Enpp:a • PAGES 18 PAGE 1

SPECIFICATION
( REVISION RECORD )

CUSTOMER SPECIFICATION No

KPC 3538-200-510-02
SPECIFICATION FOR

QASR COMPRESSION PROJECT

POWER TRANSFORMER

TIDS PAGE RECORDS REVISIONS OF THE ABOVE NUMBERED SPECIFICATION SINCE ITS ADOPTION. ONLY THE
NEW PAGES ARE ISSUED AT EACH CHANGE.
NATURE OF EACH REVISION IS BRIEFLY NOTED UNDER REMARKS BUT ARE NOT PART OF THE SPECIFICATION.
FULL TEXT OF EACH REVISION APPEARS ON PAGES IB THROUGH ATTACHED. THE BASE "STANDARD"
SPECIFICATION IS NOT RETYPED, BUT SIGNIFICANT MAJOR CHANGES, IF NEEDED, MAY RESULT IN FULL
REVISED ISSUE. REVISED PAGES ISSUED FROM A PART OF THE SPECIFICATION AND SHALL BE COMPLETED
WITH IN THEm ENTIRETY.

REV DATE BY APPROVAL PAGES REMARKS

o JAN.I0, M.K MEIMR S.A ALL ENPPI STANDARD SPECIFICATION NO. 0000-000-510-02,
2013 REV.3 FOR "POWER TRANSFORMER" IS ADAPTED FOR
USE IN JOB NO. 3538-200 AS PROJECT SPECIFICATION NO.
3538-200 -510-02, REV.O, ISSUED FOR DESIGN.

1
AUG. 04,
2013 M.K . ~mlkvALL ISSUED FOR FINAL
'1¥~/
./
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I 3

1.1 3
1.2 6
.3 6
1.4 7
1.5 Engineering 7
1.6 Meteorological 7

2.1 Ratings 7
2.2 Construction 8
2.3 Windings 9
2.4 Insulation and Cooling 9
2.5 Off-Circuit Changers 9
2.6 Cable Boxes And Termination
2.7 Current Transformers 11
2.8 Instrumentation and Protective Devices 12
2.9 Accessories and Fittings 12
2.10 Transformer Earthing 13
2.11 Noise 13
2.12 Nameplates
2.13 Electrical hnmunity 13
2. Disturbance

PAINTING

INSPECTION

DOCUMENTATION
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Field production is handled at Start of (SOL) Qasr Plant. After initial treatment
(cooling and water removal) the gas/condensate is exported to a combination of the Salam and Tarek
gas plants for further treatment. The Qasr gas condensate flows from the wellheads
through the Qasr Phase I and Phase II facilities and export pipelines to the SHAMS manifold and Salam
gas plant under reservoir pressure. As the reservoir pressure declines peak gas rate of 800 mmscfd
no longer achievable.
Qasr Compression Project (hereafter referred to as the "Project") is designed to improve recovery
as the reservoir rate pressure decline.
The Project scope comprises:
• Gas single stage compressor sets
• Condensate ","","",Art IJU1Ui-'C>

systems
 4

substations.
proposed
consists of an additional MPU
existing 11KV switchgear QA-L-8001.
new MPU shall relocated VLU0CU""" H.~u.un_0 to Qasr to operate the
two existing MPU's.

Emergency power shall provided by a diesel synchronous generator, to supply

load at 400V AC.
The package shall be capable of starting and running without the aid of any external power or UU'''U'~0
assuming fully charged batteries and be capable of automatic start, load acceptance and stop,
initiated by local or remote signals.
diesel driven emergency generation package shall be designed for unattended standby stand-
alone operation.
Emergency generator shall be located a 'non-hazardous' area adjacent to the new LER.
1.1.2.3 Power Network:
The electrical system Qasr Compression project shall be fed existing MV switchgear (QA-L-
8004) at Phase II substation. The Qasr Compression electrical system comprises of two LV power
centers (QA-L-8013) & (QA-L-8014) both feeding a quantity of 4 Turbo compressor MCC's
8015-18) and 4 Plant auxiliary MCC's (QA-L-8019-22).
Each of the two power centers is fed by two new 11/0.4KV 2.5MVA transformers (2 out of 3
configurations). An extension of three cubicles is needed the existing MV switchgear (QA-L-
8004) at Phase II substation to be used other existing spare cubicle to feed the 4 new 2.5MVA
transformers.
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TO UPSTREAM GENERATION

