Illustrated Parts List
Y06535
AUGUST 2013
CONTENTS
HOW TO USE THE ILLUSTRATED PARTS LIST ......................................................................................................................................... 3
CLUTCH HOUSING ASSY. ................................................................................................................................................................... 4
FRONT BEARING COVER ASSY. ....................................................................................................................................................... 5
FRONT CASE ASSY. .............................................................................................................................................................................. 6
INPUT SHAFT ASSEMBLY .................................................................................................................................................................. 8
INTERMEDIATE CASE ASSY ............................................................................................................................................................. 9
LAYSHAFT ASSY. ................................................................................................................................................................................ 10
LRC ASSEMBLY .................................................................................................................................................................................. 11
MAINSHAFT ASSY. ............................................................................................................................................................................. 13
PLANET GEAR SPINDLE ASSY ........................................................................................................................................................ 15
RANGE ASSY. ....................................................................................................................................................................................... 16
RANGE CONTROL ASSY. .................................................................................................................................................................. 17
REAR CASE ASSY. ............................................................................................................................................................................... 18
REVERSE IDLER SHAFT ................................................................................................................................................................... 20
SELECTOR ASSY. ................................................................................................................................................................................ 21
2
HOW TO USE THE ILLUSTRATED PARTS LIST
THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO FREQUENT UPDATES. THEREFORE, FOR THE LATEST INFORMATION
AVAILABLE, PLEASE VISIT THE INTERACTIVE ELECTRONIC PARTS CATALOG AT
HTTP://[Link]/EATONCOM/TRUCKEUROPE/TRUCKEUROPE/[Link]
MODEL DESIGNATION OR NOMENCLATURE
• FOR INFORMATION REGARDING MODEL DESIGNATION AND NOMENCLATURE, VISIT
HTTP://[Link]/EATONCOM/TRUCKEUROPE/TRUCKEUROPE/[Link]
KITS AND ASSEMBLIES (K/A'S)
• KITS AND ASSEMBLIES CONTAIN GROUPS OF INDIVIDUAL OR ASSEMBLED PARTS DEVELOPED FOR OPTIMAL REPLACEMENT OR REPAIR
OF A SERVICE PROBLEM.
• KITS AND ASSEMBLIES ARE SHOWN WITH APPLICABLE PARTS GROUPINGS IN THE PARTS LISTINGS.
IDENTIFYING KITS AND ASSEMBLIES
A- PART NUMBERS BEGINNING WITH THE LETTER 'A' ARE PRE-ASSEMBLED PRODUCTION ASSEMBLIES
K- PART NUMBERS BEGINNING WITH THE LETTER 'K' ARE KITS THAT ARE NOT ASSEMBLED
T - PART NUMBERS BEGINNING WITH THE LETTER 'T' ARE KITS THAT ARE NOT ASSEMBLED
S- PART NUMBERS BEGINNING WITH THE LETTER 'S' ARE PRE-ASSEMBLED SERVICE ASSEMBLIES
• NOTE: SOME PRODUCTION ASSEMBLIES DO NOT BEGIN WITH A LETTER PREFIX (MIDRANGE ONLY).
ILLUSTRATIONS
• ILLUSTRATIONS SHOW PARTS IN ASSEMBLY GROUPS.
• ITEM NUMBERS ON ILLUSTRATIONS CORRESPOND WITH PARTS LISTINGS ON PAGES ADJACENT TO THE ILLUSTRATION.
• NOTES ARE INCLUDED ON ILLUSTRATIONS WHERE ADDITIONAL INFORMATION IS NEEDED.
PARTS LISTING
PARTS LISTINGS ARE DEFINED BY PARTS GROUPINGS AND ARE BROKEN DOWN BY SERVICE ASSEMBLIES. PARTS LISTINGS IDENTIFY A
PART FOR SERVICING WITH THE FOLLOWING CATEGORIES
• ITEM NUMBER - CORRESPONDING WITH NUMBERS ON ILLLUSTRATIONS FOR PART IDENTIFICATION.
• CURRENT PART - INDENTIFIES PART AS IT IS AVAILABLE FOR SERVICE.
• DESCRIPTION - SPECIFIES PART NAME OR DESCRIPTION.
• REPLACED PART - SPECIFIES PART NUMBER OF REPLACED PART.
