Hydrochar Adsorbents for Wastewater
Hydrochar Adsorbents for Wastewater
[Link]
ORIGINAL ARTICLE
Received: 18 August 2021 / Revised: 23 January 2022 / Accepted: 3 February 2022 / Published online: 24 February 2022
© The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2022
Abstract
Adsorbents for wastewater treatment were produced from industrially obtained hydrochars using pyrolysis, C O2, and steam
activation. Both pyrolysis and CO2 activation were studied between 400 to 900 °C, with a holding time of 1 or 2 h. Steam
activation was carried out between 600 to 900 °C for a holding time of 2 h. Pyrolysis, C
O2, and steam activation yields were
in the ranges of 44–72, 26–51, and 14–59 wt.%, respectively. The best performing adsorbents based on phenol and methylene
blue removal were obtained at 800 °C and a 2-h holding time with the three gases ( N2, CO2, steam). Steam activation of
hydrochar provided the best adsorbent with maximum capacities of 179 and 167 mg g−1 toward methylene blue and phenol.
The maximum Brunauer–Emmett–Teller (BET) surface area of the product was 593 m2 g−1 with an average pore size diameter
of 4.38 nm and a total pore volume of 0.651 c m3 g−1. This study shows that adsorbents derived from hydrochar can be used
for wastewater remediation, offering a valorization pathway of a waste stream from hydrothermal processes.
Keywords Hydrochar · Activated carbon · Pyrolysis · CO2 activation · Steam activation · Contaminant adsorption
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has drawbacks due to their lower yields and porosity devel- materials from an industrial hydrochar by-product via
opment from excessive degradation of organic matters [19, pyrolysis (heating under N
2 environment), carbon dioxide,
20]. From this perspective, the lignite (i.e., low-grade coal) and steam activation using a lab-scale fluidized bed as the
structure of hydrothermally treated biomass may represent activation reactor to provide good mixing, heat transfer,
a more suitable precursor for activated carbons. Therefore, and mass transfer [39].
recent studies have investigated the production of activated
carbons from hydrochars obtained from lignocellulosic bio-
mass [21–25]. Compared to pristine hydrochar, the derived 2 Materials and methods
activated carbons showed improved performance as liquid-
phase adsorbents [3]. 2.1 Hydrochars
Liquid-phase adsorption performance can be expressed in
terms of surface area and adsorption efficiency toward model The hydrochar-like materials were provided by Origin Mate-
compounds, such as phenol and methylene blue [26–28]. rials and were generated from a patented process using wood
The choice of these molecules is justified by their physico- feedstocks. Initial experiments were completed using the
chemical characteristics and their role in wastewater pollu- first batch of hydrochar material, referred to as “batch 1.”
tion. Phenol and its derivatives are considered priority pol- Origin then provided a second feedstock batch once the ini-
lutants in water by US Environmental and Pollution Agency tial material was depleted, which was observed to produce
(EPA) [29] as they exist in industrial wastewater discharges different results due to different hydrothermal conditions.
such as petrochemical plants, textile processing, oil refining, Batches are thus referred to as batch 1 and batch 2 in the
pharmaceutical manufacturing, and insecticide production. following sections. Table 2 compares the textural and phys-
The EPA limit for phenol concentration is 0.1 and 0.002 mg icochemical properties of the two batches. Batch 2 was used
L−1 for wastewater and drinking water, respectively [30]. to reproduce some of the pyrolysis and activation hydrochars
Even at low concentrations, phenol is considered highly to compare based on one feedstock. The main difference
toxic to aquatic life and humans [31]. Methylene blue is a between the feedstocks, as shown in Table 2, is the ash con-
commonly used dye in textile industries and is thus present tent. An advantage of using two different batches was to
in some industrial effluents. Both phenol and methylene blue confirm that high value activated carbon could be obtained
represent other organic contaminants: phenol represents low- from hydrochar, independently of the minor variations that
molecular-weight organic micropollutants in water, while can be expected with natural feedstocks and industrial pro-
methylene blue is widely used as one of the model com- cesses. It should be noted that the hydrochar material was
pounds for larger organic contaminants [32–34]. used in the same condition as received and no additional
Several studies have examined the adsorptive properties chemical or mechanical treatment was performed before
for various contaminants on hydrochars and their derived each experiment.