MV EXTENSION MV EXTENSION I' I' MV EXTENSION

EXISTING SPARE
EXISTING

NEW

[ ][ [ ][
DG

QASR COMPRESSION SYSTEM

additiol1, two l1ew auxiliary service pal1el boards (QA-ASPB-Ol & QA-ASPB-02) shall be il1stalled to
feed plal1t il1door I outdoor lightil1g pal1els, outdoor power distributiol1 pal1els, weldil1g outlets, space
heaters (for MCC's, power cel1ters al1d l1ew tral1sformers), heat tracil1g pal1els, cathodic protectiol1
system al1d al1Y other small power system.
two auxiliary service pal1el boards shall be fed from (QA-L-8019) al1d (QA-L-8021) respectively
through two l1ew isolatil1g tral1sformers (QA-IT-OOI & QA-IT-002) each rated 250KVA
 as

are

approved by (IEC, CENELEC or approved prmlnT':>

vVIUH'vL shall be immediately brought to purchaser's attention.

selected.

The design, construction and general requirements for the

transformers shall comply with the latest edition (at purchase order date) of the following applicable
codes and standards:

- International Electrotechnical Commission (IEC)

60044 Current Transformers.

60071 Insulation Co-Ordination.

60076 Power Transformers.

IEC 60079 Electrical Apparatus For Explosive Gas Atmospheres.

IEC 60085 Electrical Insulation - Thermal Classification.

IEC 60137 '-''''''HULvU Bushings For Alternating Voltages Above 1OOOV.

IEC Tap - Changers.

IEC 60296 Electrotechnical Applications - Unused

Transformers Switchgears.

IEC

IEC 60529 Degrees of Protection Provided By Enclosures (IP code).

60947 Voltage Switchgear Control

"'0\
"
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<::>
,;,
<::> IEC 60542 Application for On-Load Tap Changers.
...1
"'c.'":l
IEC 61000 Electromagnetic Compatibility (EMC).
 not more

%
%

U~f-'I-'HV~of the Transformers covered by

specification shall be responsible for the CO(Xdmaltlon up of parts of substation,
interface mechanically or n;-c.ric."p. shall not bus
duct connection between

The meteorological data shall be as on data sheets.

2.1.1 The transformers may be used to feed groups of motors and shall be capable of withstanding
infrequent restarting loads to 2 times transformer's rated current. Five such restarts may take
place at 5-seconds intervals.

2.1.2 The transformers shall be capable delivering rated current at applied voltages up to % of
rated voltage continuously.

2.1.3 Transformer and relevant accessories be designed and constructed to withstand without
damage thermal and dynamic effects of external short circuit specified the data sheet. The
cover electrical bonding connection and the neutral bushing shall be capable of withstanding thermal
and dynamic stresses of the transformer zero sequence current for two seconds.

2.1.4 Transformers shall have a lifetime of at least 25 years, when delivering rated under
service conditions specified and maintained according to the Manufacturer's recommendation.
Transformers shall be suitable continuous at at
transformer to be de-energized.
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2.2.3 shall of strength to prevent occurring the transfonners are

jacked or transported. All seams and fittings shall be strong and protected to leakage
of oil. Tanks and conservators (where fitted) shall be of a strength to withstand, without defonnation
internal pressures caused by
AHU.h>J.AUUAU expansion of the oil and air/gas servIce
conditions. pressure
<:CH-ULUlL arrangement shall be
covers shall be of a construction that prevent accumulation of moisture.

2.2.4 Detachable radiators are to hot galvanized before painting.

2.2.5 The base of transformers(s) be formed of structural steel members, provided

flanged steel wheels for rail mounting and with jack lifting plates. Wheels shall bi- direction (can
be turned 90°) and be provided with bolts for blocking on rails.

2.2.6 Transfonners shall be naturally air cooled (ONAN). All transfonners to

have provision for adding fans.

2.2.7 Manhole and/or hand-hole covers shall be gasketed and bolted. All gasketed joints
be below the cold oil level.

2.2.8 Transformers be provided ,",VAUOJ'.'-!.'" transfonner as well as for

lifting the core and coil assembly form

2.2.9 Transfonners shall factory with insulating liquid prior to shipment unless the size
and consequential weight of the precludes transportation whilst fully assembled. Insulating liquid
shall be certified not to 'VVl.HUJlLl
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2.3.3 accordance to 60085. The temperature rise

by thermometer not exceed 60°C 55° C

IEC 60076.

