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Intelligent Pump Control: Installation and Setup

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0% found this document useful (0 votes)
823 views33 pages

Intelligent Pump Control: Installation and Setup

Uploaded by

wotanel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Manual No: 577014-361 • Revision: E

Intelligent Pump Control


Installation and Setup

TLS-450PLUS
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.

Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in
connection with the furnishing, performance, or use of this publication.

Veeder-Root reserves the right to change system options or features, or the information contained in this publication.

This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication may be
photocopied, reproduced, or translated to another language without the prior written consent of Veeder-Root.

Contact TLS Systems Technical Support for additional troubleshooting information at 800-323-1799.

DAMAGE CLAIMS / LOST EQUIPMENT


Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a complete
and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the inspection and sign
the description. Refuse only the damaged product, not the entire shipment.
Veeder-Root must be notified of any damages and/or shortages within 30 days of receipt of the shipment, as stated in our Terms and
Conditions.

VEEDER-ROOT’S PREFERRED CARRIER


1. Contact Veeder-Root Customer Service at 800-873-3313 with the specific part numbers and quantities that were missing or
received damaged.
2. Fax signed Bill of Lading (BOL) to Veeder-Root Customer Service at 800-234-5350.
3. Veeder-Root will file the claim with the carrier and replace the damaged/missing product at no charge to the customer. Customer
Service will work with production facility to have the replacement product shipped as soon as possible.

CUSTOMER’S PREFERRED CARRIER


1. It is the customer’s responsibility to file a claim with their carrier.
2. Customer may submit a replacement purchase order. Customer is responsible for all charges and freight associated with
replacement order. Customer Service will work with production facility to have the replacement product shipped as soon as
possible.
3. If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking fee.
4. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.

RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods Policy” pages in the
"Policies and Literature" section of the Veeder-Root North American Environmental Products price list. Veeder-Root will not
accept any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.

©Veeder-Root 2022. All rights reserved.

ii
Table of Contents

Introduction
Contractor Certification Requirements ..............................................................................1
Safety Precautions ............................................................................................................1
Safety Warnings ...............................................................................................................2
Related Documents ..........................................................................................................2
Precautions Against Static Electricity ................................................................................2

Installation
Installing An RS-485 Comm Module .................................................................................3
Controller Wiring Inputs ....................................................................................................5
Controller Address Settings ..............................................................................................6
STP - SCI Controller Switch Settings .......................................................................6
STP - Guardian Controller Switch Settings ..............................................................7
STP - SCIII Controller Address Settings...................................................................7
Mag VFC Controller Switch Settings ........................................................................8
IPC Setup .........................................................................................................................9
Serial Port Setup ....................................................................................................10
Pump Controller Setup ...........................................................................................11
Pump Setup............................................................................................................12
Configure a Line .....................................................................................................13

Diagnostics
Pump Controller Communications ..................................................................................17
Display Options ......................................................................................................18
Reset ..............................................................................................................................18
Calibration .......................................................................................................................19
Tanks And Pumps ..........................................................................................................20
Pumps Overview Diagnostics Screen .............................................................................23

Troubleshooting
Alarms and Warnings .....................................................................................................25

Figures
Figure 1. DB Backup Screen .................................................................................3
Figure 2. RS-232/RS-485 Dual Interface Module Jumper Positions ......................3
Figure 3. Example RS-485 Serial Port Connection ................................................4
Figure 4. RS-485 Serial Cable Pinouts ..................................................................4
Figure 5. Multi-Controller Wiring Example .............................................................5
Figure 6. STP - SCI Switch Settings ......................................................................6
Figure 7. STP - Guardian Switch Settings .............................................................7
Figure 8. STP - SCIII Address Settings .................................................................7
Figure 9. Mag VFC Address Settings ....................................................................8
Figure 10. Initial Setup Home Screen ......................................................................9
Figure 11. Accessing Workflow Wizard Setup .........................................................9
Figure 12. Initial WorkFlow Wizard Setup Screen .................................................10
Figure 13. Serial Port Assignment .........................................................................10
Figure 14. Selecting Pump Controller Screen ........................................................11
Figure 15. Pumps Setup Screen ............................................................................12
Figure 16. Line Setup Screen - Page 1 ..................................................................13
Figure 17. Line Setup Screen - Page 2 ..................................................................14
Figure 18. Line Setup Screen - Page 3 ..................................................................16
Figure 19. Accessing Pump Controller Communications Diagnostics Screen ..........17

iii
Table of Contents

Figure 20. Pump Controller Diagnostics Screen ....................................................17


Figure 21. Displaying All Controller Addresses (Active and Configured) ...............18
Figure 22. Resetting Controllers ............................................................................18
Figure 23. Accessing Pump Controller Communications Diagnostics Screen ..........19
Figure 24. Pump Controller Diagnostics Screen ....................................................19
Figure 25. Two Tanks Each With Two Pumps .......................................................20
Figure 26. Selecting The Pump Overview Diagnostics Screen .............................23
Figure 27. Pump Overview Diagnostics Screen ....................................................23

Tables
Table 1.- FE Controller Address Settings .................................................................6
Table 2. Tank Staging Examples - Two Tanks W/Two Pumps Each ....................21
Table 3. System Alarm ..........................................................................................25
Table 4. Line Setup Data Warnings ......................................................................25
Table 5. Line Alarms .............................................................................................26
Table 6. Pump Controller Setup Data Warning .....................................................26
Table 7. Pump Controller Alarms ..........................................................................27
Table 8. Pump Alarms ...........................................................................................28

iv
Introduction
This manual contains instructions for setting up the TLS-450PLUS console Intelligent Pump Control (IPC) feature
that allows the ATG to control/monitor multiple FRANKLIN ELECTRIC (FE) controller/pump sets.
The FE controllers supported by Intelligent Pump Control are:
• STP-SCI/Guardian
• MagVFC (MagECO)
• STP-SCIII
TLS-450PLUS Console hardware/software requirements:
• RS-232/RS-485 Dual Interface Module
• Intelligent Pump Control feature enabled
• Version 8.B software or later
NOTICE TLS-450PLUS must have at least 1 Universal Sensor Module (USM) and 1 Universal Input/
Output Interface Module (UIOM) installed.

