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Design of Bolted Joints and Strength Analysis

The document discusses the design of various bolted joints between steel plates subjected to tensile or shear loads. It provides calculations to determine the strength and efficiency of lap joints, double convex butt joints, and a bolted connection between an I-section and a bracket plate. Factors like bolt diameter, grade, shear and bearing capacities are considered in the analyses.
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0% found this document useful (0 votes)
45 views18 pages

Design of Bolted Joints and Strength Analysis

The document discusses the design of various bolted joints between steel plates subjected to tensile or shear loads. It provides calculations to determine the strength and efficiency of lap joints, double convex butt joints, and a bolted connection between an I-section and a bracket plate. Factors like bolt diameter, grade, shear and bearing capacities are considered in the analyses.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

#

Maulana Azad National Institute Of Technology,


Bhopal Roll No. .Scholar No2111t1ooZ

Tutoia Sheet-O3
Abhishek kushwaha
220000003

Pcblan Design the follbuing joints betueen too phte hasiug


Hickue 26mm f16mw So as to thangt a seice load of 10
ton usng M16 bolts of q1ade +:6. Use stutural steel of qrade
Fe -410.
Lap soint
Double Covex Sutt çoint wt eoch over eloe ot
6mm,
[Link] the joint is made sith M-20 HSf61 bots of
gada 88
find e bo t value. Take oefftcient of fictfon as
0.48.
Sol" d16MW du L6f218mm
fus 400 Ma fyb [Link] Pa
(Sexvice) P=P= 10O00 kq or 100 kN factored P 1.5*2oo
fu 410 Mea fy25o MPa oad

Lap Toint,
() Design shear streuyth of bot,
= fus (nn Anb t bsfsb 4o0 4K018TT162

OK Vdsb 36217.g46 N O6.36.218 kN


Vdsh Vnsb = 36.28 28-974 kN
mb 1-25
i) Bearing sthenytn of bolt
Vapb = 2.5khdtfu
Aditya
Roll No. .Scholar No.

Assume e as,
emin 1.5do 27Mw, fake e=30mm
Now pin = 2-5 =2-5 *6 40 mm fako þ= 40 m

Noo k = nin of 30 0.556,


3do 3A 18
40
Þ-0.2g
3do 3318
-0.2g 0.4g4

fub/fu 400440 E0.97,

Now Vapb
Vàoh = 2.5r0.49X 16 X16 400 A00.55TkN

Design streugth of bolt=28-314 bN


No. of balts segured 450 5.177
28-974
Psouida 6 bols.
ArangeMait of bolts.

36 4o 40
Maulana Azad National Institute 0f Technology,
Bhopal ..Scholar No1112oo3 Roll No..

N steugth of bolted Joint


() Shear Stteg 6 Vdch L73.84 eN
) Beasiu stxeuqtnx Vdpb 6o33+2 kN
) Teuglo steugt ot plate
in Ruptere 0-9-fu An 0.g\410

Double Oves butt Jotnt,( (oves plate fhikuees 6Mw


(() Destan shear sheugtn f bolt
Vdsb 400
=
2018 4 T 1C"Y = 519+-7
21-25
Vdsb = 57:9S kN
(ti) Beaing sttegth of b t
[Link].4A1 16x 12 X400 7S417-6 N
1-25
ot Vdp6= 75. 42 kN

Design Staengtn of bot = S795 kN


:. No: of bolbs Keg
xequitd S7:95
2 58

Psovide 3 bolts.

30 4o 30 20 4-0 30

Aditya
Roll No.. .Scholar No.

fub= 00 Mpa
fyb= 8o0x o*8 = 640 MPa
d=2O mw
dozt222mw

) Shear streng Sip resisteee,


Vdsf

where lez o.48 , kn- 0.48, he =1(syle shear)

fo fo. Anb [Link] 0.7x 8oo K0.18xTT K20*


4

. Vds =

) Beaing capaity of belt,


Vdon = 2.5xko rdrfr fy

.5do 33N35) 35 0.53


Kb
3d0 3de 3122

P -0.25 o.508
3do

O.508

Vdpb= 2-5Y0.508 20x 16 x 4-10


133.3 kN
1-25 x 1000
Bolt value kN
Maulana Azad National Institute Of Technology,
Bhopal .Scholar No 2111A0o3
Roll No.

