Tobe fied inby the user Mosel | Code number ‘Sora Number Electric iagram numbor ‘Year of manufacturo Date of puchaso | Date of instalation Heme and address of Matti dstibuto} ’ } t «EC Conformity Cereal, 5 Al pal data sofia mambo and ato paula can be found an te Wenfeaon ae fe machine ao having te CE s,s { | Ths manual ust be kept aati oreerence nar te compres, Incas of damage rss he ver ean buy on rare ons cpes rom thé dna or et tom ng. cine j to change the product range, instuctlons and data contained in this manval at any moment without + updating the previous instructions. { f ng. Enea Mattel S.p.A. reserves the rig Spares Sanice Abrod: | Ing. Eroa Mattel S.p.8. ‘Strada Padana Superiore 207 | [20080 VIMODRONE (Mt - tay 02/25905.1 Fax 02725305243, | atrights reserved Gopytght ng. Enea Mattel Sp.A. | (October 1997 - ts ssue PeeTABLE OF CONTENTS FOREWORD SECTION 1 GENERAL 14 General information 12 Identification plates 13 Safety precautions 14 Responsibility 15 Machine identification SECTION 2 MACHINE VIEWS - OPERATION 24 Principles of operation SECTION 3 APPLICATION 34 Pressure and compression ratio 32 Airand oll temperatures 33 Humiity 34 Rotational speed 35 Noise ‘SECTION 4 INSTALLATION AND CONNECTION TO THE AIR SYSTEM 4a Compressor installation 42 Electrical connections 43 Connection to the air distribution system 44 Heat recovery SECTION 5 CONTROL, MONITORING AND PROTECTION DEVICES 84 Micromat panel 5.2 Emergency button 53 Available functions 54 Monitoring during operation 55 Programming 56 ‘Self programming 87 Protection and control devices ‘SECTION 6 COMPRESSOR OPERATION 6.1 ‘Checks before start-up. 62 Operating mode 63 Pressure settings SECTION7 MAINTENANCE Foreword 7A Periodical tests 3h 72 Parts to be replaced during maintenance 73 Oil change— SECTION 8 General lls upon the market LUBRICATING ois H 3 Mattei lubricants a4 Safety precautions 85 Oil Storage and treatment TROUBL SECTION 9 ESHOOTING 94 General 92 Problem-cause 93 Troubleshooting list SECTION 10 ELECTRIC MoToR 10.1 General 10.2 Lubrication 10.3 Cooling 10.4 Unusual noises 10.5, Electrical checks SECTION 11 STORAGE W4 Storage SECTION 12 TAKING OUT OF OPERATION 124 Taking out of operation SECTION 13 SYMBOLS 13.1 General 432 Danger signs 13.3 Prohibition ‘signs 13.4 Mandatory signs 13.5 Advise signs 13.6 Combination of signs SECTION 14 ELECTRIC DIAGRAMS 141 Standard electric diagram 142 Special electric diagram 14.3 Standard electric diagrams SECTION 15 TECHNICAL DATA 15.4 Technical data SECTION 16 SPECIAL VERSIONS ef Heat recovery kit c A tic Kit fc tic 16. set te pa to eat soundproofing SECTION 17 MACHINE VIEWS 174 Location of main componentsFOREWORD sein tpt psi pp ee ce: ae tng Pieper a a tt tnt tea an lis wih Mates poy of continuous produc developmen! het instucions canbe mated wit mies er pea sett Chains nena estes ee a esha ogy ten ee nat mente Ean cla Pe one ec ip tena Sue Cs seen nec agence teres Warning! A\\ Incorrect installation, use, maintonance or parts replaced incorrectly can caus damage to th compressor and Sometimes injuries to persons. All interventions should be performed by qualified personnel.GENERAL 44 (GENERAL INFORMATION 144 Foreword ‘This compressor family tho latest range developed by 175 years experience in tho production of compressors a ‘qualty compressors. ate, a leding company inthe design and manure of oar vane compresso. Over Mat oe ec (od Matta to manufacture reliable, economic ans high Ind the vane techalogy have enabl 74.2 Taking care ofthe machine 0 as to ensure a gale and correct use ofthe machine, “This manual has beon drawn upto help the user during mainenancn and normal eperatons 50 #8 § rast Fe a goed promances ts essetal hat te schedule maintenance operations ae pormaran Xt ing 10 he Feeney ro en oe can. the compressor has tbe used in dst or severe envconments Is beter icra Be msienareg frequerey. ‘tation has tobe paid to tho ai fitr, the lubricating oF and the ari separating elements, which sh Pepats end adjustment shall be pefomed by alned personel, who ehall use osglnal spare parts 10 bo Ing. Enea Mato. Sp, abe replaced more frequently ought from the distbUtor oF direct fom ‘Waring! A Ccaretully road paragraph 1.3 “Safely precautions’: these must be stritly followed. 1.2 DENTIFICATION PLATES 72.1 Machine identification plate and CE marking Each machine is supplied with an identification plate with tho following data “The plate also includes the CE marking, in compliance with Machine Directive ERc 2030 LX Ned “cose 1 seal umber 3628 1. + Year of Manvlecee 205 “Cope ie Bn Theatre 2-73 ae Rs ‘epee 1750 GED CPRX 304 [Name and address ofthe manufaturer = 2000 Fig.1 ‘89/992/EEC. and sub. modifications 91968, 93/44, 9/68, Electromagnetic Compatibility Directive 189/996 and subsequent modifications 9273 EEC and 09/68 EEC. This ensures thal the ‘manufacturer has analyzed all basic salely requirements and has thus eliminated or rt ‘ced all potential risks. ‘The user is informed of any potential sk by ‘means of symbols, labels or spectic warnings contained inthis manual. 4.2.2 Compressor identitication plate “Tho compressor i also supplied with an ideniication plate showing the following: = Modal © 468 MV Cole 12CPOR0523 «Seri Number, whichis a useful reference in ca olneed. GO! SERIAL No. Sa = CS) ot pm I EHEX Marre sa ERIS sse Fig.24.23 Motor identification plate ‘The loci moors suppd wih sown ertican late which supose manfacturers name an main dt, uch 1 = Moat 2 - Sofal number 3- Protection level 4 Insulation clas 5 Maximum room temperature 8 Service 7 Sonice factor + Operational voltage ™ 9 Frequency (he) 10 Rotational speed [epg g 11 Power Key z 12 Power actor [eos] g 18 Amperege fa) ete ft etsomecns +46 Bearing lubrication data Tmlsinenene 16 - Typos of bearings (rort and rar) ©® 06 Fos 43 SAFETY PRECAUTIONS 134 General + The instalation, start-up and operation othe compressor must ake place in accordance wih work safely regulations in force. + The owner of the compressor is responsible forts maintenance, whichis essential forsale operation. All wor, faulty of damaged safety related pats must be replaced inmediatly. + Instaaton, operation and maintenance must be caried outby authorised, qualified and adequately trained personnel = In eas of difaronce bet nthe instructions inthis manual andthe current safely regulations, te most estrcive shall be applied, 4.3.2 Transport and handling “Take care when handing ting, vansporting the mactine, 0 avoid damages and injuries Ma. For his purpose: + Check the weight ofthe machine and use a suitable lit tuck. The suggested iting rte- renee peints are indicated by means of