2 Installation Manual Inpro GP EN 9
2 Installation Manual Inpro GP EN 9
Introduction ........................................................................................................2
Installation ..........................................................................................................3
Technical Specifications......................................................................................17
Commissioning ...................................................................................................18
Controls ..............................................................................................................19
Safety .................................................................................................................30
1
Introduction
Inpro pressure units are a ready-made set of necessary appliances connected with one or two oil
pumps in the way that provides appropriate parameters at the output guaranteeing a trouble-free
work of the installation burners are equipment used to decant oil from a main reservoir at various
points of consumption. These can be both phase power [W] as phase [T], compact, tested and
assembled for final installation.
Figure 1
Note: The standard Inpro equipments are not designed or manufactured for use in potentially
explosive atmospheres.
2
Installation
Installation and putting into operation shall be carried out by an specialised installation company.
Figure 2
3
Installation
GP-70 GP-70 GE
GP-500 GP-500 GE GP-1500
MODEL GP-130 GP-300 GP-130 GE GP-300 GE GP-GC
GP-800 GP-800 GE GP-1500 GE
GP-200 GP-200 GE
1.170
A 450 690 690 700 800 890 1.420
1.450
�
� �
� � �������
Dimensions for groups one and two pumps Dimensions of High Flow Units (GP GC)
4
GP OIL SUPPLY TO 4 BURNERS
5
Installation
6
Installation
GP TO MODULATING BURNER
1. Main storage tank 18. Electric control system for the pressure unit (alternative
2. Remote level gauge command)
3. Floating suction 20. Flow limiter
4. Ventilation tee 21. SMMR 1 level switch
5. Manhole 22. Daily tank
6. Suction pipe 23. Quick shutoff valve
7. Filter 24. Draining valve
8. Vacuum gauge 25. Power generator
9. Quick shutoff valve 26. Low pressureswitch cutoff
10. Electric gear pump 27. Quick shutoff valve
11. Anti-return valve [Link] generator transfer pump
12. Quick shutoff valve (only for GP-1500) 29. Electrically operated valve
13. Pressure gauge
14. Dual-purpose pressure switch
15. Conducted escape safety valve
16. 2 membranes expansion vessel (only for GP-1500)
7
17. Quick shutoff valve
Installation
Installation
All of the units leave the factory set up to threephase 400 Volts operation WITH NEUTRAL.
The coils of the contactors always operate on 230 V.
For threephase 230 Volts, it is necessary to change:
a) Connect according to diagramm Page 9 (connection bridge B and S)
b) Adjust thermal relay according to Table (Belows)
Signals:
- Red warning light (Low Pressure) indicates low pressure blockage
- Red warning lights (Pump 1 and Pump 2) indicate that the thermal relay protecting to Motor
1 or Motor 2 has gone off
Operation:
- Switch on AUTO: Makes M1 and M2 both function alterately. If one of the motors breaks
down, the other one runs contstantly
- Switch on MANUAL: You put MP1 and MP2 in one position and another al will
Those models are equipped with protection for motor overload, engine short circuit, and communication
engine failure.
