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Conveyor Control Panel Wiring Overview

This document provides specifications for a conveyor belt system with a design capacity of 800 tons per hour that will transport coal over a conveying distance of 222.55 meters with a net lift of 7 meters. Key details include a 1200mm wide belt with 6mm top cover and 2mm bottom cover that is 445.1 meters long weighing 17.16 kilograms. Calculations determine the belt will require a maximum tension of 2869.35 kilograms and 41.99 kilowatts of power to operate effectively.

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230 views1 page

Conveyor Control Panel Wiring Overview

This document provides specifications for a conveyor belt system with a design capacity of 800 tons per hour that will transport coal over a conveying distance of 222.55 meters with a net lift of 7 meters. Key details include a 1200mm wide belt with 6mm top cover and 2mm bottom cover that is 445.1 meters long weighing 17.16 kilograms. Calculations determine the belt will require a maximum tension of 2869.35 kilograms and 41.99 kilowatts of power to operate effectively.

Uploaded by

prasetyo totok tri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Conveyor Calculation

Project COAL CRUSHING PLANT - CAP 500 TPH - BC - 02 _ CV - 01


Client PT. MARUNDA GRAHA MINERAL
Location Site Jamut, Kalimantan Tengah
Date Tuesday, October 10, 2023

800

Conveyor Material

Material Coal, bituminous, mined, run of mine Surcharge Angle 10 degree

Bulk Density 0.93 t/ m3 Angle of Repose 30 degree

Angle of Trough 35 degree Material lump size 300 mm

Conveyor Data

Conveying Distance 222.55 m Design Capacity 800 T/ hours

Net Lift/ Lower (-) 7 m Belt Speed 2.3 m/ s

Belt Details

Belt Width 1200 mm Calculated belt % Full 82 %

Belt Class & Run Safety Factor EP 200 x 4 Ply x 6 mm x 2 mm Top Cover 6 mm

Belt Rated Tension 80 kN/ m Bottom Cover 2 mm

Belt Total Length 445.10 m Belt Mass 17.16 kg

Belt Tensions and Power Calculations - ISO

Effective Tension 1,862.01 kg Belt Power - Empty Belt 12.89 kW

Slag Side Tension 1,007.35 kg Belt Power - Load on Level 13.84 kW

Slope Tension 166.49 kg Belt Power - Lift Load 15.26 kW

Sag Tension 257.40 kg Belt Power - Move tripper - kW

Max. Tension 2,869.35 kg Belt Power - Total 41.99 kW

Max. Unit Tension 23.46 kN/ m Drive Efficiency 0.60 %

Takeup Mass 3,022.04 kg Installed Motor Power 70 kW

Idlers

Carry Idler Trough Angle 35 degree Return Idler Trough Angle 0 degree

Carry Idler Spacing 1.2 m Return Idler Spacing 2.4 m

Carry Idler No. Rolls x Dia. 3 x 114 mm Return Idler No. Rolls x Dia. 1 x 114 mm

Pulleys

Shell Dia. Lagging Face Width Shaft Length Brg. Ctrs. Shaft Dia. Brg Dia. Wrap Angle
Station
mm mm mm mm mm mm mm degree

Head drive pulley 800 12 1350 1760 1575 130 110 210

snub head pulley 300 12 1350 1760 1575 110 90 60

take up pulley 1 500 12 1350 1760 1575 110 90 90

take up pulley 2 500 12 1350 1760 1575 110 90 90

take up pulley 3 500 12 1350 1760 1575 110 90 180

Tail pulley 650 12 1350 1760 1575 130 110 180

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