• QUANTITY - QUANTITY REQUIRED FOR ASSEMBLY.
• NOTES - DEFINES UNIQUE CHARACTERISTICS OR REQUIREMENTS.
• KITS/ASSY'S WHERE USED - INDICATES KITS OR ASSEMBLIES THAT CONTAIN A PARTICULAR PART.
3
GROUP: CLUTCH HOUSING ASSY.
CLUTCH HOUSING ASSY.
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
0 U8877110 CLUTCH HOUSING ASSY. 1
1 8877109 CLUTCH HOUSING 1
2 12815 BUSHING 4
3 4759 FITTING GREASE 3
STRAIGHT 1/8
4 8875171 COVER PLATE 1
5 GMX-3- SPRING WASHER 2 M10
1001
6 GMX-8- SCREW 2 M12X25 HEX FLG HD
1088
4
GROUP: FRONT BEARING COVER ASSY.
3 1 2
PU0144
FRONT BEARING COVER ASSY.
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
1 8883037 FRONT COVER 1
2 X8870760 OIL SEAL 1
3 GMX-8- SCREW 5 M10X25 HEX FLG HD
1089
4 GMX-8- SCREW 4 M12X25 HEX FLG HD
1240
5
GROUP: FRONT CASE ASSY.
FRONT CASE ASSY.
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
0 U8882542 FRONT CASE ASSY 1
1 8881989 FRONT CASE 1
2 8882415 BUSH 1 FOR MAIN SELECTOR SHAFT
3 8881616 PTO PROVISION COVER 1
4 GMX-8- SCREW 6 M12X25 HEX FLG HD
1088
5 GMX-8- BOLT 5 M10X40
1079
6 GMX-9- NUT 13 M10X1.5
1005
7 GMX-8- BOLT 13 M10X58
1080
8 GX8880554 BEARING COVER 1
LAYSHAFT
9 GMX-8- SCREW 4 M12X25 HEX FLG HD
1240
9 GX8873931 STUD 10 M12X45 LONG
10 GMX-9- NUT 12 M12
1204
11 GX8874699 STUD 2 M12X65 LONG
12 GX8870278 CUP PLUG 1
13 8873654 PLUNGER-NEUTRAL 1
14 8870587 DETENT SPRING 1
15 8870590 GASKET 1
16 GX8870259 DETENT COVER 1
17 X8870542 DOWEL 2 8,0 DIA X 16
6
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
18 GMX-8- SCREW GMX-8-0801 2 M8 X 16
0819
19 GX8879212 LIFTING EYE 1 15 MM
20 GMX-3- SPRING WASHER 4 M10
1001
21 GMX-8- SCREW 4 M10X30 HEX FLG HD
1091
7
GROUP: INPUT SHAFT ASSEMBLY
INPUT SHAFT ASSEMBLY
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
0 U8882422 INPUT SHAFT ASSEMBLY 1
1 8882400 INPUT SHAFT 1
2 X8872593 INPUT SHAFT BEARING 1
3 8877692 SPACER - GRADED 3.10 1 PACK: U8877691
3 8877693 SPACER - GRADED 3.15 1 PACK: U8877691
3 8877694 SPACER - GRADED 3.20 1 PACK: U8877691
3 8877695 SPACER - GRADED 3.25 1 PACK: U8877691
3 8877696 SPACER - GRADED 3.30 1 PACK: U8877691
3 8877697 SPACER - GRADED 3.35 1 PACK: U8877691
3 8877698 SPACER - GRADED 3.40 1 PACK: U8877691
3 8877699 SPACER - GRADED 3.45 1 PACK: U8877691
3 8877700 SPACER - GRADED 3.50 1 PACK: U8877691
3 U8877691 SPACER - GRADED PACK 1
4 X8877706 CIRCLIP 1
8
GROUP: INTERMEDIATE CASE ASSY
11
INTERMEDIATE CASE ASSY
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
0 U8876645 INTERMEDIATE CASE 1
ASSY
1 8876644 INTERMEDIATE CASE 1
2 GX2771532 SWITCH REVERSE / 1
RANGE
3 5568510 O-RING 3
4 8880315 NEUTRAL SWITCH 1
5 X8870711 BALL 2 DIA.14
6 GX8879211 LIFTING EYE 2
7 8875267 PIN INTERLOCK 1
8 GX2771532 SWITCH REVERSE / 1
RANGE
9 X8881475 O-RING 1 (109,5X3,0)
10 GU8875469 OIL PUMP 1
11 GMX-8- SCREW 8 M10X25 HEX FLG HD
1089
12 8882415 BUSH 1 FOR MAIN SELECTOR SHAFT
13 X8871377 BUSH 1
14 X8881424 CIRCLIP 1
15 8881616 PTO PROVISION COVER 1
16 GMX-8- SCREW 6 M12X25 HEX FLG HD
1088
17 X8880469 WASHER-OIL STRAINER / 1
DRAIN
18 8876351 STRAINER-OIL 1
19 GX8876352 PLUG OIL STRAINER 1
20 GU8876353 OIL FILTER 1
21 X8870543 DOWEL 2 16,0 DI X 30,5
22 X8880519 WASHER-FILL/DRAIN FL 1
23 GX8874942 OIL FILLER PLUG 1
9
GROUP: LAYSHAFT ASSY.
