OF TWIN TANK MODEL 8
BEFORE INSTALLATION 11
INSTALLATION STEPS / PREPARATIONS 13
STARTUP INSTRUCTIONS 17
SYSTEM CHECK LIST / / DURING REGENERATION / PLUMBING SYSTEM CLEAN-UP 19
WATER BYPASS / OPERATING CONDITIONS / WATER SOFTENER SANITIZATION 20
MAINTENANCE INSTRUCTIONS 21
SERVICING 165 VALVE 24
CLEAN INJECTOR ASSEMBLY / PISTON AND/OR BRINE VALVE ASSEMBLY REPLACEMENT 25
REPLACE METER ASSEMBLY / REPLACE MOTOR 26
REPLACE DRAIN LINE FLOW CONTROL / REPLACING PCBS 27
PARTS BREAKDOWN 28
MASTER PROGRAMMING 32
WARRANTY 36
3
READ THIS MANUAL FIRST
s Read this manual thoroughly to become familiar with the device and its capabilities before installing or operating your Water Softener. Failure to follow instructions in this
manual could result in personal injury or property damage. This manual will also help you to get the most out of your Softener.
s This system and its installation must comply with state and local regulations. Check with your local public works department for plumbing and sanitation codes. In the
event the codes conflict with any content in this manual the local codes should be followed. For installations in Massachusetts, Massachusetts Plumbing Code 248 CMR
shall be adhered to. Consult your licensed plumber for installation of this system.
s This water Softener is designed to operate on pressures of 30 psi to 125 psi. If the water pressure is higher than the maximum use a pressure reducing valve in the water
supply line to the Softener.
s This unit is capable of operating at temperatures between 40°F and 110°F (4°C - 43°C). Do not use this water Softener on hot water supplies.
s Do not install this unit where it may be exposed to wet weather, direct sunlight, or temperatures outside of the range specified above.
s Avoid pinched o-rings during installation by applying (provided with install kit) NSF certified lubricant to all seals.
s Softeners are commonly exposed to high levels of iron, manganese, sulfur, and sediments. Damage to pistons, seals, and or spacers within the control valve are not
covered in this warranty due to the harsh environment.
s It is recommended to regularly inspect and service the control valve on an annual basis. Cleaning and or replacement of piston, seals, and or spacers may be necessary
depending on how harsh the conditions are. An Annual Maintenance kit (Part # 60010307) is available for this purpose
s Do not use water that is microbiologically unsafe without adequate disinfection before or after this system.
s This publication is based on information available when approved for printing. Continuing design refinement could cause changes that may not be included in this
publication. Canature WaterGroup™ reserves the right to change the specifications referred to in this literature at any time, without prior notice.
Safety Messages
Watch for the following safety messages in this manual:
NOTE: used to emphasize installation, operation or maintenance information which is important but does not
present a hazard.
Example: NOTE: Check and comply with you state and local codes. You must follow these guidelines.
CAUTION: used when failure to follow directions could result in damage to equipment or property.
Example:
WARNING: used to indicate a hazard which could cause injury or death if ignored.
Example:
WARNING! ELECTRICAL SHOCK HAZARD! UNPLUG THE UNIT BEFORE REMOVING THE COVER OR ACCESSING
ANY INTERNAL CONTROL PARTS
4
NOTE: Do not remove or destroy the serial number. It must be referenced on
request for warranty repair or replacement
HOW YOUR WATER CONDITIONER WORKS
Why Water Gets Hard And How It Is Softened
All of the fresh water in the world originally falls as rain, snow, or sleet. Surface water is drawn upward by the sun, forming clouds. Then, nearly pure and soft as it starts to fall,
it begins to collect impurities as it passes through smog and dust-laden atmosphere. And as it seeps through soil and rocks it gathers hardness, rust, acid, unpleasant tastes and
odors.
Water hardness is caused primarily by limestone dissolved from the earth by rainwater. Because of this, in earlier times people who wanted soft water collected rainwater from
roofs in rain barrels and cisterns before it picked up hardness from the earth.
