Applied Thermodynamics Lab Manual
Applied Thermodynamics Lab Manual
TECHNOLOGIES – NUZVID
CONTENTS
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Aim of the experiment:-
To determine the Power curve and Torque curve at full load for a 4-Stroke
Petrol Engine.
Principle:-
This Petrol Engine is basically a spark ignition engine.4-Strokes (2
complete revolutions of crank 720°) produces a power stroke. Combustion of
petrol and air drives the piston enabling reciprocating motion getting converted
into useful rotary motion at crank output. Here output shaft is given to a motor
so that we can measure the output power.
The engine is fitted with a temperature sensor to measure the exhaust gas
temperature. This is connected to the CT 110 test stand, as are the connections
for measuring the intake pressure, forthe ignition and the fuel supply. The
engine can be installed in the Test Stand for Small Combustion Engines with
just a few steps. Power is transmitted between the engine and braking device
via a claw coupling
Theory:
Formulae used:
Procedure:-
[Link] the engine was warmed up, operate it at full throttle.
[Link] the measured value of speed, torque on the displays calculate the fuel
consumption using the scale on the measuring tube and a stop watch.
[Link] move to the next measuring point, reduce the speed and record the
displayed values.
[Link] find the specific fuel consumption, keep the speed constant and change
the load and determine consumption using measuring tube ,stop watch for each
set of readings.
CONTENTS
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Objective of the experiment:
a) To perform an experiment on Four Stroke diesel engine and to plot the
power and torque characteristic curve
Introduction:
The CT 400.02 is a 4-cylinder four stroke diesel engine, as used in cars.
The CT 400.02 can be used to perform basic measurements on the engine. The
following variables can be recorded:
– Cooling circuit temperatures
– Oil temperature
– Exhaust gas temperature
– Fuel temperature
– Cooling circuit flow rate
– Air consumption
– Speed
– Torque
– Fuel consumption
The CT 400.02 is only intended to be used for training and experimental purposes. It
is not a trainer for continuous load operation of industrial engines.
Description:
The test engine is a 4-cylinder four stroke diesel engine. The cylinders are arranged in
a series. The engine can reach a power output of 47 kW at 3000 rpm.
Experimental set up:
CT 400.02 4-cylinder four stroke diesel engine
CT 400 test stand
Theory:
Procedure:
1. Make the engine warm up for operating the engine
2. Set the speed and the torque values by using adjusting knob on CT 400
3. Operate the Starter/Brake button
4. Record the values of speed, torque and specific fuel consumption
5. After that, move to the next measuring point, set the speed at next higher
value by adjusting corresponding knob on CT 400.
6. Again measure the values of torque and specific fuel consumption
7. Repeat this procedure for different speeds of the engine
8. Plot torque versus speed, power versus speed and specific fuel consumption
versus speed curves
Observation Table:
T Time M n dv/dt T1 T2 T3 T4 T5
index Torque Spee Air Air Oil Water waterOtl Fuel
d flow Tempe Tempera Inlet et temperatu
rate rature ture temperat temperat re
ure ure
0
C I/min kW Kg/h g/KW % Kj/kg
Experimental curves:
Power and torque characteristic curve for diesel engine:
Observation Table
Experimental curves:
Efficiency and specific fuel consumption at n=cost. = 2500 1/min depending on
load(corrected)
c) Aim of the experiment: To create the heat balance at full load
Procedure:
1. Run up the engine to a stationary and warm operating condition.
2. Record all relevant values on the test stand manually or using the PC.
3. If the CT 400.09 and CT 400.16 are available, the measured values should
be recorded using the indicated pressure measurement accessories.
4. If the CT 159.02 is available, the exhaust gas values should be recorded. For
the exhaust gas measurement, the measuring probe should only be held in
the exhaust gas flow for a short time as temperatures are very high.
EXPERIMENT NUMBER-3
FOUR CYLINDER
DIESEL ENGINE
CONTENTS
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Contents
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10. Plant layout
Objective of the experiment:
b) To perform an experiment on Four Stroke diesel engine and to plot the
power and torque characteristic curve
Introduction:
The CT 400.02 is a 4-cylinder four stroke diesel engine, as used in cars.
The CT 400.02 can be used to perform basic measurements on the engine. The
following variables can be recorded:
– Cooling circuit temperatures
– Oil temperature
– Exhaust gas temperature
– Fuel temperature
– Cooling circuit flow rate
– Air consumption
– Speed
– Torque
– Fuel consumption
The CT 400.02 is only intended to be used for training and experimental purposes. It
is not a trainer for continuous load operation of industrial engines.
