Demisters and Tower Packings Solutions
Demisters and Tower Packings Solutions
BOEDON
Demisters
& Tower
Packings
Weave Impossible to Possible
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FILTER ELEMENTS CATALOGUE
DEMISTER &
TOWER PACKING
02.
Packed towers are used increasingly in a variety of
applications in the chemical process industries, such as
scrubbing, distillation and precipitation.
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Products
We Supply
→
Demister Pads
Install at the top of packed towers to capture micron sized mists and dry the vapor. It help to to
reduce air pollution, save valuable materials and increase quality of processed liquids.
Random Packings
Fills the column with random structures, which uneven distribution and orientation of the random
packings increase the surface area and enhances the transfer of mass between two fluids
Structured Packings
Honeycombed structures force fluids to take complicated paths down the length of the column
to create a large surface area for contact between the liquid and the packing material without
impeding gas flow.
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Demister Pads
We can supply full ranges of demister pads for liquid
and gas separation. We can supply drawings and
installation guide for your projects.
Demister pads, also called demister, mister eliminator, vapor pad, is installed at the top of packed tower to be
used for removing micron-sized liquid particles from a vapor stream. It is made of knitted wire mesh, which is
woven interlocked to increase contact surface and improve separating efficiency. Stainless steel, copper, Monel
and other alloy as well as polypropylene and other non-metallic materials make demister pad be used in more
corrosive and high temperature applications. Generally, the demister pad is commonly used with structured
packing and random packing
Demister pads can help to improve the operating condition, optimize process indicators, increase the amount of
processing and recovery of valuable materials, protect the environment, and decrease air pollution.
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DEMISTER PADS
Working Principles
The demister (demister pads) are installed at the top of packed tower. When the vapors carrying liquid
entrainment rises at a constant speed and passes through the demister surface (interlocking knitted wire mesh),
the vapor can easily passing through the demister while the rising liquid entrainment will collide with the mesh
filament due to the inertia effect and are captured by the woven interlocked structure. Then the liquid will grow
bigger and fall free when the droplets gravity exceeding vapor rising force and liquid surface tension force. As a
result, the clean vapor passes through the demister and discharge out of the packed tower.
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DEMISTER PADS
Materials
Material Products Separated
BDP-144 144 98.2 280 Heavy duty, e.g. oil & gas separators
BDP-128 128 98.4 460 Light fouling, high velocity, dirty service
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DEMISTER PADS
Features • Large surface area and high separating and removal efficiency.
• less maintenance and service required.
• Adapt to any corrosive and temperature conditions.
• Control emissions discharge and reduce air pollution
• Eliminate or reduce equipment damage caused by corrosion
• Increase the amount of processing and recovery of valuable materials
Application
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Random Packing
We offer random packing in different materials and
structures to meet your various gas-liquid mass
transfer demands.
Random packing can be made of metal, plastic or ceramic materials. It is an efficient tower packing widely used
in distillation, absorption and fractionation links in chemical plants and refineries. Random packing is divided
into Raschig rings, Pall rings, saddle rings, mini rings and customized rings by structure, featuring low pressure
drop, high flow rate and high mass transfer performance. We can offer random packing to satisfy your separation
demands and working environments.
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RANDOM PACKING
Working Principles
Random packing is widely used in absorption towers, distillation towers, degasification towers and stripping
towers, aiming to achieve gas-liquid mass transfer. The following is an example of the working principle of random
packing in stripping towers.
Stripping is a process of recovering the solute absorbed from the fluid and separating liquid from solute. First,
differing from the orderly distribution of structured packing, random packing is randomly distributed on the
packed bed, strippant (gas) enters from the bottom and moves upward. Dirty water sprays downward from tray
distributors. During the process, the solute molecules are transferred into gases through an endothermic process.
Gases and liquids contact each other in a form of counter-flow in the tower. The irregular distribution of random
packing increases the surface area and enhances the mass transfer between two fluids. The solute turns into gas
and mixes with strippant. Droplets are removed through the mist eliminator at the top of the tower and flows out
from the top of the tower. Clean liquid moves downward due to gravity and flows out at the bottom of the tower.
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RANDOM PACKING
Specification
Material Metal (stainless steel, carbon steel or other alloy), plastic (PP, PE, PVDF, etc.), ceramic
Structure Raschig ring, Pall ring, saddle ring, mini ring, etc.