220 V 0,7
GP-70
380 V MIN
220 V 1,07
GP-130
380 V MIN
220 V 1,5
GP-300
380 V MIN
220 V 1,5
GP-500
380 V MIN
220 V 3,3
GP-800
380 V MIN
220 V 4,7
GP-1500
380 V MIN
8
380 / 400 V. Tri-phase with neutral
9
Electric Connection Diagram
Electric Connection Diagram
230 V. Tri-phase
10
230 V. Single-phase with frequency converter to Tri-phase
11
Electric Connection Diagram
Electric Connection Diagram
GC/NT High Flow Systems
12
GC/GE High Flow Systems Electric Connection Diagram
13
14
400 V. Tri-phase without Leak Detector
Electric Connection Diagram
230 V. Tri-phase without Neutral
15
Electric Connection Diagram
16
230 V. Single-phase with frequency converter
Electric Connection Diagram
CONNECTION TO THE HYDRAU- POWER MOTOR MAX SAFETY VALVE
FLOW CONSUMPTION APPROX. WEIGHT (kg)
MODEL LIC CIRCUIT(Ø THREAD / Ø mm) SUPPLY POWER PRESSURE OPENS AT:
l/h SUCTION DRIVE VOLTS AMPS C.V. kg/cm2 kg/cm2 N GE
230
GP-30 30 10 3/8” 1 1/8 3,5 4 6,4 21
monophase
230/400
GP-70 70 1/2” 3/8” 0,8 / 0,5 1/4 3,5 4 18,2 31,4
tri-phase (*)
230/400
GP-130 130 1/2” 3/8” 1,2 / 0,8 1/3 3,5 4 21,8 34,4
tri-phase (*)
230/400
GP-200 200 1/2” 3/8” 1,2 / 0,8 1/3 4 4,5 21,8 35,8
tri-phase (*)
230/400
GP-300 300 3/4” 1/2” 1,8 / 1,2 1/2 4 4,5 31,2 43,4
tri-phase (*)
230/400
GP-500 500 3/4” 1/2” 1,8 / 1,2 1/2 4 4,5 33,6 53
tri-phase
230/400
GP-800 800 1” 1/2” 2,6 / 1,8 3/4 4 4,5 36 89
tri-phase
230/400
GP-1500 1.500 1” 3/4” 3,7 / 2,6 1½ 3,5 4,5 89 135
tri-phase
230/400
GP-2200 2.200 1” 3/4” 6 / 3,45 2 3,5 4,5 99 117
tri-phase
Flange DN-40 Flange DN-25 230/400
GP-3200 3.200 6 / 3,45 2 3,5 4,5 105 127
Thread 1 1/2” Thread 3/4” tri-phase
Flange DN-40 Flange DN-25 230/400
GP-4200 4.200 8 / 5,4 3 3,5 4,5 110 136
Thread 1 1/2” Thread 1” tri-phase
Flange DN-50 Flange DN-40 230/400
GP-6500 6.500 8 / 5,4 4 4 4,5 120 147
Thread 2” Thread 1 1/2” tri-phase
Flange DN-50 Flange DN-40 230/400
GP-8500 8.500 10 / 7 4 4 4,5 135 164
Thread 2” Thread 1 1/2” tri-phase
Flange DN-50 Flange DN-50 230/400
GP-12000 12.000 13 / 9 5,5 4 4,5 140 171
Thread 2” Thread 2” tri-phase
17
- Motor Ingress Protection Rating: IP55(except at GP-30 N and GE, which is IP 20)
Technical Specifications
Commissioning
CHECK
Immediately open the discharge valve slowly and the fuel will run
out, purging the air from the discharge pipe, which will flow out
through the open vent cock. The discharge pipe now being full of
fuel and having no air makes it possible to start the appliance.
18
Controls
Safety valve
Has two functions:
Manually openning:
19
Controls
Pressure switch
Comprising of two microswitches, each having two contact positions.
Comes set to work with an operating range which includes the positions from approximately 1,6
bar to 2,8 bar.
If more pressure is needed for any reason, merely adjust the pressure adjusting nut.
In case of pressure drop check for blockage before pressure gauge reaches “0”.
20
Controls
If the air leak is quite small, it will take longer - You have not purged the discharge line (purge).
(that is, it will go down very slowly, taking 1 or 2 - The is a large leak due to fracture of discharge
hours or longer). pipe.
- Or the pumps is not sucking.
If there is blockage in this suction side, it will
register a high reading (50-55 cm/Hg), indicating:
- Fuel required.
- There is a large air intake.
- Pump dried up (prime and lubricate it).
21
Suction Height Limits & Distances
22
Piping Dimensions (inside diameters in mm)
23
Repair and Maintenance
Filter
When the vacuum guage registers higher normal, clean filter element or turn the handle several times
if it is selfcleaning. Clean regularly -once a year-.
It is important, when disassembling or assembling, to be certain that the seals are correctly positioned
(A little oil helps).
If any damage in the material is detected, replace.
Tools: Set fixed open-end wrenches-Oil-can.
Spare Parts: Filter Elements-Screws-Nuts-O-Rings-Plastic Cup and Complete Filters.
Expansion tank
Whenever the system is inspected, check nitrogen pressure (It must range from 0,7 to 0,8 bar). Inspect
at least every 2-3 months. When you see that the unit is starting and stopping almost constantly, it
has lost its nitrogen. (Pump air in to achieve suitable pressure or excess pressure).