Contractor Certification Requirements

Veeder-Root requires the following minimum training certifications for contractors who will install and setup the
equipment discussed in this manual:
Service Technician Certification (Previously known as Level 2/3): Contractors holding valid Technician
Certifications are approved to perform installation checkout, startup, programming and operations training, system
tests, troubleshooting and servicing for all Veeder-Root Series Tank Monitoring Systems, including Line Leak
Detection.
TLS-4xx Technician Certification: Contractors holding valid TLS-450 Technician Certifications are approved to
perform installation checkout, startup, programming and operations training, troubleshooting and servicing for all
Veeder-Root TLS-450 Series Tank Monitoring Systems, including Line Leak Detection and associated accessories.
All service personal on site must comply with all recommended safety practices identified by OSHA and your
employer.
Review and comply with all the safety warnings in the manuals listed in this document above and any other
Federal, State or Local requirements.
Warranty Registrations may only be submitted by selected Distributors.

Safety Precautions
The following safety symbols may be used throughout this manual to alert you to important safety hazards and
precautions

EXPLOSIVE FLAMMABLE
Fuels and their vapors are extremely explosive if ignited. Fuels and their vapors are extremely flammable.

ELECTRICITY TURN POWER OFF


High voltage exists in, and is supplied to, the device. A Live power to a device creates a potential shock hazard.
OFF

potential shock hazard exists. Turn Off power to the device and associated accessories
when servicing the unit.

READ ALL RELATED MANUALS


Indicates a hazardous situation which, if not avoided, Knowledge of all related procedures before you begin
WARNING could result in death or serious injury. work is important. Read and understand all manuals thor-
oughly. If you do not understand a procedure, ask some-
one who does.

1
Introduction Safety Warnings

Safety Warnings

WARNING
OFF
This console contains high voltages which can be lethal. It is also connected to low
power devices that must be kept intrinsically safe.
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY
PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT,
RESULTING IN SERIOUS INJURY OR DEATH.
1. Turn off and tag power at the circuit breaker. Do not connect the console AC
power supply wires at the breaker until all devices are connected.
2. Attach conduit from the power panel to the console's Power Area knockouts
only.
3. Comply with all applicable codes including: the National Electrical Code;
federal, state, and local codes; and other applicable safety codes.
Connecting power wires to a live circuit can cause electrical shock that may result in
serious injury or death.
Routing conduit for power wires into the intrinsically safe compartment can result in
fire or explosion resulting in serious injury or death.

Related Documents

577014-073 TLS-450PLUS Console Site Prep And Installation Manual


577014-075 TLS-450PLUS Console Troubleshooting Guide
577014-110 TLS-450PLUS Console Operator’s Manual
MagVFC Controller Installation and Owner’s Manual
STP-SCI Controller Installation and Owner’s Manual
STP-SCIII Controller Installation and Owner’s Manual
Guardian Controller Installation and Owner’s Manual

Precautions Against Static Electricity

If necessary to install electronic components in the ATG to implement this feature, read the following static
electricity precautions:
1. Before handling any components, discharge your body's static electric charge by touching a grounded surface.
2. Do not remove parts from their anti-static bags until you are ready to install them.
3. Do not lay parts on the anti-static bags! Only the insides are anti-static.
4. When handling parts, hold them by their edges and their metal mounting brackets.
5. Avoid touching comm board components or edge connectors that plug into slots when handling.
6. Never slide parts over any surface.
7. Avoid plastic, vinyl, and Styrofoam in your work area.

2
Installation

Installing An RS-485 Comm Module

If a RS-485 serial port is not available, refer to manual 577014-074 to install a RS-232/RS-485 Dual Interface
module. Before powering off the console perform a system backup:
1. From the Home Screen touch Menu > Software Maintenance > DB Backup to view the Database Backup
Screen (see Figure 1). Touch the down arrow in the Backup Destination field to select the Backup thumb drive,
then follow the on-screen instructions to backup TLS-450PLUS console data.
0 Warning(s)
System Status 0 Alarms(s) 07/20/2013 09:10 AM

Software Maintenance DB Backup Print (0)

Home
Current Version [Link] 530.9

Available Version Not available


Favorites
Current Operations IDLE

Menu Backup Destination Thumbdrive

Version 4GB PNY Technologies USB 2.0 FD


Actions

Figure 1. DB Backup Screen

1. Prior to installation, verify the RS-232/RS-485 Dual Interface Module jumpers shown in Figure 2 are placed in
the indicated positions.

Jumper J7 Pin 1Jumper J8


on pins 1 & 2 on pins 1 & 2
Pin 1
Jumper J3
on pins 1 & 2

Pin 1

RS-232
Port 1
Pin 1

Jumper J11
on pins 1 & 2

RS-485
Port 2

Figure 2. RS-232/RS-485 Dual Interface Module Jumper Positions

3
Installation Installing An RS-485 Comm Module

2. Install the RS-232/RS-485 Dual Interface Module into an available comm module slot 1 or 2 (see slot 1
installation example in Figure 3). Notice the port will be 2.
NOTICE Dual comm cards cannot go into slot 3, 4 or 5. A single port RS-485 module can be installed in slot 1,
2 or 3 if desired.

Slot 1

Slot 2

Slot 3
Ethernet Comm Board
(Slot 4 Required)

Front of
Console
P1
P2

USB Comm Board


RS-485 Serial Port Connector (Slot 5 Required)
(Choose Port 2 in setup)

Figure 3. Example RS-485 Serial Port Connection

3. Prepare a satisfactory length of 3-wire cable having a RJ-45 connector on one end (connects to TLS-450PLUS
and no connector on the end that connects to the FE Controller(s) ATG output terminals (see Figure 4).

Pin 1 Connect To ATG


RS-485 Port

If Using 8 Conductor Cat 5 Cable,


Cut Back And Tape Unused Wires.
12345678
Not Not
Used Used

(Gnd G) Connect To ATG Output Terminals


(RX Data +) Of Single Controller Or First
(RX Data -) Controller In Daisy Chain

Figure 4. RS-485 Serial Cable Pinouts

4
Installation Controller Wiring Inputs

Controller Wiring Inputs

Multiple pump controllers are daisy-chained together. The cable from the last controller in the chain terminates in a
RJ-45 male plug that connects to the ATG (see Figure 5).

MAG/VFC MAG/VFC

Connect to Standard
Relay selected in
Line Active Relay

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
STP - SCIII
ON

ON
SW6 SW6
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
ON

ON
SW3 SW3

F F
1 2 3 4 5

1 2 3 4 5
4

4
G G
3

3
+ +
ON

ON
2

2
SW2 – SW2 –
1

1
+
7 8 7 8

G
5 6

5 6
9

9
0 1

0 1
SW1
4

4
2 3 2 3


SW1 SW1
Pin 5 (Gnd)
Pin 4 (+)
Pin 3 (-)

RJ-45
PLUG NOTE: Pins 1,2, 6, 7 and 8 not used

Pin 1 (Ref.)