ym bos. + The conte of gravy is placed near the cou pling lange between the motor and the com: pressor, Before fing the uni, chock that the iting pots re eaerect and that tne ie er sign of ting. ~ When ling the compressor mako sure noo damage the supporting structure othe soundprocing body. present. During transport thoroughly anchor the machine to the means of transport, locking it sideaways and lengthwise I suggested to protec ihe ‘machine with adequate packaging, also ensuring preservation against atmospheric agents, Sec. / pag.2a & Be pnt natn enn es . tit carn Te een rseoicon aon ee ind vcore inbe «i rat ieee Se qa coche Toman aos oregano Seer e ne rer ea “se ee nem eee se ‘Amine isolator upstream ofthe compressor must be fie. away from heal sources. res in Section 4 and possibly contact speciaiseg 1 in vory cold climates), the machine wil as this could increase tho operating temperature ight cause fies oF explosions. vireo pravent tho recrusation ofthe hot ar expeied Jos against shot circuits, Waring! as ‘urmachine is not suitable for use in potentially explosive surroundings: ar 4.34 Operating instructions - on) sete compressor othe aplatons It has been designed for (a compression or instal applications). «Make sure thatthe compressors file with oll before startup. ‘See th related section 8 for the clo be used. «The compressor must not be operated in areas where smoke, toxic or flammable vapours could be aspirated “The compressor must not be operated at a higher pressure than stated oa the identification plate by the manufacturer «Even if purified and itered, compressed a must not be used as breathing ai 1 nar flexible pipes are uted forthe ditbution of compressed ar, make sue that pipes have the corresponding dimensions, are suai ote ‘wotking pressure I would provoke hot leaks. « Silencing canopies, where fits, must be kept closed durirg operation. 7 loase remember thatthe comoressor noise is higher in smal and reverborating premises, even if sound pressure level is acceptable (pata inthe slenoed vetson), The machine does not need the continuous presence ofan operate. In accordance vith the local regulations i fre, may be necessary to place warring signs next to the machine and supply operators wih individual protections for safely against nose 135 Maintenance Ciba da pcm a Ouest eter See a sans ao eS el eSteomeesseee ete noah who nee op ‘could start at any time. ale = eS cs aitgte ip tappmen scyeieco ele oom = Do not perform any operation that will produce high temperatures next to the machine, particular ” ele shine, particularly not next to the lubrication and electrical systems 0 et ranma nimi aed Sie ean = Donot wear dothes contaminated with lubricating cil, 7 me |. acme Bees lait chy ‘Ater performing maintenance, make sure that all controls, sty en eee ‘settings are in accordance with the specifications, 7 ee ee, alam dGvices operat cortect. Check that operating temperature and PestY ects oF nal ana we erga pate pars, Fart cay achine and cancel the manulacturer’s warranty. * 820.1 / pag.3{4___ RESPONSIBILITY Ing. Enea Matt S.P.A. cant bo held responsible forinufis to persons, property and enimals caused bythe: “non observance of the above precautions; + improper use of compressed alr or of the compressor; «non observance of common safety rules and national work regulations; “tack of eare when handling and transporting the compressor; “incorrect instalation of the machine; «faults in the electric tine or elecriity supplies + lack of routine maintenance; unauthorized modifiations or interventions; « use of non original spare parts or not sultabe fo the model; + non observance (even partial of the instruction + problems caused by fauity operation of the compressor. Waring! Use the compressed air produced by compressors only for manufacturing purposes. For any other use, please contact the distributor, the service centre or the manufacturer directly. 1.5 MACHINE IDENTIFICATION The 500 series identifies a range of compressors having an installed power of 4-15 KW. Salas 1000 ranges from 15 1022 KW. Series 2000 ranges rom 30 to 55 KW. Series 2000 ranges from 55 to 75 KW. Series 4000 ranges fom 55 10110 KW. “They canbe easly recognised by the nits onthe identification plat and the soundproa canopy, oon the contol panel for unsilenced machines. Unsienced unis are called ERG, slenced unite are caled AC. Machines seties $00/1000 are usualy unsilenced, but tis possible fo fit an acoustic ki Machines of sores 2000 can be supplied in bot versions. "Machines of series 3000 are avallablen the ERC version. Machines of sores 4000 are only avaiable i the silenced version. The fist or he fst two digits ofthe code isenily th series, the lst dg of he code indicate the installed power, n ‘The letersi the sufi indicate the rated operating pressure ofthe machine: for 7 bar, H for YO bar (60 Ha): LX for 7 bar, HX for 10 bar (60 He) Example: ERC 505: ERC | 505) Lk unstened machine ———] 500 cties, 55k power compressor designed for bar AG 2085 dinminaits -——T 2000 series, 45 KW 2085 compressor designed for 10 bar Sec. 1 / pag. 4MACHINE VIEWS - OPERATION 24 PRINCIPLES OF OPERATION 2.1 Principle of compression (Fis. 5) ‘ice drawn though after info a compression chamber consising of a oylinder (stator) ‘ntich a rotor (mounted eccenscaly and tar (ental wth the stat) rotates. The rotor has fengiudnal slots which vanes side, Vanes ‘re pushed against the stator by contig force, generated by rotation. Ai is compres fed trough tho contraction in volume ofthe Chamber, consisting of the star, vanes end foto, during ation ‘ir tter 7. Labyrin ‘Automatic intake valve 8. Compressed air il chamber 9, Rotor 40. Coalescing filter Compression chamber 41, Oil return valve | 32, Minimum pressure /non Oit cooler oi titer oo hens Fos 24.2 Oi injection Seating, cooling and lubrication are ensured by ol injection. ili injected by pressure diferent between the ol chamber and the inside of compression chambers. Theretore no oll pump is needed. Belo injection, the ols fitered. ‘The cil circuit alto dives the capacity regulation systom: servovalve intake valve, ao pees met pars aan! corcin a mnizs depost, 5 hiner al dirty parties which re lel by eile 24.8 Oibairseparation “The compressed ail minture Ie dscharged from the rolor-stator unit passing through a labyi The compre sil itr ing through a labyrinth, where mast of the oils separated fom thea The romaining oli trapped atthe Separator inet, before enteing tho fering element, wh se. ming cis Warped a 19 tho filtering elament, which condensates the remaining ll by coalescing el 24.4 Minimum pressure/non-return valve ‘The compressed air leaves the compressor through a minimum pressureinon-e __ until there is an intemal pressure such as to ensure opimal performances, {This vate alo prevonts ho compressed i, aroay contained nthe syst, to relum int tho machine, tum valve, This valve prevents the alr trom leaving the comes! 