BS 07970-2012
BS 07970-2012
Publication history
First published, November 2005
Second (current) edition, December 2012
Contents
Foreword ii
1 Scope 1
2 Normative references 1
3 Terms and definitions 1
4 Construction of metal wire and foil sheaths 1
5 Marking of cables 3
6 Routine tests on cables 4
7 Sample tests on cables 4
8 Type tests on cables and components 5
Annexes
Annex A (normative) Die penetrant test for weld integrity 7
Annex B (normative) Test for peel strength of overlapped metal foil 7
Annex C (normative) Test for adhesion strength of metal foil 9
Annex D (normative) Test for impact 9
Annex E (normative) Test for sidewall loading 10
Annex F (normative) Test for corrosion 12
Bibliography 13
List of figures
Figure B.1 – Peel strength of metal foil sheath overlap – Preparation of test
sample 8
Figure B.2 – Peel strength of metal foil sheath overlap – Test arrangement 8
Figure C.1 – Peel strength of metal foil sheath to the oversheath 9
Figure D.1 – Impact test 10
Figure E.1 – Example (Arrangement A) for the sidewall loading test 11
Figure E.2 – Example (Arrangement B) for the sidewall loading test 12
Summary of pages
This document comprises a front cover, an inside front cover, pages i to ii,
pages 1 to 14, an inside back cover and a back cover.
Foreword
Publishing information
This British Standard is published by BSI Standards Limited, under licence from
The British Standards Institution, and came into effect on 31 December 2012. It
was prepared by Subcommittee GEL/20/16, Medium/high voltage cables, under
the authority of Technical Committee GEL/20, Electric cables. A list of
organizations represented on this committee can be obtained on request to its
secretary.
Supersession
This British Standard supersedes BS 7970:2005, which is withdrawn.
Hazard warnings
WARNING. This British Standard calls for the use of substances and/or
procedures that can be injurious to health if adequate precautions are not
taken. It refers only to technical suitability and does not absolve the user
from legal obligations relating to health and safety at any stage.
Presentational conventions
The provisions of this standard are presented in roman (i.e. upright) type. Its
requirements are expressed in sentences in which the principal auxiliary verb is
“shall”.
Commentary, explanation and general informative material is presented in
smaller italic type, and does not constitute a normative element.
1 Scope
This British Standard specifies requirements for construction and performance,
and gives methods of test, for metal wire and foil sheath, or metal wire and
longitudinally welded aluminium, or longitudinally welded aluminium
constructions of power cables having XLPE insulation for rated voltages from
66 kV (Um = 72.5 kV) to 132 kV (Um = 145 kV). The tests and requirements in this
British Standard are additional to the tests and requirements for cables and their
accessories specified in BS 7912.
NOTE 1 In exceptional cases, with very low fault currents, foil sheath designs
without metal wires may also be used.
NOTE 2 Tests described in BS 7912:2012, 15.2, 15.3 and 15.4 are not required in this
standard.
This British Standard is applicable to single-core cables for usual conditions of
installation and operation, but not to special cables, such as those designed for
submarine applications.
NOTE 3 Annex A gives requirements for a die penetrant test for weld integrity.
Annex B lists a test for peel strength of overlapped metal foil. Annex C lists test
requirements for adhesion strength of metal foil. Annex D covers the test for impact
and Annex E the test for sidewall loading. Annex F covers the test for corrosion.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this
document and are indispensable for its application. For dated references, only
the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies.
BS 7870-2:2011, LV and MV polymeric insulated cables for use by distribution
and generation utilities – Part 2: Methods of test
BS 7912:2012, Power cables with XLPE insulation and metal sheath, and their
accessories, for rated voltages from 66 kV (Um = 72.5 kV) to 132 kV (Um = 145 kV)
(Implementation of HD 632)
BS EN 60228, Conductors of insulated cables
IEC 60050-461, International Electrotechnical Vocabulary – Part 461 – Electric
cables
IEC 60840, Power cables with extruded insulation and their accessories for rated
voltages above 30 kV (Um = 36 kV) up to 150 kV (Um = 170 kV) – Test methods
and requirements
The wires shall be spaced with an average gap not greater than 4 mm and no
gap shall exceed 8 mm. No wires shall cross other wires.