Connect to TLS-450PLUS
RS-485 Port

Figure 5. Multi-Controller Wiring Example

The TLS-450PLUS console can be configured for any combination of the controllers mentioned on page 1 of this
manual, up to a maximum of 31. The controllers themselves have address restrictions due to DIP switch limitations
(see Table 2 on page 21). The TLS-450PLUS is the Primary (address ‘0’) and the controllers are Secondaries. The
controllers must have unique addresses starting at Secondary 1. Record each controller’s address (1 to 31) prior
to IPC setup.
NOTICE If a STP-SCIII controller controls a 6" fixed speed STP, ranging from 3 to 5 hp, an additional Relay
module will be needed to provide a 110 VAC source for the hook signals. The IPC communication
signal supplied by the TLS-450PLUS will not engage these relays. The STP control relay is to be
wired as Normally Open and programmed as Inverted. The STP will turn off if the ATG loses power.

5
Installation Controller Address Settings

Controller Address Settings

IPC supports up to 31 pump controllers on the serial port network. The TLS-450PLUS is the Primary Address (0)
and all the controllers addresses are setup as Secondaries (1-31). Selectable addresses for FE Petro Controllers
are shown in the table below:

Table 1.- FE Controller Address Settings

Address Range* FE Petro Controller

1 - 24 MAG/VFC (Appears as MagEco in the TLS-450PLUS)

1 - 31 SCI/Guardian

1-7 SCIII

* NOTICE Each Controller connected to the TLS-450PLUS must have an unique address.

STP - SCI CONTROLLER SWITCH SETTINGS

SW2 Default Switch Positions SW1 Default Switch Positions


1 2 3 4 5 6 7 8 STP - SCI 1 2 3 4 5 6 7 8
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
ON ON

SW2 SW1
1 Fault Shutdown - One fault shuts down all 1 - 5 Address
controllers, 1 Off, 2 Off, 3 Off, 4 Off, 5 Off = Primary
On = Enable, Off = Disable (VR required) (Primary is reserved for ATG only - FE Controllers
2 Stand Alone (documented as Unused) must be set to unique Secondary addresses)
default = On (stand alone). 1 On, 2 Off, 3 Off, 4 Off, 5 Off = Secondary 1
3 - 4 Configuration 1 Off, 2 On, 3 Off, 4 Off, 5 Off = Secondary 2
3 Off, 4 Off = Stand Alone or Secondary (VR required) Remaining 1-5 combinations = Secondaries 3 - 30
3 On, 4 Off = Primary/Secondary 1 On, 2 On, 3 On, 4 On, 5 On = Secondary 31
3 Off, 4 On = Alternating 6 Fault Read out
3 On, 4 On = Alternating with help + G – On = Enable, Off = Disable (VR required)
5 Extended Run Disable 7 Bypass – controller will run as standard
On = Disable, Off = Enable switch box, no alarms/shutdowns except
6 - 7 Unused RS-485 for locked rotor. Times out after 10-minutes.
8 - Auto Restart - dry run alarm will clear On = Enable, Off = Disable
after fuel level height has sufficiently 8 Auto Restart – dry run alarm will retry with
increased. new hook signal,
ON = Enabled (VR required) On = Enable (VR required),
Off = Disable

Figure 6. STP - SCI Switch Settings

6
Installation Controller Address Settings

STP - GUARDIAN CONTROLLER SWITCH SETTINGS

SW1 Default Switch Positions STP - GUARDIAN SW2 Default Switch Positions
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
ON ON

SW2
ON
1 - 5 Address 1 Fault Shutdown - One fault shuts down all
NOTICE The TLS-450PLUS is the Primary Address (0) and controllers,
On = Enable, Off = Disable (VR required)

1 2 3 4 5 6 7 8
all the controller’s addresses are setup as
Secondaries (1-31). 2 Stand Alone (documented as Unused)

SW1
1 Off, 2 Off, 3 Off, 4 Off, 5 Off = Primary default = On (VR required)
1 On, 2 Off, 3 Off, 4 Off, 5 Off = Secondary 1 3 - 4 Configuration

ON
1 Off, 2 On, 3 Off, 4 Off, 5 Off = Secondary 2 3 Off, 4 Off = Stand Alone or Secondary (VR required)
Remaining 1-5 combinations = Secondaries 3 - 30 + G – 3 On, 4 Off = Primary/Secondary
1 On, 2 On, 3 On, 4 On, 5 On = Secondary 31 3 Off, 4 On = Alternating
6 Fault Read out 3 On, 4 On = Alternating with help
On = Enable, Off = Disable (VR required) RS-485 5 Extended Run Disable
7 Bypass – controller will run as standard On = Disable, Off = Enable
switch box, no alarms/shutdowns except 6 - 8 Unused
for locked rotor. Times out after 10-minutes.
On = Enable, Off = Disable L1 L2 M1 M2 HOOK
8 Auto Restart – dry run alarm will retry with
new hook signal,
On = Enable (VR required),
Off = Disable

Figure 7. STP - Guardian Switch Settings

STP - SCIII CONTROLLER ADDRESS SETTINGS

1 - 3 Configuration
1 On, 2 Off, 3 Off = Stand Alone
STP - SCIII 1 Off, 2 On, 3 Off = Master: Master/Secondary
1 Off, 2 Off, 3 On = Master: Alternating
1 Off, 2 On, 3 On = Master: Alternating with help
1 Off, 2 Off, 3 Off = Secondary
4 - 5 Horsepower
4 Off, 5 Off = 3/4 HP
4 Off, 5 On = 1.5 HP
4 On, 5 Off = 3 HP
4 On, 5 On = 5 HP
6 - 8 Address
6 Off, 7 Off, 8 Off = Master
6 Off, 7 Off, 8 On = Secondary 1
6 Off, 7 On, 8 Off = Secondary 2
Remaining 6-8 combinations = Secondaries 3 - 6
6 On, 7 On, 8 On = Secondary 7
+
G SW1

ON 1 2 3 4 5 6 7 8
RS-485

SW1 Default Switch Positions

Figure 8. STP - SCIII Address Settings

7
Installation Controller Address Settings

MAG VFC CONTROLLER SWITCH SETTINGS

1 Extended Run Disable SW6 Default


Off = Enable, On = Disable Switch Settings
2 One fault shuts down all controllers MAG/VFC