24.8 Oil cooling Heat produced by ar compression i ransloned to "prosuced by ak sompresson'sYanslred th i, wtichis coed by passing trough a radiator, by moans ofan airtlow goeratedb #1 24.6 Intake valve ‘The quantty of ai intaken by the c SOMPreSHOrs regulated by th intake ve ‘same lubricating the Intake valve, cperated by a eorvo-valve through a hydraullc circu, which uses See.2 / pag. tAPPLICATION Warning! ‘The compressor ls designed and manufactured to compress alt only. ‘The compression of other gases is forbidden. 3.1_ PRESSURE AND COMPRESSION RATIO ‘Te rated absolute intake pressure is 1 bar (1000 milbar, 100000 Pa). Thi value can change according to the environmental condions ané the ele: ‘atin above sea level (remember thatthe reference baromatric pressure at O m above seadevel is 1.01035 bar and at 1000 m above sos love ros to approx. 0.9 ba). ‘Te ated intake pressures 7 or 10 bar according tothe environment) depending onthe compressor madel (or H). in iw ofthe ogultion ofthe machino, the maximum pressure is abou 0.5 bar higher than rated pressure ‘The absolute operational pressure isthe environmental plus the barematic pressure, “Te compression ato is between the absolute operational andthe ilake pressure, equal othe barometric pressure. tie approx. 8 for L compressors and approx. 11 for H compressors. We hav: (cperaional pressure + barometric pressure) /(oarometic pressure) fork (7 # 1,0135 J/( 1.0195 ) = 7.91 for (10+ 10195 9/¢ 1.0135 ) = 1087 ‘The machines abe to operate a altiudes up to 1000 m above sea-ovel For higher alludes, please contact the manufacture. 3.2____ AIRAND OIL TEMPERATURES “Te compressor can operate with ne pariulr measures a com temperatures rom Oto 4% provided tha stable oi used For higher orlower temperatures please corac the mafacure. Forme deta about oF, please eter tothe speci secon hy Oil temperature depends on room temperature and is limited by a thermostatic valve at approx 80°C. The maximum accepted temperature is 109%, ‘mcompance wih the lest safety standards for compressors (EN 10121, Inmamal condone a machine operating ta room temperature of 20°C has an o temperature of 80-5°C. ‘The enperture of he davered compressed alr exceeds room temperature by approx §-10°K downstream of th radiator. 33 HUMIDITY [As faras humid isconcemed, the machine can operate at a relative humidly ranging from 0 to 90% (provided tat room temperature is within the ‘above-mentioned limits). In case relatve humicty exceeds 90%, please contact the menufactue. 3.4 ROTATIONAL SPEED “These machines are designed to ralate at 1460 ¢p-m. 35 NOISE Even alredued ives, nis can stub and caus ines othe nervous aytem inthe long ut iis othe hing maybe caus BY FOS fest more than 8 hours a day to sound pressure levels exceaing 90 dB(A). For more deals rele othe atonal standards nore, Tolsolate the compressor nage fom the werkin area, rs suggested to install he machno ina soparate room, The Sound pressure Wve depenas nthe quantiy of the compressors inslalad, onto dimensions ofthe room end tho typeof wal-coaing, This level can be esuco by coved ith soundoot materia an by appying acoustesceens, installed “The sound poseureleele of he compressor ae sated in Sacton 16 TECHNICAL DATA, Thoy ifr aczocing 10 the mael and te isa ower and depend on whether teresa soundproct canopy (AC) or not (ERC). ts ‘ese vals have been achoved by means ofthe PNENTC22 standard, wich defines tet mated for camresa ats mhcutrevererations due to walls or obstaces. i. The To same ns souce can produce a higher gourd prossuro lvl neat rafting ernment ho incease ay ven be ot 10 ‘sound velcan algo be affected by cher adacent noise eoures, by piping and valves ofthe compressed a sytem compra: The compressor does nat need contnucus monioting, but only consiant inspection. Mtr idantiyng the noise loves th oom We Cc eatoy £0r 1 nstaleg, the user shall inform the operator abou the potonal ange: of nis, mark the dangerous areas ond oss $4 wih india protection equipment in accordance with tho eguations in foro and withthe resus achieved ale nie inspec fot endo, ‘Sec. pag.INSTALLATION AND CONNECTION TO THE AIR SYSTE ’4___ COMPRESSOR INSTALLATION The Sacton “Teh sa a ee ae cetrocae gehen wan te ‘The compressor shall be instalad in gs ventilated and covered room, avay fey heat source, on levelled suid groune *F specific base is needed, No ee machine aro essential. tthe se eect corer Shen by a rere Ned sau te 00 eae era ERC models. should be instalod wth ny YES perder aytened it ee igre eee wr Odes oie ae = ea nto fa ough a ct i Fig.6| to connect it to the outside with a snot 1 cr roa be ott ene Fo etre te alg shel tebe bs a ae, i ing erage ic S20 tne stance fees than 2m (88) ——NO nthe canopy 1, For AG models which have the cooling ar inet an¢ outlet operings o ony, Incase such a distance isnot obtainabl, itis essential to instal 8 duct forthe recovery ‘Tho fiteng panel ted ner the cooing a ic rid mast be removed and can be used as a spare part “Toensute an easy access for check and maintenance operations, lave at east 1 met stance on all ther sides. 42 ELECTRICAL CONNECTIONS allation shall be carted out by qualified personnel and in compliance withthe standards in force, To ensure safe maintenance operations to all part ofthe compressor, Control Panel included, install an automatic ‘mains circuit breaker and suitable fuses as near to the machine as possible. Select the crcl Breaker arié thy, fuses by taking into account the startup characteristics ofthe elaciic mater. ‘The dimension of power supply eables Batwean the cicut breaker and the Control Panol shal be in accordance with the values listed in the table in Section 15 Technical Data, ‘Al auxiliary components ofthe machine are aioady connected to tho Contrl Panel and are fed by a transformer. For more det, rele fo the detaied Clete Diagram euppliod withthe machine orto the general Diagram enclosed to this manual Warning! A When installing the compressor, make sure that itis earthed. 