C A T A L O G U E
LIGHTWEIGHT
CONCRETE
PANELS
URBAN DESIGN
Natural aesthetic of concrete
embraces the imperfect
look and feel of
handmade raw finishes.
Our focus is on creating
relaxed surroundings
as an antidote to
the fast pace of modern life.
Welcome
to our
playground.
1
7 be.n et / bon scw
Authentic concrete surfaces
handmade from nature’s
elements in the form of a
thin high-performance panel.
“ A innovative concrete product that removes the risk of
traditional in-situ casted concrete and simultaneously
makes it more cost effective. “
- Brad Webber, Envirocon Group
Architectural concrete without
the mess, cost and time.
1200 1200
Size / 1200x600mm
600
Weight / 20kg
Orientation /
horizontal or vertical *Without Anchor holes *Anchor holes
Thickness / 14mm 14 mm
1300 1300
Size / 1300x530mm
530
Weight / 19kg
Orientation / Vertical
Thickness /14mm
14 mm
1200 1200
Size / 1200x600mm
600
Weight / 20kg
Orientation /
horizontal or vertical
Thickness / 14mm 14 mm
1000 1000
Size / 1000x500mm
500
Weight / 14kg
Orientation /
horizontal or vertical
14 mm
Thickness / 14mm
600 900
Size / 600x600mm
600
Weight / 10kg
Can be used individually or
900
in conjunction with the other
concrete tiles as an end piece.
Size / 900x900mm
Weight / 21kg
14 mm
Thickness / 14mm
STUDI8
The goal is to create a vibrant walkable
and sustainable gathering place for
residents, the university community and
ADAPTIVE RE USE neighbors from the surrounding region.
YOUR PROJECT
- IS HERE -
0
7 be.n et / bon scw
STUDI8
The goal is to create a vibrant walkable
and sustainable gathering place for
residents, the university community and
ADAPTIVE RE USE neighbors from the surrounding region.
YOUR PROJECT
- IS HERE -
0
7 be.n et / bon scw
Concrete
doesn’t need
to make a
statement,
it settles into
a space
and allow
the other
features to sing.
Product
Concrete
Concrete is one of the most influential, flexible and dynamic materials in modern
architecture. The natural imperfect texture of its surface radiates a calming and
organic feel to contemporary spaces and creates a unique atmosphere with a element
of emotion. Being a breathing material moisture is naturally absorbed and released as
the surrounding humidity changes making this a hygroscopic living material. All the
materials used are sourced from nature and also cleaning up our precious environment
at the same time. The authentic appearance of our concrete is a trademark and is not
compromised to adapt to the protective and durability function of the product. Our
mission of preserving this authenticity and character is well reflected in all our concrete
products, essentially bringing concrete surfaces to life. Glassfibre reinforced concrete has
led to a revolution in architecture as a durable and lightweight sustainable solution.
Material DNA
01 FLOAT panels are produced with a well mastered manufacturing process that combines
intelligent technologies with the finishing touch of human hands. This wonder material
is made from Ultra high-performance concrete [UHPC] using a unique formula made
up from minerals provided by nature. Advantages of UHPC offers durability, corrosion
resistance and excellent thermal and sound insulation. Due to its extremely long lifespan,
low maintenance and high level fire safety, it can be equally used for facades, cladding
systems, indoor and outdoor decorative surfaces.
02 While preserving originality and natural character, FLOAT panels reinterpret the typical
robustness that is unique to concrete into a thin, high-quality product with pure surface
aesthetics. Colour and texture variations are a completely harmless feature of our natural
product. The aging of the concrete is a natural and aesthetically pleasing attribute that
influences its appearance in a graceful manner.
03 Our glassfibre reinforced concrete mainly consists of various aggregates and cement.
Glassfibers, colour pigments and concrete additives make up around 10% of the mix
design. This combination makes our tiles extremely robust, durable and slim in thickness
while still being able to withstand significant pressure. FLOAT tiles also meet the
requirements of fire protection class A1 “non-combustible“ and is environmentally neutral
as no additional treatment or chemical coatings are necessary for fire protection.
Complexion
FLOAT panels are coloured with natural iron oxide pigments and integrates well with
surrounding elements while blending in with nature. Our panels have consistent colouring
throughout the entire product, the iron oxide is added during the production phase when
blending all the raw materials, these oxides are UV stable and will not fade. Over time
environmental factors like weather, air moisture and dirt will naturally age concrete.
Slight variations in raw materials can lead to colour differences between individual panels
or between different production batches. To avoid colour discrepancies we recommend
ordering the total amount of tiles needed instead of part orders, attic stock panels are
always added to the initial order.