LAYSHAFT ASSY.
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
1 U8880743 LAYSHAFT ASSY 1
2 X8875587 BRG. ASSY 2
3 U8877534 CIRCLIP GRADED PACK 1
3 X8870370 GR.C/CLIP 40 DIA. X 2.12 1 PACK: U8877534
MM
3 X8870371 GR.C/CLIP 40 DIA. X 2.07 1 PACK: U8877534
MM
3 X8870372 GR.C/CLIP 40 DIA X 2.02 1 PACK: U8877534
MM
3 X8871536 GR.C/CLIP 40 DIA. X 1.97 1
MM
3 X8871537 GR.C/CLIP 40 DIA. X 1.92 1
MM
3 X8871538 GR.C/CLIP 40 DIA. X 1.87 1
MM
3 X8871539 GR.C/CLIP 40 DIA. X 1.82 1
MM
3 X8871540 GR.C/CLIP 40 DIA. X 1.77 1
MM
4 F88891 SHIM 1 S=0,051
4 F88892 SHIM 1 S=0,127
4 F88893 SHIM 1 S=0,254
4 F88894 SHIM 1 S=0,508
4 U8877535 SHIM PACK 1
4 X8882272 SHIM 1 S=1,200
5 8875879 SPACER 1
10
GROUP: LRC ASSEMBLY
LRC ASSEMBLY
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
0 U8881618 LRC ASSY RHV HH 1
1 GMX-8- BOLT 1 M10X50, M 10X50
1007
2 GX8876046 OUTER LEVER 1
4 X8875259 BOOT 1
5 X8881481 OIL SEAL 1
6 8880986 DETENT PLUNGER 2
7 8881592 SPRING-REVERSE 1
DETENT
8 GX8880301 PLUG DETENT 2
9 8881593 SPRING RANGE-DETENT 1
10 X8874450 CIRCLIP 2 [Link]
11 8876566 SPRING RETAINER- 1
BOOSTER
12 8876345 BOOSTER SPRING 1
13 8871395 SPRING COMPRESSION 1
14 8876567 SPRING RETAINER-BIAS 1
15 GMX-8- SCREW 4
0847
16 8880477 END CAP 1
17 X8880639 O-RING 1
18 U8880245 LRC SUB ASSY. 1
19 8880638 SEAL 1
20 GX8871486 EXPANSION PLUG 1
21 X2014210 BREATHER 1
22 GMX-3- WASHER SPRING 2 M6
0602
23 GMX-8- SOCKET HEAD SCREW 2
0634
24 X8880055 4/2 MECH. ACTUATED 1
VALVE
25 8880293 SHIFT ROD RHV 1
26 8880298 INNER STRIKING LEVER 1
27 X8871378 DOWEL 1 10,0 DIA X 44
28 GMX-8- SCREW 4 M10X30 HEX FLG HD
1091
11
12
GROUP: MAINSHAFT ASSY.
MAINSHAFT ASSY.
