i

EM200/EM400
Radios
Basic Service Manual

HKLN4215A

Issue: November 2003

ii

Foreword
This manual is intended for use by service technicians familiar with similar types of equipment. It contains
service information required for the equipment described and is current as of the printing date. Changes which
occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions.

Note: Before operating or testing these units, please read the Product Safety and RF Exposure
Compliance section.

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the
exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any
copyrighted Motorola computer programs contained in the Motorola products described in this manual may
not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express
written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant
either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent
applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in
the sale of a product.

Document Copyrights
No duplication or distribution of this document or any portion thereof shall take place without the express
written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any
form or by any means, electronic or mechanical, for any purpose without the express written permission of
Motorola.

Disclaimer
The information in this document is carefully examined, and is believed to be entirely reliable. However, no
responsibility is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any
products herein to improve readability, function, or design. Motorola does not assume any liability arising out
of the applications or use of any product or circuit described herein; nor does it cover any license under its
patent rights nor the rights of others.

MOTOROLA, The Stylized M logo are trademarks of Motorola, Inc.

All other product or service names are the property of their respective owners.
© 2003 Motorola, Inc. All rights reserved. Printed in U.S.A.
 iii

Table of Contents

Foreword......................................................................................................................... ii
Computer Software Copyrights ....................................................................................... ii
Document Copyrights ..................................................................................................... ii
Disclaimer ....................................................................................................................... ii
Product Safety and RF Exposure Compliance ..............................................................vii

Chapter 1 INTRODUCTION

1.0 Scope of Manual ..................................................................................................1-1

2.0 Warranty and Service Support.............................................................................1-1
2.1 Warranty Period and Return Instructions ....................................................1-1
2.2 After Warranty Period..................................................................................1-1
3.0 Replacement Parts Ordering ...............................................................................1-2
3.1 Basic Ordering Information..........................................................................1-2
3.2 Motorola Online ...........................................................................................1-2
3.3 Mail Orders..................................................................................................1-2
3.4 Telephone Orders .......................................................................................1-2
3.5 Fax Orders ..................................................................................................1-2
3.6 Parts Identification.......................................................................................1-3
4.0 Radio Model Information......................................................................................1-3

Chapter 2 MAINTENANCE

1.0 Introduction ..........................................................................................................2-1

2.0 Preventive Maintenance ......................................................................................2-1
2.1 Inspection ....................................................................................................2-1
2.2 Cleaning Procedures...................................................................................2-1
3.0 Safe Handling of CMOS and LDMOS Devices ....................................................2-2
4.0 Repair Procedures and Techniques — General ..................................................2-3
5.0 Disassembling and Reassembling the Radio — General ....................................2-3
6.0 Radio Disassembly - Detailed..............................................................................2-4
6.1 Control Head Removal ................................................................................2-4
6.2 Top Cover Removal ....................................................................................2-6
6.3 Main Shield Removal ..................................................................................2-7
6.4 PA Shield and DC Cable Removal ..............................................................2-7
6.5 PA Clip and Main PCB Removal (for Low Power Models) ..........................2-8
6.6 Main PCB Removal (for High Power Models) .............................................2-9
6.7 Disassembly of Control Head - EM200 .....................................................2-10
6.8 Disassembly of Control Heads - EM400 ...................................................2-11
7.0 Radio Assembly .................................................................................................2-12
7.1 Chassis Assembly (for Low Power Models) ..............................................2-12
7.2 Chassis Assembly (for High Power Models) .............................................2-12
iv

7.3 Control Heads Assembly........................................................................... 2-13

7.4 Control Head Fitting .................................................................................. 2-13
7.5 Option Board Installation ........................................................................... 2-14
8.0 Radio Exploded Mechanical Views and Parts Lists........................................... 2-15
8.1 Radio Assembly - 25W Models ................................................................. 2-15
8.2 Radio Assembly - 40W Models ................................................................. 2-16
8.3 Control Head - EM200............................................................................... 2-17
8.4 Control Head - EM400............................................................................... 2-18
9.0 Service Aids....................................................................................................... 2-19
10.0 Test Equipment.................................................................................................. 2-20
11.0 Programming/Test Cable - AARKN4083_ ......................................................... 2-21
12.0 Adapter Cable - FKN8113_ ............................................................................... 2-22

Chapter 3 TRANSCEIVER PERFORMANCE TESTING

1.0 General ................................................................................................................ 3-1

2.0 Setup ................................................................................................................... 3-1
3.0 RF Test Mode (MDC Radios) .............................................................................. 3-2

Chapter 4 RADIO TUNING AND PROGRAMMING

1.0 Introduction .......................................................................................................... 4-1

2.0 CPS Programming/Flashing Setup with RIB ....................................................... 4-1
3.0 CPS Programming/Flashing Setup Ribless ......................................................... 4-2
4.0 CPS Programming Setup with RIB (with Telco Connector) ................................. 4-2
5.0 CPS Programming Setup with RIB (Accessory Connector) ................................ 4-3
6.0 CPS Programming Setup with RIB ...................................................................... 4-3
7.0 Radio Tuning Setup ............................................................................................. 4-4
7.1 Initial Test Equipment Control Settings ....................................................... 4-4

Chapter 5 POWER UP SELF-TEST

1.0 Error Codes (MDC Radios).................................................................................. 5-1

Chapter 6 ACCESSORIES & CONNECTOR PIN FUNCTIONS

1.0 Accessories ......................................................................................................... 6-1

1.1 Antennas ..................................................................................................... 6-1
1.2 Audio ........................................................................................................... 6-2
1.3 Alarms and Accessories.............................................................................. 6-2
1.4 Control Station............................................................................................. 6-3
1.5 Public Address ............................................................................................ 6-3
1.6 Cables ......................................................................................................... 6-3
1.7 Mounting...................................................................................................... 6-3
1.8 Data - CES Wireless Technologies ............................................................. 6-4
 v

2.0 Accessory Connector Pin Function......................................................................6-5

3.0 Microphone Connector Pin Function....................................................................6-6

Chapter 7 MODEL CHART AND TEST SPECIFICATION

1.0 Low Power Radios ...............................................................................................7-1

1.1 Model Chart VHF2 146-174 MHz ...............................................................7-1
1.2 Model Chart UHF1 403-440 MHz ...............................................................7-1
1.3 Model Chart UHF2 438-470 MHz ...............................................................7-2
1.4 Specifications .............................................................................................7-3
2.0 High Power Radios ..............................................................................................7-5
2.1 Model Chart VHF2 146-174 MHz ..............................................................7-5
2.2 Model Chart UHF2 438-470 MHz ...............................................................7-5
2.3 Model Chart UHF3 465-495 MHz ...............................................................7-6
2.4 Specifications .............................................................................................7-7

GLOSSARY ...................................................................................... G-i

vi

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 vii

SAFETY INFORMATION
Product Safety and RF Exposure Compliance
Note:
Before using this product, read the operating instructions for safe usage contained in the
! Product Safety and RF Exposure booklet enclosed with your radio.

Caution

ATTENTION!
This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements.
Before using this product, read the RF energy awareness information and operating instructions in the
Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number
68P81095C99) to ensure compliance with RF energy exposure limits.
For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site which
lists approved accessories: http://www.motorola.com/cgiss/index.shtml.
viii

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 Chapter 1
INTRODUCTION

1.0 Scope of Manual

This manual is intended for use by service technicians familiar with similar types of equipment. It
contains service information required for the equipment described and is current as of the printing
date. Changes which occur after the printing date may be incorporated by a complete Manual revision
or alternatively as additions.

Notes: Before operating or testing these units, please read the Product Safety and RF Exposure
Compliance section in the front of this manual.

2.0 Warranty
Motorola offers long term support for its products. This support includes full exchange and/or repair of
the product during the warranty period, and service/ repair or spare parts support out of warranty. Any
“return for exchange” or “return for repair” by an authorized Motorola Dealer must be accompanied by
a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an Authorized Motorola
Dealer.

2.1 Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Dealer, Distributor, or Reseller
contract. These conditions may change from time to time and the following notes are for guidance
purposes only.
In instances where the product is covered under a “return for replacement” or “return for repair”
warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This
is to ensure that the product has been correctly programmed or has not been subjected to damage
outside the terms of the warranty.

2.2 After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways.
1. Motorola's Radio Products Services Division (RPSD)* offers a repair service to both end users
and dealers at competitive prices.
2. Radio Products Services Division (RPSD) supplies individual parts and modules that can be pur-
chased by dealers who are technically capable of performing fault analysis and repair.
* The Radio Products Services Division (RPSD) was formerly knows as the Accessories and
Aftermarket Division (AAD)

3.0 Replacement Parts Ordering

3.1 Basic Ordering Information

When ordering replacement parts or equipment information, the complete identification number
should be included. This applied to all components, kits, and chassis. If the component part number is
not known, the order should include the number of the chassis or kit of which it is a part, a sufficient
description of the desired component to identify it.
1-2 INTRODUCTION

3.2 Motorola Online

Motorola online users can access our on-line catalog at:
https://businessonline.motorola.com

3.3 Mail Orders

Send written orders to the following addresses:

International Orders:
Motorola, Inc.
Customer Care and Services
Division*
Attention: Order Processing
2200 Galvin Dr.
Elgin, IL 60123
U.S.A.