1 2 3 4 5 6 7 8
On = Enable, Off = Disable (VR required)
3 IST-VST Compatibility Mode
Off = Native MagVFC, On = IST
4 Alternate pumps after 30 minutes of continuous use
Off = Disable (VR recommended), On = Enable

ON
5 Secondary turn off, drop helper when demand decreases
Off = Disable (VR recommended), On = Enable
6 - 8 Not used

1 LLD turn on signture


On = MLLD, SW3 Default
Off= PLLD if PLLD Precision Testing Switch Settings
2 Fuel Type

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

On = Gas fuel type, Off = Diesel


3 and 8 Configuration
3 Off, 8 Off = Stand Alone or Secondary
3 On, 8 Off = Primary/Secondary

ON
3 Off, 8 On = Alternating SW6
ON

3 On, 8 On = Alternating with Help

1 2 3 4 5 6 7 8
4 and 5 Pipe Compensation
4 Off, 5 Off = Most restrictive
4 On, 5 Off
4 Off, 5 On
ON

4 On, 5 On = Least restrictive pipe compensation


SW3
6 Motor type
RS-485
On = PMAVS4, Off = PMAVS2
1 2 3 4 5

4
7 Auto Reset Enabled - dry run alarm will
G

3
clear after fuel level height has sufficiently
+
ON

increased. SW2 2
1

On = Enabled (VR required) 7 8

Off = disabled
5 6

9
0 1
4

2 3

8 Not used
SW1

SW2 Default
1 - 5 Address Switch Settings
1 Off, 2 Off, 3 Off, 4 Off, 5 Off = Primary
1 2 3 4 5

1 On, 2 Off, 3 Off, 4 Off, 5 Off = Secondary 1 SW1 Default


1 Off, 2 On, 3 Off, 4 Off, 5 Off = Secondary 2 Switch Settings
Additional combinations = Secondaries 3 - 23
ON

1 Off, 2 Off, 3 Off, 4 On, 5 On = Secondary 24 7 8 Position 0 = 24 psi to 9 = 42 psi


4 5 6

9 0 1

(increments of 2 psi)
2 3
Default Position 4 = 32 psi
(Postion 4 [32 psi] in this example)

Figure 9. Mag VFC Address Settings

8
Installation IPC Setup

IPC Setup

After the controllers are connected to the TLS-450PLUS RS-485 serial port, apply power to the console and let it
boot up and display the Home Screen (see Figure 10).

Figure 10. Initial Setup Home Screen

Access Workflow Wizard (WW) setup by touching Menu>Setup>Workflow Wizard>Setup Workflow:

Figure 11. Accessing Workflow Wizard Setup

9
Installation IPC Setup

This manual assumes all devices are connected and recommends you are accessing WW setup at the console’s
front panel display. Other setup interface methods vary in feature and accessibility options.
The initial setup screen in the Workflow Wizard app is shown Figure 12. Note that the Workflow Wizard app steps
through setup screens in the V-R recommended sequence.
Navigating Workflow Wizard is described in the figure below. When you exit Workflow Wizard, or it times out,
reentering the app always returns you to the initial screen (Figure 12). To return to the screen you were working on
after exiting the app, touch the Next button repeatedly until the desired screen is displayed.
Once the console is setup and functioning and a screen needs modification, the user would likely use the standard
quicker path (from the home screen) to the desired screen, e.g., Menu>Setup>etc>etc..

Touch the Exit icon to quit


Workflow Wizard and return
to the Home screen
Touch to step back to
previous screen
Touch to step forward to
next screen
Touch the then icons
to access online help for the
current screen

Figure 12. Initial WorkFlow Wizard Setup Screen

SERIAL PORT SETUP

1. From the initial Workflow Wizard screen, touch the Next button until you see the Serial Port setup screen (see
Figure 13). In the ‘Usage’ field, choose ‘IPC Comms.

0 Warning(s)
System Status 0 Alarms(s) 05/09/2017 03:43 PM

Setup Communication Serial Port Print (0)

Exit ID 2

Configured Enabled Disabled


Previous

Label

Next
Usage IPC COMMS

Actions
Baud Rate 4800

2
Data Bits 8
Serial

Figure 13. Serial Port Assignment

10
Installation IPC Setup

2. Select remaining serial port settings as per your site’s requirements. To view allowable selections for the
remaining fields, for this and the following IPC setup screens, touch the Actions icon then touch the Help
icon .

Upon entering Help, the field information and allowable selections associated with the currently displayed
screen will be visible. For multiple screen pages, touch the side scroll bar up/down arrows to scroll through all
of the fields. Touch the ‘X’ in the right corner of the Help screen title bar to return to the TLS-450PLUS screen
you were viewing.
3. Enable the Serial Port before saving.

PUMP CONTROLLER SETUP

NOTICE The Serial Port must be configured before pump controllers are configured.

1. Navigate to the Setup > Pumps and Lines > Pump Controller screen (see Figure 14).

0 Warning(s)
System Status 0 Alarms(s) 03/10/2017 02:17 PM

Setup Pumps and Lines Pump Controller Print (0)

Exit Configured Enabled Disabled

Label PC1
Previous

Address C2.1 - SCI/Guardian

Next

Actions

1
Pump
Cntlr

Figure 14. Selecting Pump Controller Screen

2. In the Label field enter a name for this Pump Controller (see Figure 14).
3. The Address field will contain all of the available pump controller types connected to IPC Comms serial port
(e.g., MagEco [MagVFC], STP-SCI/Guardian, STP-SCIII). Reference your record of each controller’s assigned
Secondary address (1 to 31), to select the desired controller from the drop-down list. For example, the Address
field in Figure 14, C2.1 SCI – C2 = the IPC Comms serial port; 1 = Secondary address 1; and SCI/Guardian
= the FE Petro Controller type assigned to that address (STP-SCI/Guardian).
4. Enable the Pump Controller before saving.

11
Installation IPC Setup

PUMP SETUP

NOTICE The pump controllers must be configured before pumps are configured.

1. Navigate to the Setup > Pumps and Lines > Pumps screen. This screen includes both pump controllers and
relays in the pump control field (see Figure 15).
a. In the Label field, enter a label for the pump.
b. In the Mode field, select TLS Pump Control. This indicates the pump is controlled or actuated by the
console.
c. In the Tank field select the Tank in which the pump is installed.
d. In the Pump Control field select the pump’s Controller.
e. In the Pump Sense field select the input to the pump.
f. Enable Pumps before saving.

