BRAKE SYSTEM
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Brake piping
1. Front brake OFF valve
2. Relay valve
3. Slack adjuster
4. Secondary brake valve
5. Brake valve
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Brake piping
6. Parking brake valve
12. Brake system tank
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BRAKE HYDRAULIC CIRCUIT DIAGRAM
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Brake piping
7. Accumulator charge valve
8. Accumulator (parking brake)
9. Accumulator (rear brake)
10. Accumulator (front brake)
11. Proportional reducing valve (for retarder)
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Brake Accumulator
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BRAKE VALVE
1. Pilot piston
2. Rod
3. Lower cylinder
4. Spool
5. Upper cylinder
6. Spool
A : To rear brake
B : To front brake
C: To transmission oil pan
D: From front accumulator
E : From rear accumulator
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BRAKE VALVE
brake pedal
Operation
Upper portion rod
spool
spring
Lower portion
plunger
spring
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BRAKE VALVE
When actuation is balanced
Upper portion
When actuation is balanced
spring
Lower portion
spool
spool
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BRAKE VALVE
brake pedal
Brake released
Upper portion
Lower portion
spool
spool
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BRAKE VALVE
Applying brake when brake pedal
upper valve fails
spool
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ACCUMULATOR CHARGE VALVE
ACC: To accumulator
P : From hydraulic pump
PP : From accumulator
T : To transmission oil pan
Specification
• Cut in pressure : 14.2 MPa {145 kg/cm2}
• Cut out pressure: 20.6 MPa {210 kg/cm2}
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ACCUMULATOR CHARGE VALVE
1. Main relief valve (R3)
2. Valve body
3. Relief valve (R1)
4. Relief valve (H1)
5. Filter
6. Filter
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BRAKE HYDRAULIC CIRCUIT DIAGRAM
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ACCUMULATOR CHARGE VALVE
poppet
1. When no oil is being supplied to
accumulator (cut-out condition) piston
orifice
spring
orifice spool
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ACCUMULATOR CHARGE VALVE
2. When oil supplied to spring
accumulator poppet
1) Cut-in condition
Valve seat
piston
orifice
spring
orifice
spool
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ACCUMULATOR CHARGE VALVE
2) When cut-out pressure is reached
poppet
Valve seat
piston
orifice
spring
orifice
spool
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ACCUMULATOR CHARGE VALVE
spring relief valve
3. Main relief valve (R3) Ball
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EMERGENCY BRAKE VALVE
1. Rod
2. Spool
3. Cylinder
A : To parking brake valve
P : From accumulator
T : To transmission oil pan
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ACCUMULATOR
1. Valve
2. Top cover
3. Cylinder
4. Piston
Specifications
Front brake
Gas used : Nitrogen gas
Charge amount : 3,500 cc
Charging pressure: 11.8 MPa {120 kg/cm2}
Rear brake, Parking brake
Gas used : Nitrogen gas
Charge amount : 4,000 cc
Charging pressure: 6.9 MPa {70 kg/cm2}
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SLACK ADJUSTER
1. Cylinder A : Inlet port
2. Check valve B : Outlet port
3. Piston
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SLACK ADJUSTER
Operation
1. When brake pedal is depressed
Left cylinder right cylinder
piston piston
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SLACK ADJUSTER
Operation
1. When brake pedal is depressed
check valve check valve
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SLACK ADJUSTER
2. When brake pedal is released
piston brake piston
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BRAKE
FRONT
1. Piston
2. Pad
3. Disc
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BRAKE
REAR
1. Inner gear
2. Retainer
3. Outer gear
4. Plate
5. Disc
6. Damper
7. Piston
8. Spring (for parking brake)
9. Cylinder
10. Cylinder (for parking brake)
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Rear Brake
Operation of brake
When the brake pedal is depressed ( Brake Applied )
brake piston disc
plate
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Rear Brake
Operation of brake
When the brake pedal is released ( Brake Released )
brake piston disc
plate
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Rear Brake
Operation of parking brake ( Released )
brake piston
plate
parking brake piston
disc
spring
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Rear Brake
Operation of parking brake ( Applied )
brake piston
parking brake piston
spring disc plate
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PROPORTIONAL REDUCING VALVE
1. Filter
2. Connector
3. Solenoid assembly
A : To slack adjuster
P : From accumulator
T : To transmission oil pan
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PARKING BRAKE SOLENOID VALVE
1. Connector
2. Solenoid
B : To parking brake
P : From emergency brake valve
T : To transmission oil pan
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BRAKE HYDRAULIC CIRCUIT DIAGRAM
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AXLE ( FRONT )
1. Wheel hub
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AXLE ( REAR )
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FRONT BRAKE OFF VALVE
1. Connector
2. Solenoid
A : To front brake
P : From brake valve
T : To transmission oil pan
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ACCUMULATOR
1. Valve
2. Top cover
3. Cylinder
4. Piston
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RELAY VALVE
1. Spool
2. Upper cylinder
3. Lower cylinder
4. Spool
A : To front brake
P : From accumulator
Pp: From emergency
brake valve
T : To transmission oil pan
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Brake cooling circuit
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BRAKE HYDRAULIC CIRCUIT DIAGRAM
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