Some localities have corrosive water. A softener cannot correct this problem and so its printed warranty disclaims liability for corrosion of plumbing lines, fixtures or appliances.
Iron is a common water problem. The chemical/physical nature of iron found in natural water supplies is exhibited in four general types:
1. Dissolved Iron—Also called ferrous or “clear water” iron. This type of iron can be removed from the water by the same ion exchange principle that removes the
hardness elements, calcium and magnesium. Dissolved iron is soluble in water and is detected by taking a sample of the water to be treated in a clear glass. The
water in the glass is initially clear, but on standing exposed to the air, it may gradually turn cloudy or colored as it oxidizes.
2. Particulate Iron—Also called ferric or colloidal iron. This type of iron is an undissolved particle of iron. A softener will remove larger particles, but they may not be
washed out in regeneration effectively and will eventually foul the ion exchange resin. A filtering treatment will be required to remove this type of iron.
3. Organic Bound Iron—This type of iron is strongly attached to an organic compound in the water. The ion exchange process alone cannot break this attachment
and the softener will not remove this type of iron.
4. Bacterial Iron—This type of iron is protected inside a bacteria cell. Like the organic bound iron, it is not removed bya water softener.
When using a softener to remove both hardness and dissolved iron it is important that it regenerates more frequently than ordinarily would be calculated for hardness removal
alone. Although many factors and formulas have been used to determine this frequency, it is recommended that the softener be regenerated when it has reached 50–75% of the
calculated hardness alone capacity. This will minimize the potential for bed fouling.
If you are operating a water softener on clear water iron, regular resin bed cleaning is needed to keep the bed from coating with iron. Even when operating a softener on water
with less than the maximum of dissolved iron, regular cleanings should be performed. Clean every six months or more often if iron appears in your conditioned water supply. Use
resin bed cleaning compounds carefully following the directions on the container.
CAUTION! Do not use where the water is microbiologically unsafe or with water of unknown quality
without adequate disinfection before or after the unit.
5
SPECIFICATION
Capacity Grains Flow Rate
Brine Tank / Shipping
@ 6 lbs/cu Mineral Resin Salt Cap
Model @ 10 lbs/ @ 3 lbs/ Service Backwash Tank Size Cu. Ft. Cabinet Size Lbs Weight
ft (Factory Inches Lbs
cu ft cu ft USGPM USGPM
Setting)
165-150 39,750 33,000 21,000 12.0 2.4 10 x 54 1.50 18.1 x 34.5 300 133
Working Temperature = 34-110°F (1-43°C) • At the stated service flow rates, the pressure drop without obligation to change previously manufactured
(Do not subject the unit to freezing temperatures) through these devices will not exceed 15 psig. products or to note the change.
Working Pressure = 30-125 PSIG (137-861 kPa) • Changing salt settings from factory setting may * Do not use water that is microbiologically unsafe
Voltage = 120V / 60 Hz require changing injector sizes to achieve stated without adequate disinfection before or after the
Pipe Size = 3/4” or 1” capacities system.
• The manufacturer reserves the right to make product * Iron content must not exceed 1 ppm. Beyond 1 ppm
improvements which may deviate from the an iron softener must be used. Periodic media
specifications and descriptions stated herein, cleaning is required by Pro-Res Cleaner is iron level
exceed 0.3 ppm
SYSTEM DIMENSIONS
Models A (Inches) B (Inches) C (Inches)
150 63” 10" 15” C
6
B
HOW A WATER SOFTENER WORKS
Water softeners remove hardness in the water by exchanging particles in the water, or ions. They remove hard ions the calcium and magnesium in the water by trading it
for sodium ions producing soft water. Unlike the calcium and magnesium, sodium stays dissolved in water and does not form a scale. Sodium also does not interfere with
the cleaning action of soaps. The sodium is released by a charged resin contained in the softener, this resin also traps the calcium and magnesium ions. Eventually this resin
releases all of its sodium and has filled up with other ions, so it then must be regenerated. Regeneration is accomplished by washing the resin with a salt saturated brine
solution that removes the calcium and magnesium while replenishing the sodium. This is why the softener requires a brine tank and salt. The water softener can run for days
before running out of sodium, and when it does, the sodium is replenished in only a matter of a few hours
BTS 100
7
UNPACKING / INSPECTION OF TWIN TANK MODEL
Be sure to check the entire unit for any shipping damage or parts loss. Also note damage to the shipping cartons. Contact the transportation company for all damage and loss
claims. The manufacturer is not responsible for damages in transit.