0 Warning(s)
System Status 0 Alarms(s) 05/09/2017 03:52 PM

Setup Pumps and Lines Pumps Print (0)

Exit Configured Enabled Disabled

Label P1
Previous

Mode TLS Pump Control

Next
Tank TANK 1: * Regular

Actions
Pump Control Pc 1: PC1

1 Pump Sense EXTERNAL INPUT 1

Pump
Line LINE 1

Figure 15. Pumps Setup Screen

12
Installation IPC Setup

CONFIGURE A LINE

NOTICE The pumps must be configured before lines are configured.

1. Navigate to the Setup > Pumps and Lines > Line screen. This screen lets you configure individual lines
monitored by the console. This includes leak monitoring, Recirculation, IPC and line manifold settings.
Make the selections to page 1 of the Line screen based on the site’s requirements (see Figure 16).

0 Warning(s)
System Status 0 Alarms(s) 05/09/2017 03:54 PM

Setup Pumps and Lines Line Print (0)

Exit Configured Enabled Disabled

Line Label Line1


Previous

Leak Monitoring Monitoring None

Next

Pressure Sensor LPR Sensor 1:

Actions
Line Active Relay

1
Recirculation None
Line

Figure 16. Line Setup Screen - Page 1

2. Line Active Relay


The selections in the Line Active Relay drop-down field will be standard relays. The communication signal
supplied by TLS-450PLUS is not enough to engage the relay so the additional relay selected in this field
provides the 110 Vac source needed to start the pump (ref. Figure 5 on page 5). If you are using a STP-SCIII,
a setup data warning will be posted if a standard relay is not selected in this field.
3. Select a Dispense Mode [Only enabled if Manifolded field is set to "Yes"].

For IPC requirements, page 2 of the Line screen lets you select the Dispense Mode and Staging Methods for
multiple pumps on the line (see Figure 17). The Dispense Mode determines the order in which pumps are
activated on a line. The staging method determines which pumps will provide additional pump capacity for a
line when requested. Pumps can be designated to be in a Primary/Secondary configuration or can be selected
to alternate.

NOTICE With FE SCI/Guardian controllers, using the Alternate feature in conjunction with electronic line
leak detection is not recommended.

13
Installation IPC Setup

0 Warning(s)
System Status 0 Alarms(s) 05/09/2017 03:51 PM

Setup Pumps and Lines Line Print (0)

Exit

Dispense Mode Manifolded: Alternate-Volume


Previous
Manifolded: Alternate-Volume
Active Switchover
Manifolded: Sequential
Switchover Volume
Next Manifolded: All Pumps
Threshold
Standard
Switchover Height
Threshold Manifolded: Pump Sense
Actions

In-Tank Staging Manifolded: Alternate-Height


1 Manifolded: Alternate-Pump

Line
Across-Tank Staging Enabled Disabled

Figure 17. Line Setup Screen - Page 2


a. Standard
Typically this means that only one pump feeds the line.
b. Manifolded: Alternate - Volume
For line manifolded tanks, the console chooses the tank with the greatest inventory volume and switches
to an alternate tank based on the Active Switchover and Threshold settings below.
c. Manifolded: Sequential
If there is more than one tank with a pump on the line, tanks are pumped one at a time until the volume
drops below the Pump Threshold (%) value set in the Setup > Tank > General screen. At that point,
pumping will commence on the next available tank in the line set in sequential order by tank number.
d. Manifolded: All Pumps
All pumps on the line are run
e. Manifolded: Pump Sense
This is used for manifolded lines with pump sets that are controlled externally to the TLS (e.g., direct
Primary/Secondary through pump controllers). Pump Sense input helps to evaluate busy periods for
CSLD/SLD/Timed Sudden Loss.
f. Manifolded: Alternate-Height
For line manifolded tanks, the console chooses the tank with the greatest height and switches to an
alternate tank based on the Active Switchover and Threshold settings below.
g. Manifolded: Alternate-Pump
Pump selection is based on pump number order. For each new hook signal, the next pump in the
sequence (by pump number) is selected. If a tank has a Primary/Secondary pump configuration, only the
Primary pumps are selected. There is no tank selection in this mode. This mode is intended for multiple
pumps in the same tank or siphon-manifolded tanks. Use In-Tank Staging (see below) if you want to
configure help for a pump.

14
Installation IPC Setup

4. Active Switchover
This field is active if either Alternate-Volume or Alternate-Height is selected in the Dispense Mode field above.
Choices are:
• Yes - Enables the switchover to an alternate tank when dispensing, based on which tank has the greatest
volume/height, taking into account the threshold value below
• No - Disables the switchover to an alternate tank when dispensing (default).
5. Switchover Volume Threshold
The volume used to determine when to switch over to an alternate tank in Manifolded: Alternate-Volume mode.
When dispensing, the console switches to an alternate tank (without losing line pressure) when the difference
is greater than this threshold. Set to a value between 10 and 999 gallons. The default value is 200 gallons.
6. Switchover Height Threshold
The height used to determine when to switch over to an alternate tank in Manifolded: Alternate-Height mode.
When dispensing, the console switches to an alternate tank (without losing line pressure) when the difference
is greater than this threshold. Set to a value between 1 and 99 inches. The default value is 2 inches.
7. In Tank Staging (IPC)
Enables/disables additional pump capacity (staging) provided by pumps within the same tank on the line when
feedback from active pump controllers indicate help is necessary. The additional pumps stop when the hook
signal is dropped. If pumps have a Primary/Secondary configuration (see below), the Secondary pumps must
be in the same tank to be used for In Tank Staging.

NOTICE If all devices are relays, staging is not available.


8. Across-Tank Staging (IPC)
Enables/disables additional pump capacity (staging) provided by pumps on the line, associated with other
tanks. The additional pumps stop when the hook signal is dropped.
9. For the Line selected, page 3 of the Line screen lets you assign the appropriate pumps to the line (see
Figure 18). Select a pump to assign to the line. If the Line Manifolded field above is set to Yes, you can select
multiple pumps for this [Link] Intelligent Pump Control, the pump name (P1 / T5 - Primary) may also include
the pump (P1), the tank (T5) if assigned, and how this pump is used (Primary):
• In applicable Dispense Modes, when there is one pump in a tank (or siphon-manifolded tank group), it is
marked ‘Stand-Alone’. It is the only pump available to run.
• In applicable Dispense Modes, when there are two or more pumps in a tank (or siphon-manifolded tank
group) and none are marked as a Primary pump, they are marked ‘Alternate’. They alternate with each switch
hook as determined by the Dispense Mode.
• If there are two or more pumps in a tank (or siphon-manifolded tank group) and one is checked as a Primary
pump, all other pumps are marked ‘Secondary’.

