Service Manual-MCD360

Service Manual
3-WAY ELECTRONIC CROSSOVER
MODEL NO: MCD360

DATE: Oct. 4, 2002

VERSION: 1.03

Clarion
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Service Manual-MCD360

1. FEATURES - MCD360
The MCD360 is a full-featured Three-Way Crossover. When used to build a 2-way system with front and rear fader capability or a full
three-way system, the MCD360 electronic crossover allows you to choose from a wide range of crossover points between the front,
rear and subwoofer outputs. The MCD360 includes the following features:
¾ 6-channel electronic crossover
¾ Continuously variable crossover frequency with Multiplier Switch
¾ Separate inputs for front, rear and subwoofer
¾ Front and rear high-pass outputs
¾ Non-fade low-pass output
¾ Adjustable low-pass gain
¾ Subwoofer Bass Boost; Remote Subwoofer Level Control
¾ Ground loop isolation input circuit; Gold-plated RCA input/output connectors
¾ Remote turn-on circuit; Power-on LED
SPECIFICATIONS
Power Source: 14.4 volts DC negative ground
Input current: 0.5 amp max
Distortion: 0.01%THD at 1V output level
Frequency Response: 10Hz - 30kHz- 3dB
S/N Ratio: >100dB
Separation: 60dB
Crossover Slope Rate: 18dB per octave 3rd order butterwortn
Input Impedance: 20K Ohms
Output Impedance: 100 Ohms
Output Gain: 1:2 (+6db)
Output Voltage level: 5 volts max
Dimensions: 152mm x 180mm x 43mm
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2. EXPLODED VIEW - MCD360

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3. PARTS LIST for EXPLODED VIEW - MCD360

PARTS LIST for EXPLODED VIEW - MCD360

NO PARTNO DES SPEC UM QTY
1 72-00292-GK TOP COVER Silver Coating PCS 1
2 72-00293-GK BOTTOM COVER Silver Coating PCS 1
15 76-00258-00 Knob 36Teeth CA13-6-T36 PCS 3
15 76-00259-00 Knob D Shaft -6-270DP7.6 PCS 1
15 76-00298-00 KNOB D Shaft CA13-270DP6.9 PCS 4
17 SM-RP430-04 MACHINE SCREW M/R Black 3*4 PCS 10
18 SM-RP430-06 MACHINE SCREW M/R Black 3*6 PCS 3
19 SM-RP430-08 MACHIEN SCREW M/R Black 3*8 PCS 8
20 SM-RP430-10 MACHIEN SCREW M/R Black 3*10 PCS 2
21 ST-RP430-08 Self-Tap Screw T/R Black 3*8 PCS 6

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4. Component Layout

1.

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4-1. Schematics

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4-2. Schematics

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4-3. Schematics

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Schematics 4-4

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Schematics 4-5

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5. BOM
PARTNO Qty Description SPEC REF. NUMBER Unit Price
01-00007-00 30 JUMP WIRE leg 7mm J1~J32 PCS 0.002
01-11000-43 3 RESISTOR 10 ohm 1/4W R10, R16, R21 PCS 0.004
01-11001-22 2 RESISTOR 1 ohm 1/2W R1, R2 PCS 0.007
R31, R32, R35, R44, R47,
01-11010-63 13 RESISTOR 100 ohm 1/8W R48, R75, R79, R83, R84 , PCS 0.006
R107, R111, R114, R121
01-11020-43 6 RESISTOR 1 K 1/4W R9, R13, R22, R42, R46, R53 PCS 0.004
R3, R29, R49, R50, R80, R87,
01-11020-63 8 RESISTOR 1 K 1/8W PCS 0.006
R88, R108
R4, R5, R39, R40, R51, R55,
R56, R57, R68, R73, R74,
01-11030-63 22 RESISTOR 10 K 1/8W R85, R96, R97, R98, R102, PCS 0.006
R106, R112, R123, R124,
R125, R126,
01-11040-63 4 RESISTOR 100K 1/8W R27, R63, R66, R100 PCS 0.006
01-11230-43 1 RESISTOR 12 K 1/4W R19 PCS 0.004
01-11230-63 1 RESISTOR 12K 1/8W R105 PCS 0.006
01-11240-63 2 RESISTOR 120K 1/16W R117, R118 PCS 0.006
01-11530-63 3 RESISTOR 15K 1/8W R81, R82, R89 PCS 0.006
01-11820-63 6 RESISTOR 1.8 K 1/8W R11, R12, R38, R60, R71, R92 PCS 0.006
01-11830-43 2 RESISTOR 18 K 1/4W R61, R62 PCS 0.004
01-11830-63 4 RESISTOR 18 K 1/8W R28, R64, R67, R101 PCS 0.006
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01-12020-63 1 RESISTOR 2K 1/8W R127 PCS 0.006