Small parts, needed to install the Softener, are in a parts box. To avoid loss of the small parts, keep them in the parts bag until you are ready to use them.
2X 1”
Straight
Adapter
Distributor
Tube Inside
the Tank
Upper Basket
8
Brine Well/
Safety Float
2X 1”
Straight
Adapter Distributor
Tube Inside
the Tank
Upper Basket
Media Inside
Transformer the Tank.
Media Type
will depend
on what
models were
purchased
9
Brine Well/
Safety Float
Valve Serial #
Valve Serial #:
(22018448W): Part #
(L)Year : ’’ M’’ stand for 2016 year,’’ L’’ stand for 2015, ’’K’’ stand for 2014, ’’J’’
stand for 2013
Part # Year Month Date Batch # (7)Month: 1 (Jan) 2(Feb) 3(Mar) 4(April) 5(May) 6(June) 7(July)
8(Aug) 9(Sep) A(Oct) B(Nov) C(Dec)
10
(0001): Batch code
BEFORE INSTALLATION
Contact your local distributor to use Canature WaterGroup™ laboratory for complete water analysis free of cost and no obligation to you.
The laboratory addresses can be found on the front page of the manual.
Check your water hardness. Use test strips (Part # 2793828-20) to get an estimation of water hardness and contact your local distributor to use
Canature WaterGroup laboratory for complete water analysis free of cost and no obligation to you.
All government codes and regulations governing the installation of these devices
must be observed.
If the ground from the electrical panel or breaker box to the water meter or underground copper pipe is tied to the copper water lines and these lines are cut
during installation of the Noryl bypass valve and/or poly pipe, an approved grounding strap must be used between the two lines that have been cut in order
to maintain continuity. The length of the grounding strap will depend upon the number of units being installed and/or the amount of copper pipe being
replaced with plastic pipe. See below.
In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl
bypass valve or by physical separation, an approved ground clamp with no less than #6 copper
conductor must be used for continuity, to maintain proper metallic pipe bonding.
)LOWHUHG:DWHU/LQHLQ+RPH
Figure 1 Hard
Filtered
Electrical Panel Water
Cold Soft Water
Raw Water
To Outdoors
Drain
Drain
Water Meter
11
Filter Softener Water Heater
Inspecting and Handling Your 165 Water Softener
Inspect the equipment for any shipping damage. If damaged, notify the transportation company and request a damage inspection. Damage to cartons should also be noted.
Handle the Softener unit with care. Damage can result if it is dropped or set on sharp, uneven projections on the floor.
Do not turn the Softener unit upside down.
NOTE: If a severe loss in water pressure is observed when the Softener unit is initially placed in ser-
vice, the Softener tank may have been laid on its side during transit. If this occurs, backwash
the Softener to “reclassify” the media.
s 5/8” OD drain line is needed for the valve drain. A 10’ length of hose is not included with some brands.
12
1. Locate as close as possible to the water supply source.
2. Locate as close as possible to a floor or laundry tub drain.
3. Locate in correct relationship to other water conditioning equipment (see Fig. 1).
4. Softener should be located in the supply line before the water heater. Temperatures above 120°F damage softeners.
5. Do not install a softener in a location where freezing temperatures occur. Freezing may cause permanent damage to this type of equipment and will void the factory
warranty.
6. Allow sufficient space around the unit for easy servicing.
7. If your water source is a community water supply, a public water supply or you wish to bypass water used for a geothermal heat pump, lawn sprinkling, out-buildings or other
high demand applications, refer to Fig. 1.
