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Aircraft Maintenance: Turbine & Systems Guide

The document provides information about aircraft maintenance related to turbine engines and hydraulic and pneumatic systems. It includes definitions of turbine engine components and their functions as well as hydraulic and pneumatic system components. Maintenance procedures for both systems are also discussed.

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edwin
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0% found this document useful (0 votes)
2K views11 pages

Aircraft Maintenance: Turbine & Systems Guide

The document provides information about aircraft maintenance related to turbine engines and hydraulic and pneumatic systems. It includes definitions of turbine engine components and their functions as well as hydraulic and pneumatic system components. Maintenance procedures for both systems are also discussed.

Uploaded by

edwin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Aircraft Maintenance  The fuel is quickly cut off to the nozzles

Turbine Engines and the manifolds are drained preventing


fuel boiling off as a result of residual
engine heat
 A hot start is indicated if the exhaust gas
 Allow the turbine wheel to cool before the
temperature exceeds specified limits
case contracts around it
 Turbine Blades
 Turbine inlet temperature (ultimate
 Stators
limiting factor)
 3 and 5 (wax or grease pencil & graphite
 On a time or cycle basis (hot section
lead pencil)
inspections)
 Rotor and stator (Axial-flow compressor
 Decrease the air velocity and prevent
assembly)
swirling
 Straighten and collect the exhaust gases
 The same slot (turbine blades
into a solid exhaust jet
reinstallation)
 Compressor may be contaminated or
 After the engine has reached self-
damaged
accelerating speed
 Turn off the fuel and continue engine
 Should be performed parallel to the
rotation with the starter
length of the blade using smooth
 Erosion damage to the compressor and contours to minimize stress points
turbine sections
 Every body persists in its state of rest, or
 Seek its own best operating speed (dual- of motion in a straight line unless acted
spool compressor) by some outside force (Newton’s 1st law
 Impulse, reaction, and impulse-reaction of motion)
(3 types of turbine blades)  1 and 2 (engine driven propeller and
 The total pressure at station No. 7 turbojet and turbofan)
 Impeller and diffuser (centrifugal  Across the leading or trailing edge at
compressor) aright angle to the edge length (rupture
 Single entry and double entry (types of cracks)
centrifugal compressor impeller)  Labyrinth and/or carbon rubbing
 Both No. 1 and 2 are true  Stator vanes
 Retrim the engine  Field cleaning (removing dirt deposits on
 At the compressor outlet compressor blades)
 Low-pressure compressor  Number of stages in compressor
 To straighten airflow to eliminate  Decrease the velocity of the gas flow
turbulence (stator vane assembly) (stators acts a diffuser)
 N(2) compressor  Engine main bearing distress
 Convert velocity energy into pressure  Burner pressure (automatic fuel control
energy unit)
 To extract more power from the exhaust  Drives the compressor section
gases than a single wheel can absorb  1, 2 and 4 (turbine engines exposed to
 The engine manufacturer (recommend high temperatures)
TBO)  Multiple-can, annular, and can-annular
 Neither No.1 nor No. 2 is true  Cracking (hot section damage)
 Shrouded turbine rotor blades (reduce  Decreases (pressure in convergent
bladed vibration) nozzle)
 N(2) compressor (first stage of turbine  Increases (velocity in convergent nozzle)
drives)  Stress rupture
 Starter, Ignition and Fuel (turbojet  Impulse-reaction (turbine blades
sequence) commonly used in jet engines)
 At the higher engine speeds, thrust  Creep
increases rapidly with small increases in  The engine manufacturer (replacement
RPM of critical components turbine engine)
 Pressure Cycle (Brayton Cycle)  Galling (rubbing of turbine engine
 Must be degaussed before use compressor blades)
 High peak efficiency (advantage of axial-  Vent some of the air overboard to
flow compressor) prevent a compressor stall