Note: Due to technical reasons digital/printed colours may differ from the actual natural
shade. Custom colours can be produced upon request at an additional charge.
Surface
Our panels are produced to naturally have imperfections and is not always uniform. Any
cloudy or slightly spotty surface with hollows and texture should be seen as a natural
WATERPROOFING TECHNOLOGY
characteristic of the concrete and not a defect. If a client or project specifically needs
the panels to be smooth with minimal texture, we can produce it on request.
We use a engineered hybrid silicone penetrating sealer to prevent moisture entering the
concrete which prevents hairline cracks on the surface.
Forged
URBAN DESIGN
from
the
past.
Shaped
by
the
future.
Innovation
We specialize in the production of solution-orientated and environmentally friendly conc-
rete panels designed to imitate traditional off-shutter casted concrete. Inspired by the
growing need to be more economical without compromising aesthetics and quality our
product has become a great choice for architects and designers. Contractors are
amazed with this product as it saves significant time during construction due to the ease
of installation and no curing time involved. FLOAT panels can be applied to any solid
surface and can be used for new projects, remodeling projects, interior/exterior projects.
Waterproofing Technology
Our lightweight concrete panels are produced with leading edge CrystalX waterproo-
fing technology. The concrete has self-healing properties when in contact with
moisture/water, this makes our product perfect for any weather conditions and
application. CrystalX technology forms a waterproofing barrier in the pores and seals the
concrete when in contact with moisture.
CrystalX is added during the manufacturing process and what makes this self-healing
process so revolutionary is that it uses moisture to transform and expand the crystals it
into the surface pores. This will also prevent hairline cracks from opening or expanding.
FLOAT panels require very little maintenance and can be sprayed with a invisible water
repellent for extra protection. As additional protection against environmental influences
1 our panels are sealed with a invisible engineered penetrating silicone coating.
7 be.n et / bon scw
Our concrete is made of
URBAN DESIGN
38% waste by-product
and recycled materials.
Green concrete
The world needs concrete! so it’s up to us as concrete producers to do what we can
where we can to minimize our impact.
The industry already repurposes industrial byproducts that would otherwise be
considered waste (fly ash, slag, and silica fume). When these materials were introduced
a few decades ago, they were met with healthy skepticism but over time we came to
realize that we could use these materials to save money, reduce emissions, and make
better concrete. As an industry we always need to embrace innovation to create a
stronger product and reduce our impact on the environment. It’s the right thing to do
and it makes sense, that’s the type of logic that drives our industry.
01 Zero waste green concrete
Our concrete is designed to be better for the environment and your budget while also
improving the performance characteristics of our product. The concrete mixture uses a
high percentage of recycled materials.
FLOAT aims to reduce or avoid consumer waste by replacing certain raw materials with
recycled glassfibre reinforced concrete. Currently around 38% of our product consists
of recycled material and waste by-products. The biggest impetus for continuous
development is the demand to create more than just sustainable concrete products
in order to make an active contribution to the energy revolution.
02 Sustainability
The ecological idea behind concrete is consistently implemented in the manufacturing of
our tiles. The production of FLOAT tiles require a low amount of primary energy, which in
turn minimizes CO2 emissions and the greenhouse effect. Our product consists of purely
mineral raw materials and is therefore completely recyclable. FLOAT pursues a holistic
1 approach that covers the entire range of sustainability and meets the high demands of
7 ambitious modern architecture. be.n et / bon scw
STUDI8
The goal is to create a vibrant walkable
and sustainable gathering place for
residents, the university community and
ADAPTIVE RE USE neighbors from the surrounding region.
YOUR PROJECT
- IS HERE -
0
7 be.n et / bon scw
STUDI8
The goal is to create a vibrant walkable
and sustainable gathering place for
residents, the university community and
ADAPTIVE RE USE neighbors from the surrounding region.
YOUR PROJECT
- IS HERE -
0
7 be.n et / bon scw
STUDI8
The goal is to create a vibrant walkable
and sustainable gathering place for
residents, the university community and
ADAPTIVE RE USE neighbors from the surrounding region.
YOUR PROJECT
- IS HERE -
0
7 be.n et / bon scw
A Urban atmosphere for
contemporary retail spaces.
// Hydraulics Stores
STUDI8
The goal is to create a vibrant walkable
and sustainable gathering place for
residents, the university community and
ADAPTIVE RE USE neighbors from the surrounding region.
YOUR PROJECT
- IS HERE -
0
7 be.n et / bon scw
Corner
Solutions
Butt joint // Widely used corner detail
due to simplicity, ease of installation and
saves time on site. Generally the joints
are on the side walls or walls facing
away from the main view.