8. Keep the softener out of direct sunlight. The sun’’s heat may soften and distort plastic parts.
INSTALLATION STEPS
Determine the best location for your water Softener, bearing in mind the location of your water supply lines, drain line and 120 volt AC electrical outlet. Subjecting the Softener
to freezing or temperatures above 43°C (110°F) will void the warranty.
Please notice the inlet and outlet labels on the valve as shown here to
determine the position of the equipment:
Downflow Valve
For DF Softener - The inlet should be on the left hand side of the valve
and out on the right hand side
Inlet
PREPARATIONS Outlet
1. Media Installation (When Necessary). Models including and higher than 2 CF (Models 250,300) of media are shipped with separate media in pails or boxes. Models
lower than 2 CF of media come loaded with media and this step can be skipped for new installation.
a b c
13
a) Lube the bottom oring (picture d) and attach b) Temporarily plug the open end of the riser c) Fill support bed first.
the upper cone to the valve. tube to ensure that no resin or gravel falls The media will not always spill down inside
down into the distribution. The riser the tank and may need to be swept inside.
(distributor) remains inside the tank seated in The large funnel (sold separately makes filling
the depression at the bottom. the tank easier and neater. (Or an empty 1
Plug tube with a tape. Remove after media gallon or 4 liter container with the bottom cut
is loaded. out makes a good funnel.)
PREPARATIONS
1. Media Installation (continued)
d
O-ring
d) Unplug the riser tube, carefully position the valve over it and turn the valve into the threads in the fiberglass tank,
tightening securely into tank. Note: Ensure that the internal O-ring in the valve fits securely over the riser tube.
Silicone grease (part # 92360) or other food grade lubricant may be applied to the O-ring to ease installation of
Resin the riser tube.
Support Bed
d Unscrew Spill Cap Attach
Gravel Upper
D-Tube Basket
14
2. Water Lines
Outside faucets used to water lawns and gardens should not supply softened water. A new water line is often required to be connected to supply hard water to the inlet of
the water softener and to the outside faucets. Cut the water line between where it enters the house and before any lines that branch off to feed the hot water heater or
other fixtures in the house and as near the desired location of the water softener as possible. Install a tee fitting on the feed end of the cut pipe, and an elbow fitting on the
other end. Install piping from the tee to the inlet of the water softener and from the elbow to the outlet of the softener. To sever the water lines which branch off to feed any
outside faucets, cut the branch lines approximately two inches from the fitting on the main water line. Install an elbow on the end of the pipe nearest the outside faucet and
a cap on the end connected to the existing water line. Install piping from the tee installed on the inlet line to the water softener to the elbow installed on the pipe to the
outside faucet. Following this procedure will result in all lines in the house, with the exception of the outside faucets, but including the water heater and therefore the hot
water lines, being supplied with soft water.
Clips 3. Attaching Bypass to Valve (If required in case of replacing the control valve. The new
control valve comes with bypass attached)
Make sure the bypass is attached well to the control valve. Connect the straight or elbow
connectors to the bypass with red clips. Connect the inlet and outlet of the water Softener to the
plumbing of the house. The control valve must not be submitted to temperatures above 43°C
(110°F). When sweat fittings are used, to avoid damaging the control valve, solder the threaded
copper adapters to the copper pipe and then, using Teflon tape, screw the assembly into the bypass
valve.
Do not use pipe thread compound as it may attack the material in the valve body.
Bypass
5. Assembling Brine Tank c) Drop the brine grid with brine well inside the d) Take the brine tube and insert the nut and plastic sleeve as
brine tank such that the nut fitting faces the shown below.
a) Attach the three brine grid legs to grid plate. The
hole on the brine tank. Then press the grid
legs will snap on to the tabs of the salt plate making Insert Sleeve
evenly inside the brine tank until the brine grid
a “click” sound. For square brine tank there are four
legs touches the bottom of the brine tank.
legs.)
IMPORTANT:
IN ROUND e) Insert the tube in the float assembly elbow and hand tighten
BRINE TANK, IT the nut. In many cases the brine line already come installed
IS IMPORTANT from the factory. Leave the other end of the brine line tube
TO ALIGN THE inside the brine tank
HANDLE TO
THE BRINE
WELL AS
SHOWN
The hole in
b) Insert the brine well assembly inside the grid the brine tank
plate as well below. should line up
with the brine
f) For installation of brine tank at the installation site, pull the
line as shown
other end of the brine tube from the hole on the brine tank.
for round and
The completed assembly is shown below.
square brine
tank.
