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Welding consumables: Electrodes for welding nickel and nickel alloys
Electrodes for hardfacing
Special electrodes for welding different kind of steels
Electrodes for welding cast iron
Electrodes for chamfering and cutting
Electrodes for welding non-ferrous metals
Electrodes for welding stainless, acid- and heat-resistant
steels
Silver solders, brazing alloys, soft solders
Fluxes
Electrodes for welding low- and medium-alloyed steels
Wires and rods (MIG/MAG and TIG)
Flux-cored wires
Submerged arc welding wires and fluxes
Flame and Plasma Metal powders
Spray powders: EXOBOND powders
UNIBOND powders
HABOND powders
METOXID powders
PLASMA powders (PTA)
TÜV-certification according to DIN EN ISO 9001 and 14001
UTP Schweissmaterial GmbH
Elsässer Strasse 10
D-79189 Bad Krozingen
Fon:
Fax:
+49 7633 409 01 (24-h-Serviceline)
+49 7633 409 222 Your reliable partner for the
E-mail: info@[Link]
Web: [Link] SUGAR CANE INDUSTRY
Proj. sugar: [Link]
Member of the BÖHLER-UDDEHOLM Group.
Introduction • UTP offers technical know-how and welding consumables for repairs and servicing applications. Very good results have been achieved though the use of weld fillers for hard facings - particularly in sugar mills - for example in Mexico, Brazil and Latin America. The
repair technology for grinding teeth brings about a significant increase in productivity.
Development UTP 670 UTP LEDURIT 65
The grinding rolls are mostly made of cast iron. In comparison with other alloys cast iron is less work and cost-intensive. UTP LEDURIT 61
UTP AF DUR 600 MP
Furthermore it offers optimum compression strength and is easy to weld. Abrasion-resistant coatings are applied to the rolls for preventi- UTP AF LEDURIT 60
ve maintenance. The service life will be extended. This hardfacing of the grinding rolls displays good wear resistance as well as high resi-
stance to abrasion and corrosion. UTP 81 UTP 670
UTP 807 UTP AF DUR 600 MP
UTP has developed a special technology for applying hard facings to grinding rolls. This brings about a significant improvement in output
UTP AF 8051 Ti
and also improves service life.
UTP 718 S
Roller arcing. For arcing the sugar rolls the electrode UTP 718 S resp. UTP AF 718 S has to be held at right angles to the flanks of the UTP AF 718 S
profile. Our automatic feed unit permits automation of
the welding operations both on site and in your
[Link] workshops.
GMAW
MMA
MMA
FCW
FCW
UTP Product Hardness Application UTP Product Hardness Application
Welding consumables for wear and repair Welding consumables for cast iron materials
UTP 718 S approx. 60 HRC • sugar mill roll UTP 8 approx. 180 HB • vacuum pump rotor and - cup
UTP AF 718 S approx. 60 HRC • sugar mill roll UTP 86 FN approx. 220 HB • winch drum, reducing gear case
Recommended UTP products
UTP 670 approx. 58 HRC • sugar mill roll UTP 807 approx. 180 HB • top of tooth
Top mill roller
Useful life: 0.81 million tons
UTP 690 approx. 62 HRC • lathe cutter bits UTP A 8051 Ti --- • mill housing, pump body Bronze pump impeller
UTP BMC approx. 260 HB • shredder hammer •
Recommended UTP products
Material: Lamellar grey cast iron UTP AF 8051 Ti --- mill housing, pump body Useful life: 1.62 million tons
Weldable with UTP 718 S
UTP AF 718 S
UTP LEDURIT 61 approx. 60 HRC • shredder hammer, cane knife, mill roll Material: Cast bronze
Weldable with UTP 2 M
UTP LEDURIT 65 approx. 65 HRC • shredder hammer, conveyor screw, roll Silver solders, brazing alloys
UTP DUR 250 approx. 270 HB • mill cardan cup, vacuum pump cover
UTP 7 (M) ---- • electric motor winding connections
UTP DUR 350 approx. 370 HB • mill coupling, chain sprocket UTP 2 (M) ---- • bronze pump impeller
UTP DUR 600 56 - 58 HRC • shredder hammer, chain link (M) = coated
UTP 34 N approx. 200 HB • mill roller bearing, gate valve
UTP AF DUR 250 approx. 280 HB • vacuum pump cover and - body Welding consumables for copper and copper alloys
Cane cutting knife UTP AF DUR 350 approx. 370 HB • mill coupling, mill crown wheel UTP 320 approx. 100 HB • mill bearing, pump impeller
Useful life: 0.81 million tons
Material: Structural steel
UTP AF DUR 600 MP 55 - 58 HRC • mill trash plate, chain link, mill roll Chokeless pump impeller
Useful life: 1.62 million tons
Weldable with UTP LEDURIT 61 UTP AF LEDURIT 60 56 - 58 HRC • cane knife, mill roll Sugar Mill Process Tour Material: Stainless steel
UTP AF LEDURIT 60
UTP AF LEDURIT 59 approx 54 - 56 HRC • sugar mill roll Weldable with UTP 65
UTP AF LEDURIT 76 approx. 68 HRC • induced-draught fan
cane knives mills
Welding consumables for special applications
juice heaters evaporators
UTP 63 approx. 200 HB • vacuum pump rotor, sprocket wheel
Recommended UTP products
Shredder hammer Mill coupling
Useful life: 1.215 million tons UTP 65 approx. 240 HB • pump impeller, chain sprocket Useful life: 2.025 million tons
Material: Lamellar grey cast iron
Material: Structural stee
Weldable with UTP LEDURIT 61 UTP 65 D approx. 260 HB • chain link pin, crown wheel Weldable with UTP 614 Kb
UTP AF LEDURIT 60 UTP 82 AS --- • mill housing, winch drum UTP DUR 350
UTP 68 MoLC --- • gate valve, pump impeller, tubes final molasses
vacuum pans syrup tanks
storage tank
Welding consumables for low-alloyed steels
UTP 614 Kb --- • mill coupling, gear pinion bucket
UTP 62 --- • mill housing, square couppling box elevator
crystallizers + centrifugals
Mill bearing Vacuum pump rotor
Useful life: 2.43 million tons sugar dryer Useful life: 2.43 million tons
Material: Bronze Material: Low-carbon steel
All data on our products contained in this brochure are based upon careful investigation and intensive research. However, we do not assume any
Weldable with UTP 320 Weldable with UTP 63
liability for their correctness. We recommend the user to test - on his own responsibilty - our products with regard to their special application.