4.3 CONNECTION TO THE AIR DISTRIBUTION SYSTEM 434 Distribution of comprossed air ‘The connection tothe air system shall be performed by qualified porsonnel and in compliance withthe standards tn free. Aris tuted to supply compressed a tothe vous tos rom he machine th © mactne wth the minimum pressure loss and without wasting ene Te motes and was, eqday eck al png ofthe dtuten este and ange esa ss an wou wast omc Firs, regdator ard othe tings shall be maaned accoringy, The piping section connecting he res of tho system shal be lexi, ameter cas ane aaa nara sagem Salt esl ks dant caate smaer ane cte pipe Ar tng Fra pip wih ana gun othe dtu system, nea he compressor ja the machine. " ‘he compressor. It stall be needed to clean the radiator, the intake fiter and ote Pt The ei akon by he compressor consis a cart quay of wate (cated ae = condensate, The condensate then separatad and drained by means ofan automate deve, A lng Forens most o ‘Please remember that condensate isto be collected and disposed of in compliance with the regulations in force. Sec. 4 / pag, 1432 We woul ke to stress that wastes are mainly due to ‘The diameter of @ pipe has to be eelocted with gra ‘ontanet and the 00, taking inta account operational ‘To check your syslem refer tothe folowing table 2, popular diameters, capactes and operational prssures. ‘The distouton system has tobe installed so as to nur ies wit unapproptate ca al care 89 as to reduce to pressure and capacity ofthe machine and are enhanced in thos Dimension of compressed air distribution piping the length of the pipe should Which indicates the flow reset moe arto ess due out stations, © pins were recon changes el exceed 50 mers. oc wom i Dei dop beeen ea (toons, curves) and inves sees 4 0,098) 0,038 (0.030 0927 0028 | 44 HEAT RECOVERY [As descibed in Socton 2 “Principles of Operation’, the sir fow produced by a fan coals the ‘ol and the compressed air, and ‘consequently beats up. is possible to recaver heat for 85% of the Inetallod power in EAC models and approx 100% in slonced compressors (AC), The recovered hot air can be used to heat the The ducting shall have the suitable inensions and, if needed, it shall be configured s0 as to enable the hot air to be expelled in summer (S00 Figure 7). ‘Tho ducting to ocoverexhaust hot ar shall bo designed by a specialized engineer. It shall koep th fw resistance within 20 Pa. In case the ducting exceeds this value ft an ausiliany air exhaust to prevent machine overiempertire For example, a ducting having a clameter ‘equal oF larger than the diameter of the ‘machine outlet (radiator for ERG models and ‘ute git or the models ited with soundproof eanapy), consisting of 10 meters sreight duct and two 90" acceptable tow resistance. Hot air recovery (winter) Fia.7 woloit curves, ensures the masinum In any case remember that an increase by 10 Pa cortesponds fo an increase by 2-3°C fr operational tempera In case of stenced models, remove te fitering pane! located en the outlet rd which © As fr as heat recovery is concerned, we remind you ‘meters (KW = 260 kcal), ‘In Section Technical Data, you ean find all values to put the above nstuctons into practice that an average of 1 HW of ee. 4 / pag.2 spas the to a istaled power enabies you to heat 1 2 velume of aprox. 90 biesecrows CONTROL, MONITORING AND PROTECTION DEVICES 5.1_ MIGROMAT PANEL gency mushroom Far hows ho Micromet eivo ard cont pana consisting of a aly, sme corals some programming keys and an emer buton. Display (1) colthe yolow lad ofthe RESET button ‘Comprassor ean sop and the user can read ‘ives news about the compressor slate {aut messages and alows display of ho {he sopping causes onthe ceplay. Ae ae aeencare tbe st Innate te problor, te RESET buton wat cougars Blow compressor startup. ste aur @)-cont @ Programming PROG (67) a ‘Tho two bstons wih tangularsymnbo! itis possible to sartthe comprestarin one (grows) aroused to: ‘of eto operating moses, AUTO or shh ee ee riage wa oom ee enero Neeseaee ‘ther during poration lr more explans- av fom ene funtion to he oer tio see section, paragraph 8.2) " polet the various opts; ‘STOP (#) “incoaso or decreas the value of para redied neat Funetion/Parameter FUNIPAR (8) ‘Wha pressing this key the alr wis top> ped immediately ae ater fw secones the tons of Compressor saps to. ‘This buton enables to use the fet porameter ofa paula fanctonaty. Cconfiem ENTER (9) RESET(S) joie ied ‘This button atows to confim a choice oF & Minoviat lgnalspessbefutsby ighing ev selecon and memerses Ihe sae. 5.2 EMERGENCY BUTTON EMERGENCY STOP (10) It dips the compressorimmedatey, without the normal sequence ofthe STOP button ~ warting! ‘bution nus be used enly emergency. Frequent stops with this plunger cen damage compressor operation. 5.3-__ AVAILABLE FUNCTIONS (ain monw) a st pig mast atic the elect syst. Beside th Start and Stop funcons MicroMat allows the Note: Using tor noe men ct cot wh ETE aes (EXIT?) and confirm again with ENTER to go back oe a © Prrcacar tea dykey) oR ovarceD PROoRNA. Check othe normal operating funcions and Noro pereonaleed compressor functor main parameters (acoess protected by key) (9 [acme cxock @ [acrone BASIC PROOE en ee ry McroMat allows programing of he Sat 309 conrnos, Stop time Personalised parameters, including the an ‘grape. Checks Micromat and compressor operation without manual intervensons (access protec Sec. 5 / pag.tPE as Pmcrear INFORNATION ‘Tne events c2using compressor blocking are General information, stored and can be read, 54 ____ MONITORING DURING OPERATION ‘rng compressor operation iis possible to check the man operating paramotors through the depay, so. he tom faye PROG" (000 gue 8, Roms 6-7) andcotiming it wh bs key ENTER cos ipo tre 3 he tom (MONITOR) tough ne ‘elect function by means ofthe arrows, nwa appear [microm @ [x oy PRLINEA 00. Obar Pressing PROG keys again see figure 8, tems 6-7) you wl read the value ofthe main operating parameters onthe display (pressures and tempera tute) and finaly check the percentage of use ofthe machine. Note: ‘The messages Faults and Blockage are shown on the diplay only insdo the item MONITOR. Otherwise the problom will be signaled by the yellow led of the RESET button. 