activated carbons [27, 35–38]. These studies generally
focus on tuning the hydrothermal carbonization process 2.2 Commercial activated carbons
conditions to optimize the final activated adsorbents;
however, industrial hydrochars, typically considered HTC Two types of commercial activated carbons (AC) were
by-products, are obtained at conditions optimized based purchased from General Carbon Corporation to represent
on the production of other value-added chemicals. In the available activated carbons proposed by the manufacturer
latter case, the activated adsorbent properties would thus for removing organic compounds from wastewater streams.
benefit from optimizing the activation process parameters. GC 20 × 50 is a granular AC made from bituminous coal,
To our knowledge, this approach has not yet been estab- and GC 12 × 40 is made from coconut shells.
lished. Table 1 provides a summary of previous studies
on pyrolysis, CO 2, and steam activation of hydrochars. 2.3 Reactor
Specifically, the impacts of the temperature and holding
time on the performance of the produced adsorbents are The reactor used for pyrolysis and activation is the Jiggle
expressed in terms of methylene blue and phenol adsorp- Bed Reactor (JBR), developed at the Institute for Chemi-
tive capacity and the Brunauer–Emmett–Teller (BET) cals and Fuels from Alternative Resources (ICFAR) for
surface area and Barrett-Joyner-Halenda (BJH) pore size studies on endothermic reactions. Schematics of the reactor
distribution. Furthermore, most lab-scale activation units configurations for pyrolysis/CO2 and steam activations can
are fixed-bed configurations with mass and heat transfer be found in Fig. 1, respectively. The JBR is a semi-batch
limitations along the reaction zone, suggesting that the fluidized reactor made of Inconel with an inner volume of
activation does not occur under a uniform atmosphere. 80 mL, agitated by a pneumatic actuator. The frequency
This work thus focuses on the production of porous carbon and amplitude of the agitation are controlled by a solenoid
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Orange peels CO2 750 1.5 47 301 Diclofenac 5.7 Tubular reac- [35]
Salicylic acid 17.5 tor
Flurbiprofen 136.8
Air 300 1.5 31 499 Diclofenac 52.2
Salicylic acid 108.8
Flurbiprofen 158.8
Salix psam- N2 700 1 21.1 350 – – – [27]
mophila
wood
Rice husk CO2 800 0.5 89.7 292 – –
1 80.5 358 Cu (II), Phenol 22.62, 39.3
1.5 73.8 419 – –
2 73.4 446 – –
Walnut shell CO2 850 0.5 48 379 – – Tubular reac- [36]
Sunflower stem CO2 850 0.5 44 438 – – tor
Olive stone CO2 850 0.5 49 438 – –
Walnut shell Air 250 0.5 29 213 – –
Sunflower stem Air 250 0.5 59 434 – –
Olive stone Air 250 0.5 23 204 – –
Hickory CO2 600 1 50 445 Methylene 80, 1.7 Quartz reactor [37]
2 48 453 blue, Cu 80, 1.4
CO2 700 1 46 441 Methylene 80, 1.5
2 46 465 blue, Cu 80, 1.8
CO2 800 1 44 474 Methylene 77, 1.3
2 30 667 blue, Cu 70, 3.4
CO2 900 1 34 703 Methylene 128, 3.2
2 28 928 blue, Cu 144, 4.6
Peanut hull CO2 600 1 54 310 Methylene 48, 1.3
2 52 353 blue, Cu 48, 1.1
CO2 700 1 52 349 Methylene 48, 2.1
2 54 365 blue, Cu 70, 2.6
CO2 800 1 52 345 Methylene 70, 3.2
2 42 488 blue, Cu 70, 3.2
CO2 900 1 34 988 Methylene 192, 3.8
2 38 1308 blue, Cu 160, 4.3
Beer waste CO2 800 2 24.1 570 – – – [38]
Horse manure CO2 800 2 13.1 749 – –
Grass cutting CO2 800 2 31 841 – –
Biosludge CO2 800 2 14.9 326 – –
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Table 2 Proximate, ultimate analysis, surface area, and porosity char- from the surface at elevated temperatures to develop the
acteristics of hydrochar batches presented as mean ± standard devia- pore structure (reaction 3). However, the gaseous CO in
tion (triplicates)
the vicinity of the carbon surface can be re-adsorbed on the
Batch 1 Batch 2 surface to retard further reactions (reaction 4). Note that in
Proximate (wt% dry basis)
all following reactions Cf, C(O), and C (CO) are the free
Moisturea 2 ± 0.1 1 ± 0.1
active carbon site, carbon–oxygen complex, and adsorbed
Volatile matter 55.5 ± 0.3 54.5 ± 0.2
CO respectively [18].