3.4 Telephone Orders

Radio Products Services Division (RPSD)*
(United States and Canada)
7:00 AM to 7:00 PM (Central Standard Time)
Monday through Friday (Chicago, U.S.A.)
1-800-422-4210
1-847-538-8023 (International Orders)

3.5 Fax Orders

Radio Products Services Division (RPSD)
(United States and Canada)
1-800-622-6210
1-847-576-3023 (International)
USFGMD
(Federal Government Orders)
1-800-526-8641 (For Parts and Equipment Purchased Orders)

3.6 Parts Identification

Radio Products Services Division (RPSD)
(United States and Canada)
1-800-422-4210, menu 3
1-847-538-0021(International) (voice)
* The Radio Products Services Division (RPSD) was formerly known as the Accessories and
Aftermarket Division (AAD)

4.0 Technical Support

Technical support is available to assist the dealer/distributor in resolving any malfunction which may
be encountered. Initial contact should be by telephone wherever possible. When contacting Motorola
Technical Support (“contact us” MOL at https://businessonline.motorola.com), be prepared to provide
the product model number and the unit’s serial number.
Radio Model Information 1-3

Motorola de Colombia Service Center

Carrera 7 No. 71-52
Torre B, Piso 13
Oficina 1301
Bogotá – Colombia
1-571-376-6990
Motorola de Mexico Service Center
Bosques de Alisos #125
Col. Bosques de las Lomas
CP 05120 Mexico D. F.
1-525-257-6700

5.0 Radio Model Information

The model number and serial number are located on a label attached to the back of your radio. You
can determine the RF output power, frequency band, protocols, and physical packages. The
example below shows one mobile radio model number and its specific characteristics.

Table 1-1 Radio Model Number (Example: LAM50FNC9AA1)

Type of Model Freq. Power Physical Channel Feature

Protocol
Unit Series Band Level Packages Spacing Level

LA M 50 F N C 9 AA 1
MB 1-25 W EM200 Program- Conven- RF
(66- mable tional Connector :
88MHz) MDC Mini UHF
P F
M = Mobile
LA = Country Code

J 25-40 W EM400
VHF1
(136-162
MHz)
Q
K 25-45 W
VHF2
(146-174
MHz)

Q
UHF1
(403-
440MHz)

R
UHF2
(438-470
MHz)

S
UHF3
(465-495
MHz)
1-4 INTRODUCTION

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 Chapter 2
MAINTENANCE

1.0 Introduction
This chapter provides details about the following:
• Preventive maintenance (inspection and cleaning).
• Safe handling of CMOS and LDMOS devices.
• Disassembly and reassembly of the radio.
• Repair procedures and techniques.
• Installation of Option Boards.

2.0 Preventive Maintenance

The radios do not require a scheduled preventive maintenance program; however, yearly
verification of technical parameters and periodic visual inspection and cleaning is recommended.

2.1 Inspection
Check that the external surfaces of the radio are clean, and that all external controls and switches
are functional. It is not recommended to inspect the interior electronic circuitry.

2.2 Cleaning Procedures

The following procedures describe the recommended cleaning agents and the methods to be used
when cleaning the external and internal surfaces of the radio. External surfaces include the front
cover and housing assembly. These surfaces should be cleaned whenever a periodic visual
inspection reveals the presence of smudges, grease, and/or grime.

NOTE Internal surfaces should be cleaned only when the radio is disassembled for service or
repair.

The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild
dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit
boards and their components is isopropyl alcohol (70% by volume).
CAUTION: The effects of certain chemicals and their vapors can have harmful results on
! certain plastics. Avoid using aerosol sprays, tuner cleaners, and other chemicals.

Cleaning External Plastic Surfaces

Apply the 0.5% detergent-water solution sparingly with a stiff, non-metallic, short-bristled brush to
work all loose dirt away from the radio. Use a soft, absorbent, lintless cloth or tissue to remove the
solution and dry the radio. Make sure that no water remains entrapped near the connectors, cracks,
or crevices.
2-2 MAINTENANCE

Cleaning Internal Circuit Boards and Components

Isopropyl alcohol (100%) may be applied with a stiff, non-metallic, short-bristled brush to dislodge
embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the
dislodged material out and away from the inside of the radio. Make sure that controls are not soaked
with alcohol. Do not use high-pressure air to hasten the drying process since this could cause the
liquid to collect in unwanted places. After completing of the cleaning process, use a soft, absorbent,
lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or
top cover.
NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination by
dissolved material (from previous usage).

3.0 Safe Handling of CMOS and LDMOS Devices

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios, and
are susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting
in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent
device damage during disassembly, troubleshooting, and repair.
Handling precautions are mandatory for CMOS circuits and are especially important in low humidity
conditions. DO NOT attempt to disassemble the radio without first referring to the following
CAUTION statement.

CAUTION: This radio contains static-sensitive devices. Do not open the radio unless you are
! properly grounded. Take the following precautions when working on this unit:
• Store and transport all CMOS devices in conductive material so that all exposed
leads are shorted together. Do not insert CMOS devices into conventional plastic
“snow” trays used for storage and transportation of other semiconductor devices.
• Ground the working surface of the service bench to protect the CMOS device. We
recommend using the Motorola Static Protection Assembly (part number
0180386A82), which includes a wrist strap, two ground cords, a table mat, and a
floor mat.
• Wear a conductive wrist strap in series with a 100k resistor to ground.
(Replacement wrist straps that connect to the bench top covering are Motorola part
number 4280385A59)
• Do not wear nylon clothing while handling CMOS devices.
• Do not insert or remove CMOS devices with power applied. Check all power
supplies used for testing CMOS devices to be certain that there are no voltage
transients present.
• When straightening CMOS pins, provide ground straps for the apparatus used.
• When soldering, use a grounded soldering iron.
• If at all possible, handle CMOS devices by the package and not by the leads. Prior
to touching the unit, touch an electrical ground to remove any static charge that you
may have accumulated. The package and substrate may be electrically common. If
so, the reaction of a discharge to the case would cause the same damage as
touching the leads.
Repair Procedures and Techniques — General 2-3

4.0 Repair Procedures and Techniques — General

Parts Replacement and Substitution
When damaged parts are replaced, identical parts should be used. If the identical replacement part
is not locally available, check the parts list for the proper Motorola part number and order the part
from the nearest Motorola Parts center listed in the “Piece Parts” section in Chapter 1 of this manual.

Rigid Circuit Boards

This family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not
accessible, some special considerations are required when soldering and unsoldering components.
The printed-through holes may interconnect multiple layers of the printed circuit. Therefore, exercise
care to avoid pulling the plated circuit out of the hole.
When soldering near the RF connector, potentiometer, 16-pin and 20-pin connectors:
• Avoid accidentally getting solder in the connector.
• Be careful not to form solder bridges between the connector pins.
• Examine your work closely for shorts due to solder bridges.

5.0 Disassembling and Reassembling the Radio — General

Since these radios may be disassembled and reassembled with the use of only 14 (board to casting)
screws, it is important to pay particular attention to the snaps and tabs, and how parts align with
each other.
The following tools are required for disassembling/assembling the radio:
• Small flat blade screwdriver
• Phillips small 1# screwdriver
• TORX™ T9 screwdriver
• TORX™ T10 screwdriver
• Torque screwdriver set
• Torque spanner
• Hex tool (part no. 6680334F39)
If a unit requires more complete testing or service than is customarily performed at the basic level,
send this unit to a Motorola Authorized Service Center. (See Chapter 1 for a list of authorized
service centers.)
The following disassembly procedures should be performed only if necessary:
2-4 MAINTENANCE

6.0 Radio Disassembly - Detailed

The procedure to remove and replace a Control Head, Top Cover or Transceiver Board is similar for
all models of radio. A typical procedure is therefore shown followed by specific disassembly
procedures for Control Heads on radio models without a display and radio models fitted with a
display.

6.1 Control Head Removal

NOTE Ensure that the volume knob is in the OFF position before disassembling the radio.

Volume Knob Removal

1. Insert the flat screwdriver between the control head plastic and the volume knob and push the
volume knob upwards. See Figure 2-1.

Figure 2-1 Volume Knob Removal.

2. Insert the flat screw driver (4 mm maximum) into the slot and push the plastic up.
Do the same with the second slot to free the control head from the chassis assembly. See
Figure 2-2.
Radio Disassembly - Detailed 2-5

Figure 2-2 Control Head Removal

3. To free the control head, disconnect the flat cable from the chassis assembly See Figure 2-3.

Figure 2-3 Flat Cable Removal

2-6 MAINTENANCE

6.2 Top Cover Removal

1. Place the radio in a vertical position as shown in Figure 2-4.

Figure 2-4 Top Cover Removal (Chassis Vertical).

2. Insert the flat screw driver near the ‘T’ and push the plastic cover up until it pops over the ‘T’
mount boss. Perform the same function on the ‘T’ location on the other side of the chassis.
3. Next place the radio in a horizontal position as shown in Figure 2-5 and insert the flat screw
driver into the slot to release the upper cover.