Check:
Tools: Pressure Gauge-Wrench-Diestock-Pump to inject air.
Spare Parts: Complete Expansion Tank (Mode-S)-Capsule-Cap.
Pressure regulator
Check setting (the set screws leave the factory set and sealed). If adjustment were necessary reseal.
Do not try to repair while in place. (Replace and repair in shop).
Tools: Screwdrivers-Ratchet handle wrench. Fixed open-end wrenches Nos. 7 and 8.
Spare Parts: Complete Pressure Regulator Neon Pilot Light-Button-Straight 10 x 3/8 Sambra Adapter.
Flexible pipes
Requiring no special maintenance. However, because they are made of nitrile rubber, it is best to
replace them after 5 - 6 years os use.
NOT CORRECT CORRECT
24
Repair and Maintenance
Pump
If it has dried out (from running on empty, with water, etc.), inject oil in the intake while pressing the
pressure regulator button on and off until the gears are covered in oil. (If this does not work, replace it).
We recommend that the shaft lip seal ring be replaced in the workshop when necessary (air leak).
Tools: Set of fixed open-end wrenches Nos. 6 to 15 Oil-can. (Regular grade oil).
Spare Parts: Pumps equipped with set of adapters.
Connection (Clutch)
During periodic inspection (3 months).
Check: Friction pins and clamp (Nylon Type) and rubber plugs and set place (Disc Type).
Tools: Set of ALLEN wrenches Nos. 2,5 to 6 Medium screwdriver.
Spare Parts: Clutch spring - Nylon set (Model GP-70, 130, 500). Motor Disc Pump disc, rubber plugs
washers.
Motor
If the paints is tan-colored, this means this means that it is overheating when in operation. The
excessive heat indicates that the motor is running irregularly.
A) Check the phase consumption (the 3 must be the same).
B) If it is making noises: Inspect bearings, cheking to see if there is any friction. In these cases
replace. We recommend that the repairs be made in the workshop.
Tools: Universal meter, set of screwdrivers. No. 7 box wrench. Set fixed open-end wrench.
Spare parts: Complete motor, fan turbine.
Check valve
Some dirt build up may accumulate, leading to the seat not closing properly. The way to eliminate this
buildup without disassemble is by loosening the runner. If this is not possible, replace it . (Remove it
by heating the base, being careful not to burn other parts).
Tools: Set fixed open-end wrenches Nos. 14-26. Plumber’s torch (Butane).
Spare Parts: Valves, all Models.
Safety valve
For Models GP-30, 70 and 130, replace very 5-6 years (rubber tubing wears out) it there is any
leakage, dripping or air intake.
1 st. Try to fix by replacing joints.
2 nd. Replace entire unit.
Tools: Set of fixed open-end wrenches Nos. 16-26.
Spare Parts: Set of joints (0-rings an Flat).
Complete Safety Valve (30-70-130)
Complete Safety Valve (300-600)
Complete Safety Valve (800-1500)
25
Repair and Maintenance
Other problems
1. The pump turns but has no suction:
- Air has entered the suction area (Necessary to purge).
- There is no fuel in the tank.
- It has dried out by running on empty (Prime and lubricate pump).
- Check the rotation of the motor pump, if it turns in the right direction.
2. The motor turns, but the pump doesn’t:
- Check clutch spring or coupling.
3. No suction:
- When the vacuum gauge either shows nothing at all or has registered a vacuum and has
stopped (Air leak or pump dried by running on empty)
4. The motor does not run:
- Is the voltage right?
- Is the warning light indicating low pressure on?
- If you press the button, does motor start?
- Inspect wiring. Check pressure regulator setting.
- Has the Thermal Relay triggered? Reset.
5. The motor runs on pressing the button but...
- The pressure gauge is on “0” and the pilot light is off (either the light has failed, or the
pressure switch regulation is not correct).
- If the warning light has burnt out, the motor runs when the button is pressed.
- If the pressure control is out of order, the motor runs without pressing the button.
