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MRP Run Processes in Production Planning

The document describes different MRP run processes for production planning based on different material strategies and planning strategies. It provides steps for MTS production with strategies 10, 40 and MTO production with strategy 20, 50. For MTS strategy 10, it involves ensuring the material strategy is MTS, updating forecasts, reviewing reservations and generating planned production orders. For MTO strategy 20, it involves ensuring the material strategy is MTO, creating sales orders to trigger production, adjusting BOMs/routings and generating planned production orders. For MTS strategy 40, it prepares parts before sales order creation by generating initial planned orders based on forecasts to be converted to production orders upon sales order creation. For MTO strategy 50, similar steps are

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191 views6 pages

MRP Run Processes in Production Planning

The document describes different MRP run processes for production planning based on different material strategies and planning strategies. It provides steps for MTS production with strategies 10, 40 and MTO production with strategy 20, 50. For MTS strategy 10, it involves ensuring the material strategy is MTS, updating forecasts, reviewing reservations and generating planned production orders. For MTO strategy 20, it involves ensuring the material strategy is MTO, creating sales orders to trigger production, adjusting BOMs/routings and generating planned production orders. For MTS strategy 40, it prepares parts before sales order creation by generating initial planned orders based on forecasts to be converted to production orders upon sales order creation. For MTO strategy 50, similar steps are

Uploaded by

dnsptra_580883023
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Benedict YONG, Certified SDMM, FICO

Finished
Goods (FG) Production Planning Weekly Sharing Session, Singapore
Part
s
Part
PP301 – PP MRP Run Process (MTS, Strategy=10) MTS – Make-to-Stock

Production Team Purchasing

Start

No
1a. Ensure 2. Update forecast 3. Review FG
Material Strategy plan - PIR (MD61) reservation
4. Satisfactory?
Group is 10/MTS (MD04)

Yes

1b. Ensure 1c. Ensure BOM 6. Review FG 5. Run MRP:


Material & Routing are Planned Order, Generate
Procurement Type correct and Parts DepReq, Planned Order
is E/X released PR (MD04) (MD02)
If there is already stock, or
PP order, then the PlOrd qty
is reduced
8. Convert FG 9. Convert Parts
No Yes Planned Order -> PR -> PO
7. Satisfactory?
PP Order (MD04) (ME57). Follow by
GR.

PP201.
Production
Execution
Benedict YONG, Certified SDMM, FICO
Finished
Goods (FG) Production Planning Weekly Sharing Session, Singapore
Part
s
Part
PP311 – PP MRP Run Process (MTO, Strategy= 20) MTO – Make-to-Order

Production Team Purchasing

Start

No
1a. Ensure 2. Create Sales 4. Review FG
Material Strategy Order (VA01), reservation
Group is 20/MTO 5. Satisfactory?
with requirement (MD04)
type = KE
Yes

1b. Ensure 3. Adjust BOM & 7. Review FG 6. Run MRP:


Material Routing. Or Planned Order, Generate
Procurement Type Create Specific Parts DepReq, Planned Order
is E/X BOM (CS61) PR (MD04) (MD50)
No parts PR from MD50, MRP can be skipped, if
if parts are collective ‘auto planning’ [OVZG]
(Material Master->MRP4). 10. 11a. Convert PR
No -> run MD02 for parts Parts are No (AAG=E) -> PO
8. Satisfactory? collective (MD04). Follow by
Managed? GR.

Yes Yes

9. Convert FG 11b. Generate 12. Convert PR


Planned Order -> Parts PR (MD02) (collective) ->
PP Order (MD04) for collective PO (ME57). Follow
stock by GR.