01-12030-63 6 RESISTOR 20 K 1/8W R17, R30, R52, R72, R77, R86 PCS 0.006
01-12230-43 1 RESISTOR 22 K 1/4W R18 PCS 0.004
01-12720-43 1 RESISTOR 2.7 K 1/4W R45 PCS 0.004
01-13330-63 2 RESISTOR 33 K 1/8W R78, R115 PCS 0.006
01-13340-63 2 RESISTOR 330K 1/8W R15, R24 PCS 0.006
01-13930-63 4 RESISTOR 39 K 1/8W R37, R59, R70, R91 PCS 0.006
01-14710-63 6 RESISTOR 470 ohm 1/8W R113, R116, R119, R120, R94 PCS 0.006
01-14720-43 2 RESISTOR 4.7 K 1/4W R20, R43 PCS 0.004
01-14730-43 2 RESISTOR 47 K 1/4W R34, R54 PCS 0.004
01-15120-63 1 RESISTOR 5.1K 1/8W R103 PCS 0.006
01-15130-63 4 RESISTOR 51 K 1/8W R6, R41, R65, R76 PCS 0.006
01-15620-63 5 RESISTOR 5.6 K 1/8W R99, R104, R109, R110, R122 PCS 0.006
01-16220-43 1 RESISTOR 6.2K 1/4W R33 PCS 0.004
01-17520-63 2 RESISTOR 7.5 K 1/8W R7, R25 PCS 0.006
01-17530-63 4 RESISTOR 75 K 1/8W R8, R14, R23, R26 PCS 0.006
01-19120-63 6 RESISTOR 9.1 K 1/8W R36, R58, R69, R90, R93, R95 PCS 0.006
02-20100-54 2 ELE. CAPACITOR 0.1uf/35V Mini C5, C16 PCS 0.036
02-20220-54 6 ELE. CAPACITOR 0.22uf/35V Mini C15, C24, C37, C44, C58, C68 PCS 0.036
02-20820-54 2 ELE. CAPACITOR 0.82uf/35V Mini C49, C51 PCS 0.036
02-21000-54 2 ELE. CAPACITOR 1uf/35V Mini C50, C59 PCS 0.036
C1, C6, C9, C30,C31,C36,
C43, C47, C52~C55, C60,
02-21001-34 18 ELE. CAPACITOR 10uf/25V Mini C61, C62, C64, C65, C67 PCS 0.036

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02-21002-24 2 ELE. CAPACITOR 100uf/16V Mini C7, C8 PCS 0.045

02-21003-52 1 ELE. CAPACITOR 1000uf/35V Slim C48 PCS 0.304
02-22200-54 2 ELE. CAPACITOR 2.2uf/35V Mini C57, C69 PCS 0.036
02-23302-34 1 ELE. CAPACITOR 33uf/25V mini C33 PCS 0.047
02-24702-22 2 ELE. CAPACITOR 470uf/16V C32, C40 PCS 0.076

03-21020-01 6 MYLAR CAPACITOR 102J C13, C18, C19, C21, C22, C26 PCS 0.022
03-21030-01 3 MYLAR CAPACITOR 103J C11C11, C25, C27 PCS 0.027
03-21040-05 5 Capacitor 104 "K" 50V C3, C4, C10, C34 PCS 0.077
C12, C14, C28, C29, C38,
03-22230-01 10 MYLAR CAPACITOR 223J C39, C45, C46, C56, C66 PCS 0.03
03-23320-01 2 MYLAR CAPACITOR 332J C2, C20 PCS 0.044
04-26800-01 4 CERAMIC 680P 250V C17, C23, C35, C42 PCS 0.016
04-28200-01 2 CERAMIC 820P C63, C70 PCS 0.01
07-00072-01 9 I.C TL072 IC1, IC3~IC10 PCS 0.347
07-00594-00 1 I.C. TL594CN IC2 PCS 1.27
07-13600-00 1 I.C. LM13600N IC11 PCS 1.27
08-19012-01 1 T.R 9012 Q5 PCS 0.057
08-19013-01 5 T.R 9013 Q1, Q2, Q3, Q4, Q6 PCS 0.057
09-00152-00 4 F DIODE FR152 D3, D4, D5, D6 PCS 0.022
09-14001-01 2 DIODE IN4001 1A 50V D1, D2 PCS 0.013
09-14148-01 2 DIODE 1N4148 D7, D8 PCS 0.012
09-20150-03 1 Z DIODE 15V ZD1 PCS 0.028
11-22058-00 1 P.C.B. (fiber-glass) 3e-WA main PCB PCS 5.467
15-12031-04 1 B20K*1 RV09BC -40-25K-B24 VR7 PCS 0.287
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15-12031-05 1 VR B20K*1 RV09B -40-15F-B24 VR9 PCS 0.287