2.3.5 Coils winding connections shall braced for magnetic stresses to short circuits
compliance with IEC 60076.

INSULATION

2.4.1 Insulation and cooling liquid shall be mineral oil and shall be in accordance with IEC 60296.

2.4.2 Transformer mineral oil not contain or be contaminated with polychlorinated biphenyls
(PCBs).

2.5.1 When Off-circuit tap changers are specified they shall be on the primary side and manually
operated the transformer de-energized. The operating handle shall be external and accessible,
with spindle enclosed in an oil or grease filled chamber (situated below cold oil level) to prevent gas
or oil leakage. Tap changers shall have provision for padlocking in positions.

2.5.2 Unless otherwise noted on the Data Sheet(s), tapping range shall be ± 5% 2.5% steps.

2.5.3 All tapping capacity.

2.5.4 Off changer will arranged for snap-action contact changing, such it
is impossible contacts to be set a positIon the windings ~,",,~HUJ"U
partly short-circuited (i.e. an intermediate positioning between two taps will not occur).

2.5.5 Robust mechanical stops at the ends shall be provided to prevent overrunning.

2.5.6 The driving rod througL cover or wall shall be properly sealed against leakage
all service conditions.

2.5. 7 The handle adequately sized in to allow of operation

of tools accessible
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on

Unless "th,p"",
enclose

2.6.3 Unless otherwise specified boxes shall generally be

All boxes for high voltage cable shall be supplied

single core cables are specified, designed to nr"'."p,,,~
gland plates shall be UH'-U~~"'-'~.

2.6.5 Where bus duct is specified for secondary connection, the terminal box shall be provided
flange to match up to busduct which will be provided by others. The transformer terminals
shall provide a sufficient pre contact area for accepting flexible connectors, and proper access
shall be provided for making off, or disconnection of, the connections while the duct remains place.
Terminal box shall be constructed using bolted steel sheets such a way to permit removing any sides
to facilitate flexible connectors connection.

2.6.6 Separate cable boxes shall be provided for the following:

a) The high voltage power cable box.

b) The low voltage power cable box.
c) Transformer auxiliaries terminal box.

2.6.7 All connections shall be to carry the maximum continuous current, (including overloads,
where relevant), also prospective through-fault current.

2.6.8 All terminals shall be clearly marked to identify the phase connections accordance
connection diagram on rating plate.

Facilities shall provided for earthing of each cable protective screen and/or armour
each cable connecting box, including those for secondary or auxiliary circuits.
nut washers of adequate be each
For the earthing single-core cables a copper earthing bar shall be provided complete an
Earthing bolts, nuts washer each cable.

Cable be below unless otherwise specified on the Sheet.

 1.2

2.6.11.4 Terminals of non-loosening spring loaded type adequate to terminate mm

wires.

2.7.11.5 Secondary shall be HV"UU.',", stranded copper conductors, or

insulated,600/1000V.

2.6.11.6 Minimum wire sizes for Current transformer connections shall be 2.S mm and alarm
or connections 1.S mm.

2.6.11.7 Each conductor and its terminations are to be identified and marked with numbered
and/or lettered ferrules. live terminals are to be shrouded.

2.6.11.8 Current transformer connections shall be with short circuit provisions and isolation to
facilitate injection testing during routine maintenance.

2.6.11.9 Cables/wires connecting the devices mounted on transformer body shall be adequately
protected from possible mechanical damage by using conduit or any other suitable means.

2.6.11.10 All alarm and trips contacts box related to all transformer auxiliaries shall be provided
stainless-steel printed labels. Also wmngs be tagged clear and different color tag.

CURRENT

2.7.1 Current transformers for earth leakage protection shall be located in neutral busbar, unless
otherwise indicated the data sheet, and shall monitor only the current between the star point of
secondary winding and the bushing or terminal provided for earthing of the star point.

detecting current transformer have a current to

transformer rated current and a secondary of 5 Amp.

2.7.3 transformers shall comply requirements of the lEe.

2.7.4 Protective relay current transformer shall have an accuracy of SP20 .

2.7.5 Current transformers shall be designed to mechanically and the specified

switchboard short capacity.