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
0 U8882944 MAINSHAFT ASSY. 1
1 U8877186 MAINSHAFT SUB ASSY. 1
2 X14851 DOWEL 1 5/16 DI X 1.50
3 X8870177 NEEDLE ROLLER BRG. 1
ASSY
4 8872589 GEAR SPACER 1ST 1
5 8876948 GEAR MAINSHAFT 1ST 1
6 8877321 SYNCHRO FLANGE 1/2/3/4 2
7 8883044 RING SYNCHRO 1ST/2ND 8882682 2
8 X8870356 ROLLER 3
9 8870352 PLUNGER 3
10 8870444 SPRING COMPRESSION 3
11 8875571 HUB-FIXED, 1ST/2ND 1
12 8880460 SLIDING SLEEVE 1
13 8872582 GEAR MAINSHAFT 2ND 1
14 X8870177 NEEDLE ROLLER BRG. 1
ASSY
15 8882868 SLEEVE MAINSHAFT 1
BEARING
16 U8882558 GRADED CIRCLIP PACK 1
16 X8870534 [Link] 46 DIA. X 2.10 1 PACK: U8882558
MM
16 X8870535 [Link] 46 DIA. X 2.05 1 PACK: U8882558
MM
16 X8870536 [Link] 46 DIA. X 2.00 1 PACK: U8882558
MM
17 X8875276 NEEDLE BEARING 1
18 8872588 GEAR SPACER 4TH 1
19 8880740 GEAR MAINSHAFT 3RD 1
20 8877321 SYNCHRO FLANGE 1/2/3/4 2
21 8883044 RING SYNCHRO 1ST/2ND 8882682 2
22 X8870356 ROLLER 3
13
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
23 8870352 PLUNGER 3
24 8870444 SPRING COMPRESSION 3
25 8875554 FIXED HUB 3RD/4TH 1
26 8880460 SLIDING SLEEVE 1
27 U8877531 GRADED CIRCLIP PACK 1
27 X8870370 GR.C/CLIP 40 DIA. X 2.12 1
MM
27 X8870371 GR.C/CLIP 40 DIA. X 2.07 1
MM
27 X8870372 GR.C/CLIP 40 DIA X 2.02 1
MM
28 X8870305 NEEDLE [Link] 1
ASSY
29 X8870177 NEEDLE ROLLER BRG. 1
ASSY
30 8873894 GEAR MAINSHAFT 1
CRAWLER
31 8880059 SYNCHRO FLANGE 1
CRAWLER
33 X8873994 CIRCLIP SYNCHRO. ASSY. 1
34 8875604 FIXED HUB 1
REVERSE/CRAWLER
35 8870444 SPRING COMPRESSION 3
36 8870352 PLUNGER 3
37 X8870356 ROLLER 3
38 U8877532 GRADED CIRCLIP PACK 1
38 X8870378 [Link].60 X 2.10 1
MM
38 X8870379 [Link].60 X 2.05 1
MM
38 X8870380 [Link].60 X 2.00 1
MM
39 8880461 SLIDING SLEEVE 1
40 8870415 SYNCHRO FLANGE 1
REVERSE
41 8872585 GEAR MAINSHAFT 1
REVERSE
42 X8870178 NEEDLE ROLLER BRG. 1
ASSY
43 X8877164 BEARING REAR 1
MAINSHAFT
44 X8875532 SEALING RING 2
45 8877115 OIL MUFF 1
46 8877116 SUN GEAR 1
47 8880594 RETAINER 1
48 GX8870699 SCREW 1 M16X45 HEX HD
14
GROUP: PLANET GEAR SPINDLE ASSY
PLANET GEAR SPINDLE ASSY
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
0 U8877188 PLANET GEAR SPINDLE 1
ASSY
1 U8882529 OUTPUT SHAFT ASSY. 1
2 MX-11- SCREW GMX-11-0601 5 M6 X 10 SKT HD SET
0601
3 8876972 SPINDLE PLANET GEAR 5
4 8876893 WASHER 10
5 U8876969 NEEDLE ROLL BRG. 5
ASSY. PCK.
6 8876970 GEAR PLANET 5
15
GROUP: RANGE ASSY.
5 6
4
3
14
13 15 10 16
11
8 9 12
10
7
3
1 2
22
21
19 20
17 18
PU0146
RANGE ASSY.