A metal tape or wires shall be applied helically over, and in contact with, the
layer of metal wires in order to equalize the current flowing in the individual
wires forming the layer of wires.
4.5 Oversheath
The oversheath shall be an extruded layer of black medium density polyethylene
(MDPE) conforming to the requirements specified for ST3 or ST7 as given in
BS 7912:2012, Table 5 and Table 9, unless otherwise agreed.
NOTE Alternative materials to ST3 and ST7 may be provided by agreement between
the manufacturer and the purchaser.
The thickness of the oversheath shall be as agreed between the manufacturer
and the purchaser.
The oversheath shall be bonded to metal foil or longitudinally welded sheath.
An outer semi-conducting coating shall be applied to serve as an electrode for a
voltage test on the oversheath.
5 Marking of cables
5.1 External marking
The external surface of all cables shall be legibly marked with the following
elements.
1)
Marking BS 7970 or BS 7970:2012 on or in relation to a product represents a
manufacturer’s declaration of conformity, i.e. a claim by or on behalf of the
manufacturer that the product meets the requirements of the standard. The accuracy
of the claim is solely the claimant’s responsibility. Such a declaration is not to be
confused with third-party certification of conformity.
6.3 Examination
6.3.1 Sampling
Two samples 0.5 m in length shall be taken, one from each end of the drum
length.
Figure B.1 Peel strength of metal foil sheath overlap – Preparation of test sample
Key
1 Test sample
2 Oversheath
3 Metal foil
Figure B.2 Peel strength of metal foil sheath overlap – Test arrangement
Key
1 Grip
2 Oversheath
3 Metal foil
Key
1 Grip
2 Oversheath
3 Metal foil
Key
1 Mass 5 kg
2 Drop height 1 m
3 Radius of curvature 2 mm
4 Cable
The cable shall be passed forwards and backwards round the fixed wheel under
a sidewall loading of T/R, where T is the tension in the steel wire, in Newtons,
applied by the apparatus and R is the fixed wheel radius in metres. The cable
sample shall then be rotated through 180° and the operation repeated.
The value of tension used for the test shall be determined either:
a) from the maximum permitted sidewall loading for the cable, in Newtons per
metre (N/m) given by the manufacturer; or
b) using the maximum pulling force for the cable recommended by the
manufacturer, in which case the sidewall loading shall be calculated in
Newtons per metre (N/m).
A 1 m section shall be taken from the cable tested at each value of tension and
sidewall loading, other than from the ends, and shall be examined and conform
to 6.3.2 or 6.3.3.
If tests have been carried out at different levels of sidewall loading, the
maximum sidewall loading for the cable shall correspond to the highest value
applied to a sample conforming to 6.3.2 or 6.3.3.
The result shall be declared as the maximum sidewall loading for the cable in
Newtons per metre (N/m).
Key
1 Fixed wheel (radius R) 6 Sheave block
2 Cable sample 7 Tow rope
3 Steel wire 8 Towing device
4 Load cell 9 Chain block
5 Anchoring X Cable not for examination (see text)
Key
1 Fixed wheel (radius R) 6 Sheave block
2 Cable sample 7 Motorized winches
3 Steel wire X Cable not for examination (see text)
4 Load cell
5 Anchoring
Bibliography
Standards publications
For dated references, only the edition cited applies. For undated references, the
latest edition of the referenced document (including any amendments) applies.
HD 632 S2:2008, Power cables with extruded insulation and their accessories for
rated voltages above 36 kV (Um = 42 kV) up to 150 kV (Um = 170 kV)
14 • © The British Standards Institution 2012 This page deliberately left blank
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