Bio-Binder for Asphalt: Characterization & Benefits
Bio-Binder for Asphalt: Characterization & Benefits
To cite this article: Elham H. Fini , Imad L. Al-Qadi , Zhanping You , Boubacar Zada & J. Mills-Beale (2012) Partial
replacement of asphalt binder with bio-binder: characterisation and modification, International Journal of Pavement
Engineering, 13:6, 515-522, DOI: 10.1080/10298436.2011.596937
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International Journal of Pavement Engineering
Vol. 13, No. 6, December 2012, 515–522
This paper introduces bio-binder as a partial replacement for bituminous binder on highway and airport pavements.
The proposed bio-binder is produced from the thermochemical conversion of swine manure. Bio-binder is then blended with
virgin binder to produce bio-modified binder (BMB). In addition to being a renewable alternative for petroleum-based
binder, the production and application of bio-binder may provide a solution for the management of swine manure waste.
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Furthermore, the application of bio-binder will improve asphalt binder’s properties while reducing asphalt pavements’
construction cost; the cost of bio-binder production is $0.54/gallon compared with that of asphalt binder $2/gallon.
However, although the BMB has improved low-temperature properties, it may decrease the high-temperature grade of the
binder. To address this concern, we in this paper investigate the feasibility of applying polyphosphoric acid into BMB. Using
BMB in asphalt pavements can reduce mixing and compaction temperatures and ageing and stiffening characteristics of the
reclaimed asphalt pavements (RAPs) and virgin binders.
Keywords: asphalt binder; bio-binder; swine manure; waste management; rheology
In addition to the environmental benefits, the the USA to supply biomass for the production of biofuels;
production of bio-binder from swine manure will reduce this will supplement about 9 million barrels (MB) of bio-oil
the need for swine manure management. Manure manage- from which more than 4 MBs are the heavy residue which
ment is a fundamental issue of swine production can be used as bio-binder.
(Storm et al. 1996, Ocfemia et al. 2006). The trend in
recent years has been the consolidation of the hog
industry; many smaller farms have been incorporated into 2. Material and method
larger farms. The concentration of animals and the waste
The following section of the paper explains the production
produced can put a strain on the local environment.
and characterisation of bio-binder from swine manure.
Currently, hog producers, government agencies and trade
associations are looking for appropriate solutions for waste
management. Any mistakes in waste storage may lead to
spills of millions of gallons of untreated waste into nearby 2.1 Bio-binder production
waterways and groundwater (Glasgow and Burkholder This study uses the thermochemical liquefaction process
2000, Krapac et al. 2002). Such surface water contami- to convert swine manure to bio-oil and utilises the heavy
nation in North Carolina has been linked to the outbreaks residue remaining in this process as an asphalt modifier.
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of dinoflagellates that resulted in the death of more than 4 Thermochemical liquefaction processing of the swine
million fish in the Neuse River in 2003 (Aelion and Tuerk manure to bio-oil was conducted at the North Carolina
2005). In addition to water contamination, extensive A&T State University using a high-pressure batch reactor.
gaseous emissions result from open lagoons infusing 300 The experimental set-up is rated up to a working pressure
tons of nitrogen into the air every day, causing various of 34.4 MPa and a working temperature of 5008C.
diseases such as bronchitis, asthma, heart disease, A heavy-duty magnetic drive stirrer has been installed
headaches, diarrhoea, nosebleeds and brain damage. for mixing. A type-J thermocouple has been fitted into
The odours from swine farms are a nuisance and have the reactor for direct temperature measurements of the
negative health impacts, which have caused complaints by reaction media. A standard pressure gauge has been
neighbours and even legal actions against swine farm installed on the reactor head. A temperature controller was
operations (Osterberg and Wallinga 2004). used to control the temperature of the reactor.
A company’s operating costs can be put in turmoil by To conduct the conversion process, animal waste is
penalties or clean-up costs from unexpected spillage charged in the reactor. Nitrogen gas is used as a processing
events. Reducing risk has value, and the amount of risk is gas to purge the residual air in the reactor three times.
something often evaluated by investors and shareholders. The reactor is heated up to the setting temperature. After
Utilising swine manure to produce bio-binder can reduce the reaction is completed, the reactor is rapidly cooled
this risk and consequently reduce the costs associated with down to room temperature by using a recycled ice-water
risk. The use of municipal sewage sludge, industrial and cooling coil. The gas is then released from the autoclave
food processing wastes and agricultural wastes for reducing the pressure in the autoclave to atmospheric
conversion to bio-oils has been investigated by many pressure. The reaction mixture, including bio-oil, solid and
researchers (Williams and Besler 1992, Itoh et al. 1994, aqueous phases, is removed from the vessel for separation.