Figure 2-5 Top Cover Removal (Chassis Horizontal)

Radio Disassembly - Detailed 2-7

6.3 Main Shield Removal

1. Insert the screw driver in the gap between the main shield and chassis (speaker cutout area)
and push the shield up. See Figure 2-6.
2. Lift the cover from the chassis.

Figure 2-6 Main Shield Removal

6.4 PA Shield and DC Cable Removal

1. Remove the three screws that attach the PA shield to PCB, and remove the PA shield.
2. Remove the accessory Connector cap.
3. Remove the two screws that attach the DC power cable to the PCB and pull it out from the
side.

DC
Cable PA Shield
Fixing Screws (3)
DC Cable
Fixing Screws
Accessory
(2)
Connector
Cap

Figure 2-7 PA Shield and DC Cable Removal (for Low Power Models)
2-8 MAINTENANCE

Figure 2-8 PA Shield and DC Cable Removal (for High Power Models)

6.5 PA Clip and Main PCB Removal (for Low Power Models)
1. Remove the screw that attaches the PA clip to the chassis. See Figure 2-9.
2. Remove the PA clip.
3. Remove all the screws that fix the PCB to the chassis.
4. Loosen the M2 screw (about 3 to 4 turns) on the RF connector using hex tool
(Part number: 6680334F39).
5. Loosening this screw, enables you to unscrew the RF connector from outside.
6. Carefully remove the main PCB in a diagonal manner.
NOTE It is recommended to grip the volume potentiometer and remove the PCB board

Main PCB
M2 Screw
PA Clip

Figure 2-9 PA Clip and Main PCB Removal (for Low Power Models)
Radio Disassembly - Detailed 2-9

6.6 Main PCB Removal (for High Power Models)

1. Remove the PA screws. See Figure 2-10.
2. Remove all the screws that fix the PCB to the chassis.
3. Loosen the M2 screw (about 3 to 4 turns) on the RF connector using hex tool
(Part number: 6680334F39).
4. Loosening this screw, enables you to unscrew the RF connector from outside.
5. Carefully remove the main PCB in a diagonal manner.

NOTE It is recommended to grip the volume potentiometer and remove the PCB board

Figure 2-10 PA Clip and Main PCB Removal (for High Power Models)
2-10 MAINTENANCE

6.7 Disassembly of Control Head - EM200

1. Disconnect the flat cable from the Control Head PCB connector. See Figure 2-11.
2. Remove the PCB from the keypad assembly.
3. Remove the LENs from the rubber keypad assembly.
4. Remove the keypad assembly from the control head housing by lifting it up from the face
side.
5. Disconnect the speaker socket and remove the speaker from the keypad assembly.

NOTE DO NOT touch or contaminate the conductive pads on the under side of the keypad
or the conductive contacts on the printed circuit board.

.
Control Head Housing

Keypad Assembly

Lens

PCB

Speaker

Figure 2-11 Control Head Housing Removal EM200

Radio Disassembly - Detailed 2-11

6.8 Disassembly of Control Heads - EM400

1. Disconnect the flat cable from the Control Head PCB connector. See Figure 2-12.
2. Remove the PCB from the keypad assembly.
3. Remove the LCD assembly from the rubber keypad assembly.
4. Remove the keypad assembly from the control head housing by lifting it up from the face side.
5. Disconnect the speaker socket and remove the speaker from the keypad assembly.

NOTE DO NOT touch or contaminate the conductive pads on the under side of the keypad,
the conductive contacts on the printed circuit board or the elastomeric connector.

Control Head Housing

Keypad Assembly
Speaker

LCD Assembly
PCB

Figure 2-12 Control Head Housing Removal EM400

2-12 MAINTENANCE

7.0 Radio Assembly

7.1 Chassis Assembly (for Low Power Models)
1. Ensure that the Fuji Poly Thermal Pad is on the small pedestal located on the PA
compartment of the chassis.
2. Verify that the potentiometer is soldered properly.
3. Take the main PCB and smear thermal paste on LDMOS Power Amplifier, TO220, and Audio
Power Amplifier.
4. Slide the main board diagonally into the chassis.
5. Tighten all eight screws (Torx T10).
6. Assemble the O-ring on the RF connector and tighten it using Torque 22 lb.in.
7. Tighten the RF connector security screw M2 using Torque 1.5 lb. (through the opening in the
PCB).
8. Take the Power Amplifier Clip and insert the leg-shape side into the opening groove located
on the PCB. Tighten the screw using Torque 13 lb.in
9. Take the PA Shield and place it on the PA compartment. Tighten the three screws using
Torque 13 lb.in. Tighten the middle screw first, then the screw located on the left side, and
lastly the screw located on the right side.
10. Insert the DC cable into the slot. Ensure that it is seated correctly on the chassis hook located
below the DC cable. Attach it to the chassis and PCB by tightening the two screws using
Torque 13 lb.in (Torx T10).
11. Take the main shield and place it on the chassis. Check that the corners of the main shield
are seated properly on the corner supports.
12. Take the main seal and place it inside the top cover. Verify that the main seal is seated prop-
erly on its placement ribs and all around the groove.
13. Take the upper cover, place it properly on the chassis, and push it down. Three click sounds
are heard from both sides and back.

7.2 Chassis Assembly (for High Power Models)

1. Verify that the potentiometer is soldered properly.
2. Take the main PCB and smear thermal paste on T0220 and Audio Power Amplifier.
3. Slide the main board diagonally into the chassis.
4. Tighten all eight screws (Torx T10).
5. Assemble the O-ring on the RF connector and tighten it using Torque 22 lb.in.
6. Tighten the RF connector security screw M2 using Torque 1.5 lb. (through the opening in the
PCB).
7. Take two PA Screws and place in screw holes over PA. Tighten the screws using Torque 13
lb.in.
8. Take the PA Shield and place it on the PA compartment. Tighten the three screws using
Torque 13 lb.in. Tighten the middle screw first, then the screw located on the left side, and
lastly the screw located on the right side.
9. Insert the DC cable into the slot. Ensure that it is seated correctly on the chassis hook located
below the DC cable. Attach it to the chassis and PCB by tightening the two screws using
Torque 13 lb.in. (Torx T10).
Radio Assembly 2-13

10. Take the main shield and place it on the chassis. Check that the corners of the main shield are
seated properly on the corner supports.
11. Take the main seal and place it inside the top cover. Verify that the main seal is seated prop-
erly on its placement ribs and all around the groove.
12. Take the upper cover, place it properly on the chassis, and push it down. Three click sounds
are heard from both sides and back.

7.3 Control Heads Assembly

1. Assemble the Control Heads by reversing the procedure for dis-assembly..

NOTE Care should be taken not to touch or contaminate the conductive strip connectors and key-
pad conductors on the underside of the display and the elastomeric connectors (EM400
only).

7.4 Control Head Fitting

1. Hold the Control Head in one hand and the chassis assembly in the other hand.
2. Insert the flat cable into the main PCB connector through the slot in the chassis.
3. Place the Control Head Assembly on the chassis assembly in a diagonal manner. Two clicking
sounds are heard.
4. Insert the Volume Knob into its groove and push it in.
5. Place the cap of the accessory connector over the accessory pin.
2-14 MAINTENANCE

7.5 Option Board Installation

1. Follow the disassembly procedure in paragraphs 6.1 to 6.3.
2. Remove and discard the 4xM3 screws holding the main pcb and replace with the 4 spacers
provided. Torque the spacers to 10 lbs.
3. Insert the jumper flex into the connector on the option board. Notice the orientation of the
right-angle flex circuit.
4. Insert the other end of the jumper flex into the connector on the main pcb.
5. Fold the flex circuit under the option board.
6. Position the option board over the spacers and retain using the 4xM2 screws provided.

M2 Screws

Option Board

Flex

Spacers

4xM3 screws
(replaced by spacers)

Figure 2-13 Option Board Installation

7. With the option board correctly in place, the main shield and top cover can be assembled as
detailed in paragraph 7.1 steps 11 to 13.
Radio Exploded Mechanical Views and Parts Lists 2-15

8.0 Radio Exploded Mechanical Views and Parts Lists

8.1 Radio Assembly -Low Power Models

Figure 2-14 Radio Assembly - Low Power Models

Table 2-1 Radio Assembly Parts List - Low Power Models

Item No. Description Part Number

1 Upper Cover 1589224U01
2 Main Seal 3289329U01
3 Bumper 7587509V06
4 Main Shield 2689338U01
5 PA Shield 2689337U01
6 Screw 0310943J12
7 PA Clip 0789352U01
8 VHF Main PCB See Chapter 7 Model
Charts and
UHF Main PCB Specifications.
9 Connector Jack:
Mini UHF 5802810C15
BNC 5802810C16
10 O-Ring 5802810C15
11 Power Cable Assembly 0189484U01
12 Cap, Accessory Connector 3202607Y01
13 Chassis Low Power 2789223U01
14 Felt 3586661Z01
2-16 MAINTENANCE