Bsoblerm2. A sialo bo ted doublo covex btt ioint s used to


Connet ttuo platesg Grnm thck subieated to axial tesla
forceg Assumo the bolt ot 20 mw didmetex at 60 mn
Ipitch, caloulate the efiieAy of the goint , Use 40 MPa

d=20mm do=20+2 =22rnm


fus=4o oMPafyb 06X40O 24-6MPa
fu 4iOMPa, fy2SoMPa
þ= gos

No- of bo t pes pitch 1

Gomn

Sthengtth of boted Joint, (Pes Prtcb)


) Shaas strength of bolt,
Vdsb fub

400 2X018 I202 X10-3


3 r1"25
40-482 KN
6) Bearing Stsength of bot,
Vdpb 2:5ksdtf

Aditya
Roll No.. Scholar No.

kb=minof 1-5do 0.5,


3do 3do 3do
P
p-o.25= 60-o.25 =0.659,
3do 322

fuslfu0-31,
1.0
ko= 0.5

. Vapb= o.5X2-5x20X6X400 48KN


T25 X1000

) Tenso streugh ot Plate,


OogfuAn 0-9x410 (60-22)r6
fos Rupture 125 XLOOO
failure
67:31 kN

foy Yielding Agfy GO6x 250 -81-82kN


faflre

Streugth of 6oted joint $4-82


per pitch 48

e Strenqth of solid plate 84-22k


Pes pitch

e) Efienny 48-00
of joint 81-82
MaulanaAzad National Institute Of Technology,
Bhopal .Scholar No211111 003
Roll No.

roblen 3 Find the maxiuw force wthich can be ttansfexted


hiough the doubla ovex btt oint qs shoun in fig. nd
he effidenesy of the jotnt. Use Met belts of qrada t.6 f
fe t10 qado fox plateg.

[16

30
30
30 fof 200ww
3t
30

40GeGe40

Sou d= 24mw do 244226wm


fub= 40o Mpa ,fyb 0:6x400=4o MPa
fu 410 MPa, fy250 MPa

Net Area Callalation,


Path Net Axea
200-2x26)16 2368mm
00-3 Y26)16 195 mm2
200-5 26 +- 4-X 602 X16 3040mm2

An 1952mm2

BOt value alaula ion,


Aditya ) Shear sthsength of bolt, Vdsb fy
Roll No.. Scholar No.

’Vdsb = 4o (2x0.78x TTY 42) 3


sRx125
130.4 kN

t) Beaig stoeugtn of bolt


Vdpb = 2.5 Kbd+fu
4-0 05!3
Kbmin 3Y26
3do
-.25
60--.25 0.519
3 do 3Y26

fab!fu = 0-97
Kb 0:513

.. dpb 2-5xO.S13X16X22y 400 157-5q eN


1-25 x000

Bolt Value Bv Í30.4 kN

NOw Stsength of bolted Joint,


a) SheaY stieugt 8x Vdsh 10 43-2 kN
of joint
b) Tenea(Beasing 8*Vopb 1260672 EN
stegtuof jont
Tengile stengtn of plate, O"940 0X1952
In tuptuse faulure Idn O.9 fuA 094O
1:250s
576.23 kN
Maulana Azad NationalInstitute Of Technology,
Bhopal Roll No. Scholar No211)1)003

In yielding, T£y= Agfy 20016 X250


11x103
12727 kN
(mo

Stengtth of boted (oint 576-23kN


. The ioint can be transfeted a Dnad of 576 kN.

Eficenu of Sthengthof Joint


Joint Sthensttu of sosd plote
576.23
727-27

Pooblom.4 Find tho safe bad P which can be coxsied by


4he otnt as shou M20 bolts of atod 46 axe poidod
The thicknegg of the flanye of Isecion and
bTeket plate
reRpetivey P
200mwm
40

0
30

80
40

Sog. d=20mm, do20222mw


fub 00Mpa ty O6400 =240MPa

1) Most Cificaly Joaded boltMaxm force on bot)


a) Dioet sheat force on bot,
Aditya. 01
10
4-5.212
kN 20 K
1x078 x
tntuo) (nsAsb fub Vdso
stength Shear (a)
bot, Stseuytn
of
&0.261
LN P
051L 0.2084p* 2*0-1e +(0,208+
tP)° e) as (HR
O351A ose
60
969.4
4395 160 tan
forceregultout )Maxm
16400O
O"2084-P
kN 17088 20OX Px
164000
mm 2
16399g-89
mm
203-524m t6O 4170.88t
4200 S
ScSH6omm
100m
SASeerN160460
my
L10-88
[Link] F’ Bolt
bo, onforte shaaTorsiona (b)
.Scholar
No. No. Roll
Maulana Azad National Institute 0f Technology,
Bhopal Roll No .Scholar No211t003
............

PAER
(6) Beatna stheys tn of bo
Vdpb 2:5 Kb dt fu
4-0 :606
322
-0.25 80 -0.25 0.46
3d0 3x22

fublfu 0:97
eb O-606

SESSKOi 2X0"606 X 20x 61 X4OO


25 x200o
59.146 kN

fos Safe desiqn,


Bot strength e}moK
4-5.272 kN

P 13.45 kN

Safe lo ad 73.45 115.64eN he


15

Aditya
Roll No. .Scholar No..

Poo blom5 Desiqn a bolted brackt Iype- (onne o


for a factored ood of 400 kN applied at an eedhjcaly
of 250mm fow) the entoid of bolt qx0up as showy

Tse

So Assuwig gtad t. 6 of M20 bots


fuh400MPa
fub240Mea
d20my

ISHB @300o-9 Nw
P z 2 5 0 mm

taki edge Jistamee 4s 40mwm þiteh Gomw

End teactton 4-00 200k (et.

