Epoxy mortar FIS EM plus
The powerful injection mortar for cracked concrete
APPROVALS
ETA-17/0979
EAD 330499-00-0601
ETA-17/1056
ETAG 001-5
1
Option 1 for cracked concrete Post-installed rebar connection
Chemical fixings
seismic performance category C1, C2
Rebar connections
ADVANTAGES BUILDING MATERIALS
Certified to guarantee up to 120 years of service life and also Approved for anchoring in: Also tested for:
approved for seismic applications, ensuring safety even under Concrete C20/25 to C50/60 Natural stone with dense
extreme conditions. Cracked and non-cracked structure
Longest shelf life of up to 3 years providing ease of storage. Seismic conditions
FIS EM Plus is also approved for diamond drilled and water- Under water
filled drill holes, thus ensuring more flexibility on the constr- Diamond drill holes
uction site. Also suitable for:
High bond strengths and minor mortar shrinkage allow Concrete C12/15
maximum load application in cracked and non-cracked
concrete, even with large threaded rod diameters of up to
M30 and rebar diameter up to T40.
Highest temperature range for epoxy mortar and low VOC
content complying with green building requirements/leed.
INSTALLATION - Threaded Rod
Pre-Positioned
Push-Through
Push-Through
INSTALLATION DETAILS - Rebar Acc. to ETA 17/1056
No Brushing
Required
TECHNICAL DATA
Injection mortar FIS EM Plus Static mixer FIS MR Plus
Item Art-No. Languages on the cartridge Contents Sales unit (pcs)
FIS EM Plus 390 S 544154 DE, EN, FR, NL, ES, PT 1 cartridge 390 ml, 2 x static mixer FIS MR Plus 6
FIS EM Plus 390 S BT (bucket) 544172 DE, EN, FR, NL, ES, PT 20 cartridges 390 ml + 20 static mixer FIS MR 1
FIS MR Plus 545853 -- 10 static mixer FIS MR Plus in Polybag 10
FIS MR Plus PBH 546158 -- 10 static mixer FIS MR Plus in Polybag with hanger 10
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Epoxy mortar FIS EM plus
CURING TIME
Cartridge temperature Gelling time Temperature Curing time
(Maximmum processing time) at anchoring base
(mortar)
+ 5°C – +9°C 120 min. + 5°C – +9°C 40 hrs.
+10°C – +19°C 30 min. +10°C – +19°C 18 hrs.
1 +20°C – +29°C 14 min. +20°C – +29°C 10 hrs.
≥30°C 7 min. ≥30°C 5 hrs.
The above times apply from the moment of contact between resin and hardener in the static mixer.
Chemical fixings
For installation, the cartridge temperature must be at least +5 °C. For longer installation times, i.e. when interruptions occur in work, the mixer should be replaced.
In wet concrete or water filled holes the curing times must be doubled.
LOADS
Epoxy mortar FIS EM Plus
Loads for a single anchor in concrete ¹⁾ ²⁾ ⁵⁾ ⁸⁾ ⁹⁾
For the design the complete approval ETA - 17/0979 has to be considered.