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
1 8877323 SYNCHRO FLANGE 1
2 X8870342 CIRCLIP 1
3 8877442 SYNCHRO RING - RANGE 2
4 8872626 HI-LO SHIFT ROD 1
5 X8878665 DOWEL X8870726 1
6 8883677 HIGH/LOW SHIFT FORK 8872737 1
7 8872680 ANNULUS 1
8 X8875296 CIRCLIP 1
9 8880522 SLIDING SLEEVE 1
10 X8870341 CIRCLIP 1
11 8875881 FIXED HUB 1
12 8870444 SPRING COMPRESSION 9
13 8870352 PLUNGER 9
14 X8870355 ROLLER 9
15 X8870844 BEARING 1
16 X8870344 CIRCLIP 1
17 GMX-8- SCREW 3 M8X20
0806
18 8870848 RETAINER 3
19 8875646 REACTION PLATE 1
20 8877322 SYNCHRO FLANGE 1
21 X8873993 CIRCLIP 1
22 8870808 SPACER 1
16
GROUP: RANGE CONTROL ASSY.
RANGE CONTROL ASSY.
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
1 8880659 MOUNTING BRACKET 1
2 GX2013517 1/8 PIPE PLUG SPECIAL 1
3 X8880109 FILTER REGULATOR 1
4 GX8880151 SCREW SPIRAL 2 M6X16
5 X8881538 STRAIGHT 3
ADAPTOR(BSP-TUBE
6MM)
6 X8881545 NYLON TUBE 6 MM 3
7 X8881544 SWIVEL ELBOW 3
ADAPTOR 45 DEG
8 X8880055 4/2 MECH. ACTUATED 1
VALVE
9 GMX-3- WASHER SPRING 2 M6
0602
10 GMX-8- SOCKET HEAD SCREW 2
0634
11 12152 HOSE CLAMP 1
12 GMX-8- SCREW 1 M12X25 HEX FLG HD
1088
17
GROUP: REAR CASE ASSY.
REAR CASE ASSY.
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
0 U8881775 REAR CASE ASSY. 1
1 8874367 REAR CASING 1
2 X8875292 O-RING 1
3 8875293 BUSH 1
4 X8871258 O-RING 1 DIA.24,5
5 8875179 PISTON RANGE 1
CYLINDER
6 14344 PISTON O RING 1
7 14345 PISTON O RING 1
8 GMX-9- NUT 1 M16
1602
9 X8873008 O-RING 1
10 8875430 CYLINDER-RANGE 1
11 GMX-8- BOLT 3 M10X55 HEX FLG HD
1094
12 GX8882393 SPEEDO SENSOR 1 25 MM
13 GMX-8- BOLT 3 M10X95 HEX FLG HD
1095
14 GX8870553 NYLOC NUT 1
15 Z8883296 COUPLING FLANGE 8877999 1
16 GMX-8- BOLT 1 M10X95 HEX FLG HD
1096
17 X8872722 OIL SEAL 1
18 8871992 REAR COVER 1
19 X8872721 BEARING 1
20 8874013 SPEEDO HOUSING 1
21 8882428 TACHOGRAPH ROTOR 1
22 GMX-8- SCREW 4
1001
23 GX8873917 LAYSHAFT REAR COVER 1
24 GMX-8- BOLT 17 M10X58
1080
18
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
25 GMX-9- NUT 17 M10X1.5
1005
26 14373 DISC MAGNET 1
27 X8870543 DOWEL 2 16,0 DI X 30,5
19
GROUP: REVERSE IDLER SHAFT
3 2 1
2 4 5 4
TZ0007
REVERSE IDLER SHAFT
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
1 8883246 REVERSE IDLER SHAFT 1
2 8870343 THRUST WASHER 2
3 8872173 GEAR IDLER REVERSE 1
4 X8872478 NEEDLE ROLLER BRG 2
5 8872479 SPACER 1
20
GROUP: SELECTOR ASSY.
SELECTOR ASSY.
ITE CURRENT DESCRIPTION REPLACED PART QTY NOTES KITS/ASSYS WHERE
M PART . NEEDED
1 8872328 SELECTOR KEY 1
2 8883498 SELECTOR SHAFT H 8875829 1
3 8880759 INTERLOCK KEY 1
4 8875499 FORK 1
CRAWLER/REVERSE
5 8880760 FORK 1ST/2ND 1
6 8874754 SELECTOR BLOCK 1
7 X8870277 DOWEL 1
8 8873691 SCREW 1 M10X23 HEX HD
9 8875497 FORK 3RD/4TH 1
21
22