55 PROGRAMMING ‘The compressoris already programmed by Mattel to cblain a lexibe operation, matching the general requirements of a compressed alr lan, ‘To adapt the compressor’ features tothe part itis possible to meaity the main operalng parameters eet bafore. Select the function by means of the arous (see figure, tems 6-7), press ENTER, MICRONAT Its potsibio to check and modity in sequence: maximum and minimum pressure + mo load operating time + maintenance intervals foro and separator eloment “language. ‘To change the value ofa parameter, once its chosen press the key FUNIPAR (seo figure 9, item 8) (1): appearance che symbol s* (2) before the number signals the possibly of using the atows to increase or decrease the value (3). Example: ‘Suppose we have to lower ihe maximum operating pressure by 0, bar. () Prox pressone (@) asc eRescune (any) 7.2 bar (a 21.2 bar ( PaacrREssone ) PancrREssoRe (1) 97.2 ber (ean) 7.1 bar When the new values dtined just confirm it with ENTER (4) (see figure 8, itor 8) and MirroMat wil keep it valid for operation To.90 out rom the BASIC PROGRAMM. tunction o from any ther select the tem EXIT and confirm again with ENTER, Slctthe uncon by means of th artows (se gute, ems 6-7) ter ead section 6.2 SETTINGS for the minimum and maximum pressures set during testing Sec. / pag.2Cc 5.6 ____ SELF PROGRAMMING sible to recall the or cna, tig posse 10 C8 the orga stings able to obtain what ds (Gwin the BAS. 1s operation sa reg ana compressors oFe"S" 1G PROGRAMMING. 1 daring the mediation you sr Un Choosing the option SELF PROGRANMIN Tab! 1g 9 - Standard sel =a ee 5 pememtmmsseee [Genet fn 7 anes! Soparaoreferents change 40000 (") pases ram CAPITAL to salar: 98 (Te tg nat be intandod a8 ference as, Times dope on machine Sinateoigguaton oe aie Sect pasion the ol toatures. ; ee me / << pnovEtrn BEWGES aes, lots and fall mess089) voy mean Bots apd Has (ekg HE NOTE tars 62 not tp. en cana FE signaled by MaMa (gee Mai eee table 4) and by ighing of the yelow'led tte | izoMt cir’ compressor operation fs ota hassage appearing ever § £90 | Imease of malfunction be compressors inmost 6) on ths cepa (1) wii th uncon (MONITOR) by means RESET buon): # , 1°. remade pons RESET btn) teasing an en be stated again. Bebides tre cases of cin, hs display asa shows th olNG: progressive numberathe ever = pgesue, [ARMS (-) Fault and possible remedy Table 4 BLOCKS (10 - 15) AND AU) Fastampaatie, | © actine sate; fi 5 emey ee rasa dont oom get on eis EE 2 ee rd a _-SHEYENTS) you find the massage showing the Indicates overheating ol the compressér. ic cauee and en bees ore Sete acamlaoae [2 See a ne Saranac, Bina ae - ; Te eae shterve Pa = ore Co , ‘eat anon ‘cack te an map al sete. 7 AuTa/eaR = 99999 : ieviei pe atbar | gl fempenc : = ee tho artows 6 and 7) unt the tem (EXIT) and atbue cea a aero Sa é _ ee aveto9 Check hiachine tc)” a team ‘elie tale pogranmees expr — Aso stop the machine and are.not | — ,- Separator elements change) = 3 % | nie as oe Simaete mane | aginst eesExhaust valve (ig 9) ‘Te exhaust valve (9) is set following she cur. rent regulations and protects the compressor In cdse of air overpressure Insie the cham. bee ning #8 value tothe setting lint (42 bar forall versons). ‘The exhaust valve is €0t follwing the curent regulations and protects the compressor in case ofa overpressure inside the chamber. It {Sse ot 12.ar For all version. Soe. / pag. Servovalve (ig 10) Besides the pressure contre pertormes by MioroMat, compressors series 2000 a Include the modulation and of load setting 6y means of the servovalve, which limits the maximum operating pressure CONTINUOUS mode, acting on th ‘Valve and closing the came when the intemal pressure incfeases (coe section 6) ‘The maximism operating pressure is sei atthe, factory and needs no futher asjustment. However if a change is required it must not ‘exceed the values stated in thostable. Act as indicated in paragraph 63NOS RU arene ameencneneencnsscrmnseeareemmenirmnrn COMPRESSOR OPERATION Foreword _ tind and responsible person forthe operaton and maintonanco of the compressor. rneadad to avald accidents and Injutios. ‘and thoy shal bo reviewed periodically by the operators. ‘damage, you can buy ather copies from the manufacturer. ‘The user shall nominato a qual Ho must tain oporatorsandiform thom about al precautions ‘Stat, slop and Emargency procedures must be known by everyond, The netructions Manual must alvays be avalabe, In case of oss cr 5.1 __ CHECKS BEFORE START UP Bolero starting the compressor, make sure of the folowing: = the supply voltage matches with the motor voltage and curtent output, the electra! wires are sized properly; - the machine is earthed and protected again. st short circuits; tho mains circuit breaker is placed as near as possible to the compressor, + the cillevelis appropriate. With the compressor ‘and without pressure inside the Cl level must exoaed the inspec. tion window I necessary op up withthe sane ‘ype of ol + the compressor is connected to the com- pressed air system, ‘Alter performing the above-mentioned ches, switch the compressor on. Check the direction of rotation, as the com pressor could be seriously damagod if dirs. tion is opposite to the ono shown by the To check rotation start the compressor for a fow seconds (maximum 8}; then press one a the two buttons (CONT) of (AUTO) and imme r aely ates th red Emergency buon, to stop ‘ho motor the cooling fan must rotate in the ‘rection of the arrow on figure 11, See PROBLEM Proceed as stated in section 5 to restore the blocking "the deecton of rotation is wrong, cisconnect loctricly by means of the circuit breaker and ‘reverse wo of the three phases onthe board, ‘Then repeat checks as descrited boloreA Fotation inthe wrong direction can cause serious damage to the compressor. (HAA AAR A K 4 RRA | Warning! 62 __ OPERATING MODE “Tomeetthe users’ requirements Matel compressors are designed to operate In two modes: continuous and automatic, Flowing isthe elatod deserption: © continous (Cont Inti mode te compressor uns connuusy and stops ony the operator presses the STOP btn; te minimum and maximum pesuee within which the compressor ‘operalos aro ied by the menu values (BASIC PROGRAMMING) (see sosuon sy Dung operation I the Ine pressure reaches te maximum vo (Pax te dlvay estopped medal, he .ral pressure omhoog foo han 3 bar who campresor tums a oad. Te ela muti reduce om. Reson athe a dona oe the ess tal toihe minimum va (Pm he compressor tas suphing a Aatomati eto) ‘By this mode a futher feature is added to the previous: the comprasser automaticaly stops incase of ow or no air demand it starts again when the tine pressure fli tothe minimum (Prin), __The can be tyomain operating modes, basad on the the line prossure during off oad operation: “Tis prose acho Pin ve aos ea ond peat i VStar (BASIC PROGRAMUNG): ie wl aie te atu lad, + the time TMV expires before that presure falls to Pmin, This causes compressor stopping that wil be restarted at the next (possble) pressure lowering tothe Prin valu. ‘To avold frequent starts and stops with this operating mode It is necessary to instal a receiver or have a suitable compressed air dist tion system. - Modulation Besides the above described operating modes, we can adda fate of Matisl compressors, the Modulation. “The machine internal prassute pay deponds on tho ine pressure