Design Resistance ¹⁾
Rod diameter Dia 8 Dia 10 Dia 12 Dia 14 Dia 16 Dia 18 Dia 20
hef(mm) 80 100 120 140 160 180 200
Anchor type 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar Rebar 5.8 8.8 A4-70 Rebar
Drill diameter (mm) 12 14 14 16 16 18 18 20 25 24 25
Torque (Nm) 10 - 20 - 40 - 50 - 60 - - 120 -
Non-cracked Concrete
Tension C20/25 Nrd (kN) 12.7 19.5 13.7 18.2 19.3 30.9 21.7 28.4 28.7 44.3 31.6 40.8 38.7 55.8 43.1 55.7 52.6 68.1 58.8 68.1 81.3 82.0 95.2 91.7 95.2
Tension C50/60 Nrd (kN) 12.7 19.5 13.7 18.2 19.3 30.9 21.7 28.4 28.7 45.0 31.6 40.8 38.7 61.3 43.1 55.7 52.6 83.7 58.8 72.7 92.0 82.0 130.7 91.7 113.5
Shear ≥ C25/25 7.2 11.7 8.2 10.1 12.0 18.5 13.0 15.8 16.8 26.9 18.9 22.8 23.2 36.8 25.8 31.1 31.2 50.2 35.2 40.6 51.5 48.8 78.4 54.9 63.5
Cracked Concrete
Tension C20/25 Nrd (kN) 10.0 10.0 10.0 9.4 15.7 15.7 15.7 14.7 27.1 27.1 27.1 24.1 34.9 34.9 34.9 32.8 45.6 45.6 45.6 42.9 54.3 67.9 67.9 67.9 67.0
Tension C50/60 Nrd (kN) 11.0 11.0 11.0 10.2 17.1 17.1 17.1 16.0 28.7 29.6 29.6 26.3 38.0 38.0 38.0 35.8 49.7 49.7 49.7 46.7 59.1 77.6 77.6 77.6 73.0
Shear ≥ C25/25 7.2 11.7 8.2 10.1 12.0 18.5 13.0 15.8 16.8 26.9 18.9 22.8 23.2 36.8 25.8 31.1 31.2 50.2 35.2 40.6 51.5 48.8 78.4 54.9 63.5
Rod diameter Dia 22 Dia 24 Dia 25 Dia 26 Dia 27 Dia 28 Dia 30 Dia 32 Dia 34 Dia 36 Dia 40
hef(mm) 220 240 250 260 270 280 300 320 340 360 400
Anchor type 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar Rebar Rebar 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar Rebar Rebar Rebar Rebar
Drill diameter (mm) 25 30 28 30 30 35 30 35 35 40 40 40 45 55
Torque (Nm) 135 - 150 - - - 200 - 300 - - - - -
Non-cracked Concrete
Tension C20/25 Nrd (kN) 101.3 109.9 109.9 109.9 118.0 125.2 125.2 125.2 133.1 141.1 149.4 149.4 149.4 157.7 174.9 174.9 174.9 174.9 192.7 211.1 230.0 269.3
Tension C50/60 Nrd (kN) 101.3 161.6 113.4 137.4 118.0 188.3 132.1 157.7 171.1 185.1 153.0 231.4 214.2 214.7 187.0 271.0 261.8 246.4 280.4 290.1 325.3 401.6
Shear ≥ C25/25 60.8 97.0 67.9 76.9 71.2 113.0 79.2 91.5 99.3 107.4 92.0 146.9 102.9 124.6 112.8 179.5 125.8 143.0 162.7 183.7 206.0 254.4
Cracked Concrete
Tension C20/25 Nrd (kN) 78.3 67.9 67.9 67.9 89.2 89.2 89.2 89.2 94.9 100.6 106.5 106.5 106.5 112.4 124.7 124.7 124.7 124.7 137.4 150.5 163.9 192.0
Tension C50/60 Nrd (kN) 93.9 85.3 85.3 80.3 111.7 111.7 111.7 105.1 114.1 123.4 141.4 141.4 141.4 143.1 174.6 174.6 174.6 164.3 186.9 211.0 236.6 292.1
Shear ≥ C25/25 60.8 97.0 67.9 76.9 71.2 113.0 113.0 91.5 99.3 107.4 92.0 146.9 102.9 124.6 112.8 179.5 125.8 143.0 162.7 183.7 206.0 254.4
Recomended Resistance ²⁾
Rod diameter Dia 8 Dia 10 Dia 12 Dia 14 Dia 16 Dia 18 Dia 20
hef 80 100 120 140 160 180 200
Quality 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar Rebar 5.8 8.8 A4-70 Rebar
Drill diameter (mm) 12 14 14 16 16 18 18 20 25 24 25
Torque (Nm) 10 - 20 - 40 - 50 - 60 - - 120 -
Non-cracked concrete
Tension C20/25 Nrd (kN) 9.1 13.9 9.8 13.0 13.8 22.1 15.5 20.3 20.5 31.6 22.5 29.2 27.6 39.8 30.8 39.8 37.6 48.7 42.0 48.7 58.1 58.6 68.0 65.5 68.0