15-20154-00 1 VR B150K RV112B -40-15A-BC5 VR6 PCS 0.6
15-22031-06 2 A20K*2 RV112B -40-15A-A24 VR2, VR4 PCS 0.6
15-22031-07 1 B20K*2 RV112B -40-15A-B24 VR8 PCS 0.6
15-60504-15 3 VR 500K*6 RKO97161000D VR1, VR3, VR5 PCS 2.067
18-00103-00 1 SWITCH SS93010 0602-6T-SN SW1 PCS 0.367
18-00310-01 3 SWITCH SS 70050-0202-7.5T SW2, SW3, SW4 PCS 0.18
19-00298-00 1 LED red light 3mm pan head B5433B D9, D10 PCS 0.067
20-00105-00 1 T COIL A055 T1 PCS 0.7
20-00106-00 1 T COIL T044 L1 PCS 0.4
24-00308-00 1 LED leg 13mm height PCS 0.037
26-00355-00 1 Jumper wire 3e-WB P1~P38 KIT 1.503
30-00103-00 1 Cord 6P w/PIN+ plug KIT 1.533
30-00104-00 1 Connector 6PIN Z PCS 0.533
30-00106-00 3 3P terminal XH 2.54 180 degree PCS 0.03
30-00107-00 2 5P terminal Male XH 2.54 180 degree PCS 0.05
32-20223-02 6 RCA JACK 2P RL-1416-2G golden RCA1~RCA6 PCS 0.24
32-30000-00 1 TERMINAL BLOCKS HD-83-3P golden P39 PCS 0.46
34-00145-02 1 POWER WIRE red 30cm,3A,0.18/12 PCS 0.245
72-00249-GK 1 Remote's top cover GREY PCS 0.905
72-00292-GK 1 TOP COVER GREY PCS 2.167
72-00293-GK 1 BOTTOM COVER GREY PCS 2.067
72-00298-GK 1 Remote's bottom cover GREY PCS 1.053
74-00151-00 1 Screw kit P-type 6+6+6 KIT 0.31

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75-00003-00 1 Badge 3e-WA for package PCS 0.133

75-00004-00 1 Badge, w/hole for package PCS 0.133
76-00221-04 1 ROTARY KNOB black 10.5mm white dot PCS 0.093
76-00258-00 3 KNOB white triangle 36 teeth PCS 0.113
76-00259-00 1 KNOB white triangle D-shaft PCS 0.113
76-00260-00 4 Plastic support leg hexagon H-18 PCS 0.093
76-00261-00 1 Plastic support leg hexagon H-9 PCS 0.067
76-00293-00 1 KNOB aluminum, white dot PCS 0.533
76-00298-00 4 KNOB white triangle CA13-DX6.9 D-shaft PCS 0.113
78-00002-00 1 PE BAG 0.06mm 230mm*260mm PCS 0.013
78-00264-00 4 Non-textile fabric 0.5mm thick PCS 0.006
78-00272-00 1 Silicon pad 20*26mm PCS 0.057
78-00273-00 12 Silicon tube 1mm*5mm PCS 0.004
78-00276-00 2 Silicon tube 1mm*25mm PCS 0.013
78-00277-00 2 Sponge pad 18*4mm, thick 2.5mm PCS 0.01
78-00294-00 1 Zipper bag No. 2, 6*8.5 cm PCS 0.006
79-03EWA-00 1 Inner cardboard MCD360 PCS 0.233
79-03EWA-GK 1 GIFT BOX MCD360 PCS 1.2
80-03EWA-GK 1 I/B 3e-WA MCD360 PCS 0.8
81-00232-00 1 LABEL white word MADE IN CHINA PCS 0.012
81-00245-00 1 Sticker for remote box black 20*20mm PCS 0.03
81-00262-00 1 S/N sticker 3pcs/kit CLARION KIT 0.12
82-70RSR-GK 1 Warranty card CLARION PCS 0.267
SM-IH430-12 2 Machine screw, Hexa black 3*12 PCS 0.053

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SM-RP430-04 9 MACHINE SCREW M/R black 3*4 PCS 0.007

SM-RP430-06 1 MACHINE SCREW M/R black 3*6 PCS 0.007
SM-RP430-08 8 MACHIEN SCREW M/R black 3*8 PCS 0.006
SM-RP430-10 2 MACHIEN SCREW M/R black 3*10 PCS 0.006
ST-RP430-08 6 Tapping screw T/R black 3*8 PCS 0.007

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