Description:
The test engine is a 4-cylinder four stroke diesel engine. The cylinders are arranged in
a series. The engine can reach a power output of 47 kW at 3000 rpm.
Experimental set up:
CT 400.02 4-cylinder four stroke diesel engine
CT 400 test stand
Theory:
Procedure:
9. Make the engine warm up for operating the engine
[Link] the speed and the torque values by using adjusting knob on CT 400
[Link] the Starter/Brake button
[Link] the values of speed, torque and specific fuel consumption
[Link] that, move to the next measuring point, set the speed at next higher
value by adjusting corresponding knob on CT 400.
[Link] measure the values of torque and specific fuel consumption
[Link] this procedure for different speeds of the engine
[Link] torque versus speed, power versus speed and specific fuel consumption
versus speed curves
Observation Table:
T Time M n dv/dt T1 T2 T3 T4 T5
index Torque Spee Air Air Oil Water waterOtl Fuel
d flow Tempe Tempera Inlet et temperatu
rate rature ture temperat temperat re
ure ure
0
C I/min kW Kg/h g/KW % Kj/kg
Experimental curves:
Power and torque characteristic curve for diesel engine:
Corrected measured data taking account of air turbulence:
Experimental curves:
Efficiency and specific fuel consumption at n=cost. = 2500 1/min depending on
load(corrected)
CONTENTS
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Aim of Experiment
e.g.,
Description:
The CT 100.22 / CT 100.24 engine is an aircooled, single cylinder, 4-stroke diesel
engine. The flywheel fitted with fan blades is used for cooling the engine. The engine
is started using the asynchronous motor in the CT 110 as a starter motor. The engine
is equipped with a temperature sensor for the measurement of the exhaust gas
temperature. This is connected to the CT 110 test stand as are the connections for
electrical shut down and the fuel supply. The engine can be placed in the test stand CT
110 with only a few actions. Power is transmitted between the engine and braking
device via a dog coupling.
Theory:
Performing the Experiment
To record the output power curve related to the full load characteristic
curves, with the engine running the speed regulator is set to the
maximum amount of fuel as in Fig. 1.2 Using the dynamometer on the
CT 110 test stand, the engine is then loaded by turning the speed
potentiometer to maximum.
By reducing the speed set on the potentiometer in steps, torque values are
displayed on the CT 110 test stand from which the output power curve
van be drawn up.
Formulae:
P = (M.2.П.N)÷60
the output power can be calculated and can be plotted as a curve on a
graph for the different speeds.
Measuring values
Plotted as a curve on a graph, these values provide the change in torque of the engine
N in rpm Md in Nm
Sample graph:
N in rpm P in W
b)Aim of Experiment
Measuring the fuel consumption.
Measurement Values
The measured values recorded are shown in Tab. [Link] volumetric flow rate V ˙ is given as
specific fuel consumption be against the output power P.
Md in Nm t in s
Measured values at n=2500min-1 with v˙=5.1 cm3/t
�
be = �
m =V˙ρ fuel
The density ρ of the fuel is taken as 0.83 g/[Link] each centimeter drop of the
liquid level on the scale on the measuring tube signifies a Δmfuel of 4.233g. the results
calculated from the measured values are given in Tab. 1.4 the related graph in Fig.1.4
P in w m˙ in kg/h be in g/kwh
Sample graph:
EXPERIMENT NUMBER-5
VAPOUR COMPRESSION REFRIEGERATION SYSTEM
CONTENTS
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EXPERIMENT 1: THERMODYNAMIC CYCLE OF THE SYSTEM
In addition, the thermal output of the system and the coefficient of performance are to
be calculated.
Introduction:
Refrigeration engineering offers a wide range of applications in machinery and plant
manufacturing, as well as in many other technical specialist disciplines. The most
commonly used cooling system is the compression refrigeration system. The ET 400
Refrigeration Circuit with Variable Load trainer is a fully functional compression
refrigeration system. The refrigeration system operates with a water-charged
evaporator and an air-charged condenser. The evaporator can be subjected to
varying loads with the help of the water circuit. For this purpose, the flow
temperature of the water can be individually adusted with the help of a heater and
a suitable temperature control system. The components are clearly arranged on the
unit, making it easy to demonstrate the refrigeration circuit. Furthermore, the
components used in ET 400are commonly used refrigeration components, which can
also be found in industrial applications. This ensures the trainer is highly relevant to
actual practice. The unit includes a variety of temperature and pressure
measurement points. Temperatures and pressures can be read off the system
directly via digital displays
Learning objectives:
To be able to plot the thermodynamic cycle of the system.
To be able to calculate the refrigeration capacity, thermal output and coefficient
of performance.