Primary (checkbox) - This checkbox indicates that this is a Primary pump in a Primary/Secondary multiple
pump configuration for staging purposes. Only one pump per tank can be selected as a Primary. The Primary
pump is always employed before the Secondary pump. If the Primary pump is unusable, the lowest numbered
Secondary pump in the configuration becomes a temporary Primary.

15
Installation IPC Setup

0 Warning(s)
System Status 0 Alarms(s) 05/09/2017 03:52 PM

Setup Pumps and Lines Line Print (0)

Exit
In-Tank Staging Enabled Disabled

Previous Across-Tank Staging Enabled Disabled

Available Pumps Selected Pumps Master

Next
P1/T1-Primary

P2/T1-Secondary
Actions

P3/T2-Alternate
1
P4/T2-Alternate
Line

Figure 18. Line Setup Screen - Page 3

16
Diagnostics

Pump Controller Communications

You can view pump controller information such as fault codes, pumps and lines associated with a pump controller
and pump controller status by navigating to Diagnostics > Pump Controller > Communications (see Figure 19 and
Figure 20).

Figure 19. Accessing Pump Controller Communications Diagnostics Screen

SCI/Guardian

Figure 20. Pump Controller Diagnostics Screen

17
Diagnostics Reset

DISPLAY OPTIONS
Addresses for active and/ or configured pump controllers display by default. You can show all pump controller
addresses by touching the Actions button, then Show All Addresses in the Actions pop-up box (see Figure 21).

Figure 21. Displaying All Controller Addresses (Active and Configured)

Reset

You can check a pump controller for proper operation by depressing the push button on its front panel for between
three and ten seconds.
Alternately, in the Address column of the Pump Controller Diagnostics screen, touch the check box by the
controller you want to reset (see Figure 20), then touch Actions to open the Actions box (see Figure 22). Touch
Reset in the Actions pop up box, to reset pump controllers. Note: This reset option is only available to
Administrator Roles.

Figure 22. Resetting Controllers

NOTICE A manual reset is required at the physical pump controller if the Type is “unknown”, if a Comm Fault
is active or if the pump controller doesn’t support it.

18
Diagnostics Calibration

Calibration

1. Bag off the dispenser nozzle(s) that need calibration. Pumps that are dispensing cannot be calibrated.
NOTE: Some pump controllers (e.g., Mag/Eco) cannot be calibrated using this screen, even though they are
displayed. If there are no pump controllers that need calibration, the Start Calibration action is not available.
2. Put the pump controller in Calibration mode using the button on the physical pump controller box. Refer to the
pump controller User’s manual for more information.
3. Navigate to the Diagnostics> Pump Controller > Calibration screen on the TLS-450PLUS (see Figure 23 and
Figure 24).

Figure 23. Accessing Pump Controller Communications Diagnostics Screen

Figure 24. Pump Controller Diagnostics Screen

19
Diagnostics Tanks And Pumps

4. In the Address column of the screen, touch the checkbox(es) next to the pump controller(s) that you want to
calibrate.
5. Touch the Actions button then touch Add Calibration – Pending Pumps in the Actions pop-up box to add
pumps that are waiting to be turned on for calibration.
6. Touch the Actions button then touch Add Line Partners to add any necessary pumps on the same line for
selected pumps. This is a way to manually select any additional pumps necessary for calibration (e.g., blended
products require a pump from associated lines to also be running during calibration).
7. Touch the Actions button then touch Start Calibration to begin the calibration process. Calibration can take
several minutes. If you need to stop the calibration process, touch the Actions button then touch Stop
Calibration.

Tanks And Pumps

Table 2 shows examples of which pump runs on a hook signal based on two tanks with two pumps in each tank
(see Figure 25).
Two settings in Setup > Pumps and Lines > Line determine which pumps run on a hook signal with Intelligent
Pump Control: The Dispense Mode and the pump controller mode (Stand-alone, Primary/Secondary, or Alternate).
The Dispense Mode determines which tank is selected.(Siphon-manifolded tanks are considered one tank for this
purpose.) The pump controller mode determines which of the pumps contained in the tank (also known as a pump
set) pumps next.
When staging is included in the configuration, In Tank Staging enables help within a pump set. Across Tank
Staging enables help across line-manifolded tanks.

P2 L1
P1

P4
T1 P3

T2

Figure 25. Two Tanks Each With Two Pumps

20
Diagnostics Tanks And Pumps

Table 2. Tank Staging Examples - Two Tanks W/Two Pumps Each

Pump Controller Mode (One Pump,


Dispense Mode Primary/Secondary, Or Alternate) Pump That Runs At Hook Signal

The ATG does not do any tank-based pump control. It will turn on the pumps that inputs
Standard are connected to and will only inhibit dispensing due to alarms.
This mode does not support staging, redundancy, or backfill protection.

Pump Sense This mode does not control pumps with an ATG.

This mode does not support Intelligent


All Pumps Pump Control staging, redundancy, or All pumps are engaged when a hook signal
is received.
backfill protection.

Stand-alone (one pump in a tank group - The lone pump in the tank that meets the
P1 and P3 in Figure 25 above) Alternate Volume or Height requirements at
the time of hook signal.

P1 (Primary only) or P3 (Primary only),


depending on which tank meets require-
ments of alternate by volume or height.
Pumps designated as: If staging is requested, the designated Sec-
P1 Primary /P2 Secondary; ondary pumps assist in pump number
P3 Primary /P4 Secondary order.
Manifolded – Alternate Vol-
ume or Height (Tanks alter- NOTE: If a Primary pump is disabled, the
nate based on volume or lowest number Secondary becomes the
height.) temporary Primary.

P1 and P2 alternate (one at a time) or P3


and P4 (one at a time) alternate, depend-
ing on which tank meets requirements of
Pumps designated as: alternate by volume or height.
Alternate If staging is requested, the lowest num-
bered available pump run. With In Tank
Staging, it will be a pump in the same tank.
With Across Tank Staging, it will be a pump
in any tank.