8.2 Radio Assembly - High Power Models

Figure 2-15 Radio Assembly - High Power Models

Table 2-2 Radio Assembly Parts List - High Power Models

Item No. Description Part Number

1 Upper Cover 1589224U01
2 Main Seal 3289329U01
3 Main Shield 2689338U01
4 PA Shield 2689337U01
5 Screw 0310943J12
6 VHF Main PCB (High Power) See Chapter 7 Model
Charts and
UHF Main PCB (High Power) Specifications.
7 Connector Jack:
Mini UHF 5802810C15
BNC 5802810C16
8 O-Ring 5802810C15
9 Power Cable Assembly 0189484U01
10 Cap, Accessory Connector 3202607Y01
11 Chassis (High Power) 2789223U02
12 Felt 3586661Z01
13 PA Screw 0386663Z01
14 Bumper 7587509V06
Radio Exploded Mechanical Views and Parts Lists 2-17

8.3 Control Head - EM200

Figure 2-16 Control Head EM200

Table 2-3 Control Head EM200 Parts List

Item no Description Part No

1 Control Head PCB 8488998U01
2 Lens 6189338U01
3 Keypad 7589330U01
4 Control Head Plastic 1589332U01
5 Knob Spring (part of knob - item 6)
6 Knob, Volume 3689331U02
7 Speaker 5005156Z02
8 Flat Cable (not shown) 3089305U01
2-18 MAINTENANCE

8.4 Control Head - EM400

4
5
7

3 11

9
10

Figure 2-17 Control Head - EM400

Table 2-4 Control Head EM400 Parts List

Item no Description Part No.
1 Control Head PCB 8489714U01
2 Light Guide 6189624U01
3 Elastomeric Connector 2802619S03
4 LCD Holder 0789623U01
5 LCD 7202421H33
6 Keypad 7589340U01
7 Speaker 5005156Z02
8 Control Head Plastic 1589333U01
9 Knob Spring (part of Knob - item 10)
10 Knob 3689331U02
11 Lens: 6189339U05
EM400
12 Flat Cable (Not Shown) 3089305U01
Service Aids 2-19

9.0 Service Aids

Table 2-5 lists the service aids recommended for working on the radio. While all of these items are
available from Motorola, most are standard workshop equipment items, and any equivalent item
capable of the same performance may be substituted for the item listed.

Table 2-5 Service Aids

Motorola Part
Description Application
No.
RLN4460_ Portable Test Set Enables connection to audio/accessory jack.
Allows switching for radio testing.

RVN4195 Customer Programming Programs customer options and channel data.

Software (CPS) - Software on Tunes hardware parameters, Front end,
CDROM (MDC) - Tuner power, deviation, etc.

AAN4081_ Programming Cable with Includes radio interface box (RIB) capability.
Internal RIB

FKN8096_ Programming Adapter 10 to 8 pin adapter for front Telco connector

with Data/Flash switch (required with
RKN4081).

AARKN4083 Mobile Programming/Test Cable Connects radio to RIB (RLN4008_).via rear

accessory connector

FKN8113_ Adapter Cable Used with RKN4083 (20 to 16 pin adapter for
rear accessory connector).

RLN4008_ Radio Interface Box Enables communications between radio and

computer’s serial communications adapter.

HLN8027_ Mini UHF to BNC Adaptor Adapts radio antenna port to BNC cabling of
test equipment.

8180384N64 Housing Eliminator (25W) Test Fixture used to bench test the radio pcb.

3080369B71 Computer Interface Cable Connects the RIB to the Computer (25-pin).

3080369B72 Computer Interface Cable Connects the RIB to the Computer (9-pin)
(Use for IBM PC AT - other IBM models use
the B71 cable above).

6686119B01 Removal Tool Assists in the removal of radio control head.

6680334F39 Hex Tool Assists in the removal of antenna connector.

2-20 MAINTENANCE

10.0 Test Equipment

Table 2-6 lists test equipment required to service the radio and other two-way radios
.
Table 2-6 Recommended Test Equipment

Motorola Part No. Description Characteristics Application

R2000, R2600 Service Monitor This monitor will Frequency/deviation meter and sig-
R2400, or R2001 substitute for items nal generator for wide-range trouble-
with trunking listed below with an shooting and alignment
option for Pri- asterisk *
vacy Plus™ and
Smartnet Sys-
tems™ †

*R1049 Digital Multimeter Two meters recommended for AC/

DC voltage and current measure-
ments

*S1100 Audio Oscillator 67 to 200Hz tones Used with service monitor for injec-
tion of PL tones

*S1053, AC Voltmeter, • 1 mV to 300 V Audio voltage measurements

*SKN6009, Power Cable • 10 MΩ input imped-
*SKN6001 for meter, ance
Test leads for meter

R1053 Dual-trace Oscillo- 20 MHz bandwidth, Waveform measurements

scope 5 mV/cm - 20 V/cm

R1443 Broadband Watt- Transmitter power output measure-

meter ments

S1339 RF Millivolt Meter 100 µV to 3 VRF, 10 RF level measurements

kHz to 1.2 GHz

*R1013 SINAD Meter Receiver sensitivity measurements

S1348 (prog) DC Power Supply 0-20 Vdc, 0-20 Amps Bench supply for 13.8Vdc
Programming/Test Cable - AARKN4083_ 2-21

11.0 Programming/Test Cable - AARKN4083_

P1 (Male) J1 (Female)
To Radio To RIB
1 Test Set 13 13 RLN4008 1

14 25 25 14

1000 +_ 50mm
Cable
1000 +_ 50mm
Cable

J2 (Female)
To Mobile Radio
Accessory
Connector

1
19 17 Viewed from
Front (pin end)
20 18 of Connector
2

Note: Use with Adapter Cable FKN8113_

FLO830308-0 FL0830308O

Figure 2-18 Programming/Test Cable

J2 Mobile P1
Radio To Radio
Accessory Test Set
Connector RLN4460

SPEAKER - 1 1 AUDIO +
EXTERNAL MIC 2 2 AUDIO -
DIGITAL IN 1 (EXT. PTT) 3 5 AUDIO +
DIGITAL OUT 2 (EXT. ALARM) 4 7 AUDIO -
FLAT TX AUDIO SENSITIVITY 5 10 MIC AUDIO
DIGITAL IN 3/MPT MAP 27 RX 6 15 MIC AUDIO
GND 7 16 GND
DIGITAL IN/OUT 4/MPT MAP 27 TX 8 18 VOL CTRL
DIGITAL IN 5 w WAKEUP (EMG) 9 19 DISC
IGNITION 10 20 PTT
FLAT/FILTERED RX AUDIO 11 25 BOOT CTRL
DIGITAL IN/OUT 7 12
SWITCHED BATTERY VOLTAGE 13
DIGITAL IN/OUT 8 14 J1
RSSI 15 To RIB
RLN4008
SPEAKER + 16
BUS + (FOR CPS AND FLASHING) 17 1 GND
BOOT CONTROL 18 4 BIAS
N/C 19 11 BUS -
N/C 20 12 SW B +
15 BUS +
25 BOOT CTRL

FL0830307O

FLO830307-0

Figure 2-19 Pin Configuration of AARKN4083

2-22 MAINTENANCE

12.0 Adapter Cable - FKN8113_

16-pin Female 20-pin Male

To Radio To Prog/Test
Accessory Cable
Connector RKN4083_

SPEAKER - 1 1 SPEAKER -
EXTERNAL MIC 2 2 EXTERNAL MIC
EXT. PTT 3 3 EXT.PTT
4 4 EXT ALARM
FLAT TX AUDIO SENSITIVITY 5 5 FLAT TX AUDIO
BUS+ (FOR CPS AND FLASHING) 6 6 DIG IN
GND 7 7 GND
8 8 DIG I/O
9 9 DIG IN
10 10 IGNITION
11 11 FLAT/FILTERED RX AUDIO
12 12 DIG IN
SWITCHED BATTERY VOLTAGE 13 13 SWITCHED BATTERY VOLTAGE
14 14 DIG IN
15 15 RSSI
SPEAKER + 16 16 SPEAKER +
17 BUS +
18 BOOT CONTROL
19 N/C
20 N/C

1 15
Viewed from
Front (pin end)
of Connector
2 16

Figure 2-20 Pin Configuration of FKN8113

 Chapter 3
TRANSCEIVER PERFORMANCE TESTING

1.0 General
These radios meet published specifications through their manufacturing process by utilizing high-
accuracy laboratory-quality test equipment. The recommended field service equipment approaches
the accuracy of the manufacturing equipment with few exceptions. This accuracy must be
maintained in compliance with the manufacturer’s recommended calibration schedule.

2.0 Setup
Supply voltage is provided using a power supply (13.8Vdc for low power models, 13.6Vdc for high
power models). The equipment required for alignment procedures is connected as shown in the
Radio Tuning Test Setup Diagram, Chapter 4, Figure 4-6.