Ash 0.6 ± 0.1 1.7 ± 0.1 Cf + CO2 → C(O) + CO ΔH = +172 kJ mol−1 (2)
Fixed carbon 43.9 ± 0.2 43.8 ± 0.3
Ultimate (wt% dry basis)
N 0.2 ± 0.1 0.2 ± 0.1
C(O) → CO + Cf (3)
C 62.9 ± 0.1 62.7 ± 0.1
H 4.3 ± 0.0 4.4 ± 0.0 Cf + CO → C(CO) (4)
S 0.4 ± 0.0 0.4 ± 0.0
The most commonly reported temperatures used in prior
Ob 32.3 ± 0.1 32.4 ± 0.3
studies are in the range of 700 to 900 °C, with typical hold-
pHc 3.10 3.05
ing times of 1–2 h [18]. Therefore, hydrochar activation
Porosity characterization
using CO2 was conducted under temperatures ranging from
SBET (m2 g−1) 116 109
700 to 850 °C and holding times of 1, 2, or 3 h. Table 3
Smeso (m2 g−1) 116 109
provides all studied CO2 activation conditions. Hydrochar
Smicro (m2 g−1) 0 0
(2.5 g) was placed in the reactor, and the reaction chamber
Dp (nm) 16.98 19.10
was sealed and flushed with C O2 before the run. However,
Vmicro (cm3 g−1) 0 0
at the end of the run, the sample was cooled down under N2
Vtotal (cm3 g−1) 0.33 0.4
flow to prevent further reaction.
Vmeso (cm3 g−1) 0.33 0.4
a
After drying at 80 °C for 24 h 2.6 Steam activation
b
Calculated by difference
c
Measured following IBI procedure[96] Steam can be a lower cost activation agent than carbon diox-
ide [41, 42]. The heterogeneous water–gas shift reaction is
the sample size had to be reduced to 2.5 g. Therefore, the primary path for carbon conversion and pore creation
before each experiment, 2.5 g of batch 1 hydrochar was during steam activation [43, 44]. Similar to C O2 activation,
placed in the reactor, and the reaction chamber was sealed the forward reaction is facilitated at elevated temperatures
and flushed with nitrogen before each run. The conditions (> 600 °C) [45].
were then set to those summarized in Table 3 to obtain the
products, which will be referred as pyrolytic hydrochars
C + H2 O(g) ⇌ CO(g) + H2 (g) (5)
in this study. The reaction starts with the dissociative chemisorption
of water on the carbon surface to form carbon–oxygen com-
plex, C(O), and releases hydrogen (reaction 6). The C(O)
2.5 CO2 activation
complex can further decompose to yield carbon monoxide
and a new free carbon active site (reaction 7). The back-
Carbon reacts with C O2 via the endothermic Boudouard
ground CO can increase the gasification rate by scavenging
reaction (1). Due to large positive enthalpy (+ 172 kJ mol−1),
O2 (reac-
of the adsorbed oxygen (in form of C(O)) to form C
the forward reaction is thermodynamically favored at tem-
tion 8). At high temperatures, the water–gas shift reaction
peratures greater than 700 °C [40]. The reaction rate is tem-
can be catalyzed on the surface of carbon as reaction (9).
perature-dependent, and an increase in the temperature facil-
Activation of the carbon surface takes place by the resultant
itates the bulk diffusion of C O2 molecules into the pores,
CO2 and H2 gas (reactions 10 and 11) [18, 46].