26
Pressure Reducing for Fuel
FLOW
MAXIMUM INLET PRESSURE REGULATION CONNECTION ACCESORIES
l/h
15 6 kg/cm2 Adjustable 0,2-3,5 kg/cm2 For 8 mm tube Locked box, filter and quick shutoff valve
20 6 kg/cm 2
Fixed outlet 0,1 kg/cm2 For 8 mm tube
20 6 kg/cm2 Fixed outlet 0,1 kg/cm2 For 10 mm tube
200 10 kg/cm 2
Adjustable 0,2-3,5 kg/cm 2
Female 1/4” With manometer
500 10 kg/cm2 Adjustable 0,2-3,5 kg/cm2 Female 3/8” With manometer
1.500 10 kg/cm2 Adjustable 0,2-3,5 kg/cm2 Female 1/2” With manometer
2.000 25 kg/cm 2
Adjustable 0,2-3,5 kg/cm 2
Female 3/4” With manometer
3.000 25 kg/cm2 Adjustable 0,2-3,5 kg/cm2 Female 1” With manometer
27
Troubleshooting - Fault guide
28
Transport, Maintenance and Storage
Warning
- Inadequate transport could damage the equipment.
- Do not throw or drop the equipment because this could cause injuries or damage.
- The equipments shall be protected from water, humidity, dust and dirt during transport.
- Condensation could affect sealed areas, metal components and electrical operation.
- Inpro S.L. pressure equipment has noise levels of less than 70 dB (A).
Weights
29
Safety
Prior to performing any operation that involves handling chemical products (diesel oil, etc.), the safety
any hygiene recommendations of the manufacturer in its safety file or on its package label shall be
strictly followed.
1. The equipment installation, service, maintenance and inspection personnel shall be fully qualified
to carry out this type of work.
2. The equipment shall be maintained in safe operating conditions at all times and shall be inspected
at regular intervals with respect to operability by personnel fully trained in Inpro S.L. with respect
to training requirements.
3. The equipment shall not be employed for any purpose other than that for which it was designed.
4. Spare parts that are not recommended and supplied by Inpro S.L. shall not be employed.
5. Any equipment modification by the customer shall be exclusive responsibility of said customer.
Inpro S.L. will provide advice on any presented modification.
6. All safety legislation, together with the safety instruction cited in this manual shall be taken into
account to provide greater protection.
7. The omission of the safety instructions in this manual could lead to personal injury and damaged
equipment.
8. Before attempting any repair or replacement of parts, the line pressure shall be removed and the
equipment completely disconnected from the main supply.
9. Operating conditions and the limits stipulated in this manual shall not be exceeded under any
circumstances.
11. It is also recommended that protection against indirect contact (earth leakage breakers) and
maximum current (automatic overload breakers) be fitted to the installation.
30
Declaration of Conformity
Under its own responsibility, Investigación y Producción S.L. declares that the machine PRESSURE
EQUIPMENT for transferring diesel oil,
complies with Machine Directive 2006/42/CE, Electrical Material Directive 73/23/CE and
Electromagnetic Compatibility Directive 89/336/CE.
The company shall not be held responsible for any accident caused by:
- Non-observance of the measures contemplated in the manuals provided by
INVESTIGACIÓN Y PRODUCCIÓN S.L.
- Any modifications made to the machine without prior consent from
INVESTIGACIÓN Y PRODUCCIÓN S.L.
- Any damage caused by maintenance or repair work carried out by personnel not
authorised by INVESTIGACIÓN y PRODUCCIÓN S.L.
The following standards were also taken into consideration during its construction :
- EN 12.514-1
- EN-ISO-9001
Signed.
Position:
ADDRESS: _______________________________________________________________
________________________________________________________________________
________________________________________________________________________
TELEPHONE: ______________________________________________________________
MODEL/TYPE: _____________________________________________________________
ADDRESS: _______________________________________________________________
________________________________________________________________________
________________________________________________________________________
TELEPHONE: ______________________________________________________________
PLEASE SEND US A COPY, DULY COMPLETED, WITHIN THIRTY DAYS, TO FAX NUMBER: (+34) 91
871 92 56
32
Please keep this book
near to your GP Pressure Unit
C/Invierno, 4-6
Pol. Ind. “El Malvar”
28500 Arganda del Rey (Madrid)
Tel.: (+34) 91 871 92 94
Fax: (+34) 91 871 92 56
tecnico@[Link]
[Link]
Distributed by:
IP-3075 / 03-2014