Exercises :
Record all relevant measuring values required to plot the thermodynamic cycle.
Calculate the refrigeration capacity of the system.
Calculate the refrigerant mass flow of the system.
Use the refrigerant mass flow coefficient of performance the system flow to
calculate the thermal output of the system.
Calculate the coefficient of performance of the system
Measured values
Temp Measurement Pressure Measured Volume Measured Electric Measured
in 0C in bar flow in L/h output value in
w
T1 P1 Vw P el
T2 P2
T3
T4
Refrigeration capacity
Q.0= mw.(T5-T6).CP
Q.0= -----------
Mass flow
The refrigerant mass flow can be calculated using the calorifically determined
refrigerant capacity and the enthalpy difference of the refrigerant across the
evaporator. First of all, enthalpy difference has to be determined with the help of log
p-h diagram.
M R = Q.0/Δh0
M R = ---------
Thermal output
The thermal output of the system can be calculated using the mass flow
and the enthalpy difference of the refrigerant across the condenser.
QC = m R. Δ h C
QC= …………
Coefficient of performance
ɛ = Q.0/P el
ɛ = ………..
Learning objectives:
Getting to know the dependency of the refrigeration capacity on the water flow
rate.
Exercises:
Record all relevant measuring values for evaluating the experiment. Enter the
measuring values in a table of measuring values.
Plot the thermodynamic cycles at a water flow rate of 10L/h in a log p-h
diagram.
Calculate the refrigeration capacity at a water flow rate of 10L/h and 30L/h.
Calculate the coefficient of performance at a water flow rate of 10L/h and
30L/h.
Conducting the experiment
Wait until the system reaches a steady state. This is the case when the
compressor’s intake pressure remains constant.
Note down all relevant measured values required to do the exercises.
Set a water flow rate of 10L/h at the control valve.
Wait once again for the steady state.
Note down all relevant measured values required to do the exercises.
Set a water flow rate of 5L/h at the control valve.
Wait once again for the steady state.
Measured values
T1 P1 Vw P el
T2 P2
T3
T4
T5
T6
T1 P1 Vw P el
T2 P2
T3
T4
T5
Sample calculations:
Refrigeration capacity
at 30L/h
Q.0= mw.(T5-T6).CP
Q.0= …………
At 10L/h
Q.0= mw.(T5-T6).CP
Q.0= …………
Coefficient of performance30L/h
ɛ = Q.0/P el , ɛ = ………..
Learning objectives
Wait until the system reaches a steady state. This is the case when the
compressor’s intake pressure remains constant.
Note down all relevant measured values required to do the exercises.
Reduce the superheating by approx..5 full revolutions at the expansion valve.
Wait once again for the steady state.
Note down all relevant measured values required to do exercises.
Measured values
Temp Measurement Pressure Measured Volume Measured Electric Measur
in 0C in bar flow in L/h output ed value
in w
High superheating
T1 P1 Vw Pel
T2 P2
T3
T4
T5
T6
T1 P1 Vw Pel
T2 P2
T3
T4
T5
T6
Low superheating
Sample calculations
Refrigeration capacity
At high superheating
Q.0= mw.(T5-T6).CP
Q.0= …………
At low superheating
Q.0= mw.(T5-T6).CP
Q.0= …………
Coefficient of performance
At high superheating
ɛ = Q.0/Pel
ɛ = ………..
At low superheating
ɛ = Q.0/Pel
ɛ = ………..
EXPERIMENT NUMBER-6
VAPOUR ABSORPTION REFRIEGERATION SYSTEM (ET480)
CONTENTS
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Aim of Experiment
To determine the coefficient of performance (COP) for a vapor absorption refrigeration system
And plot graph between COP and ΔT.
INTRODUCTION:
In refrigeration engineering are mainly two different types of systems found:
Unit description
Principle
In VARS, the refrigerant expelled from an aqueous solution by supplying heat energy. The vapour is
then condensed in a downstream condenser. In a hydrogen atmosphere, the refrigerant evaporates
and absorbs heat from the environment to the cooled. The gaseous refrigerant then comes into
contact with water & again goes into solution. Water has a property that it can absorb large
quantities of NH3 gas when it is cold. This ammonia can be expelled again at higher temperature. It
absorbs large amount of heat in the presence of an auxiliary gas.
Technical Data
Refrigerant - Ammonia and water
Formulae
COP = P2/P1 where P2Counter heater power and P1Elastic heater power
Performing the experiment
1. Switch ON the mains and set the mains switch to “1”.
2. Read off & recorded the available measured values.
3. Switch ON the electric heater. Read off & recorded the measured values at
regular intervals (5 mints).