1) Steuath ot one bolt


@) Shnas sheugth of bot
Vdsb = fub ( nnuh tns Asb
J3\mb
Maulana Azad National Institute Of Technology,
Bhopal 21110o3
Roll No. .Scholar No.

Vdsb 4-00
N325
45.07 kN
) Beatuy stheuath of bolt,
25kh dtfu

kb minot 40 Z0-606
3do 3X22

3do 3X22

250606 K2OX9X 4io 89445eN

Stregth of bot 45-27 e


No- of bots tequúred 400 8.832
45.27
Poovide 8 botS in each

e) hek fos dsisn,


Ditet shear force,
12- 5 kN

Aditya SmaAO44S2 224.7Twm


Roll No. .Scholar No.

4/3044s(gott52t(150ts

a 334800 mm?
2 00 250X 214.71 3 47 kN
2348o0

esutent fore,

12-5+ 32472 t 2xLl-5K3247 45


21477

Henes dogin is sate


Maulana Azad National Institute Of Technology,
Bhopal Roll No.. Scholar No. 201111003

oblam6 Explain the siani ficamee of maxiMLLM and Wminimun


CTitesio for piteh qae and end edge istenee.
AS he mariwun e miin coiteria Fot pitehLauge
and encdedae distanes are SRNHa
paraAeterç in
ConstrueHon, pak tiautarly in fa stener destan aud
laccment
prtehn Giauge - This efers to the distanee blw the
EnteS of adiacent fasteners, Sush as bots o
ivets The maxtmM W pitch qage ensure tat thee
are enough fasteners_ fo odeguatey distibute fhe
oad and prevert eRCELS0Ve deforwalio os failure.
On the otthe hand 4ne minimuw pitch
hat thexe ae sufficent fasteness fo qauege sures
unds load amd mantain sttuctural inpteUent sepataHo
2 Endll Edqe D°staree - This refers to the fegnitysta
fsomthe cetex f a fastenes to the edqe of the
Water al itis seouing. The maiwuw
enaures that the Pastenr is postoneoegefeu distues
close enduah
to the edqe to provi de sffiie suf&Geut Support and
pserrent sheaivg ot pullout Mennoilo he miniwum
endl edge istance enNgures hat theNe s enöugh
mateil arouud he fastener to prexent sprittug
ot failre of the matetal.
Ab. Disinqai sh beatng type bolts and HSFG bolts.
* thee bolt axe degiqned to esist Joads imat
Aditya thtough beatin staess. shere the bolt shank dËteoty
Roll No. ..Scholar No..

Contacte amd Gonnect ed mateial


* The ate typtally have a lousor tengio stheugtn
Cowpaed to HSFG Rolts.
Ihey qre stabl fo ConneotfonS (aohre the
lodd thanfer meohanisw paimarly involveg
cheas amd tongion

HsFGT(High streygth fictioy Gvip) Bolts


k HSFG boltc sely
gey on fiion between tMe
(onneted parts to tafer load
Tne qe manfactured to yery high staudard,
and nave a highex tesile staength canpased
fo beaing type bolts.
* They are installed ith callibrated toque
(urencheg to achiere the eqAiied prelocad
enguing proper clanpiny fose betuween t
Gonnected mewbes
Ce wha fs prving force and how tt is doal
in boted conneoion.
Prying forcein the Conteyt of boted
Conneotione efers to t e lateral foree that
ats on the beltedoint due to the applicatoy
of external oads. Tis foroe teue to pry
onne e Pasts apatt cteating a
bendiuq in th bos, Paying
Pay 'nq forre
pattia dory siqinificaut nn ofMts wwhere
Maulana Azad National InstituteOf Technology.
Bhopal Roll No.
.Scholar No211|t1003

he oneted mewes 4nin os hawe ikt egular


Shapes
lo deal with pryiug fotce in boed conneotos
Several technigu awd denconidxaHe Cam be
ewpleyed,
Desíging fog StiffuegS,
(3) Use of latser diawter os wmore bois
y Proper Joint Gieomthy
Rroblo Define the folousty teNm
Pifch efess to the dis tanee betueen the
of centeS
adasutastens
the ine of
,such ag bolts ck irets, alang
the action of foreQ . Basically the
Nitch istane s Neasure in the direotton of
shotte imen sion of e eleut hat haue
to be ioined
6 Edae Distanee, Edqe
4he Centes of oa
dstamee is
h distanee
asteer to the neareg t
edae of 4he aterial being Fastene da in te dirn
of Jo ad apu atBon,
Ce) End distae, Tí is
the istamee fom the center
A ofa fasteur to the wearegt edae of the wate
bei fastend in Jatera diseton.

Aditya
Roll No. Scholar No..

() Types of Fasle (n Conneetion.


@) Tengio failure
e) Shea failure
e) Beang foilUNe
t) Fatiqu failure
e) Diffetet types of welde,
) Butt weld

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