and, consequenly. on ait demanct when the later desreases of becomes 2070 the line pressure and the compressor intomsl pressure rise. tis possible to et the maximum press (Pseru) at which the compressor will runoff fea this can ba cbtained by adjusting the servovalve, When compressor warks at pressure range between (Pservo) and (Pserv0-.S bar) the air flowis modulated and becomes ronexistent at Psere, v lervo Note: 10.3 bar isthe typical operating range of the servovalve controlling the intake vale from fully opened to fully closed. This range, called ‘modulation band is set by Ing Enea Mattei S.p.A., butt can be moditiod to suit the diferent operating conditions (see the servovalve paragraph. seer some examples iis nang te vars sets ad osaing mas: +Peeno=75tar Prax 7.208 tan pres es the cmpresor oe cost ands oa wh desampresion a Pex -Peono=75bar Pa 7b Fears 75 yo compres sl medlg (om 7.2ba (75-03) up 1075 ba. hen tw a ows nonextrt and te corso Tw oon without desmpressin ‘stop ‘When you want o stop the compressor, you only needto press STOP. The: {ora ow seconds o dischargo intemal pressure ir suppl is immediatly stoppes, the compressor shall keep on runing See.6 / pag.26.3 PRESSURE SETTINGS Sovevawve of the compressor. Shout a ght agustment be ng ‘Tho maximum operational pressure is set by the manutacturer during the final test of the compr ver moditeati in"Teble 5", proceed as follows. et hs om ni can never exceed the values listed ”, Warning! A ‘The operation should be performed by qualified personnel nr valuo at which you want fo eet the servova bys tn GAS PSMA Prom ux PRESSURE he! Yom ae ent ‘Star the compressor and sly close the air dalvery until the servovalve operates, o i any there is a receiver, cose the valve downstream ofthe receiver. ceoonseeae stone nae Sma hone er ose tho screws and remove O sng) mee fosginecnes one Cee. pros) or one eae sa do ‘sure, check on the gauge placed on he sy falor assembly. Open and cose the gay Slowly to check setting and mate it uions, “Finally lock the screw (8) by tightening th ag (7), refit O ring (6), roplacing the same tis delormed, eft cove (5) ad iter elanen Reassemble the cover (3) and washer ‘crow tho lock nut (1), Up to this point restore the previous vues! the parameter (MAX PRESSURE) inte ney (BASIC PROGRAMMING). 0m the compressor Fig. 13 Note: Table 5 -Servovalie’ maximum settings ‘Compressor operation depends on the st values. We recommend to modity settings [Version t i only in case of real need and with the | servovalve 75 bar 10,3 bar ulmost ea Warning! ‘Never set the valve at higher values A than MATTE settings, because if the machine works at higher pressures it ‘requires more power and this could. (Cause overheating and shutdown, E ‘S00. 6 / pag. 3Foreword “The person in charge withthe good operation of te compressor must periodically check that al operation a eae nd Mainienance insruetions ate alowed — Warning! A Fl inthe maintenance form provided withthe machine. Laintenance operations must be caried cut by trained personnel only, with the compressor stopped and without pressure ins necessary 10 isolate the compressor trom the compressed a distribution system, : eet Cutafl power supply by means ofthe cicult breaker located upstream ofthe compressor Control Panel, and signal thatthe machine RESTARTED by using asultablo sign a MUST NOT BE Warningt ay ‘Keep the room and the compressor clean. Dirt and dust can clog the various filters: intake filter, airfoil separator filter, ol fiter, oil return vatves fitr. The fitering elements of the separating assembly should be checked carefully to control the pressure drop between the compressor and the air system. [mre A Do not use flammable liquids or products, which do not conform tothe current standards, for cleaning. Warning! A\_ in case you are not sure that the compressor or related components operate property, contact MATTE! Customer Service. Do not use open flames for inspections and checks. 74 PERIODICAL TESTS Warning! er tne frst 50 hours of operation; and every 6 months (1000 hours). * Tighton nuts and screws fixing the electrical wires inthe Control Electrical Panel and the motor terminal board. Within the first 300 houts of operation: «Change ll according tothe Instructions described inthe next pages; clean the oil return valves and the ol fir; Weekly (or every 50 hours) Every 12 Months (2.000 hours) + Check ne ol level. + Chango the oi filter + Check and clean the condensate drain valve titer. + Replace the oil etum valves. Monthly (or evory 200 hours) + Clean the intake fier. + Glean the ol radaior and the compressed ai final cooler. + For some AC versions: clean the profiters of the intake fiter panels. Tasosirogo Mi A Quartery (or every 509 hows) ‘ ‘every 12 months or 2.000 hours + Clean the ol return valves. / ‘otorll 8000 F2: + every 12 months or §:000 hours Every Six Monts (or every 1.000 hours) Ffovlace ho nate Ma. Replace the oll fterat every oll change. * Clean or replace the separator condensate fier ‘Tighten nuts and scroWs fing the electrical wires in the Control Electrical Panel and the motor trial board ‘See.7 / pag. 1~~ a. Le ‘ase of dusty andlor hot working om A tions have to be carried out at reduced intervals incase of dusty "9 environment, Maiotenance operations have tobe ca Warning! A exible pipes shouldbe replaced ate 3 years from the date of manufacturing (print onthe pipes) Flexible pipes cho 0d ter TAA Oilevel check With compressor stopped and without prose re incide the ol lovel must exceed the ol level ingeatr. |Whil the compressor operates on load, the ol level should reach haf ofthe indcator, ‘igure 14) Unscrew the union under the separator bow! ‘and detach the dain solenoid valve; remove the iter (2) by means of at ples, clean it by fiminaing all dit particles and wash with ‘etergent; 1 Ssmante the separator assembly and the sin- tered fier by unscrewing the support bat, sand wach i . Also clean te separator assem Feassemblo alli reverse order and pay parte cular attention when positioning the solenoid valve gasket (3, E © TA2 Cleaning the drain solenoid valve titer and condensate separator filler (See Faure 15) 806.7 1 pag. 274.8 Cleaning andjor replacing the air intake filter (Soe igure v6) Une the ok mt 214 (1) and tomo ‘gasket (2) and cover (3); remove meng ase nd cover ono ng Clean te ering amen va ‘whieh aso be blown om eee Glan also te tr cover angen Roassemble in reverse order. Che (2) and replace # damagad, sian 7.4.4 Cleaning the ollair radiator ERC version Clean te radiator fns by using compressed ai dected epposite tothe normal cooing ar rection Ac version ‘To simply this