V.L"~LU'CC> shall be blocks short

2.8.2 ansJtOfnlerS shall be equlPp(~d the following protective devices:

a)Hermetically sealed change-over contacts temperature

trip be incorporated into the type thermometer.
Hermetically sealed contacts be moorporated
the oil level indicator.
c) Double float Buchholz relays for conservator type only, are required with
hermetically sealed change-over contacts for and trip. shut-off valve is required
between the conservator and the Buchhloz relay to facilitate removal of the tank
need emptying the conservator.

ACCESSORIES AND Transformer accessories and fittings shall include, not be

to, the following:

2.9.1 Rating plate.

2.9.2 marking plate.

2.9.3 Connection diagram.

Lifting lugs.
2
2.9.5 Two separate earth HLU'<-UC> on opposite sides of tanks suitable for accepting a 185 mm
PVC insulated stranded cable.

of adequate capacity cover

and padlocking facilities.

COlt1m~ctJon
valve of capacity located
tank wall and provided with sampling device and a sealing plug or cap and padlocking '-"'-'-'Uil.'''''.

2.9.8 Double sealed tamper-proof cap.

2.9.9 hermClmf~ter pocket measurement of top temperature.

hrp"Th,~r shall be a silica gel dehydrating capsule a

11 Jacking lugs.
 conservator

conservator

2. 1 anslormers shall be provided two tenninals on the of the traJnstorrner

mamtlrarrle or tank wall (on opposite sides), for COllllle(;n to an external eaJrthing grid.

as cable boxes and UU'vL"'<-U eaJrthing bars or shall

DOIld.e:Q to mamIlrarrle or

2.11.1 1Measurement of noise levels of transformers and associated Hnl1'lP,nr shall comply lEe.

2.11.2 The sound pressure level measured under all possible loading conditions shall not exceed 60
dB(A) at 0.3 m.

NAMEPLATES

2. 1 Nameplates shall at least show the information as required per lEC 60076 and shall be attached
to the equipment on a well-visible place. The information shall include but not limited to, kind of
transformer, reference standard, Manufacturer's name and serial number, year of manufacture, number of
phases, rated power, frequency, voltage and current, connection symbol, short circuit impedance, type of
cooling, total mass, mass of insulating oil, insulation class and temperature rise of top oil and windings,
insulating liquid type, tapping.

2.12.2 Nameplates shall be of stainless steel and shall be fixed with stainless steel screws or rivets.

2. A connection diagram plate shall be provided and close to the rating HLUH'-'~JLUL'-'.

2. additional nameplate shall be provided indicating equipment serial number and/or

description.

2. Inscriptions shall be in the English language.

IMMUNITY Equipment shall be able to generally withstand the impact of the

Impm;ea electrical tests as defined referenced lEe.

IMMUNITY entire system shall be suitably screened to

electromagnetic compatibility (EMC).
The equipment shall be type tested accordance with 61000 level 3 -
environments, as detailed below:
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3.1 The transformer( s) case, coolers, and other component parts shall be UAVAVU <:'HA

cleaned of scale, rust and grease.

3.2 a surface complies

enhanced protection against corrosion outdoor climates. The paint system applied shall provide adequate
protection against the adverse effects of climate specified data sheet.

3.3 finish of walls of tank, covers, connecting boxes and cooling systems shall effectively
protect against the effects of corrosion and the influence of the oil or synthetic liquid used in
transformer.

3.4 External surface preparations, prior to the overall paint finish, shall comprise at least the following:

a) Radiators and corrugated tanks shall be hot-dip galvanized.

b) Tanks and other parts shall be hot-dip galvanized, or sprayed if too large for the hot-dip process.
c) Welded areas, such as tank cover rims of hermetically sealed transformers, shall be with
zinc-rich paint.

3.5 manufacturer shall provide the quotation for the purchaser's approval, details
surface treatments, galvanizing, base, intermediate and final painting systems, including the minimum
thickness of each application, and an assurance of suitability to meet the specified requirements.