15. SD Delivery: 13. Convert


Post Goods Issue 14. PP201. collective stock
(VL01N) Production -> Sales Stock
Execution (MIGO) 415E
Benedict YONG, Certified SDMM, FICO
Finished
Goods (FG) Production Planning Weekly Sharing Session, Singapore
Part
s
Part
PP302 – PP MRP Run Process (MTS, Strategy= 40) MTS – Make-to-Stock,
Planning with Final
Assembly
s

Production Team Purchasing


Purpose: prepare parts before SO creation.
Start Step1: Upload PIR, MRP will create Planned Order. Planned Order is
converted to PP Order
Step2: Dependent Demand generated based on Planned Orders
1a. Ensure 2a. Update 3a. Create Sales Step3: When SO is created, MRP reduces the initial Planned Order qty
Material Strategy forecast plan - Order (VA01), and creates Planned Order tag to SO. New Planned Order is converted
Group is 40/MTS to PP Order
PIR (MD61). Qty=15 [KSV]
Qty=100/Mth

1b. Ensure 2b. Run MRP. 3b. Run MRP. 4. Convert


Material PlOrd Qty = 100 Order Qty = 15 Planned Order to
Procurement Type [IndReq=VSF] PlOrd Qty = 15 PP Order. Qty =
is E/X PlOrd Qty = 85 15 + 85
Benedict YONG, Certified SDMM, FICO
Finished
Goods (FG) Production Planning Weekly Sharing Session, Singapore
Part
s
Part
PP312 – PP MRP Run Process (MTO, Strategy= 50) MTO – Make-to-Order,
Planning without final
assembly
s

Production Team Purchasing


Purpose: prepare parts before SO creation.
Start Step1: Upload PIR, MRP will create VP Planned Order (non-convertible).
Step2: Dependent Demand generated based on VP Planned Orders
Step3: When SO is created, MRP reduces the VP Planned Order and
1a. Ensure 2a. Update 3a. Create Sales creates KD Planned Order. KD Planned Order is converted to PP Order
Material Strategy forecast plan - Order (VA01),
Group is 50/MTO Note: component should be collective.
PIR (MD61). Qty=15
Qty=100/Mth

1b. Ensure 2b. Run MRP. 3b. Run MRP. 4. Convert


Material PlOrd Qty = 100[VP] Order Qty = 15 Planned Order
[IndReq=VSE] PlOrd Qty = 15[kd]
Procurement Type IndReq Qty = 85
[kd] to PP Order.
is E/X PlOrd Qty = 85[vp] Qty = 15

VP (PlOrd Type) –
not allow to convert. 3c. Run MRP for
1c. Ensure Parts 5. Generate Parts
(MRP4) is Parts PR, if not enough
Collective
Benedict YONG, Certified SDMM, FICO
Finished
Goods (FG) Production Planning Weekly Sharing Session, Singapore
Part
s
Part
PP313 – PP MRP Run Process (ATO, Strategy= 82) ATO – Assemble-to-Order,
Assembly orders with
production orders
s

Production Team Purchasing


Purpose: parts are readily available for assembling.
Start Once SO is created - FG can be assembled,
hence PP Order created with the SO.

1. Ensure Material 2a. Create Sales 2b. PP Order is


Strategy Group is Order (VA01), auto-generated,
82/ATO with requirement with AAG=SO
type = KMFA (VA01)

3. PP Order GI
PP Order GR

4. SD Delivery:
Post Goods Issue
(VL01N)
Benedict YONG, Certified SDMM, FICO
Finished
Goods (FG) Production Planning Weekly Sharing Session, Singapore
Part
s
Part
PP314 – PP MRP Run Process (ETO) ETO – Engineer-to-Order

Production Team Purchasing

Start

No
1. Create Project & 3. Create WBS 5. Review FG
WBS (CJ20N) material reservation
Non-valuated, or 6. Satisfactory?
reservation, and (MD04)
valuated stock? release
Yes

2. Update Sales 4. Adjust BOM & 8. Review FG 7. Generate


Order Item with Routing. Or Create Planned Order, Planned Order
WBS. (WBS needs to be Specific BOM Parts DepReq,
‘Billing Element’)
(MD51)
(CS71) PR (MD04)
No parts PR from MD51,
if parts are collective
(Material Master->MRP4). 10. 11a. Convert PR
No -> run MD02 for parts Parts are No (AAG=Q) -> PO
9. Satisfactory? collective (MD04/ME57).
Managed? Follow by GR.

Yes Yes

9. Convert 11b. Generate 12. Convert PR


Planned Order -> Parts PR (MD02) (collective) ->
PP Order (MD04) for collective PO (ME57). Follow
stock by GR.

15. SD Delivery: 13. Convert


Post Goods Issue 14. PP201. collective stock
(VL01N) Production -> WBS Stock
Execution (MIGO) 415Q

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