WELCOME TO ALL DELEGATES
TRAINING / WORKSHOP ON
RCM
(Application of RCM – Reliability Centered Maintenance)
20 – 21 Mar 2014
Venue: FINOLEX Factory Ratnagiri
AMC Jamshedpur
02 Days RCM Workshop Schedule
Date Session Content
Day 1 First A) Equipment Reliability, Fundamentals, Definitions:
Half Introduction on Modern Trends in Engineering on Equipment Reliability &
its affects on Business Strategy & Performance
Failures, Failure Rate (ROCOF – Rate of occurrence of Failures), Failure
Modes, Failure Patterns & Characteristic (Wear-in, Random, Wear out)
ROCOF Curve and Six Classic patterns of Failures
Equipment Dynamics, Criticality, Availability, MTTR, MTBF & Reliability,
Probability of Failure, RBD - Reliability Block Diagram
Failure Distribution Plots (Normal, Weibull etc)
Reliability Growth Plot, Cost of Reliability and Unreliability
Sample Exercize on Reliability Parameters like Criticality, MTTR, MTBF,
Reliability, RBD
Second B) RCM (Reliability Centered Maintenance), Maintenance
Half Strategy & Predictive Maintenance Techniques)
RCM Introduction & its difference from conventional Maintenance System
Maintenance Goals & Objective, Maintenance Strategy Selection –
Reactive, Preventive, Predictive & Proactive – Advantages / Disadvantage
Application of Weibull Failure Distribution for Maintenance Strategy
selection (B Factor, L10, L50, L90)
Operation & Maintenance Strategy Selection Overview
RCM Strategy Selection for Maintenance Plan Formulation Exercize.
Predictive Maintenance Techniques – Role & Application,
Selecting Key Parameters, Alarm, Warning & Baseline. Key CBM
Techniques - Vibration, WDA, Thermography, NDT and Case study
discussion. CBM Plan formulation Exercize
02 Days RCM Workshop Schedule
Day 2 First C) Risk Management – Application of RCM & Root Cause
Half Failure Analysis Tools
Risk Management, Risk Criteria based on Criticality
Parameters
Exercize on Sample Critical Equipment and Selection based
on Risk assessment (Rotating & Stationary Equipment)
Introduction to Root Cause Failure Analysis (RCFA) Tools -
Cause & Effect, Why Why Analysis, Fish bone, FMEA,
FME©A / FTA & Factor Analysis and Process of Failure
Analysis for Zero Downtime Activity.
Sample Exercize on RCFA Tools on Plant Problem Cases.
Second D) Life Cycle Cost (LCC), Fitness for Service (FSS) &
Half Steps for RCM Setup
Concept of LCC, Constituents of LCC, NPV, Acquisition &
Sustaining cost. LCC in decision Making, Exercize on LCC
Concept of FSS, application and Degradation Basics &
Failures attributes Like Fracture, Corrosion/Erosion, Cracks
etc.
Steps & Approach to Setup RCM implementation Program at
Plant Critical Equipment and Reliability Health Index
Feed back / Reviews & Action Plan formulation as per day 1,
2, learning
Key Course Objective
• Initiate Latest Maintenance Practices and apply
RCM principles in Plant Maintenance and develop
Plant Improvement Initiative for Maintenance
Effectiveness and Operation excellence.
2. Plan and conduct and Develop Maintenance
Strategy like CBM, Preventive & Proactive
Maintenance and a Effective Maintenance
Planning System.
PROFILE OF ANOOP SAXENA – Director, - AMC (Asset Management Consultant) P LTD. – Jamshedpur , India
A) Education & Qualification:
B.E. (Bachelor of Engineering - Mechanical) 1985 NIT Trichy, University of Madras,
PGCBM - Post Graduate Certificate in Business Management - XLRI –Jamshedpur
B) Professional Experience = 28 Years
14 years in Process Industries Like Steel, Cement with Larsen & Toubro ltd , Usha Martin, Jindal Steels & Birla Group – (In the
field of Projects, Maintenance, System Setups on Maintenance Management, CMMS, CBM, RCM, TPM, ERP, O & M Audits)
14 Years in Consultancy & Training on Implementation of RCM, TPM, CBM and Asset Management Initiative in Various
Industries – Steel, Cement, Power etc. (Like Tata Power, Usha Martin, Kalyani Gerdau, Adhunik Group, ACC, ISWP, Qatar Steel,
India Cements, Super Smelter Group etc.)
Associated with Key Type of Industry & 82 Plants as Consultant, Trainer & Part of Organization (Refer Slide C1 – C9),in 28 Yrs
C) Trainings, Certifications and Accreditation
Key Trainings Undergone
WM Engineering – University of Manchester – UK, in the field of Reliability Based Maintenance, Condition Based
Maintenance
Advanced and Basic Training at AGEMA Infrared System on Thermal Imaging at UK
Tribology System with focus on Wear Debris Analysis and PQ System at Swansea Tribology UK.
Key Certification / Accreditation / Specialization
Advanced and Basic Vibration Analysis from IRD Mechanlysis – India / UK
Advanced and Basic on Thermal Imaging – AGEMA UK
RCM, CBM, MIMIC – Maintenance Management - WM Engineering, University of Manchester UK
TPM, TQM, ISO System setups and Audits and Assessment
CII Assessor for Business Excellence
D) Seminars/ Conference / Paper Presentation / Faculty at National / International Forums
(21 Paper Published in various Seminars at National & International forums – (CII – TPM Club, NPC,IIPM, PMI,
CPTI, IMC27, COMMODEM)
International
Presented RCM and TPM Paper in International Maintenance Conference at Florida USA, in Dec, 2012
Integration of CBM Techniques (Vibration, Thermography and WDA) for Equipment Assessment at COMMODEM – New
Delhi
National
CII – TPM Club India National Conferences (3rd to 5th), Faculty for TPM Instructor Courses (Process & Engineering),
Faculty - CII TPM Club India PM/MP/TPM Awareness Seminars
NPC Seminars on CBM, TPM, RCM
IIPM National Seminars on RCM, TPM, CBM
CPTI – RSP – CBM, TPM, RCM
PMI – NTPC – CBM, Vibration Monitoring and RCM