15
Make sure the blue clip is secure
7. Connect Softener to the HousePlumbing Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6” (152 mm)
between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.
Inlet
Water Pipe Outlet
Outlet
AC120V/10A
Current Protect Socket
Brine Elbow
Drain Elbow Assembly
Assembly Bypass assembly
Brine Valve
Connector Detail Outlet
NOTICE - THERE ARE INLET
AND OUTLET LABELS
ON THE VALVE. PLEASE
MAKE SURE TO PLUMB AS
SHOWN HERE
5/8” Drain Line
Optional
Overflow
Assembly
Optional
Pipes Fixed Floor drain
Structure
16
Waste connections or drain outlet shall be designed and constructed to provide for connection to
the sanitary waste system through an air-gap of 2 pipe diameters or 1 inch (22 mm) whichever is
larger.
Never insert drain line directly into a drain, sewer line, or trap. Always allow an air gap between
the drain line and the wastewater to prevent the possibility of sewage being back-siphoned into
the conditioner.
STARTUP INSTRUCTIONS
Familiarize with Button Configuration:
1. Connect the transformer
1 to the valve. Plug the
12-volt transformer into
a 120 VAC 60 Hz outlet.
2. Press the UP or DOWN key to adjust the TIME OF DAY. Press & hold6(77,1*6
the UP or 83DOWN key to quickly advance the hour and minutes.
6(/(&7 When
'2:1 desired
6(/(&7 time
'2:1
is displayed press SELECT to advance to the HARDNESS setting. HARDNESS will flash. HARDNESS
6(/(&7
020GPG
'2:1
3. Press the UP or DOWN key to adjust the HARDNESS (Min 1.Max 199). When desired hardness is displayed press SELECT to advance to the PEOPLE setting (Min1/
6(77,1*6 83
17
4. Put 40 kgs of crystal water softener salt in the RINSE
brine tank. The unit will automatically fill the 10 MIN
water to the correct level when it regenerates.
REFILL
11.1 MIN
Manual Regeneration
To start an immediate regeneration turn the knob clockwise from the service position (9:00) to the 10:00 position. Within a few seconds the an immediate regeneration will
begin. Using the knob you can manually advance to the next position. Pressing any button will also advance to the next position.
For Delayed Regeneration, Press Settings Button Once
Manual Bypass
In the case of emergency you can isolate your water Softener from the water supply using the bypass valve located at the back of the control. In normal operation the bypass is
open with the on/off knobs in line with the inlet and outlet pipes.
To isolate the Softener, simply rotate the knobs clockwise (as indicated by the word BYPASS and arrow) until they lock. You can use your water related fixtures and appliances as
the water supply is bypassing the Softener. However, the water you use will be untreated. To resume water service, open bypass valve by rotating the knobs counterclockwise.
18
SYSTEM CHECK LIST
More than 90% of problems affecting the efficiency of a chemical iron free softener system can be identified in 9 minutes or less by following this diagnostic schedule. Start with
Step 1, then follow each step in sequence to ensure proper diagnostic procedures.
DURING REGENERATION
Automatic Bypass
The regeneration cycle lasts approximately 60 minutes, after which treated water service will be restored. During regeneration, untreated water is automatically bypassed for use
in the household. Hot water should be used as little as possible during this time to prevent hard water from filling the water heater.
IMPORTANT: This is why the automatic regeneration is set for sometime during the night and manual regenerations should be performed when little or no
water will be used in the household.
New Sounds
You may notice new sounds as your water softener operates. The regeneration cycle lasts approximately 2-1/2 hours. During this time, you may hear water running
intermittently to the drain.
The plumbing system and water using appliances that have been exposed, even for a short time, to iron-fouled water need to be cleaned of the precipitated iron that has collected
in them or iron bleed (staining) will continue to be a problem.