 Self-ionizing or shunted-gap type plug  To increase pressure and reduce velocity
 Stator and rotor (2 basic element in  Control the direction of the airflow
turbine section)  Pressure (combustion in gas turbine
 Both No. 1 and No. 2 are true (turbine engine)
engine axial-flow compressor)  Acceleration is produced when a force
 29.92” Hg (standard sea level pressure) acts on a mass. The greater the mass,
 59°F (standard sea level temperature) the greater amount of force needed
 Increase the velocity of the gas flow (Newton’s 2nd law of motion)
 Used to support the combustion and to
cool the engine
 A high angle of attack airflow through the  A lean die-out
first stages of compression (compressor  A reduced blade tip thickness
stall)  A rise in the exhaust gas temperature
 Direct the flow of gases to strike the (indication of successful start of turbine
turbine blades at desired angle engine)
 A compressor with vanes on both sides  Overtemperature condition
of the impeller  Engine bleed air ducted through the
 Turbine, compressor, and combustion (2 critical areas
main sections of gas turbine engines)  Fails to reach the idle RPM (hung start
 In the entrance of the burner section indication)
 Split-spool, axial-flow  1, 2 and 5 (TIT, Compression ratio and
 A faulty combustion chamber turbine and compressor efficiency)
 Compressor outlet (greatest gas (THERMAL EFFICIENCY)
pressure)  1,4 and 5 (speed and altitude of aircraft
 Changing the velocity of the airflow and ambient temperature) (AIR
 Impart a high velocity to the exhaust DENSITY)
gases  1 and 4 (engine overspeed and FOD)
 Double entry centrifugal compressor  A partially clogged fuel nozzle
 Increase the velocity of the heated gases  The compressor section and burner
flowing past this point section (diffuser sections)
 Pressure rise per stage (advantage of  Increases (velocity of supersonic air in
centrifugal-flow compressor) divergent nozzle)
 3 (a borescope)  Decreases (pressure in supersonic)
 Neither No.1 nor No.2 is true  Low-pressure rotor will increase in speed
 Combustion section (proper mixing of as the compressor load decreased in the
fuel and air) lower density air
 Supplies the power to turn the  Pt7 (turbine-discharged total pressure)
compressor  Exposure to high temperature
 Can (installed as one unit during  Exhaust (jet nozzle)
maintenance)  Prevent engine performance
 Reduce vibration (purposed of shroud) degradation, increased fuel costs, and
 The turbine blades are shaped so that damage or corrosion to gas path
their ends form a band or shroud surfaces
 Higher compression ratios can be
obtained
 Turbine inlet guide vanes (highest heat-
to-metal contact)
 Number of compression stages
(compression ratio of axial-flow)
 Creep (continued or excessive heat and
centrifugal force)
 Greater pressure ratio (primary
advantage of axial-flow)
 Variable guide vanes and/or compressor
bleed valves
 Malfunctioning fuel nozzles (hot spots)
 Directs the air into the first stage rotor
blades at the proper angle
 Increase and the velocity decrease
(exhaust cone pressure)
 Straighten the airflow and eliminate
turbulence
 Turbine inlet temperature (critical during
turbine operation)
Aircraft Maintenance  Wide operating temperature (main
advantages of skydrol)
Hydraulic and Pneumatic System
 A moisture separator
 A shear section on the main hydraulic
pump drive shaft (most protected against
 Four-port, closed-center valve
overpressure)
 Restriction in the pump outlet
 Landing gear system (crossflow valve)
 1, 2, and 4 (minimum maintenance,
 No air pressure in accumulator
lightweight and simple to inspect)
 Malfunctioning solenoid dump valve
 Blue dot or stripe (compatible seal to
mineral base hydraulic fluid)  Supply fluid to the auxiliary pump (small
quantity of fluid)
 Not be straightened or bent further
(Teflon hose)  All fluids readily transmit pressure

 System will be contaminated, fluids will  High pressures and high rates of fluid

not blend, and the seals will fail flow (heat exchanger units)

 Relieve the pump of its load when no  High flash point (characteristic of

actuating units are being operated synthetic base fluid)

 Shear pin (mechanical safety device on  May distort the flare (if rigid tube is too

pump) short)