jb te wie gauze holding the elecko-fan is hinged tothe conveyor. Relsase and open the moving side and clean the radiator Ens with aie 7.4.8 Cleaning the prefilters (See igue 17) “Two fitring panels are instalod in the lowor side ofthe alt conto, onthe air passages for ‘compressor ink and electic motor cooing. “These panels consist of a metal frame with fi ter fabric. They side into metal guides and rust be extracted from tho front ofthe air can ‘to (e0e figure 17). The left panel isa prefiter for the compressor alr intake. It protecte the Intake titer and prevenisforelgn paces from entering the ae carte, The right refiter panel fiers the cooling ir to the electric motor. The prefitere must bo closned froquontly, when Compressor Is not operating. Take out the panels and blow them out with compressed Ai. Ie posse to wash the syntetic mate Hal Do not use any eoWvent Two detachable metal frames containing a vite mesh are fitted in the upper sie ofthe air centre, on the openings for citultion of the Coalinga. Tha wira mach prevents big pari es from entering the electofen and blocking the alco adatr. Clean the wire mesh peroticaly by means of compressed air or by washing it, Do not use salvenis because the synthetic material can be damaged, ‘The let frame on the hot ar outlet must be remaved when the air centre is installed. $00.7 J pag.27A.6 Cleaning ® Unscrew the srows (1) looking the unions of the a retun Paxil pipes 2) take care not lose the seal wash (@) Unsrew an take out theo rtur valves (4: ‘rash the valves wih detergent ané blow wih Compressed alr oplae the sintered fate 's foe, ‘Anrays remember 19 replace the © rings (8) ani actin reverse order to reassembe er eee a @ Replacing the ail filer (See foure 19) ole theo itor earn te is oe 1 te heist Brain of (se paragraph 7.3 OF der for coe (ef he er ee ne cat the over (2) er degrees. ee Enter) tom eco. an also tho Nous bol wos the new filter. epee ~ astern vverce ot rovers or, chuck tons of te Ong) poston ene and enlace damaged Sac 7 re74.8 Replacing the air-oll separator elements (Gee igue 20) Under normal conditions the separator ele- ‘ments must be replaced I there Ie too high bil consumption or pressure drop. Dismante the soundproot dividing panels (see fiuro 17) (AC version), Dismante the offload solenoid valve connec- tor (1), placed bohind the separator assembly (2) and detach tho relovant pipe (2). ‘as described at 7.1.6, detach the oll return valves pipes (4). DDetach the banjo pipe located on the separa- tor cover Dismantle the air delivery pipe (6). Loosen the Jocking ut (6) ofthe screw (7) fing the sepa- ator assembly fo the oll chamber. \Wateh position ofthe screw (7) place in the same way winen reassembling Tako out the cover (8) by lvering wih sult ble toot in the circular slot of tho cover, wat ching postion ofthe separator elements Unscrew the lock nuts (9), remove the seal washers (10), covers (11) and separator ele ‘ment (12) with olovant © rings (13). ‘Watch location of the protecting plate (14) and supports (18). Replace the element (12). Replace seal rings (10-13-16. 17). Reassemble the various components, taking care that © sings. (13) are perfectly positioned in thee goats. Uas grease to kaop the rings Incorrect positon. ‘Waring: the screw (7) must be placed withthe notch inthe eomec direction 4 72 PARTS TO BE REPLACED DURING MAINTENANCE Tables DESCRIPTION (CODE ‘CONTENTS / QUANTITY ‘Maintenance Kit IF57A22967 Aititor After gasket (0 return valve ‘ORV ring Oitplug gasket tft ring it fiter Oil separator kt IFS7Azo068 Washer Oring ‘Separator oloment Oring orng Oring (Ol tum valve ‘ORV Fing Profit {only AC version) 15702220369 Upper refit | Lower petit ‘see.7 / pag: 5eee 7. OL CHANGE 1 vital to check its quantity and o i 28 can, fore ti rine compressor: Teh tasks foropertion tothe diferent oP Foreword ational conditions: perorms fundamental ‘As already mentioned, the ol i ot type, accornd the indcatod periods. vrata te Tables fo select te suta Fan Fist oll change (See fou 21) she eomressor comes id wt Rotor ol forthe rnningn prod. ' ramen’ you hat wast oI 68NGEFOUS A Wretnon athe compressor. Fortis eset ipecoring 1 the of ou sha have to change change scheduie. sranetcpango is performed with the coms ois ho, sor stopped and whet ‘att the compressor has fly -presst wees odin the of, and make sure that there Fae ore pressure inside by means of IME ‘gauge located on the separator. Spowy unscrew the oiler plug (igure 21) traning sure that no foam escapes from the foe. in hat case, wai afew minutes tlhe ol domuste ‘pen th crin (2) and dain the ol into a su table vessel, Close the drain. Filho ol chamber with now oll up 0 the cm lth ole. ‘Replace the gasket (3) and tighten the plug. ‘Stat the compressor and ott operate for a few minutes. Then slop it, check the ol level by means of the ineator (4) and top up if necessary. 73.2 Use of Rotoril lubricants ven ter eta nsng we sige ue Wate ogesto use Nats Rott 000 i Ta ee ate ee ee eon 7 Pte ery os ho mua fs andy peated tr aan pad wh he Seceete ad presents varish and deposits, wash wih Retort 00 crag ne we cages ope ol rand span Ming semen 1 oc Fh 733 Oil disposal ‘Waste ll can cause contamination and fires, Warning! il must be collected and disposed of withthe utmost ian 1e prevailing laws and regulations A . a‘ it }st care and in compliance with the pr the prevailing I :LUBRICATING OILS ‘Since the market offers various cil types and research is always improving thet characterises, and sinc al 84 GENERAL Se a ee ne ee aah ae te nut ty oem ol cara dat cost of the machine. Therefore we suggest to buy the best products available on the market (see section &.3). meetin’ ‘a reasonable life. It must also not emulsily. — Se aoa patties gee 8.2 OILS UPON THE MARKET ‘The markt offers a wide range of oll, among whic Lrigrade dosel engine oils, which contain ant-oxiizing adeiives fr high temperatures and detergent and dpereant aditves; inustial mineral els; = synthetic ols 8.2.1 Diesel engine oils ‘These oils have been designed specially for Table7 esol engines and are usualy ruled by APL and MiL-Standards, We generally recommend Features of Measure Room Temperature unigrade oils, cassiied as API CO, MILL- e unit | 20x20 ea30 a0 2108 B or MIL-L-46152 B specs, SAE grade ‘Ther features are Istedn the folowing Table 7. |_SAE rade = ic 30 40 Viscosity at 100° est | 56:93 | oars | 125-188 Pourpoint * “20 2 a5 Flath pont VA sc | mo+a20 | 2002200 | 2400250 ‘Specie weight gin 80 ‘390 ‘00 8.2.2 Industrial mineral olls Those oils have been designed for diferent Table 8 ‘pplcafons and in particular for diferent aera an Tape types of