Depending on the amount of iron in the water and the length of time the water system has been exposed to iron fouling, select from the following procedures those that apply to
the type of system and appliances that need to be cleaned to assure iron-free water at the point of use.
19
Softener
1. Disconnect brine draw line from the brine cabinet and place the loose end into a five gallon plastic pail filled with a solution of warm water and 4 oz. of resin mineral cleaner.
2. Manually advance control timer to brine draw position (refer to instructions provided with your softener). Allow all the warm mineral cleaner solution to be drawn into
mineral bed. Then immediately:
3. Close main water supply valve or turn power off to pump and proceed with Softener installation. During time required to install Softener system, iron- fouled softener resin
will be chemically cleaned.
4. After Softener installation is completed and final adjustments are made with the water turned on and brine draw tube reconnected, manually reposition timer on softener to
backwash position. Allow timer to perform an automatic regeneration cycle. During backwash of softener, all iron cleaned from the resin will be washed down the drain. It is
advisable, after chemically cleaning softener, to regenerate system twice to fully restore capacity lost due to iron fouling. Sample Sample
Connection Connection
and appliances as the watersupply is bypassing the softener. However, the water you
Connection Connection
use will be hard. To resume treated service, open the bypass valve by rotating the knobs
counterclockwise. BYPASS
OPERATING CONDITIONS
Water Heater
If the water heater has been exposed to both iron and hardness for a long period of time, replacement of the heater tank maybe the only practical solution to prevent continued
staining originating from this source. After completing the installation of the chemical free iron Softener system, clean the water heater by following these instructions:
1. Shut off energy supply to water heater and close heater inlet water valve.
2. Drain hot water tank completely. Open inlet water valve allowing heater tank to be refilled with iron-free water. Continue flushing until water runs clear to drain.
3. If, after approximately 30 minutes flushing, water does NOT clear, terminate flushing operation. Refill hot water heater with water and pour approximately 1/2 gallon of
household bleach into top of heater tank. Allow bleach solution to stand in tank for 20 to 30 minutes. Flush tank again until water is clear at drain. Turn energy supply on.
NOTE: If water does not clear in approximately 10 minutes, water heater should probably be replaced.
Dishwasher
Consult owners’ handbook and follow manufacturer’s instructions.
NOTE: ALL STATE AND LOCAL GOVERNMENT CODES GOVERNING INSTALLATION OF THESE DEVICES MUST BE OBSERVED.
MAINTENANCE INSTRUCTIONS
Checking the Salt Level
Check the salt level monthly. Remove the lid from the cabinet or brine tank, make sure salt level is always above the brine level.
Adding Salt
Use only clean salt labeled for water conditioner use, such as crystal, pellet, nugget, button or solar. The use of rock salt is discouraged because it contains insoluble silt and sand
which build up in the brine tank and can cause problems with the system’s operation. Add the salt directly to the tank, filling no higher than the top of the brine well.
Bridging
Humidity or the wrong type of salt may create a cavity between the water and the salt. This action, known as “bridging”,
prevents the brine solution from being made, leading to your water supply being hard.
If you suspect salt bridging, carefully pound on the outside of the plastic brine tank or pour some warm water over the salt to
break up the bridge. This should always be followed up by allowing the unit to use up any remaining salt and then thoroughly
cleaning out the brine tank. Allow four hours to produce a brine solution, then manually regenerate the
softener.
CAUTION: Liquid brine will irritate eyes, skin and open wounds -
gently wash exposed area with fresh water. Keep children away from
your water conditioner.
Servicing Components
The injector assembly should be cleaned or replaced every year depending on the inlet water quality and water usage.
The seals and spacer cartridge should be inspected/cleaned or replaced every year depending on the inlet water quality and water usage.
Please refer to the servicing section of this manual for step by step procedure. Not following the above will void all warranty on the control valve.
Resin Cleaner
21
An approved resin cleaner MUST be used on a regular basis if your water supply contains iron. The amount of resin cleaner and frequency of use is determined by the quantity of
iron in your water (consult your local representative or follow thedirections on the resin cleaner package).