21
Diagnostics Tanks And Pumps

Table 2. Tank Staging Examples - Two Tanks W/Two Pumps Each

Pump Controller Mode (One Pump,


Dispense Mode Primary/Secondary, Or Alternate) Pump That Runs At Hook Signal

Stand-alone (one pump in a tank group- The lowest number tank is selected, then
P1 and P3 in Figure 25 above) the lone pump.

P1 (Primary in lowest number tank) until


tank reaches low product level, then P3
(Primary in next number tank) only.
If staging is requested, P2 (the designated
Secondary pump in pump order.) When the
Pumps designated as: tank reaches the low product level, pump-
P1 Primary /P2 Secondary; ing will switch to the next tank with P3 (with
P3 Primary /P4 Secondary P4 if staging is requested) until that tank
reaches the low product level. In Tank
Staging is used most often in this scenario.
Sequential (Lowest number NOTE: If a Primary pump is disabled, the
tank used first) lowest number Secondary becomes the
temporary Primary

P1 and P2 (in lowest number tank) alter-


nate until the tank reaches the low product
level. When the tank reaches the low prod-
uct level, pumping will switch to the next
tank with P3 and P4 alternating until that
Pumps designated as: tank reaches the low product level.
Alternate If staging is requested: P1 and P2 (pumps
in the lowest number tank) alternate. If both
pumps are on and staging is requested, the
remaining pumps are used in pump num-
ber order – this may be in a different tank if
Across Tank Staging is enabled).

Stand-alone (one pump in a tank group- The lone pump is selected.


P1 and P3 in Figure 25 above)

P1 then P3 (only Primary pumps run in


Alternate by Pump pump number order, regardless of tank.)
(Pump selection by pump Pumps designated as: If staging is requested, P2 helps P1 and P4
number; tank selection is P1 Primary /P2 Secondary; helps P3.
ignored) P3 Primary /P4 Secondary NOTE: If a Primary pump is disabled, the
lowest number Secondary becomes the
NOTE: Although pumps temporary Primary.
may be out of order in tanks,
they are in order in this P1, then P2, then P3, then P4 (pumps
example. alternate in pump number order)
Pumps designated as: If staging is requested: the next pump
Alternate helps in pump number order - this may be
in a different tank if Across Tank Staging is
enabled).

22
Diagnostics Pumps Overview Diagnostics Screen

Pumps Overview Diagnostics Screen

The Pumps Overview screen lets you view diagnostic and status information for pumps and pump controllers
without having to get this information from the pump controller codes. Select the desired pump from the icon list
on the bottom of the screen.
Navigate to the Diagnostics>Pumps> Overview screen (see Figure 26 and Figure 27).

Figure 26. Selecting The Pump Overview Diagnostics Screen

SCI/Guardian

Figure 27. Pump Overview Diagnostics Screen

23
Diagnostics Pumps Overview Diagnostics Screen

The Pump Diagnostics Overview screen contains four areas of information:


• Pump - Displays information about the selected pump.
• Pump Controller - Displays information about the pump controller if one is associated with the selected pump.
• Relay - If the pump is controlled by a relay, the following fields display (Operations and Settings tabs are not
available):
- Address
- Type
- Status
• Operations - [Not available if the pump controller type is not supported by Intelligent Pump Control or if the
pump is controlled by a relay.]

Displays information about how the pump controller is operating. The information displayed depends on the type
of pump controller. Consult the Operators/Owner's Guide for the specific brand and model of pump controller
for more information.
• Settings - [Not available if the pump controller type is not supported by Intelligent Pump Control or if the pump
is controlled by a relay.]

Displays information about dip switch settings of supported pump controllers. For example, “S1-1-5: Address
Secondary-12" would mean that on this model of pump controller, the dip switches 1-5 are configured so it is a
Secondary pump. Consult the Operators/Owner's Guide for the specific brand and model of pump controller
for information about pump controller configuration and dip switch settings.

24
Troubleshooting

Alarms and Warnings

Alarms and warnings can be generated by faults reported by the pump controller as well as conditions reported by
the ATG.
Line shutdowns for faults can be set in Automatic Events.
Site Shutdown Detect in Setup > System > Alarm Filtering can be used to suppress Communication alarms
(PC Comm Fault) when the site is shut down (e.g., at night) since the alarm is only active because of the shutdown
process. Communication alarms that were active before the shutdown process began persist when the site
reopens.

Table 3. System Alarm

Alarm Active When Clears When

PC Address 0 Found Pump Controller assigned an invalid address No Pump Controllers are assigned to address
of 0. 0.

Table 4. Line Setup Data Warnings

Setup Data Warning Active When Clears When

Primary/Secondary Not Dispense Mode is All Pumps, Pump Sense, Dispense mode is not All Pumps, Pump Sense,
Supported By Dispense or Standard and a pump is configured as a nor Standard, or there is no configured pump as
Mode Primary. Primary.

In-Tank Staging Needs In-Tank Staging is Enabled and there are not In-Tank Staging is Disabled or there are at least
More Than 1 Pump In a at least 2 pumps in 1 tank or siphon mani- 2 pumps in 1 tank or siphon manifold set.
Tank fold set.

Across-Tank Staging Across-Tank Staging is Enabled and there is Across-Tank Staging is Disabled or there is at
Needs More Than 1 Tank not at least 1 pump in 2 non-siphon mani- least 1 pump in 2 non-siphon manifolded tanks.
folded tanks.

Staging Not Supported Dispense Mode is All Pumps, Pump Sense, Dispense Mode is not All Pumps Pump Sense,
By Dispense Mode or Standard and In-Tank Staging is Enabled nor Standard, or In-Tank Staging and Across-
or Across-Tank Staging is Enabled. Tank Staging are Disabled.

Staging Not Supported In-Tank or Across-Tank Staging is Enabled In-Tank and Across-Tank Staging are Disabled
With All Relays and all pumps have relays. or at least one pump has a Pump Controller.

Relay Controlled Pumps There is at least 1 pump with a relay config- There are no pumps with a relay configured as
Cannot Be Primary ured as Primary. Primary.

More Than One Primary There is more than one Primary pump in a There is one or no Primary pump in all tank/
Pump In Tank Group tank/siphon. siphon sets.

Dispense Mode Needs Dispense Mode is Alternate by Volume, Dispense Mode is not Alternate by Volume,
More Than 1 Tank Alternate by Height or Sequential and there Alternate by Height or Sequential or there is at
is not at least 1 pump in 2 non-siphon mani- least 1 pump in 2 non-siphon manifolded tanks.
folded tanks.