 Pump drive coupling shear section  Higher pressure than the relief valve

(safety device between driving unit and (thermal relief valves)

hydraulic pump)  Fluid pressure into useful work

 Air in the system (chatter in hydraulic  Fluid flows through the valve in the OFF

system) position (open-center valve)

 Low accumulator air preload  Delivers a uniform rate of fluid flow

 Units with the highest pressure settings  Normal system power pump

are adjusted first  Water in the atmosphere


 Consult the aircraft manufacturer’s  An actuating cylinder (hydraulic pressure
service manual into linear motion)
 Packing materials made for ester base  Prevent the flaps from being lowered at
fluids (system containing skydrol) airspeeds which would impose excessive
 The output pressure reduces, but the structural loads
volume remains the same  Shuttle valve (emergency source of
power)
 By operating the various hydraulic  Both No. 1 and No. 2 are true
components through several cycles  Prevent high pressure from extruding the
 Neoprene, Buna-N (seals used in seal between the moving and stationary
petroleum base hydraulic fluids) parts
 Buna-N (seals used in petroleum base  20 (less than 20% of the tube diameter)
hydraulic fluids)  Quickly connecting and disconnecting
 Butyl rubber (seals used in phosphate hydraulic lines without lines without of
ester base hydraulic fluids) fluid or entrance of air into the system
 Hydraulic fluid flowing from the pump  2 (skydrol – affected by humidity if left
drain line unprotected)
 Blue color, vegetable base, will burn  Stoddard solvent (used to clean
natural rubber seals (MIL-H-7644) phosphate ester-base fluid)
 Light purple color, phosphate ester base,  Relieve the air pressure (removing the
fire resistant, butyl rubber seals. (MIL-H- filler cap in the reservoir)
8446 (skydrol 500 A & B)  Low viscosity, high flash point, high fire
 Red color, petroleum base, will burn, point
uses synthetic rubber seals (MIL-H-5606)  Regulates the compressor inlet air to
 Threaded section should be covered with provide a stabilized source of air for the
suitable sleeve compressor
 Air pressure regulator (unit that reduces  Red (petroleum base fluid MIL-H-5606)
air pressure in engine and reservoir)  Viscosity
 Relieve the system pressure (removing  Shuttle Valve (automatically directs fluid
accumulator in aircraft) from either normal or emergency source)
 1 and 3 (Teflon backup rings)  Flammable under normal conditions
 By physically separating the air chamber  Control the rate of the movement of
from the oil chamber with a flexible or hydraulically operated mechanisms
movable separator (restrictors)
 Prevent hydraulic pump cavitation  Both No. 1 and No. 2 are true
 Relief valves (Pneumatic system)  Both No. 1 and No. 2 are true
 3000 PSI (the pressure of the air will be  Naptha or varsol (used to flush MIL-H-
the same as the pressure of hydraulic) 5056)
 Rotary motion (hydraulic motor)  Enough bends to allow the tube to
 Leaking accumulator air valve expand and contract the with
temperature changes and to absorb  Mineral base, and phosphate ester base
vibration (2 types of hydraulic fluid used in civil
 Thermal relief valve (highest pressure aircraft)
setting)  100 PSI (Pascal’s law, pressure is the
 Inlet of the main hydraulic system same in all parts of an enclosed system)
 Hand pump outport check valve  With the power control valve held in the
 The hand pump outlet check valve is CLOSED position
sticking open  Equal amounts of force and will move at
 The fluid level will increase when system the same rate of speed
pressure is reduced  The fluid side of the accumulator has
 There is no fire hazard if the motor is been charged
stalled  That air is entering the pump (chattering
 1, 2, and 3 (hydraulic system of the hydraulic pump)
accumulators)  Too low or no preload in the accumulator
 Pump, reservoir, selector valve, and (load hammering noise)
actuator (simple hydraulic system)  Hydraulic fuse (allow open but close if
 Eliminate the action of the unloading the fluid flow increases)
valve  Exhausted or dumped, usually overboard
 Selector (directs pressurized fluid while  The fluid level in the reservoir is low
returning fluid to the reservoir)  Discarded at regular intervals and
 Sequence valve replaced with new filtering elements
 Backup ring on the side of the O-ring  Check Valve (allow free fluid flow in one
away from the pressure direction)
 Pounds per square inch (PSI)  Orifice check valve (allow the fluid to
 Maintain system operating pressure move in one direction but restricts the
within a predetermined range and to rate at which fluid is flowing in other
unload the pump (purpose of pressure direction)
regulator)  A ruptured diaphragm or leaking seals
 O-ring seal  Selector valve (used to direct the flow of
 Packing (flexible sealing element) fluid)
 Internal leakage in the actuating unit  If the time required to operate the
mechanism deceases with successive
operations, it indicates the air is being
worked out of the system
 Operate a hydraulic unit slowly and note
that the pressure at which a rapid
pressure drop begins at it goes toward
the zero
 1 (AN flared-tube fitting)
 Relieve the pump pressure
 Contain a built-in means of system
pressure regulation
 Reduce all hydraulic pressure then
observe the reading on the accumulator
air gauge (checking of air charge on air
accumulator)
 As damage-preventing units (relief
valves)
 Mineral base oil (neoprene rubbing
packing materials)
 Fluid manufacturer’s technical bulletins
 The internal resistance of a fluid which
tends to prevent it from flowing (viscosity)
Natural Science  Not change
 17 PSI, 5 PSI, 14.7 PSI
Physics
 Positive air pressure below wing and
 Relative wind negative pressure on above with
 Ensure that the wing root areas stall first downward deflection of air
 35 parts of dry air and 65 parts of water  40 pounds
vapor  Ambient temperature
 Increase the lift-drag ratio  Remain the same
 8000 pounds
 Temperature measures the kinetic
energy of molecules of any substance
 6000 pounds
 The actual amount of the water vapor in
a mixture of air and water
 Directly with pressure
 Every body persist in its state rest of
motion in a straight line. Unless acted
upon by something outside force
 Diffusion
 High temperature with high humidity
 Absolute humidity
 Dewpoint
 Wingspan to mean chord
 Be reduce to one-half its original value
 1, 2 and 3
 850 ft/lbs
 15 pounds
 Asymmetrical lateral control at or near
stall angles of attack
 A low stall speed
 360 ft/lbs
 Increase lateral stability
 1.63x10 to the fourth power
 16
Natural Science
 52.5 (area of trapezoid)
Mathematics  -5.20