Initial equipment control settings should be as indicated in Table 3-1. The remaining tables in this
chapter contain the following related technical data:

Table Number
Title
MDC

3-2 Test Environments

3-3 Test Channel Spacing

3-4 Test Frequencies

3-5 Transmitter Performance Checks

3-6 Receiver Performance Checks

Table 3-1 Initial Equipment Control Settings

Service Monitor Test Set Power Supply

Monitor Mode: Power Monitor Spkr set: A Voltage: 13.8Vdc (low

power models) 13.6Vdc
(high power models)

RF Attn: -70 Spkr/load: DC On/Standby:

Speaker Standby

AM, CW, FM: FM PTT: OFF Volt Range: 20V

Oscilloscope Source: Mod Current: 20A

Oscilloscope Horiz: 10mSec/Div
Oscilloscope Vert: 2.5kHz/Div
Oscilloscope Trig: Auto
Monitor Image: Hi
Monitor BW: Nar
Monitor Squelch: mid CW
Monitor Vol: 1/4 CW
3-2 TRANSCEIVER PERFORMANCE TESTING

3.0 RF Test Mode

When the radio is operating in its normal environment, it is not possible to test all individual aspects
of the transmitter and receiver performance. Therefore a special “test mode” is used to allow the
service technician to perform certain functional tests on the product. A control head fuctional test
mode is also available.

To enter test mode (display radios):

1. Turn the radio on.
2. Within ten seconds after the self test is complete, press button P2, five times in succession.
3. Channel number appears in the display. The radio is on channel XX*, carrier squelch mode,
25 kHz channel spacing.
4. Each additional press of P2 scrolls through to the next channel spacing and a corresponding
set of tones are sounded.
5. Pressing P1 scrolls through and accesses test environments as shown in Table 3-2.
6. Pressing P2 for three seconds switches the radio to the control head test mode and zero
appears on the display.
7. Pressing P1 causes the radio to display the channel number “1”. Another P1 press causes
the radio to display the next channel “2”, and so on until channel “9”.
8. Pressing P1 at the end of the LCD test activates the ‘LED Test’. The next P1 press turns the
LEDs and dot On/Off.
9. Pressing P1 at the end of the LED test activates the button test. Pressing any button (except
P1) or any keypad button during the LCD test or Icon test immediately activates this test.
10. Pressing P2 for 3 seconds in the control head test mode causes the radio to return to the RF
test mode.
*XX = channel number (01 - 06)
Table 3-2 Test Environments

No. of
Description Function
Beeps

1 Carrier Squelch RX: if carrier detected

TX: mic audio

1 Tone RX: unsquelch if carrier and tone (192.8Hz) detected

Private-Line TX: mic audio + tone (192.8Hz)

2 Digital RX: unsquelch if carrier and digital code (131) detected

Private-Line TX: mic audio + digital code (131)

3 Dual-Tone RX: unsquelch if carrier detected

multiple TX: selected DTMF tone pair
frequency

9 MDC1200 RX: unsquelch if carrier detected

HSS TX: 1500Hz tone

5 Unsquelch RX: constant unsquelch

Open TX: mic audio

11 CMP RX: if carrier detected

TX: mic audio
RF Test Mode 3-3

Table 3-3 Test Channel Spacing

Number of Beeps Channel Spacing

1 25 kHz

2 12.5 kHz

3 20 kHz

Table 3-4 Test Frequencies

VHF R2 UHF R1 UHF R2 UHF R3

EM200/EM400
Test Mobile Mobile Mobile Mobile
Frequency
TX (MHz) RX (MHz) TX (MHz) RX (MHz) TX (MHz) RX (MHz) TX (MHz) RX (MHz)

F1 146.025 146.025 403.025 403.025 438.025 438.025 465.225 465.225

F2 150.700 150.700 409.150 409.150 443.300 443.300 470.225 470.225
F3 155.300 155.300 415.350 415.350 448.700 448.700 475.225 475.225
F4 160.000 160.000 421.500 421.500 454.000 454.000 480.225 480.225
F5 164.700 164.700 427.650 427.650 459.300 459.300 485.225 485.225
F6 169.300 169.300 433.850 433.850 464.700 464.700 490.225 490.225
F7 173.025 173.025 439.025 439.025 469.025 469.025 494.775 494.775
3-4 TRANSCEIVER PERFORMANCE TESTING

Table 3-5 Transmitter Performance Checks

Test Name Communications Analyzer Radio Test Set Comment

Reference Mode: PWR MON TEST MODE, PTT to Frequency error:
Frequency 4th channel test frequency* Test Channel 4 continuous ±150 Hz VHF,
Monitor: Frequency error carrier squelch (during the ±150 Hz UHF
Input at RF In/Out performance ±150 Hz MB
check)
Power RF As above As above As above 1-25W
Voice Mode: PWR MON As above As above, Deviation:
Modulation 4th channel test frequency* meter selector 2.5 kHz Max.
atten to -70, input to RF In/ Out to mic (12.5 kHz Ch. Sp).
Monitor: DVM, AC Volts 4 kHz Max.
Set 1kHz Mod Out level for (20 kHz Ch. Sp).
800mVrms at test set, 5 kHz Max.
800mVrms at AC/DC test set (25 kHz Ch. Sp).
jack
Voice Mode: PWR MON TEST MODE, Remove Deviation:
Modulation 4th channel test frequency* Test Channel 4 modulation 2.5 kHz Max.
(internal) atten to -70, input to RF In/ Out carrier squelch input (12.5 kHz Ch. Sp.).
output at 4 kHz Max.
antenna (20 kHz Ch. Sp.).
5 kHz Max.
(25 kHz Ch. Sp.).
High-Speed As above TEST MODE, PTT to Deviation:
Data Test Channel 4 continuous 1.5-2.0 kHz
Modulation high speed (during the (12.5 kHz Ch. Sp.).
output at performance 2.3-3.2 kHz
antenna check). (20 kHz Ch. Sp.).
3.0-4.0 kHz
(25 kHz Ch. Sp.).
DTMF As above, TEST MODE, As above Deviation:
Modulation 4th channel test frequency* Test Channel 4 1.4-1.9 kHz
DTMF output at (12.5 kHz Ch. Sp.).
antenna 2.3-3.0 kHz
(20 kHz Ch. Sp.).
2.9-3.8 kHz
(25 kHz Ch. Sp.).
PL/DPL As above TEST MODE, As above Deviation:
Modulation 4th channel test frequency* Test Channel 4 0.25-0.5 kHz
BW to narrow TPL (12.5 kHz Ch. Sp.).
DPL 0.4-0.8 kHz
(20 kHz Ch. Sp.)
0.5-1.0 kHz
(25 kHz Ch. Sp.).

* See Table 3-4.

RF Test Mode 3-5

Table 3-6 Receiver Performance Checks

Test Name Communications Analyzer Radio Test Set Comment

Reference Mode: PWR MON TEST MODE, PTT to Frequency error to

Frequency 4th channel test frequency* Test Channel 4 continuous be ±150 Hz VHF
Monitor: Frequency error carrier squelch (during the ±150 Hz UHF
Input at RF In/Out output at performance ±150 Hz MB
antenna check)

Rated Audio Mode: GEN TEST MODE PTT to OFF Set volume control
Output level: 1.0mV RF Test Channel 4 (center), to 8.10Vrms
4th channel test frequency* carrier squelch meter selector
Mod: 1kHz tone at to Audio PA
3kHz deviation
Monitor: DVM: AC Volts

Distortion As above, except to distortion As above As above Distortion <5.0%

Sensitivity As above, except SINAD, As above PTT to OFF RF input to be

(SINAD) lower the RF level for 12dB (center) <0.3µV
SINAD.

Noise RF level set to 1mV RF As above PTT to OFF Set volume control
Squelch (center), to 3.16Vrms
Threshold meter
(only radios selection to
with Audio PA,
conventiona spkr/ load to
l system speaker
need to be
tested)

As above, except change out of TEST As above Unsquelch to occur

frequency to a conventional MODE; select a at <0.25µV.
system. Raise RF level from conventional Preferred SINAD =
zero until radio unsquelches. system 9-10dB

* See Tables 3-4.

3-6 TRANSCEIVER PERFORMANCE TESTING

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 Chapter 4
RADIO TUNING AND PROGRAMMING

1.0 Introduction
This chapter provides an overview of the Customer Programming Software (CPS) and tuner
program designed for use in a Windows 98/ME/NT/2000 environment.

NOTE Refer to the CPS on-line help files for programming procedures.

Table 4-1 Software Installation Kits Radio Tuning Setup

Description Kit Number

CPS/Tuner—Software on CD ROM RVN4195
4-2 RADIO TUNING AND PROGRAMMING

2.0 CPS Programming/Flashing Setup Ribless

The CPS programming setup, shown in Figure 4-2 is used to program and flash the radio using the
Radio front Telco connector.