compressors. bea ‘Aso inthis case tho cil features are defined ‘compressor Unit : by some standards: DIN Standard $1506 = = 180 classes ie as VBL, VCL and vo | Wseosty SOVE 735+ 168 pending on the possibilty to operate at | Viscosity at 40°C ost diferent temperatures. We highty recommend | “Viscosity at 100% st wee this parameter, which fs high temperatures 23 100 and also oxidation due to the continuous | Viscosty index _ 1045 ising with aris wel toeratod, Pour point c - 180 Standards 6743-34 also classifies ols *c 2203 265 depending on the operational pressure and |_FLRSNOItV.A, 780 900 temperature. in compliance with this Standard | Specie weight ‘gin? {or rotary vanes compressors we recommend ‘ll types ISO-L-DAH or DAJ for medium of severe apptcations, ‘The folowing Table 8 shows the features of these ol Sec. / pag. 1igh nave proven 19 Be suablen some cay 8.2.3 Synthetic lls sos oss, oes OF 32808 (e807 jon resistance. “The market fers varius synthetic ols with ferent oat ura ana remarkable ENP ete lubricant for Your mating, anata hae geo than minora —— in tv . ‘ey woah dn catoncponts, have 2 HD Alten ae your convent OL yg damage Hw asine Somes wih passin mr sup 1 Wace ibeants are good dtergonts, when you ond = SPATE og thal nave perform a herough washing in fl respect fener pos anti 4 ip fecicuation ft and epost oy sais to water washed cy ya iat ao way se esr » hastoyusan Condensate also hast bo cenaidoed as Yo sts to ge sl xiao no ary expsionco on the vali Satay pact Tbe woah OSD) pe Be eT po oe, ‘som the cae th select f pt the user andthe SUPT ~ aon attocting tho ol 8h a the opeatony use thre are ret singe st opr A nina oe tea Fara EE oe fom your super tnmoeat ere ay of wba anime 8.3 ___ MATTEILUBRICANTS tere special lubricants and recommends thor use in vow ote ipotanc lhe ubcant on to smatn peraton ote compressor, atl ors SP ‘These are avalabo in tanks ofS or 25 Itres, ese are: Mattei Retorai! 8000 141 (mineral ol), and = MattatRotorol 8000 F2 (synthetic ot). “Their We should atthe sated hous provided the intake air are adequate. operational temperature anc the conditions of th Warning! /\ otter Rotorolt ubricant must not be mixed with other lubricants, as this will cause contamination which may lead tothe ‘compressors serious failure. ‘Table 9- MATTEILUBRICANTS Room ‘Maximum Approved olls ‘Temperature ‘Operational hrs toro 6000 Mt from -4° 104.456 2.000 otro 6000 F2 from = 15° to 45°C 5.000 8.4 __ SAFETY PRECAUTIONS “Tere ste sk fre in compressed ar systems and ISO 5 a 88 specs explain tho Inf n compressed a ts hs anys te presenea ol ones aaa ‘vapours occut for any reason, they could burn in presence of a fl eb ate ‘cate YoU ute to much oor Unio or incase maintenance le A dirty radiator may increase temperature, often rapidly, thi Hp Sienna er nsec tint never cuneooy fa ‘cause is that ol forms carbon residues when degrading a This heat can finally produce ignition, arading and these can absort Iannone al nhs case which aby produ of pteun.e0 erp 0 anyon source lea mot a eso x denosts. lth hppens very qucyin case of nat he a's stigntonimperatur (24040°0). ‘m92n and, under unfavourable conditions, may gareae See. 8 / pag, 2Warning! Te avoid the ik of re or explosions choose your ol withthe utmost care and malian the compressor come [N\, “cary out reguter and complete ot crrrocs eomnmeer comet, + make sure that tne cooling system te aays operat efficiently 7 often check the oll temperatures opening + check that the safety devices installed are always operating corecty: + keep a record of the oll consumption; + keep the machine clean inside and outside. namely: 35 lL STORAGE AND TREATMENT [Normally the lubricant containers are suitable to prevent any contamination, Its the user's responsibly to check that tho ol dos not cont nor dateioat. contaminate ‘Te lubricant can be damaged because of the fallwing reasons dust or dit; condensate, mainly moisture taken from the air = extreme temperatures; ‘mixing with other types of oi Pease remember that dt inthe oll reduces its ecioncy and causes wear. In this case more maintenance is needed. ‘Sometimes condensate eliminates the effect of some adelvs, which are present in very small quanis. Oil containers shouldbe stored in sate and protected environment and should not be exposed to severe temperatures Warning! ‘Avoid mixing ols of ciferent grade and quality, even I they seem to bo similar, as ther features may be very aiferent. Take care of leaks; they are not only wasteful, but also polluting, and they can cause serious safety and fre hazards sec. / pag.TROUBLESHOOTING ot GENERAL eration ofthe compressor. ‘As alady ai, the Control and Monitoring Panel's tasked to conta the SP re aed cons ec fal ae elle. Fotovng Isat is possi tat, dot ncanect ue ofthe mactine, improper mnonance whit could be useful othe aerator, cicaing the posse causes and ema 92 PROBLEM-CAUSE-CORRECTIVE ACTIONS: Below is a abe showing he possible problems, causes and acon tbe akon. 93 TROUBLESHOOTING LIST: Table 10 CORRECTIVE ACTIONS PROBLEM CAUSE i ae Tan = on itp Oe ee ee ee ‘Micromat operates, enables staring but sardea | switching does not cccur correctly Possible message: (START-UP PROBLEM) “The electrical supply is not sufficient and the too high Valiage drop due tothe startup causes contactors to release. Check correct size ofthe eletrcalingy, See section 4of the manual ‘Micromat operates; allows the startup by lighting cf the green LED but compressor doos no start. Pressure inside the compressor is higher than the maximum allowed value during ‘startup: ether a wrong return from the air ‘system or the pressure transducer reads a (Check the intemal pressure onthe gauge placed on separator assembly and compan Itwith the Micromat value, Check operation of the pigssure cont syst Ware duca, Baran ‘wrong value. f changeover solenoid valves, in ne en 5 Plesute eee Talia presse cons noteach ie desied va | Tw senoranais not setconeety. | Check sting ‘See section 6 of the manual. ‘Avwong valu othe transducer sets off load and stops the compressor Check conditions ofthe pressure reading system: transducer, connector and changeover solenoid valves. Condensate drain s leno valve bi in the open position. Hocked ‘The minimum pressue 9 valve doos not operate cored = SI Eliminate the blocking cause, clean te ‘and check its operation See section 7 of the manual joe Se ‘Check operation, 20.9 / pag, + is aie lmantaed | Seca Teseava Air demand exceedin, | Sra ee | a enon " ma = ‘maximum -| Contact Mattel Sales ‘Organization to sta Tmanieearanntentmn nan ogra | rcctanacong 88) tern ‘See sections 5 and 6 of the manual. nnn.