removing carbon atoms and resulting in a higher degree of
burn-off. Cf + H2 O → C(O) + H2 ΔH = +131 kJ mol−1 (6)
C + CO2 (g) ⇌ 2CO(g) (1)
C(O) → CO + Cf (7)
In this process, C
O2 dissociates on the carbon surface
to form surface oxides and carbon monoxide as shown in
CO + C(O) → CO2 + Cf (8)
reaction (2). Subsequently, the surface oxide is desorbed
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Fig. 1 Schematic of the JBR used for pyrolysis and activation of hydrochar
Pyrolysis
Batch 1 N2 550, 600,650, 700, 750, 800, 850, 900 50 0.4 60
Batch 1 N2 400, 450, 500, 550, 650, 750, 800, 850 50 0.4 120
Batch 2 N2 500, 800 50 0.4 120
Batch 2 N2 850 50 0.4 60
Activation
Batch 1 CO2 750, 800, 850 50 0.4 60
Batch 1 CO2 750, 800 50 0.4 120
Batch 1 CO2 700, 750 50 0.4 180
Batch 2 CO2 800 50 0.4 120
Batch 2 Steam-N2 500, 600, 700, 800, 900 50 0.4 120
(70:30 mol%)
CO + H2 O → CO2 + H2 ΔH = −41 kJ mol−1 (9) Hydrogen can inhibit the activation reaction by for-
mation of C(H) or C(H)2 complexes as a result of disso-
ciative adsorption (12), associative adsorption (13), and
Cf + CO2 → 2CO ΔH = +171 kJ mol−1 (10) reverse oxygen exchange reaction (13) which ultimately
block the carbon active site for sequential activating
Cf + 2H2 → CH4 ΔH = −74.5 kJ mol−1 (11) mediums [47].
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Table 4 Physicochemical
characteristics of phenol and Properties Phenol Methylene blue (MB)
methylene blue [97–100]
Molecular weight
94.11 319.85
(g mol-1)
Molecular structure
Water solubility
87 43.6
(g L-1)
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Fig. 6 Effect of activation temperature and holding time on methyl- Fig. 7 Effect of activation temperature and holding time on phenol
ene blue adsorption capacity of CO2 activated hydrochars from batch adsorption capacity of C O2 activated hydrochars from batch 1 and
1 and Steam/N2 activated hydrochars from batch 2. Initial methylene steam activated hydrochars from batch 2. Initial phenol concentration
blue concentration of 800 mg L−1 and temperature of 30 °C of 1000 mg L−1 and temperature of 30 °C
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3.4 Reproducibility
Table 5 Comparison of Batch Gas Temperature Holding Yield (%) Methylene blue Phenol
pyrolytic and activated number (°C) time (h) q800 (mg g−1) q1000 (mg
hydrochar produced from batch g−1)
1 and 2 hydrochars. Results
with standard deviations 1 N2 850 1 50 ± 0 37 ± 3 138 ± 4
indicate that triplicates were
2 N2 850 1 66 22 63
carried out for these conditions
1 N2 500 2 63 ± 0 71 ± 1 91 ± 3
2 N2 500 2 75 50 42
1 N2 800 2 46 ± 1 65 ± 1 146 ± 2
2 N2 800 2 62 ± 1 47 ± 2 75 ± 1
2 CO2 800 2 42 ± 1 126 ± 3 137 ± 2
1 CO2 850 1 38 135 154
2 CO2 850 1 52 52 100
2 Steam/N2 800 2 30.5 ± 0.4 161 ± 2.2 160 ± 1.2
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(2 h) > Hydrochar. The higher microporosity for steam Langmuir model provided the best fits for the methylene
activation is associated with the smaller size of water mol- blue adsorption onto all samples, suggesting monolayer
ecules that facilitates their penetration inside the carbon coverage rather than multi-layer adsorption. The Langmuir
structure [78–80]. Hydrochar pyrolysis using N 2 removes isotherm parameters are summarized in Table 8. The K L
trapped products (e.g., acids, aldehydes, ketones, or par- values for the hydrochar samples increase in the order of
ticular constituents of the biomass) from the pores due to steam > CO2 > N2 > hydrochar. Comparing the K L of the two
incomplete pyrolysis [81], increasing the surface area and CACs, the higher Langmuir adsorption and constant during
micro-porosity. Adding steam to N 2 during steam activa- MB adsorption belongs to coal-based AC. Methylene blue
tion further increased the porosity of activated hydrochars adsorptive capacities of N2-800 °C (2 h), CO2-800 °C (2 h),
by developing new pores. C O2 activation of hydrochars and Steam-800 °C (2 h) range between 15–18%, 39–49%,
similarly increased the micropore fraction, and the larger and 50–63% of that of coal and coconut-based activated