RANDOM PACKING
Popular Types
Super mini ring Super Raschig ring VSP ring Dixon ring
Metal/plastic/ceramic Metal only Metal only Metal only
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RANDOM PACKING
Raschig Ring
BD M RR 01
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RANDOM PACKING
Saddle Ring
BD M PR 01
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RANDOM PACKING
Saddle Ring
BD M SR 01
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RANDOM PACKING
BD M CMR 01
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RANDOM PACKING
BD M SMR 01
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RANDOM PACKING
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RANDOM PACKING
Dixon Ring
BD M DR 01
Model Size Bulk Density Bulk Quantity Surface Area Voidage Packing Factor
3 3 2 3
- mm kg/m (pcs/m ) (m /m ) % m-1
BD-P-PHB-01 25 64 64000 460 90 776
BD-P-PHB-02 38 72.5 25000 325 91 494
BD-P-PHB-03 50 52 11500 237 91 324
BD-P-PHB-04 76 75 3000 214 92 193
BD-P-PHB-05 100 56 1500 330 92 155
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RANDOM PACKING
BD P TPR 01
Model Size Bulk Density Bulk Quantity Surface Area Voidage Packing Factor
- mm kg/m3 (pcs/m3) (m2/m3) % m-1
BD-P-TPR-01 25 81 81200 85 90 28
BD-P-TPR-02 32 70 25000 70 92 25
BD-P-TPR-03 50 62 11500 48 93 16
BD-P-TPR-04 95 45 1800 38 95 12
RANDOM PACKING
BD P PR 01
Model Size (D×T×H) Bulk Density Bulk Quantity Surface Area Voidage Packing Factor
- mm kg/m3 (pcs/m3) (m2/m3) % m-1
BD-P-PR-01 38 × 12 × 1.2 112 46000 246 95 260.3
BD-P-PR-02 50 × 17 × 1.5 107 21500 218 97 225.2
BD-P-PR-03 76 × 26 × 2.5 92 6500 198 96 207.1
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RANDOM PACKING
BD P SSR 01
Model Size (D×T×H) Bulk Density Bulk Quantity Surface Area Voidage Packing Factor
- mm kg/m3 (pcs/m3) (m2/m3) % m-1
BD-P-SSR-01 25 × 1.2 × 20 56000 238 85 340 260.3
BD-P-SSR-02 38 × 1.2 × 19 25200 178 75 201 225.2
BD-P-SSR-03 50 × 1.5 × 25 9400 168 68 184 260.3
BD-P-SSR-04 76 × 3 × 38 3700 130 52 138 225.2
BD-C-SSR-05 25 × 3 × 20 76600 190 78 340 260.3
BD-C-SSR-06 38 × 4 × 30 24600 131 84 190 225.2
BD-C-SSR-07 50 × 6 × 42 7344 88.4 81 166 260.3
BD-C-SSR-08 76 × 9 × 53 1976 58.5 77 127 225.2
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RANDOM PACKING
Application
Chemical
• Degasification
• Reduced pressure distillation
• Extraction
• Gas compression, etc.
Refinery
• Vacuum distillation
• Compression
• Stripping
• Catalytic etc.
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Structured Packing
We supply a wide range of metal, ceramic and plastic
structured packing to meet your various industrial
separation and distillation demands.
Structured packing is a kind of a geometrically shaped and corrugated packing. Differing from random packing,
structured packing is neatly piled in the tower. A series corrugated layers make up each packing element, so
that gas/liquid is spread and distributed radially from layer to layer within the element and creates a large contact
area between the gas/liquid and the packing. Structured packing features large surface area, low pressure drop,
uniform fluids, high efficient thermal and mass transfer, etc. It is widely used for the rectification, absorption and
extraction in various fields.
According to the corrugated angle, it is divided into X type and Y type. X type stands for the 30° angle and the
Y type stands for the 45° angle. X type structured packing has low pressure drop and Y type structured packing
has better mass transfer property.
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STRUCTURED PACKING
It can be made of various metal materials, such as low carbon steel, stainless steel, duplex stainless steel, Monel,
Titanium alloy and others. The stainless steel structured packing is the most widely used due to its excellent
corrosion and rust resistance and durable properties. Metal structured packing has different packing types,
which can be divided into grid structured packing, woven structured packing, perforated structured packing and
protruded structured packing.
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STRUCTURED PACKING
STRUCTURED PACKING
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STRUCTURED PACKING
Specification
metal (stainless steel, low carbon steel, duplex stainless steel, Monel, Titanium alloy, etc.),
Material
plastic, ceramic
Arrangement X type (30°) and Y type (45°) corrugated angle geometrical shape.
STRUCTURED PACKING
Metal Grid
BD M GSP 90X
Model Mould Surface Area Height (mm) Surface Structure Material Thickness
2 3
- - m /m mm - mm
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STRUCTURED PACKING
Metal Woven
BD M MSP 250X
Model Mould Surface Area Bulk Density Voidage Pressure Drop Theoretical Plate Number
2 3 3 3
- - m /m kg/m % Pa/m m-1
BD-M-MSP-250X 250X 250 125 95 100–400 2.5–3
BD-M-MSP-500X 500X 500 250 90 400 4–5
BD-M-MSP-700Y 700Y 700 280 85 600–700 8–10
STRUCTURED PACKING
Metal Perforated
BD M PSP 150Y
Model Mould Surface Area Bulk Density Voidage Pressure Drop Theoretical Plate Number
2 3 3 3
- - m /m kg/m % Pa/m m-1
BD-M-PSP-125Y 125Y 125 100 98 200 1–1.2
BD-M-PSP-250Y 250Y 250 200 97 300 2–2.5
BD-M-PSP-350Y 350Y 350 280 94 350 3.5–4
BD-M-PSP-500Y 500Y 500 360 92 400 4–4.5
BD-M-PSP-125X 125X 125 100 98 140 0.8–0.9
BD-M-PSP-250X 250X 250 200 97 180 1.6–2
BD-M-PSP-350X 350X 350 280 94 230 2.3–2.8
BD-M-PSP-500X 500X 500 360 92 280 2.8–3.2
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STRUCTURED PACKING
STRUCTURED PACKING
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STRUCTURED PACKING
Application
Chemical
• Degasification
• Extraction
• Degasification, etc.
Pharmaceutical
• Dehydration
• Extraction, etc.
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BOEDON Industech Limited
Weave Impossible
to Possible
E-Mail: [email protected]
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