ACC

Radio
8-pin Telco DC
FKN8096 Power
CPS = Programming FKN8096 RF Supply
Motorola = Flashing
Depot Only 10-pin Telco

Ribless Programming Cable AARKN4081 Tx Data

Rx Data
Gnd
DB25

Figure 4-1 CPS Programming/Flashing Setup Cable with Internal RIB

CPS Programming Setup with RIB (Accessory Connector) 4-3

3.0 CPS Programming Setup with RIB (Accessory Connector)

The CPS programming setup, shown in Figure 4-2 is used to program the radio using the Radio rear
accessory connector.
Adapter Cable
FKN8113
ACC

Radio
DC
RF

Power
Supply
DB15
RIB Tx Data
Programming/Test RLN-4008 Rx Data
Gnd
Cable DB25
AARKN4083 Cable 3080369B72 (9 PIN)
Cable 3080369B71 (25 PIN)

Figure 4-2 CPS Programming Setup Cable with RIB and Rear Adapter Cable
4-4 RADIO TUNING AND PROGRAMMING

4.0 Radio Tuning Setup

A personal computer (PC), Windows ME/2000/XP/NT and a tuner program are required to tune the
radio. To perform the tuning procedures, the radio must be connected to the PC, radio interface box
(RIB), and test equipment setup as shown in Figure 4-3.
Audio In Tx Audio Generator
Test Box
RLN4460
Rx Sinad Meter
Program/Test Cable
AARKN4083
AC Voltmeter
ELM Adapter
cable FKN8113 DB15
RIB Tx Data
RLN-4008 Rx Data
Gnd
ACC
Power Cable 3080369B72 (9 PIN)
Radio

DC Supply Cable 3080369B71 (25 PIN)

RF 30 dB Pad
Service Monitor
or Counter
Transmit

Wattmeter
Receive
RF Generator

Figure 4-3 Radio Tuning Test Equipment Setup with External RIB

4.1 Initial Test Equipment Control Settings

The initial test equipment control settings are listed in Table 4-2.
Table 4-2 Initial Equipment Control Settings

Service Monitor Test Set Power Supply

Monitor Mode: Power Monitor Speaker set: A Voltage: 13.8Vdc (low
power models) 13.6Vdc
(high power models)
RF Attenuation: -70 Speaker/load: DC on/standby:
Speaker Standby
AM, CW, FM: FM PTT: OFF Volt Range: 20V
Oscilloscope Source: Mod Current: 20A
Oscilloscope Horizontal: 10mSec/Div
Oscilloscope Vertical: 2.5 kHz/Div
Oscilloscope Trigger: Auto
Monitor Image: Hi
Monitor BW: Nar
Monitor Squelch: mid CW
Monitor Volume: 1/4 CW

NOTE Refer to Tuner on-line help files for tuning procedures.

 Chapter 5
POWER UP SELF-TEST
1.0 Error Codes
Turning on the radio starts a self-test routine that checks the RAM, ROM checksum, EEPROM
hardware, and EEPROM checksum. If these checks are successful, the radio generates two high-
pitched self-test pass tones. If the self-test is not successful, one low-pitched tone is heard. Radios
with displays are able to display the error codes. Following are the possible errors and the related
connections.

Table 5-1 Power Up Error Codes

Possible Errors To correct the problem...

RAM test failure. Retest the radio by turning it off and turning it on
again. If bad tone reoccurs, replace RAM (U0122).

Codeplug structure mis- Reprogram codeplug with correct version and retest
match or non existence of radio. If message reoccurs, replace EEPROM
codeplug. (U0111).

Wrong codeplug checksum. Reprogram codeplug.

5-2 POWER UP SELF-TEST

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 Chapter 6
ACCESSORIES & CONNECTOR PIN FUNCTIONS
1.0 Accessories
To order, refer to Chapter 1 (paragraph 3.0 - ‘Replacement Parts Ordering’) of this manual.

1.1 Antennas
VHF

HAD4007_ 144 - 152 MHz , 1/4 Wave Roof Mount

HAD4008_ 150.8 - 162 MHz, 1/4 Wave Roof Mount

HAD4009_ 162 - 174 MHz, 1/4 Wave Roof Mount

RAD4000_ 136 - 174 MHz, 3 dB Gain (No Mount)

UHF

HAE4002_ 403 - 430 MHz, 1/4 Wave Roof Mount

HAE4003_ 450 - 470 MHz, 1/4 Wave Roof Mount

HAE4004 UHF 470-512 MHz, 1/4 Wave Roof Mount

HAE4010_ 406 - 420 MHz, 3.5 dB Gain Roof Mount

HAE4011_ 450 - 470 MHz, 3.5 dB Gain Roof Mount

RAE4004_RB 445 - 470 MHz, 5 dB Gain Roof Mount

RAE4004_MB 445 - 470 MHz, 5 dB Gain Magnetic Mounts

TAE6053_ 430 - 450 MHz, 1/4 Wave Roof Mount

6-2 ACCESSORIES & CONNECTOR PIN FUNCTIONS

1.2 Audio
HMN3596_ Compact Palm Microphone (Std. Mic)

HMN1035_ Heavy Duty Microphone

RMN5029_ Enhanced Keypad Microphone

RMN5018_ Basic Palm Microphone

RMN5019_ Mag One Keypad Microphone

AAREX4617_ Telephone Style Handset Kit

GMMN4065_ Visor Microphone (Omni Direction)

AARMN4027_ Visor Microphone - High Noise (Uni-Direction)

RSN4001_ External Speaker, 13 W

HSN8145_ External Speaker, 7.5 W

HLN9073_ Microphone Hang-up Clip

HLN9414_ Microphone Hang-up Clip

1.3 Alarms and Accessories

RLN4856_ Footswitch with Remote PTT

RLN4857_ Pushbutton with Remote PTT

RLN4858_ Gooseneck PTT

RLN4836_ External PTT with Emergency Footswitch

HLN9328_ External Alarm Relay (used in conjunction with GLN7282)

GLN7282_ Buzzer Kit (used in conjunction with HLN9328)

Accessories 6-3

1.4 Control Station

HPN4002_ Desktop Power Supply 1-25 W

HPN4001_ Desktop Power Supply 25-60 W

HMN3000_ Black Desk Microphone

RLN5390_ Desktop Tray with Speaker

RLN5391_ Desktop Tray without Speaker

1.5 Public Address

RLN5288_ Public Address Kit (includes switch box and cabling)

HKN9324_R Speaker Cable for PA (15 ft.)

HSN1000_R External Speaker, 6 W for public address

1.6 Cables
HKN9327_R Ignition Switch Cable

HKN4137_ Low Power Cable to Battery (1-25 W)

HKN4191_ High Power Cable to Battery (25-60 W)

1.7 Mounting
GLN7324_ Low Profile Mounting Bracket

GLN7317_ High Profile Mounting Bracket

FTN6083_ DIN Mount

HLN8097_ Removable Slide Mount BNC connector

HLN9227_ 8 in. Gooseneck Trunnion

RLN4779_ Keylock Mounting Bracket

6-4 ACCESSORIES & CONNECTOR PIN FUNCTIONS

1.8 Data - CES Wireless Technologies

RDN7364_ Base Modem

RDN7367_ Mobile Display Terminal with GPS

RDN7368_ Mobile Display Terminal

RDN7369_ Stand Alone Modem with GPS

RDN7370_ Interface Cable, 3 ft

RDN7376_ Interface Cable, 15 ft

RDN7372_ Fixed Mount GPS Active Antenna

RDN7373_ Mobile Printer

RDN7374_ Programming Software for CES Equipment

RDN7380_ Mobile Programming Hardware

RDN7375_ Magnetic Mount GPS Antenna

RDN7377_ MAPS (US) Regional

RDN7378_ AVL Messaging Statue Software

RDN7371_ Credit Card Reader

RDN7738_ Serial Breakout Unit (multiple modems)

RDN7739_ Flying Lead Cable, 3 ft.

RDN7740_ Flying Lead Cable, 15 ft.

Accessory Connector Pin Function 6-5

2.0 Accessory Connector Pin Function

Pin Function Description

1 External Speaker (-) Connect external 8 or 4 ohms speaker to pin 1 and 16.
Caution: Bridge-type output. Neither pin 1 or 16 is grounded.

2 External Mic Audio Input impedence:500 ohms

80 mV rms at 1 kHz for 60% deviation.
This path is enabled when external mic PTT is keyed.

3 External Mic PTT Put this pin low (less than 0.66 Vdc) to key transmitter and enable
external mic audio path. This path is pulled low via a diode when front
panel mic PTT is pulled low to allow sensing of mic PTT by accessory.
This pin pulled high to 3.3 Vdc via 3.3k ohms

4 Programmable Defaults to External Alarm. Provides an active high to 13.8 Vdc battery
Output supply. maximum current: 0.25 amps.

5 Flat_TX_Audio Input Input impedance: Greater than 35k ohms. The nominal input level is 150
mV rms for 60% deviation.

6 SCI Serial Communication Interface. On MDC and P/L radios only, this pin
can be configured as a general purpose input by removing resistor R421.

7 Ground Used as ground.

8 Programmable I/O Input or output depending on dealer programming.

9 Emergency Input When connecting the Emergency Footswitch between pin 9 and 7, the
radio will sense the connection upon Power-up.
Shorting this pin to Ground by pressing the switch when the radio is OFF,
turns ON the radio in Emergency Mode.
Shorting this pin to Ground by pressing the switch when the radio is ON,
activates Emergency Mode.
To turn OFF a radio that was turned ON by Emergency Footswitch (ON/
OFF knob in OFF position) turn knob to ON and then to OFF position.

10 Ignition Sense For optional 3-wire ignition control, connect this pin to the vehicle
ignition-controlled voltage source for ignition-controlled radio ON/OFF.
To resume NON ignition state, remove the battery connection for 10
seconds; remove the ignition connection from this pin and re-connect the
battery connections.