Res-Up® Feeder Installation Instructions
Res-Up Feeders attach to your brine tank and automatically dispense the Res-Up cleaner into
the brine solution where it cleans the resin during the regeneration cycle. Res-up feeder
1. Install the grid and brine well inside the round tank. 2. Measure 2 inches from the top of the tank beside 3. Mark the location of the holder and drill.
the oblong molding.
4. IInstall the holder and the Res Care Solution 5. Take off the small hole cover on the Brine
Well lid.
22
6. Take off the cover of the Res care bottle . Insert the
wick, making sure it touches the bottom of the
bottle. Insert the other end of the tube completely
into the hole in the brine well cap. Automatic
feeding will start in a few hours.
Install Resup Feeder in Square Brine Tank
1. Install the grid and brine well inside the square tank. 2. Measure 2 inches from the top of the tank beside 3. Mark the location of the holder and drill.
the oblong molding.
4. IInstall the holder and the Res Care Solution 5. Take off the small hole cover on the Brine
Well lid.
6. Take off the cover of the Res care bottle . Insert the
wick, making sure it touches the bottom of the
bottle. Insert the other end of the tube completely
into the hole in the brine well cap. Automatic
feeding will start in a few hours.
23
SERVICING 165 VALVE
Before Servicing
1. Turn off water supply to conditioner :
a. If the conditioner installation has a 3 valve bypass system first open the valve in the bypass line, then close the valves at the conditioner inlet & outlet.
b. If the conditioner has an integral bypass valve, put it in the bypass position.
c. If there is only a shut-off valve near the conditioner inlet, close it.
2. Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily. Return the control to the In Service position.
3. Unplug Electrical Cord from outlet.
4. Disconnect drain line connection.
CAUTION! Disassembly while under pressure can result in flooding. Always follow these steps
prior to servicing the valve.
TIMER REPLACEMENT
Meter Cable 2 X Screws
Front Cover
1. Disconnect the meter cable from the meter. (If flow 2. Remove two screws from the back of the valve cover
meter is attached)
24
Valve Body
Assembly
3. Remove the piston screw and washer from the piston 4. Remove the two screws from the powerhead as shown
rod. 5. Life the powerhead from the valve body assembly
6. Replace the powerhead by reverse following the steps in this section
CLEAN INJECTOR ASSEMBLY
1. 2.
Brine Valve
Assembly
1. Follow steps 1 to 6 of timer /Powerhead 3. Remove the plate from the valve body and pull the 5. Replace piston assembly followed by timer assembly.
25
replacement. Piston Assembly from the valve. The brine valve 6. Replace the piston assembly and reverse
2. Remove four screws from the plate on the assembly can also be removed in this stage. following steps in this section
valve body. 4. Remove the seal spacer assembly, grease it
with silicone lubricant and put back in.
REPLACE METER ASSEMBLY
Meter Cable
1. 2. 4.