molecular size of carbon dioxide produced slightly larger carbons, respectively. The adsorption capacities compared
pores than steam [82, 83]. Also, the higher total pore vol- well and even favorably with those reported in the litera-
ume of steam-activated carbon compared to CO2 carbon ture of some other adsorbents. For example, methylene blue
can be associated with higher reactivity of steam toward capacity was reported to be 55 mg g−1 for almond peels
carbon material and the fact that its smaller size molecules [86], 60 mg g−1 for Banana trunk activated carbons [87], and
have higher accessibility to tiny pores [84, 85]. 51 mg g−1 for nutshells [88]. A recent review [89] provides
methylene blue adsorptive capacities for various adsorbents
3.5.2 Methylene blue adsorption isotherms and suggests that the adsorption capacity of adsorbents
improves with surface area enhancement but shows little
Figure 10 compares the methylene blue adsorption isotherms influence of pore volume.
for commercial activated carbons (CAC) and pyrolytic/
activated hydrochar at 800 °C and 2-h holding time. The 3.5.3 Phenol adsorption isotherms
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[95]. The phenol (0.58 × 0.45 nm) used would thus require
pores with diameters larger than 0.78 nm to effectively
participate in the adsorption process, while pores with a
diameter larger than 0.94 nm are required for methylene
blue (1.41 × 0.55 nm).
Activated carbons derived from hydrochar as an indus-
trial by-product have several economic and environmen-
tal advantages when compared to commercial activated
carbons derived from coal and coconut shell. Unlike coal,
hydrochar in our study is derived from wood, which is a
sustainable resource. It is also a by-product of another
bioprocess, which makes downstream activation a means
of waste-to-value process for the industrial plants. Unlike
coconut shells derived activated carbons, the hydrochar
does not require initial carbonization process as it has low
ash content and high C to H atomic ratio (Table 2) as a
Fig. 11 Phenol adsorption isotherms for the raw, pyrolytic and acti-
vated hydrochars. Lines indicate fitted Langmuir model result of the hydrothermal carbonization process. There-
fore, we believe our study demonstrated that a hydrochar
which was not intentionally optimized for production of
Figure 12 demonstrates the effects of BET surface area activated carbon can be a suitable low-cost precursor to
and pore volumes on the methylene blue and phenol aque- produce adsorbents for wastewater treatment.
ous adsorptive capacities. Both adsorption capacities of
phenol and methylene blue increased with both surface
area and total pore volume in the order of steam-800 °C 4 Conclusions
(2 h) > CO2-800 °C (2 h) > N2-800 °C (2 h) > hydrochar.
It has been suggested that only pores with a diameter at Pyrolyzed, CO2, and steam activated hydrochars from an
least 1.7 times larger than the second widest dimension industrial hydrothermal carbonization process were stud-
of the adsorbate can participate in the adsorption process ied to produce adsorbents for phenol and methylene blue
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removal from aqueous solutions. The following conclusions Data availability Available upon request.
can be drawn based on the obtained results:
Code availability N/A.
1. Pyrolysis temperatures between 400 and 900 °C had a
minimal effect (less than 5% relative change) on meth- Declarations
ylene blue adsorption; however, increasing the holding
Conflict of interest The authors declare no conflict of interest.
time from 1 to 2 h approximately doubled the methylene
blue adsorptive capacity. Conversely, phenol adsorptive Additional declarations The authors have no additional declarations
capacity was improved by increasing the pyrolysis tem- to provide.
perature, while increasing the holding time had a mini-
mal impact on the adsorptive performance.
2. Increasing temperature and holding time for CO2 and
steam activation improved the methylene blue and phe- References
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