11 Receive Audio Programmable (using CPS in the RX Audio Type): 660mV rms (de-
Output emphasized/muted) or 330mV rms (non de-emphasized muted.
Minimum load resistance: 5k ohms

12 Programmable I/O Input or Output

13 Switched B+ (Switched Battery Voltage) 13.8Vdc (500mA max.) when radio is ON

14 Programmable I/O Input or Output

15 Internal Speaker Connect to internal speaker (+) and by internal jumper to pin 16

16 External Speaker (+) Connect external 8 or 4 ohms speaker to pins 1 and 16.
CAUTION: Bridge type output. Neither pin 1 nor 16 is grounded.
6-6 ACCESSORIES & CONNECTOR PIN FUNCTIONS

3.0 Microphone Connector Pin Function

Pin Function Description

1 9.3V Regulated 9.3V Supply (50mA max.)

2 Boot/DTMF This pin function depends on the voltage applied to pin 3 (See pin 3, Hook
Keypad Column description).
When configured as “Boot”, applying 5V to this pin will set the radio to Boot
state.
When configured as “DTMF Keypad Column”, this pin will carry column
voltages generated by the DTMF microphone (RMN5029).

3 Hook When 0V is applied to this pin (mic on hook), pins 2 and 7 will be
configured to “Column” and “Row”.
When no voltage is applied to this pin (mic off hook), this pin will read 2.7V,
and pins 2 and 7 will be configured to “Column” and “Row”.
When 9.3V is applied to this pin (programming cables or Mag One mic
RMN5018), pins 2 and 7 will be configured to “Boot” and “SCI”.

4 Ground Used as ground

5 Mic. Audio Audio input impedance: 500 ohms

80 mV rms input (standard mic) or 1.8 mV rms (low cost mic) at 1 kHz for
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60% deviation.
This path is enabled when Mic. PTT (pin 6) is keyed

6 Mic. PTT Microphone PTT is active low, so this port reads “0” when PTT is pressed
and “1” when PTT is released.
10 K ohms internal pull up resistor to 9.3 V.
Pulling low this pin will also pull low, via a diode, pin 3 (external MIC PTT)
of the accessory connector.

7 SCI/DTMF The function of this pin depends on the voltage applied to pin 3 (see pin 3
Keypad Row description).
When configured as “SCI”, serial communication with the radio is
facilitated.
When configured as “DTMF Keypad Row” this pin will carry new voltages
generated by the DTMF mic (RMN5029)

8 Handset Rx Handset audio output provides de-emphasized, muted Rx audio. The

Audio source impedance is 10 ohms and the output level (open circuit) is
controlled by the volume control setting.
 Chapter 7
MODEL CHART AND TEST SPECIFICATION

1.0 Low Power Radios

1.1 146-174 MHz EM200/EM400 Model Chart

VHF2, 25W, 146-174 MHz

Model Description
LAM50KNC9AA1_ EM200 146-174 MHz, 25W, 4CH, Mini UHF
LAM50KNF9AA1_ EM400 146-174 MHz, 25W, 32CH, Mini UHF

Item Description

X FUD1182_ EM200 Super Tanapa VHF2, 25W, 4CH Mini UHF

X PMUD1872_ EM400 Super Tanapa VHF2, 25W, 32CH Mini UHF
X FLD1933_S EM200 VHF2, 25W, Mini UHF Service Board
X PMUD1882_S EM400 VHF2, 25W, Mini UHF Service Board
X X HKLN4212_ E Series User/Installation Guide CD (SP/EN/PO)
x = Indicates one of each is required.

1.2 403-440 MHz EM200/EM400 Model Chart

UHF1, 25W, 403-440 MHz

Model Description
LAM50QNC9AA1_ EM200 403-440 MHz, 25W, 4CH, Mini UHF
LAM50QNF9AA1_ EM400 403-440 MHz, 25W, 32CH, Mini UHF

Item Description

X PMUE2000_ EM200 Super Tanapa UHF1, 25W, 4CH, Mini UHF

X PMUE2003_ EM400 Super Tanapa UHF1, 25W, 32CH, Mini UHF
X PMUE2028_S EM200 UHF1 Mini UHF Service Board
X PMUE2030_S EM400 UHF1 Mini UHF Service Board
X X HKLN4212 E Series User/Installation Guide CD (SP/EN/PO)
X 5487790V04 EM200 Nameplate
X 6189339U05 EM400 Lens
x = Indicates one of each is required.
7-2 MODEL CHART AND TEST SPECIFICATION

1.3 438-370 MHz EM200/EM400 Model Chart

UHF2, 25W, 438-470 MHz

Model Description
LAM50RNC9AA1_ EM200 438-470 MHz, 25W, 4CH, Mini UHF
LAM50RNF9AA1_ EM400 438-470 MHz, 25W, 32CH, Mini UHF

Item Description

X FUUE1020_ EM200 Super Tanapa UHF2, 25W, 4CH, Mini UHF

X PMUE1997_ EM400 Super Tanapa UHF2, 25W, 32CH, Mini UHF
X FLE1620_S EM200 UHF2 Mini UHF Service Board
X PMUE2026_S EM400 UHF2 Mini UHF Service Board
X X HKLN4212 E Series User/Installation Guide CD (SP/EN/PO)
X 5487790V04 EM200 Nameplate
X 6189339U05 EM400 Lens
x = Indicates one of each is required.
Low Power Radios 7-3

1.4 Specifications

General
Specification VHF2 UHF1 UHF2

Dimensions (H x W x L) 1.73” × 6.67” × 4.65”

(44mm × 169mm × 118mm)

Weight 2.25 lb (1.02 Kg)

Power Output (Standby) 300 mA

Audio Power Output (External

Speaker 7.5W @ 8Ω) 1.5A

Transmission 7A @ 25W 8A @ 25W

Model Numbers:
EM200 LAM50KNC9AA1_ LAM50QNC9AA1_ LAM50RNC9AA1_
EM400 LAM50KNF9AA1_ LAM50QNF9AA1_ LAM50RNF9AA1_

Channel Spacing 12.5 / 20 / 25 kHz

Frequency Range 146–174 MHz 403–440 MHz 438–470 MHz

Frequency Stability
(-30° C to +60° C, 25° C Ref.) ±2.5 PPM

FCC Description AZ492FT3805 AZ492FT4047 AZ492FT4856

7-4 MODEL CHART AND TEST SPECIFICATION

Transmitter
Specification VHF2 UHF1 UHF2

Power Output 1-25W

Modulation Limiting ±2.5 kHz @ 12.5 kHz/

±4.0 kHz @ 20 kHz/
±5.0 kHz @ 25 kHz

FM Hum and Noise -40dB @ 12.5 kHz -35dB @ 12.5 kHz

-45dB @ 25 kHz -40dB @ 25 kHz

Conducted/Radiated
Emissions -36dBm < 1 GHz / -30 dBm > 1 GHz

Audio Response (0.3-3 kHz) TIA 603

Tx Audio Distortion < 3%

Receiver
Specification VHF2 UHF1 UHF2

Sensitivity (12 dB SINAD) EIA 0.35 µV @ 12.5 kHz

0.3 µV @ 25 kHz

Intermodulation TIA 603 -65dB @ 12.5 kHz -60dB @ 12.5 kHz

-75dB @ 25 kHz -70dB @ 25 kHz

Adjacent Channel Selectivity -65dB @ 12.5 kHz -60dB @ 12.5 kHz

-75dB @ 25 kHz -70dB @ 25 kHz

Spurious Response -75dB -70dB

Rated Audio Power 4W Internal

13W External

Audio Distortion 5%

Hum and Noise -40dB @12.5 kHz -35dB @ 12.5 kHz

-45dB @ 25 kHz -40dB @ 25 kHz

Audio Response (0.3-3 kHz) ETS 300 and TIA 603

Conducted and Radiated

Spurious Emission -57dBm <1 Ghz / -47dBm >1 Ghz

Specifications subject to change without notice. All electrical specifications and methods refer to EIA/TIA
603 standards.
High Power Radios 7-5

2.0 High Power Radios

2.1 146-174 EM200/EM400 Model Chart

VHF2, 45W, 146-174 MHz

Model Description
LAM50KQC9AA1_ EM200 146-174 MHz, 45W, 4CH, Mini UHF
LAM50KQF9AA1_ EM400 146-174 MHz, 45W, 32CH, Mini UHF

Item Description

X PMUD1849_ EM200 Super Tanapa VHF2, 45W, 4CH Mini UHF

X PMUD1876_ EM400 Super Tanapa VHF2, 45W, 32CH Mini UHF
X PMUD1884_S EM200 VHF2, 45W, Mini UHF Service Board
X PMUD1886_S EM400 VHF2, 45W, Mini UHF Service Board
X X HKLN4212_ E Series User/Installation Guide CD (SP/EN/PO)
X 5487790V04 EM200 Nameplate
X 6189339U05 EM400 Lens
x = Indicates one of each is required.