3.6 The external paint finish color shall be light grey unless otherwise specified on data sheet.

TESTING

4.1 supplier shall cooperate with inspection representative to carry out the complete range of ,.""hn,p
tests as specified by lEe 60076. These not to, the

1.1 Inspection and tests shall be carried out on the completely assembled transformers.

4.1.2 Visual the following:

4.1.2.1 Physical of general appearance, finish, mechanical assembly u,,,,uu,,,,,, good

nuts tightness of bolted parts, undamaged condition and general

4.1.2.2 Proper mechanical electrical operation of auxiliary as changers,

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4.1

cable LVX"HH.UAL.<VU locations,

suppliers approved drawings.

current transformers are fitted, a check shall be made of C01[lm~Cn

accessibility, short provisions and the provision made to facilitate
testing HJLHU,''-' maintenance.

supplied transformers including following:

test.
-Insulation test (measurement of insulation resistance H. V to earth, L. V to earth, H. V to
-Measurement of winding resistance.
-Separate source voltage withstand.
-Measurement of voltage ratio.
-Measurement of no load current and no load losses.
-Measurement of load loss and impedance voltage.
-Induced overvoltage withstand test

4.3
- Temperature rise test.
wave lightning impulse voltage withstand test for line terminals
-Measurement of acoustic sound level.
- Short circuit test.
- EMC compatibility.
- Measurement of zero sequence impedance.
-Measurement of harmonics at no load current

4.4 All above tests shall be carried out shop at his care expenses .

.AJI test results shall be recorded, attached to test certificates provided by the before
release of equipment can be ........
LHV"UA,U

.... Supplier provide as a following

<::1\
"T
<:r
'"
<::> 5.l arrangement drawings.
'~""
schematics wmng
 tormers curves,

5.8 .AHL>'LU,LL""VH, commissioning, operating and HL"ULH,VU<CUL~~V H.LULL"""U.

5.9 specification.

5. fpertonnan(:e test proceaure

5.11 Surface preparation painting procedure.

5. Shipping, handling, packing and storage procedure.

5.13 Test report and certificates.

PREPARATION FOR SHIPMENT

6.1 Transformers shall thoroughly dried out and filled to the normal level with coolant at
manufacturer's workshop.

6.2 the case of non-sealed types, sufficient oil shall be provided for topping up purposes after
installation.

6.3 manufacturer shall take all measures to avoid any risk of damage or deterioration during shipping.
When shipment is by sea, transformers must be adequately protected against knock and salt-water spray,
... etc.

6.4 transformers shall be suitable for standing for at least one year prior to commissioning. Oil
immersed and sealed transformers storage shall be outdoor, therefore, all cable holes shall be
suitably sealed plugged so as to prevent the ingress of water.

Compound, suitable "'VAAUUH"""', L>U~JI-HL'-'U by the "UI-'I-IH'vA if the cable box(es) are to
compound filled on site.

RESPONSffiILITY GUARANTEES

7.1 The supplier is responsible for complying all codes which apply to equipment. special
certification requirements or inspection, by other authorities arising from above shall be arranged by
supplier and the costs for same shall be included his quotation.
8.1 Manufacturer a specialist for construction commissioning and start-up supervision.

8.2 Construction include not to following:

Visual inspection to check compliance with the requirements and quality of materials and
fabrication. This shall check of conformity of the drawing and the diagrams of the
quality and quantity of all components, accessories, presence of the required nameplate and marking.

- Check and supervision of all mechanical installation.

- Check of alignment, assembly, bus duct assembly, interwiring connection of the various units

shipped separately and interconnection wiring other supplier order to assure that the
transformer is ready for connection and operating.

8.3 During start-up manufacturer specialist shall carry out, but not HHUL..,'... to following:

- All units functioning check.

- Check of the correct execution of the connections.
- Measurement of insulation resistance, HV to earth, LV to earth and HV to LV.
- Measurements of winding resistance per phase at high and low voltage sides.
- Measurement of voltage ratio and check of voltage vector relationship.

following spare be included supplier's aUIm:anon:

"UI-'I-'UvL shall " ....

JHJ.H

transformer oil.

YEARS SPARE The supplier shall submit for each type and size of transformer a
detailed of two years spare parts at least the following
spare parts:

a)
b) Bushing.
Silica gel capsule.
 f)

conserve

10.2 electrical and products cover design, engineering, HUUH.'~U~

testing processes) any emergency, and conditions which would be met
operation to following:

- Environmental damages.
- Equipment or product damages.
- Plant operation losses.
- Health effects.
- Loss of public & customer trust.