 6 square inches (find the area of △)  6:1 (84 cubic in)

 8.0 cubic feet  4331.25

 81 Hp  4:1

 11.9  $130
 11/64 (0.17187)  15 (1111 binary to decimal)
 1020 pounds  12 (solve the equation)
 1 (alternative answer for 5.59)  14.6 amperes
 5:7 (200 gallons to 1680 lbs)  1118x15^-2
 381.7 cubic inches  200 cubic inches
 .5625 inches  20 inches x 25-9/64 inches
 .3023 (65% max RPM)  0.419
 420 RPM  0.4844 (31/64)
 The volume displayed by all pistons  -916
 8.83 (27 – ½ inches)  420 RPM
 0.4375 (round stock 7/32)  1 (scientific notation)
 32 (equation)  61.0097
 39/32 (1.21875)  259.77 cubic inches
 256 (square root 16)*  Byte
 10 square feet (trapezoid)  1/40 (0/0250)
 1-1.8 (36 teeth)  381.7 cubic inches
 -15 (solve the equation)  .4375 (7/32)
 1.2031 (77/64)  10 to the ninth power
 87.5 (7/8)  22 (solve the equation)
 62.5 (5/8)  349.24
 82 (solve the equation)  10 (solve the equation)
 315.375 sq. in (surface area of cube)  1/16 (0.0625 inches)
 32 (√ 4 ⁵)  75
 .42708x10 ² (1824)  81 percent (65 to 80)
 .000001 (10^-6)
 .000347 (3.47X10)
 0111 (binary of 7)
 36002 (solve the equation)
 41.7852 (√ 1746)
 200 (750/80)
 262,144 (64^3)
 5 (solve the equation)
 7.0686 cubic inches

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