Tension C50/60 Nrd (kN) 9.1 13.9 9.8 13.0 13.8 22.1 15.5 20.3 20.5 32.1 22.5 29.2 27.6 43.8 30.8 39.8 37.6 59.8 42.0 51.9 65.7 58.6 93.3 65.5 81.1
Shear ≥ C25/25 5.1 8.4 5.9 7.2 8.6 13.2 9.3 11.3 12.0 19.2 13.5 16.3 16.6 26.3 18.4 22.2 22.3 35.9 25.2 29.0 36.8 34.9 56.0 39.2 45.4
Cracked Concrete
Tension C20/25 Nrd (kN) 7.2 7.2 7.2 6.7 11.2 11.2 11.2 10.5 19.4 19.4 19.4 17.2 24.9 24.9 24.9 23.4 32.5 32.5 32.5 30.6 38.8 48.5 48.5 48.5 47.8
Tension C50/60 Nrd (kN) 7.8 7.8 7.8 7.3 12.2 12.2 12.2 11.4 20.5 21.1 21.1 18.8 27.2 27.2 27.2 25.6 35.5 35.5 35.5 33.4 42.2 55.4 55.4 55.4 52.2
Shear ≥ C25/25 5.1 8.4 5.9 7.2 8.6 13.2 9.3 11.3 12.0 19.2 13.5 16.3 16.6 26.3 18.4 22.2 22.3 35.9 25.2 29.0 36.8 34.9 56.0 39.2 45.4
Rod diameter Dia 22 Dia 24 Dia 25 Dia 26 Dia 27 Dia 28 Dia 30 Dia 32 Dia 34 Dia 36 Dia 40
hef 220 240 250 260 270 280 300 320 340 360 400
Quality 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar Rebar Rebar 5.8 8.8 A4-70 Rebar 5.8 8.8 A4-70 Rebar Rebar Rebar Rebar Rebar
Drill diameter (mm) 25 30 28 30 30 35 30 35 35 40 40 40 45 55
Torque (Nm) 135 - 150 - - - 200 - 300 - - - - -
Non-cracked concrete
Tension C20/25 Nrd (kN) 72.4 78.5 78.5 78.5 84.3 89.4 89.4 89.4 95.1 100.8 106.7 106.7 106.7 112.7 125.0 125.0 125.0 125.0 137.7 150.8 164.3 192.4
Tension C50/60 Nrd (kN) 72.4 115.4 81.0 98.1 84.3 134.5 94.4 112.7 122.2 132.2 109.3 165.3 153.0 153.3 133.6 193.6 187.0 176.0 200.3 207.2 232.3 286.8
Shear ≥ C25/25 43.4 69.3 48.5 55.0 50.9 80.7 56.6 65.4 70.9 76.7 65.7 104.9 73.5 89.0 80.6 128.2 89.9 102.1 116.2 131.2 147.2 181.7
Cracked Concrete
Tension C20/25 Nrd (kN) 55.9 48.5 48.5 48.5 63.7 63.7 63.7 63.7 67.8 71.9 76.1 76.1 76.1 80.3 89.1 89.1 89.1 89.1 98.1 107.5 117.1 137.1
Tension C50/60 Nrd (kN) 67.1 61.0 61.0 57.4 79.8 79.8 79.8 75.1 81.5 88.1 101.0 101.0 101.0 102.2 124.7 124.7 124.7 117.3 133.5 150.7 169.0 208.6
Shear ≥ C25/25 43.4 69.3 48.5 55.0 50.9 80.7 56.6 65.4 70.9 76.7 65.7 104.9 73.5 89.0 80.6 128.2 89.9 102.1 116.2 131.2 147.2 181.7
(1) The partial safety factors for material resistance as regulated in the approval. (5) For higher concrete strength classes up to C50/60 higher permissible loads may be possible.
(2) Partial safety factor for load L= 1.4 are considered for recommended load capacities. (6) The given loads are valid in dry and humid concrete for temperatures substrate up to +35°C
(3) Minimum possible axial spacings resp. edge distance while reducing the permissible load/ (resp. short term up to 60°C) and best possible cleaning according to approval.
design load. (7) Rebar grade used for above calculation is FY= 460 n/mm²⁾.
(4) For combinations of tensile loads, shear loads, bending moments as well as reduced edge (8) The above loads use for embedment depth = 10 x dia.
distances or spacings (anchor groups) see approval. (9) Embedment depth can be reduced or increased to get desired loads as per approval.
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