Mitre joint // This joint gives the corners
a neat and pleasing detailed finish. The
45 degree angle can be cut with a dia-
mong blade mitre saw. For best results
cut approx 3mm from the corner to
avoid chipping on sharp edge. First do a
test piece to confirm desired guide line.
Square corner profile // This corner
detail is most common when corners
are visible and in traffic areas. First install
the corner profile in place and fit tiles to
fit. There are various types and finishes
on the market. The colour of the tile can
be matched or it can used as a feature
Handling + Maintenance
FLOAT tiles must be handled with love and care. Tiles must not rub or scratch against one
another. When handling the tiles, never put it face down. Always place tiles on foam or
styrene to prevent edges from chipping and damage.
Our tiles requires minimal maintenance with its long-term stability. On exterior
applications It is advisable to spray tiles with a good-quality invisible water repellent
every 4-5 years. There are various options on the market.
Installation
Fastening methods
01 POLYMER/POLYURETHANE ADHESIVE FIXING
02 SCREW FIXING (Anchor hole tiles)
03 CEMENTITIOUS ADHESIVE FIXING
04 SUBFRAME + RIVETING
05 SUBFRAME + CONCEALED ANCHOR
01 Polymer adhesive fixing (Sikaflex 118 Extreme grab)
This method is widely used and also fairly cost-effective. When using this method the
same basic principles apply as any other professional cladding. Our panels can be
installed by any qualified tiling professional, stone mason or similar. For the best results
and in-depth information download the suppliers data-sheet, all data-sheets can be
downloaded from our website. [Link]
Sikaflex®-118 Extreme Grab is a 1 part construction adhesive with very high initial grab
which bonds most construction material substrates. Internal and external use.
Suitable for use in cool and tropical climatic conditions. As per the Sikaflex®-118
Extreme Grab apply in spots at intervals as shown on the diagram. Use only hand
pressure to fix the panels, incorrectly positioned panels can be unbonded and
repositioned during the first few minutes after application.
Fresh, uncured adhesive remaining on the surface
must be removed immediately. Final strength will
be reached after complete curing of Sikaflex®-118
Extreme Grab, i.e. after 24 to 48 hours at +23 °C,
depending on the environmental conditions and
adhesive layer thickness.
Advantages:
- Very high Initial grab
- Fixing of heavy objects without temporary fixation
- Good workability and long-lasting flexibilty
- Very low emissions
- Adhesive-sealant with CE marking
- Cleaner project
- Faster install time
- Sika Technical support
02 Substrate screw fixing (Anchor hole tiles)
This method can be used for exterior and interior installations.
We suggest utilizing this technique in areas with foot traffic, particularly projects at
heights and vertical surfaces. To maintain waterproofing when drilling into the
substrate, you can use double-sided tape as spacers at the plug locations.
Incorporate Fischer plugs and screws for securing the lightweight panels to the
substrate. We recommend using 5mm x 60-80mm plugs along with corresponding
screws. Drill a hole in the anchor hole’s center and secure it until it’s level. For a more
aesthetically pleasing appearance, we can provide plastic screw cover caps. This
application is user-friendly and presents a cost-effective safety solution.
Existing substrate
Concrete panel
Spacer (DST)
03 Cementitious adhesive fixing
Cementitious adhesive typically offers good bonding strength and durability.
The installation process typically involves double-buttering the panel and substrate
surface
for ultimate adhesion. A layer of cementitious adhesive is spread evenly onto the
substrate and panel using a notched trowel. This method is particularly suitable for
projects where the substrate is masonry or cementitious. The panels are then placed
onto the substrate where slight adjustments can then be made to ensure proper
alignment and spacing. The adhesive cures over time creating a sturdy and
long-lasting bond.
For more in-depth information download the installation guide from our website.
[Link]
04 Subframe + riveting
The tiles can be fastened with rivets on a metal substructure. The substructure will
consist preferably of vertical profiles, fitted using wall bracket holders to the wall. The
substructure must be adjustable to balance out any building tolerances and facilitate
smooth fitting. The substructure can also be custom made with mostly vertical sleeves
and anchors made from various metals. FLOAT supplies the tiles only, entire subframe
system and rivets must be supplied by preferred supplier.
Tile Subframing system that offers visible rivet fixing for concrete tiles. The rivet
attachment guarantees high pull-out values and ease of installation. Engineered to
address deadload, windload, seismic concerns, thermal requirements and material
deflection for either steel stud or concrete back-up conditions. Rivot holes on the tiles
can be drilled using a drill jig. Hole size dependent on rivot size. Holes in the substructure
must be drilled using a centre sleeve to ensure the bore hole is
Tiles without anchor holes
Tiles with anchor holes
Recommended rivets with special colours matching FLOAT surfaces are available from
different fastener manufacturers. Indicate the standard FLOAT colour used and the
manufacturer will give you a matching recommendation for the rivet colour.