25
Troubleshooting Alarms and Warnings

Table 4. Line Setup Data Warnings

Setup Data Warning Active When Clears When

Line Active Relay Not A pump with an SCIII controller is assigned An SCIII controller is assigned to the line and a
Assigned to the line and a Standard relay has not Standard relay has been set as the Line Active
been selected as the Line Active Relay field. Relay field.

Line Active Relay Dis- A Line Active Relay is assigned to the line The Line Active Relay assigned is enabled.
abled and it is disabled.

Line Active Relay Not A Line Active relay is assigned to the line The Line Active Relay is 'Standard' Relay type.
Standard Type and it has the wrong Relay Type (i.e. not
Standard).

Line Active Relay Setup A Line Active Relay is assigned to the line The Setup Data Warning on the Line Active
Warning and the Relay has a Setup Data Warning. relay clears.

Table 5. Line Alarms

Alarm Active When Clears When

Setup Data Warning Setup Data Warning detected - see Table 4. Setup Data Warning clears - see Table 4.

Line Out There is a Pump Out alarm or a Pump Disabled The Pump Out alarm or a Pump Disabled
alarm for all pumps on the line. alarm for one of the pumps on the line clears.

The line is disabled by an auto event. The auto event causing the line to be dis-
abled clears.

Dispense Mode is Alternate by Volume, Alternate Dispense Mode is Alternate by Volume, Alter-
by Height, Sequential, or Alternate by Pump and is nate by Height, Sequential, or Alternate by
at least one pump with a Pump Out or Pump Dis- Pump and all tanks are under the backfill vol-
abled alarm in a tank that is over the backfill vol- ume limit.
ume limit.

Leak Monitoring is set to Monitoring PLLD and Leak Monitoring is set to Monitoring PLLD
there is a PLLD Shutdown Alarm. and the PLLD Shutdown Alarm clears.

Leak Monitoring is set to Monitoring PLLD and Leak Monitoring is set to Monitoring PLLD
there is a Communication Alarm for the assigned and the Communication Alarm for the
Pressure Sensor. assigned Pressure Sensor clears.

Leak Monitoring is set to Monitoring PLLD and Leak Monitoring is set to Monitoring PLLD
there is a Pump Out alarm or Pump Disabled and the Pump Out alarm or Pump Disabled
alarm for the PLLD Controlling pump. alarm for the PLLD Controlling pump clears.

No Backfill Protect Dispense Mode is Alternate by Volume, Alternate Dispense Mode is not Alternate by Volume,
by Height, Sequential, or Alternate by Pump and Alternate by Height, Sequential, or Alternate
there is a Probe Out alarm in a tank on the line. by Pump, or there is not a Probe Out alarm in
a tank on the line.

Table 6. Pump Controller Setup Data Warning

Setup Data Warning Active When Clears When

Setup Data Warning The pump controller is not assigned to a pump. The pump controller is assigned to a pump.

26
Troubleshooting Alarms and Warnings

Table 7. Pump Controller Alarms

Alarm Active When Clears When

Setup Data Warning Setup Data Warning detected - see Table 6. Setup Data Warning clears - see Table 6.

Comm Out Alarm More than 16 timeouts Reply received.

Comm Error Fault More than 16 LRC errors in a row Reply received with valid LRC.

Dry Run Controller Device sends an Underload fault Clears after product level increases.
and the Low Product alarm is active and
Pump Controller Switch Setting for Auto
Restart/Reset is ON.

Pump Inlet Blocked Controller Device sends an Underload fault Underload Faults clears. Refer to the applicable
and Low Product alarm is not active and Smart Controller Installation guide for details.
Pump Controller Switch Setting for Auto
Restart/Reset is ON.

Underload Controller Device sends an Underload fault Underload Faults clears. Refer to the applicable
and at least one of the following: Smart Controller Installation guide for details.
- A tank is not assigned
- A probe out alarm is active (Probe Out
alarm in a tank on the line)
- The Pump Controller Switch Setting for
Auto Restart/Reset is OFF
- A Low Product alarm is active and the
Pump Controller Switch Setting for Auto
Restart/Reset is ON and product level has
increased.

Under Voltage Controller Device sends Under Voltage Fault. Refer to the applicable Smart Controller Instal-
lation guide for details.

Locked Rotor Controller Device sends Locked Rotor Fault. Refer to the applicable Smart Controller Instal-
lation guide for details.

Open Circuit Controller Device sends Open Circuit Fault. Refer to the applicable Smart Controller Instal-
lation guide for details.

Capacitor Failing Controller Device sends Ripple Fault Refer to the applicable Smart Controller Instal-
(Reports a capacitor failing FE). lation guide for details.

High Temperature Controller Device sends Over Temp Fault Refer to the applicable Smart Controller Instal-
(Reports a high temperature condition FE). lation guide for details.

Uncalibrated Controller Device sends Uncalibrated Fault Refer to the applicable Smart Controller Instal-
(reports that it has not been calibrated FE). lation guide for details.

Over Speed Controller Device sends Over Speed Fault. Refer to the applicable Smart Controller Instal-
lation guide for details.

Extended Run Controller Device sends Extended Run Fault. Refer to the applicable Smart Controller Instal-
lation guide for details.

Relay Fault Controller Device sends Relay Fault. Refer to the applicable Smart Controller Instal-
lation guide for details.

L2 Open Controller Device sends L2 Open Fault. Refer to the applicable Smart Controller Instal-
lation guide for details.

27
Troubleshooting Alarms and Warnings

Table 7. Pump Controller Alarms

Alarm Active When Clears When

Over Voltage Controller Device sends Over Voltage Fault. Refer to the applicable Smart Controller Instal-
lation guide for details.

Voltage Unbalanced Controller Device sends Voltage Unbalanced Refer to the applicable Smart Controller Instal-
Fault. lation guide for details.

Load Unbalanced Controller Device sends Load Unbalanced Refer to the applicable Smart Controller Instal-
Fault. lation guide for details.

Short Circuit Controller Device sends Short Circuit Fault. Refer to the applicable Smart Controller Instal-
lation guide for details.

Unknown Fault Controller Device sends Unknown Fault. Check fault condition on Smart Controller and
contact Franklin Fueling Systems Technical
Services for more information.

Overload SCI posts this alarm instead of Locked SCI posts this alarm instead of Locked Rotor.
Rotor. See Locked Rotor. See Locked Rotor.

Table 8. Pump Alarms

Alarm Active When Clears When

Pump Disabled Pump is disabled by an automatic event. Pump is not disabled by an automatic event.

28

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