2.2 438-470 MHz EM200/EM400 Model Chart

UHF2, 40W, 438-470 MHz

Model Description
LAM50RPC9AA1_ EM200 438-470 MHz, 40W, 4CH, Mini UHF
LAM50RPF9AA1_ EM400 438-470 MHz, 40W, 32CH, Mini UHF

Item Description

X PMUE2006_ EM200 Super Tanapa UHF2, 40W, 4CH, Mini UHF

X PMUE2009_ EM400 Super Tanapa UHF2, 40W, 32CH, Mini UHF
X PMUE2032_S EM200 UHF2 40W Mini UHF Service Board
X PMUE2034_S EM400 UHF2 40W Mini UHF Service Board
X X HKLN4212 E Series User/Installation Guide CD (SP/EN/PO)
X 5487790V04 EM200 Nameplate
X 6189339U05 EM400 Lens
x = Indicates one of each is required.
7-6 MODEL CHART AND TEST SPECIFICATION

2.3 465-495 MHz EM200/EM400 Model Chart

UHF3, 40W, 465-495 MHz

Model Description
LAM50SPC9AA1_ EM200 465-495 MHz, 40W, 4CH, Mini UHF
LAM50SPF9AA1_ EM400 465-495 MHz, 40W, 32CH, Mini UHF

Item Description

X PMUE2012_ EM200 Super Tanapa UHF3, 40W, 4CH, Mini UHF

X PMUE2015_ EM400 Super Tanapa UHF3, 40W, 32CH, Mini UHF
X PMUE2036_S EM200 UHF3 40W Mini UHF Service Board
X PMUE2038_S EM400 UHF3 40W Mini UHF Service Board
X X HKLN4212 E Series User/Installation Guide CD (SP/EN/PO)
X 5487790V04 EM200 Nameplate
X 6189339U05 EM400 Lens
x = Indicates one of each is required.
High Power Radios 7-7

2.4 Specifications

General
Specification VHF2 UHF2 UHF3

Dimensions (H x W x L) 1.73” × 6.67” × 4.65”

(44mm × 169mm × 118mm)

Weight 2.25 lb (1.02 Kg)

Power Output (Standby) 300 mA

Audio Power Output (External

Speaker 7.5W @ 8Ω) 1.5A

Transmission 9.5A @ 45W 8A @ 40W

Model Numbers:
EM200 LAM50KQC9AA1_ LAM50RPC9AA1_ LAM50SPC9AA1_
EM400 LAM50KQF9AA1_ LAM50RPF9AA1_ LAM50SPF9AA1_

Channel Spacing 12.5 / 20 / 25 kHz

Frequency Range 146–174 MHz 438–470 MHz 465–495 MHz

Frequency Stability
(-30° C to +60° C, 25° C Ref.) ±2.5 PPM

FCC Description ABZ99FT3046 ABZ99FT4048 ABZ9FT4049

7-8 MODEL CHART AND TEST SPECIFICATION

Transmitter
Specification VHF2 UHF2 UHF3

Power Output 25-45W

Modulation Limiting ±2.5 kHz @ 12.5 kHz/

±4.0 kHz @ 20 kHz/
±5.0 kHz @ 25 kHz

FM Hum and Noise -40dB @ 12.5 kHz -35dB @ 12.5 kHz

-45dB @ 25 kHz -40dB @ 25 kHz

Conducted/Radiated
Emissions -36dBm < 1 GHz / -30 dBm > 1 GHz

Audio Response (0.3-3 kHz) TIA 603

Tx Audio Distortion < 3%

Receiver
Specification VHF2 UHF2 UHF3

Sensitivity (12 dB SINAD) EIA 0.35 µV @ 12.5 kHz

0.3 µV @ 25 kHz

Intermodulation TIA 603 -65dB @ 12.5 kHz -60dB @ 12.5 kHz

-75dB @ 25 kHz -70dB @ 25 kHz

Adjacent Channel Selectivity -65dB @ 12.5 kHz -60dB @ 12.5 kHz

-75dB @ 25 kHz -70dB @ 25 kHz

Spurious Response -75dB -70dB

Rated Audio Power 4W Internal

13W External

Audio Distortion 5%

Hum and Noise -40dB @12.5 kHz -35dB @ 12.5 kHz

-45dB @ 25 kHz -40dB @ 25 kHz

Audio Response (0.3-3 kHz) ETS 300 and TIA 603

Conducted and Radiated

Spurious Emission -57dBm <1 Ghz / -47dBm >1 Ghz

Specifications subject to change without notice. All electrical specifications and methods refer to EIA/TIA
603 standards.
MIL Standards 7-9

3.0 MIL Standards

MIL STDS 810 C, D, and E: Applicable to UHF and VHF Specifications
Military Standards 810 C, D, & E: Parameters/Methods/Procedures
810C 810D 810E
Applicable Methods Procedures Methods Procedures Methods Procedures
MIL-STD
Temperature Shock 503.1 I 503.2 I 503.3 I
Solar Radiation 505.1 I 505.2 I 505.3 I
Salt Fog 509.1 I 509.2 I (48 hours) 509.3 I (48 hours)
Vibration 514.3 Cat. 1 514.4 Cat. 1
Shock 516.2 I, III 516.3 I, V 516.4 I, V

Environmental Specifications

Operating Temperature -30 to +60 deg C

Storage Temperature -40 to +85 deg C
Thermal Shock -40 to +80 deg C
Humidity 95%RH @ 8 Hr.
Water Intrusion IP 54
Packing Test Impact test
7-10 MODEL CHART AND TEST SPECIFICATION
Glossary G-i

GLOSSARY
Glossary of Terms
Term Definition

ALC Automatic Level Control: a circuit in the transmit RF path that controls RF
power amplifier output, provides leveling over frequency and voltage, and pro-
tects against high VSWR (Voltage Standing Wave Ratio).

ASF IC Audio Signalling Filter Integrated Circuit with voice compander.

CD Compact Disk.

CMP Compression.

CPS Customer Programming Software.

CSQ Carrier Squelch.

DTMF Dual-Tone Multifrequency.

DPL Digital Private-Line™.

EEPROM Electronically Erasable/Programmable Read-Only Memory: used by the radio

to store its personality.

Firmware Software, or a software/hardware combination of computer programs and data,

with a fixed logic configuration stored in a read-only memory. Information can-
not be altered or reprogrammed.

FGU Frequency Generation Unit.

GaAs Gallium Arsenide: a type of crystalline material used in some semiconductors.

ISW Inbound Signalling Word: data transmitted on the control channel from a sub-
scriber unit to the central control unit.

LCD Liquid Crystal Display: a module used to display the radio’s current operating
channel or system and scan status.

LDMOS Lateral Diffusion MOS.

LH DATA Longhorn Data: a bidirectional 0-5V, RS-232 line that uses the microcontroller’s
integrated RS-232 asynchronous serial communications interface (SCI) periph-
eral.

LLE Low Level Expander: slight amount of volume expansion; used to improve the
signal to noise ratio.

LSH Low-Speed Handshake: 150 baud digital data sent to the radio during trunked
operation while receiving audio.

MDC Motorola Data Communication.

MRTI Motorola Radio-Telephone Interconnect: a system that provides a repeater

connection to the Public Switched Telephone Network (PSTN). The MRTI
allows the radio to access the telephone network when the proper access code
is received.
G-ii Glossary

OSW Outbound Signalling Word: data transmitted on the control channel from the
central controller to the subscriber unit.

PC Board Printed Circuit Board

PL Private-Line® tone squelch: a continuous sub-audible tone that is transmitted

along with the carrier.

PLL Phase-Locked Loop: a circuit in which an oscillator is kept in phase with a refer-
ence, usually after passing through a frequency divider.

PTT Push-To-Talk: the switch located on the left side of the radio which, when
pressed, causes the radio to transmit.

RAM Random Access Memory: the radio’s RAM is loaded with a copy of the
EEPROM data.

Registers Short-term data-storage circuits within the microcontroller.

Repeater Remote transmit/receive facility that retransmits received signals to improve

communications coverage.

RESET Reset line: an input to the microcontroller that restarts execution.

RF PA Radio Frequency Power Amplifier

RIB Radio Interface Box

ROM Read Only Memory

RSSI Received Signal-Strength Indicator: a dc voltage proportional to the received

RF signal strength.

RPT/TA Repeater/Talk-Around

Softpot Software Potentiometer: a computer-adjustable electronic attenuator

Software Computer programs, procedures, rules, documentation, and data pertaining to

the operation of a system

SPI (clock and data Serial Peripheral Interface: how the microcontroller communicates to modules
lines) and ICs through the CLOCK and DATA lines.

Squelch Muting of audio circuits when received signal levels fall below a pre-determined
value

Standby Mode An operating mode whereby the radio is muted but still continues to receive
data

System Central Con- Main control unit of the trunked dispatch system; handles ISW and OSW mes-
troller sages to and from subscriber units (see ISW and OSW).

System Select The act of selecting the desired operating system with the system-select switch
(also, the name given to this switch).

TOT Time-Out Timer: a timer that limits the length of a transmission.

TPL Tone Private-Line

µC Microcontroller
Glossary G-iii

UHF Ultra High Frequency

µP Microprocessor

VCO Voltage-Controlled Oscillator: an oscillator whereby the frequency of oscillation

can be varied by changing a control voltage.

VCOBIC Voltage-Controlled Oscillator Buffer Integrated Circuit

VHF Very High Frequency

VSWR Voltage Standing Wave Ratio

G-iv Glossary

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