REPLACE MOTOR
Motor Screws
26
REPLACE DRAIN LINE FLOW CONTROL
Drain Line
Elbow
1. Pull the drain line clip and remove the drain line elbow
and washer
2. Clean/replace drain line washer
Drain washer
REPLACING PCBS
Remove PCBs
by removing the
screws shown in
the picture
27
PARTS BREAKDOWN
Control Valve
Upper Cone
(18280)
Bypass - 60010002
Distributor
Downflow Softener
Model Mineral Tank Tank # (Natural Color) Tank # Tank # Distrubutor# Valve # Media Bed #
Size (Black Color) (Blue Color)
Softener Downflow (Single Tank)
150 10 x 54 25010049 25010051 25010050 50010005 10010014 95606
28
PARTS BREAKDOWN
B27
B26
B25
B23
B24
B23 B28
B23
B15 B22
B21
B14
B20
B19
B13
B18
B12
B17
B16
B11
B10
29
B5 60010673 05010037 Screw-ST2.9×10 5
B4 60010107 05056549C Bnt165 PCB Board 1
B3 60010674 05056500W Bnt165 Front Cover 1
B2 60010675 05056008 Bnt65 Knob 1
A1 60010574 05056084 Screw-ST3.5×13 1
B1 80080003 05056111 Bnt65 Knob Label 1
PARTS BREAKDOWN
Valve body parts list A45
A44
No. Part # Part Description Qty
A45 60010076 SCREW M5×16 2
A43
A44 60010075 SCREW M5×12 3
A42
A43 60010645 END PLUG RETAINER 1
A42 13446 END PLUG 1
A41 13001 65 PISTON ROD 1
A40 60010646 PISTON RETAINER 1
A39 60010647 PIN 1
A38 60010648 PISTON 1 A41
A37 14241 SPACER 8
A36 13242-02 SEAL 5 A40
A35 13755-1 BNT 65 VALVE BODY 1 A39
A34 60010095 AIR DISPENSER 1
A31
A33 12638 O-RING(11×2) 1
A32 60010094 O-RING(7.8×1.9) 2 A30
A38
A29
A31 60010649 RETAINER RING 1
A30 60010650 INJECTOR WASHER 1 A28
A37
A29 60010651 INJECTOR SPRING 1 A27
A28 60010652 INJECTOR CAP 1 A26
30
A7 60010657 DLFC 3.0GPM 1
A6 60010044 O-RING(12×2) 1
A5 60010229 QC DRAIN LINE ELBOW 1
A4 60010077 O-RING(78.74×5.33) 1
A3 60010080 O-RING(25×3.55) 1
A2 60010599 VALVE BOTTOM 1
CONNECTOR
A1 60010574 SCREWS ST3.5×13 2
PARTS BREAKDOWN
31
C14 Pin Holder 2
C15 60010102 O-ring-φ27×3 1
A15 60010562 O-ring-φ23×3 3
A16 60010079 Adaptor Coupling 1
A17 60010046 Adaptor Clip 2
A18 60010126 Screw-M4×12 2
(Hexagon with Washer)
MASTER PROGRAMMING Familiarize with Button
Configuration:
PROGRAMMING LEVELS
There are 3 levels to the valve program. Master options and Factory options are typically adjusted at the factory. These options link the PCB function with the type of control
valve and should not be tampered with. Advanced options are used to configure the unit when the valve is assembled to the tank so that it can function as the proper size and
intended system operation. Settings are the final options chosen when the unit is installed to a specific location.
USER SETTINGS(I) These settings are programmed when the unit is installed. The settings should only be adjusted by a qualified person.
32
METER TIME REMAIN
DELAYED 10:15 AM GAL 1075
33
MASTER PROGRAMMING
FACTORY OPTIONS (LEVEL II)
SOFTENER MODE
REFILL REFILL
11.1 MIN 11.1 MIN
FILTER MODE
REG. TIME
12:00 AM CAUTION:
The values in this page are for illustration purpose and
34
can be changed by the factory without notice. Please
BACKWASH
contact Customer Service to confirm proper settings.
10 MIN
RINSE
10 MIN
MASTER PROGRAMMING
USER SETTINGS (LEVEL I)
SOFTENER MODE
REG. DYS
03
CAUTION:
The values in this page are for illustration purpose and
can be changed by the factory without notice. Please
FILTER MODE contact Customer Service to confirm proper settings.
TIME
10:15 AM
REG. DYS
03
35
Tier 1 guarantees that your new water conditioner is built of quality material and workmanship. When properly installed and
maintained, it will give years of trouble free service.
General Conditions
Damage to any part of this water Softener as a result of misuse, misapplication, neglect, alteration, accident, installation or
operation contrary to our printed instructions, or damage caused by any force of nature is not covered in this warranty. Soften-
ers are commonly exposed to high levels of iron, manganese, sulphur, and sediment. Damage to pistons, seals, and or spacers
within the control valve are not covered in this warranty due to harsh environment. We will repair or replace defective parts if
our warranty department determines it to be defective under the terms of this warranty. Canature WaterGroup™ assumes no
responsibility for consequential damage, labour or expense incurred as a result of a defect or failure.
Tier1
www.Tier1Filters.com
1-855-378-9116
548831.10/16