Zahn 1997, Zhang and Lei 1998, Ocfemia 2005, Xiu et al. To obtain more gasoline and other liquid fuels, the
2007). In 1971, White and Taiganides (1971) used swine, quality of the bio-oil is improved by using processes such as
cow and poultry manure to produce combustible gases. thermal cracking and hydrogenation (Ancheyta and
Later in 1980, Appell et al. used swine manure to produce Speight 2007). Upon fractionation, the light hydrocarbon
oil. They successfully converted swine manure to oil fraction can be used as fuel. The remaining heavy residue
with 50% efficiency at 3808C and a pressure of 40 MPa called bio-binder can be used as an asphalt binder modifier.
(around 400 atm, Appell et al. 1980). The chemical composition of the bio-binder was
Originally, the hydrothermal processing of swine determined using a PE 2400 II CHNS/O analyzer
manure was developed as a cost-effective approach for (Perkin Elmer Japan Co., Ltd, Kanagawa, Japan). The
reducing the animal waste on swine farms and simul- water content was determined by the Karl Fischer titration
taneously for increasing farmers’ income by generating a (ASTM D 1744 2006) process, which was carried out
value-added product. In the hydrothermal process, high using the Mettler-Toledo T50 (ASTM D 1744 2006). To
temperature and high pressure are used to liquefy swine determine the ash content, the ASTM D482 specification
manure as well as other organic solid materials such as was adopted. Table 1 shows chemical composition, water
wood chips, miscanthus, sewage sludge and animal wastes and ash content of the oil (ASTM D482 2007).
to produce liquid fuel (Bridgwater 1990, Goudriaan et al. In addition, the percentages of saturates, aromatics,
2000, He et al. 2000, Ocfemia et al. 2006). An estimated resins and asphaltenes (SARA) components of bio-binder
5.3 million tons of swine manure is produced annually in were determined using the solvent separation procedure
International Journal of Pavement Engineering 517
Table 1. Comparison of chemical composition of bio-binder To modify the binder, we blended the base binder (PG
and asphalt. 64-22) with bio-binder at 2, 5 and 10% by weight of the
base binder to produce BMB-2, BMB-5 and BMB-10,
Component (%wt) Bio-binder AAD-1
respectively. To do so, bio-binder and base binder were
C 72.58 81.6 heated to 608C and 1208C, respectively. The base binder
H 9.76 10.8
N 4.47 0.77 and bio-binder were mixed thoroughly using a low-shear
O 13.19 0.9 mixer at 3000 rpm for 30 min while the temperature was
Water content 2.37 kept at 1208C. Specimens were prepared to study several
Ash content 0.13 rheological properties of modified and non-modified
binder including viscosity, complex modulus, phase
angle, stiffness and m-value. Four replicates were used
for each test, and the average of the best three is reported.
(ASTM D-4124). Table 2 compares SARA components of The comparisons have been conducted on un-aged
bio-binder with two commonly used asphalt binders (two materials for comparison.
extreme asphalt binders in terms of stiffness) (Huang
2008a). The information of the bituminous-based asphalt
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SARA component Adhesive type Saturated compounds Aromatic compounds Resin Asphaltenes
Percentage (wt %) Bio-binder from swine manure 2.48 1.67 45.87 43.39
Percentage (wt %) Air blown asphalt binder 10.4 52.7 28.4 7.0
(the most brittle asphalt)
Percentage (wt %) AAD-1, softest asphalt binder 8.6 41.3 25.1 20.5
518 E.H. Fini et al.
6 14
PG 64-22 PG 64-22
5 12 2%
2% 5%
Viscosity (Pa.s)
5% 10 10%
4
10%
G*/sind
8
3
Viscosity threshold 1 Pa.s 6
2
4
1 2
0 0
100 110 115 135 46 52 58 64
Temperature (°C) Temperature (°C)
Figure 1. Viscosity at various temperatures for modified and Figure 3. G*/sin d at various temperatures for modified and
non-modified binder. non-modified binder.