05 Subframe + concealed anchor
Panel Subframing system that offers fixing using concealed undercut anchors for FLOAT
concrete panels using a edge to edge wall bracket. The back of each tile is pre-drilled
using an undercut drill bit to receive the hanger clip and expanding bolt anchor.
Engineered to address dead load, wind load, seismic concerns, thermal requirements
and material deflection for either steel stud or concrete back-up conditions. FLOAT
supplies the panels only, entire subframe system and rivets must be supplied by
preferred supplier.
Tiles with a thickness of 14 mm can be fitted invisible on the back with metal clips and
special dowels. For this purpose, each panel has on the top row of clips adjusting screws
and a fixed point fastening (screw or clip), with the result that it can be aligned and no
displacement occurs.
With undercut anchors and clips suspended in horizontal aluminium carrier profiles.
Fasteners recommended in the system approval: Keil anchor with the marking Hs=8.5
mm or equivalent. Each tile must be attached with no technical force necessary, with at
least four anchors in a rectangular arrangement via single brackets or double brackets.
The dead load of the panels is removed with the top bracket line.
Note:
The information listed above is not part of the performance of FLOAT concrete.
FLOAT produces KonkreteSeries panels only and no fastening agents or substructures.
Any liability for the substructure is excluded. The instructions given by the manufacturer
of the substructure must be included in the detailed planning of the substructure. The
possible types of fastening will vary depending on the particular construction project and
the particular manufacturer is responsible for the fastening systems.
STUDI8
The goal is to create a vibrant walkable
and sustainable gathering place for
residents, the university community and
ADAPTIVE RE USE neighbors from the surrounding region.
YOUR PROJECT
- IS HERE -
0
7 be.n et / bon scw
URBAN DESIGN Become a reseller
With more than 18 years experience in the concrete manufacturing industry we expanded
into many markets, however there are many white spots on the map worldwide and we
know that our products are wanted everywhere. That’s why we are looking for new
partners all over the globe that can distribute our product in their country.
If you are interested to become our partner, please refer to our Trade Loyalty Program
for all details and information.
Together
for better
architecture.
Architects + Designers
FLOAT has been working closely with numerous architects and designers over many
years to make concrete a reality at economical prices while speeding up construction
times. If you have any questions or need any info on our products for a project you are
working on don’t hesitate to get in touch with us to discuss.
Render to reality
The designers at FLOAT can support architects, planners and designers in the early
planning phase of their projects. Architects, planners and designers are welcome to
contact us for 3D models of our panels. info@[Link]
Custom made
Depending on quantities needed custom panel sizes and special colours can be
developed and manufactured on request. Contact us with your requirements to obtain
pricing and details.
Shipping
Shipping rates vary depending on quantities and the desired destination. Contact us with
1 your requirements to obtain up to date shipping rates.
7 be.n et / bon scw
URBAN DESIGN
1
7 be.n et / bon scw
URBAN DESIGN
Trade Loyalty Program
Our professionals trade program provides members of the design industry with exclusive
discounts and special offers. This program rewards interior designers, architects, resellers
and developers by offering a trade discount on our concrete products.
Join.
Collaborate.
Save.
Applying is effortless
To become our partner, send us the following information:
- Full Name
- Business Name
- Email
- Business website and instagram
- Business card
- Trade profession
Send all documentation to collab@[Link] and our team will get in touch with
you to process your application.
Eligibility
All applicants who are accredited professionals will be eligible for participation in this Trade
Loyalty Program upon approval by the our company FLOAT concrete Pty(Ltd)
Trade benefits
Once the Trade Account is approved our partner will receive a personalised discount code
to be used for all purchases to qualify for the appropiate discount.
Our product sample pack will be available to our approved partners.
1
7 be.n et / bon scw
STUDI8
The goal is to create a vibrant walkable
and sustainable gathering place for
residents, the university community and
ADAPTIVE RE USE neighbors from the surrounding region.
YOUR PROJECT
- IS HERE -
0
7 be.n et / bon scw
STUDI8
The goal is to create a vibrant walkable
and sustainable gathering place for
residents, the university community and
ADAPTIVE RE USE neighbors from the surrounding region.
YOUR PROJECT
- IS HERE -
0
7 be.n et / bon scw
URBAN DESIGN
1
7 be.n et / bon scw
Get in touch.
[Link]
info@[Link]
float concrete
float concrete