4. Observe the change in the recorded temperatures. The stationary state is reached
when changes became small (without a counter heater, this will be approx. 60
mints after the start of the experiment).
5. Read off & recorded the measured values of stationary state.
6. Started the electric counter heater & set it to 5W.
7. Read the values & recorded them at regular intervals until a steady state was
achieved.
8. Repeated the same procedure for 10W, 25W of the counter heater & tabulated
the readings.
9. Switch off the electric heater and electric counter heater.
10. Set the main switch to “0”.
Measured values
The measured values shown below were taken during an experiment in which the
absorption refrigeration system was switched off over night before the start of the experiment.
The experiment was conducted in a closed room at a room temperature TA of around 20.50c
Tab. 1.1 shows the available measured values on reaching the stationary states, depending on the
power P2 of the connected counter heater.
The temperatures T1 to T4 along with the power P1 of the electric heater are measured.
Comments P2 T1 T2 T3 T4 P1
W 0
C 0
C 0
C 0
C W
Start of experiment 0 21.8 20.6 20.3 20.0 111
Stationary states 0 144.1 -12.4 26.1 28.0 109
ʺ 5 144.8 -5.8 27.8 30.0 102
ʺ 10 144.3 10.7 29.6 30.6 99
ʺ 25 144.4 19.3 29.0 29.3 100
Evaluation of the experiment
The cooling effect originates at the evaporator. The temperature difference ΔT
available for cooling is therefore the difference between the room temperature TA and Evaporator
temperature T2:
ΔT = TA – T2
The set power P2 of the electric counter heater is a guage for the cooling effect. This cooling effect
represents the benefit. The cost is the power of the electric heater P1.
ɛ = �2/�1
In the example of the stationary state with counter heater, power P2 = 5w, this gives:
Observation table
Comments P2 T1 T2 T3 T4 P1 ɛ
W 0
C 0
C 0
C 0
C W -
Start of
experiment
Stationary states
ʺ
ʺ
ʺ
ʺ
Sample graph
EXPERIMENT NUMBER-7
FLAME PROPOGATION AND STABILITY UNIT
CONTENTS
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SOLTEQ® EQUIPMENTFORENGINEERINGEDUCATION
EXPERIMENTALMANUAL
FLAME
PROPAGATIONAND
STABILITY UNIT
MODEL:GE02
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47100PUCHONG,SELANGORDARULEHSAN,MALAYSIA.
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EXPERIMENT NUMBER-8
CROSS FLOW HEAT EXCHANGER
CONTENTS
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AIM
To determine the coefficient of Heat transfer and Nusselt number and Reynolds number for
(1) Pipe heater (2) Pipe bundle (3) Finned pipe
Introduction:
The transfer of heat by convection plays an important role in many areas of industry.
Convection includes the transfer of heat by contact and conduction. A further area Is the
transfer of heat by radiation. Heat transfer by convection can be subdivided into natural and
forced convection. In the case of forced convection ,the fluid to be heated is blown or
pumped past the heated surface by a pump or fan, whilst in the case of natural convection,
flow is only achieved based on differences in the density of the heated fluid.
Unit description:
For detailed instructions use of the program refer to its Help function.
Theory:
Heat Transfer Wall – Medium
The ability to transfer heat from one medium to the wall or vice versa is described by the
coefficient of heat transfer. The amount of heat transferred is given by:
The formula specifies the amount of heat Q transferred in the time t. Along with the
coefficient of heat transfer and the wall area A, the temperature difference ΔT between the
temperature of the medium and wall is the critical factor in the transfer of heat.
Or in the specific case of the hot wall side with medium 1 (red) and for the cold side with
medium 2 (blue)
Because the heat is supplied electrically using heater elements on the WL 310 and there is
only one flowing medium, only the side
For overflowed cylindrical individual bodies
Performing the experiment
The duct is operated with the desired heater. The heater and the associated measured values
are depicted as shown in Fig in manual operation, the measured values must be logged by
hand. The heater power must be entered on the control and display unit. Flow rate and Re
and Nu must be calculated. If a PC with appropriate data acquisition is available, then the
measured Values can be saved in a file. When the button “Take Data Point” is Operated, the
current measured values and calculated values for flow rate, Re and Nu are saved by
appending them to file. The PC can regulate the Heater temperature by changing the heater
power (set the selector switch on The control and display unit to PC and enter the target
value for temperature T2 on the data acquisition screen; to start with a value of 1800C is
recommend.
Evalution of results
Heater T1 T2 P dp w Re Nu Time
of day
1
1
1
2
2
2
3
3
3
4
4
4
5
5
5
6
6
6
Sample graphs