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deformation when repeatedly sheared, and the phase angle called glass transition, is a change in heat capacity,
is the lag between the applied shear stress and the resulting occurring typically around 2 258C, whereas the secondary
shear strain. Superpavee uses the parameter G*/sin d to phase transition occurs in the range of 25– 658C for asphalt
grade asphalt binders according to their resistance to binders that have more than 15% by weight asphaltenes
rutting at high-pavement temperatures. At high tempera- (Storm et al. 1996). In addition, it has been shown that
tures, rutting resistance increases as G*/sin d increases. asphaltene increases the hardening rate, whereas it does
The asphalt binder with the highest G*/sin d should have not influence the oxidation rate (Peterson et al. 1994).
the most resistance to rutting. On the basis of ASTM Oxidation behaviour of asphalt is mainly controlled by its
D7175, to prevent rutting, non-aged binder needs to have maltene composition (Lin et al. 1995).
G*/sin d greater than 1 kPa. Figure 2 shows the G* master The significant reduction in complex modulus due to
curve for modified and non-modified binder specimens. the addition of bio-binder may make BMBs good
Time – temperature superposition was used to create the candidates for use along with reclaimed asphalt pavement
master curve. No filtering or smoothing has been applied (RAP) to facilitate their compactability and account for the
to the data. It can be seen that G* decreases as the amount mixtures’ extra stiffness in high-RAP mixes. Figure 3
of bio-binder increases. The master curves for BMB (at 2, shows values of G*/sin d at various temperatures. G*/sin d
5 and 10%) extend over a smaller span of frequency reduces as the percentage of bio-binder increases. The
compared with those for non-modified PG 64-22 binder. addition of 2% bio-binder did not change the upper grade
This shows that the temperature susceptibility of the of the base binder. However, a significant drop in G* was
binder is reduced due to the addition of bio-binder. observed in BMB-5 and BMB-10 (Figure 3).
This can be attributed to the high percentage of This drop may raise a concern with respect to the
asphaltene in the bio-binder as shown in Table 2. rutting resistance of asphalt mixtures. Hence, the
Asphaltene is also responsible for a secondary phase application of high-temperature modifiers such as polymer
transition in asphalt binders. The primary phase transition, and PPA along with bio-binder may address this issue.
In this study, to maintain the high-temperature grade,
1.E+06 while enhancing low-temperature grade, 1.5% PPA was
64-22 added to each of the three BMBs. Previous studies have
2%
Complex modulus (MPa)
1.00E+06 1.00E+07
BMB with PPA
1.00E+05 1.00E+06 BMB with PPA
Complex modulus (MPa)
1.00E+02 1.00E+03
1.00E+01 1.00E+02
1.00E+00 1.00E+01
1.00E-03 1.00E-02 1.00E-01 1.00E+00 1.00E+01
1.00E+00
Reduced frequency (rad/s)
1.00E-03 1.00E-02 1.00E-01 1.00E+00 1.00E+01
Reduced frequency (rad/s)
Figure 4. Complex modulus master curve for BMB-10 with and
without PPA. Figure 6. Complex modulus master curve for BMB-2 with and
without PPA.
ranges from 0.5 to 1.5%. Since the early 1970s, PPA has
been commonly used to improve high-temperature
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1.E+03
Stiffness (MPa)
PG 64-22
1.00E+04
` BMB w/o PPA
1.00E+03
64-22
1.E+02
1.00E+02 2%
5%
1.00E+01
10%
1.00E+00 1.E+01
1.00E-03 1.00E-02 1.00E-01 1.00E+00 1.00E+01 1.E-01 1.E+00 1.E+01 1.E+02 1.E+03 1.E+04 1.E+05 1.E+06
Reduced frequency (rad/s) Reduced time (sec)
Figure 5. Complex modulus master curve for BMB-5 with and Figure 7. Master curves at low temperature for modified and
without PPA. non-modified binder.
520 E.H. Fini et al.
0.1
other researchers to measure asphalt cracking temperature
0 (Kim 2005, Wool et al. 2009). Table 4 shows the cracking
–22 –28 –34 –40
temperature of the asphalt tested. The cracking tempera-
Temperature (°C)
ture decreases as the amount of bio-binder increases with
Figure 8. m-Value at various temperatures for modified and BMB-10 showing a cracking temperature of 2 37.38C
non-modified binder. which is 5.68C lower that that of the base binder which is
2 31.78C.
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The materials used in this paper are based upon the work
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