TECHNICAL DATA SHEET: WASTE HEAT RECOVERY BOILERS (WHRB) AND AFBC BOILER
Project Informa on:
- Project Name: Waste Heat Recovery Boilers and AFBC Boiler for Saluja Steel and Power (P) Ltd.
- Loca on: Giridih, Jharkhand
EQUIPMENT DETAILS:
1. WASTE HEAT RECOVERY BOILERS (WHRB):
- Model: WHRB-11/22
- Manufacturer: DEF Boilers Ltd.
- Capacity: 2 units of 11 TPH and 2 units of 22 TPH
- Waste Heat Source: Exhaust gases from 2*11 TPH and 2*22 TPH Rotary Kilns
- Design Pressure: 10 bar
- Design Temperature: 250°C
- Heat Recovery Efficiency: 85%
2. ATMOSPHERIC FLUIDIZED BED COMBUSTION (AFBC) BOILER:
- Model: AFBC-30
- Manufacturer: GHI Combus on Systems Inc.
- Capacity: 1 unit of 30 TPH
- Fuel: Coal
- Design Pressure: 16 bar
- Design Temperature: 350°C
- Efficiency: 88%
Design Parameters:
- WHRB:
- Total Heat Recovery Capacity: 10 MW
- Heat Recovery Temperature: 220°C - 250°C
- AFBC Boiler:
- Fuel Consump on: 4.5 TPH of coal
- Flue Gas Temperature: 150°C - 180°C
Dimensions and Layout:
- WHRB:
- Dimensions (Each Unit): 6m x 4m x 3m (L x W x H)
- Layout: Parallel arrangement with rotary kilns for efficient heat recovery. Schema cs provided
separately.
- AFBC Boiler:
- Dimensions: 10m x 6m x 5m (L x W x H)
- Layout: Adjacent to WHRB units with suitable access for fuel loading and maintenance. Schema cs
provided separately.
Construc on Materials:
- WHRB: Carbon Steel Shell with Alloy Steel Tubes
- AFBC Boiler: Carbon Steel
Electrical Requirements:
- Voltage: 440V AC
- Power: 120 kW (for auxiliary systems)
Emissions Compliance:
- Compliance Standards: EPA Regula ons
- Emission Limits: <100 mg/Nm³ for par culate ma er
Maintenance Requirements:
- WHRB:
- Maintenance Schedule: Monthly inspec on, quarterly tube cleaning
- Spare Parts: Standard spares available locally
- Cleaning Procedures: Water washing for tubes
- AFBC Boiler:
- Maintenance Schedule: Regular inspec on of refractory lining, quarterly cleaning of ash discharge
systems
- Spare Parts: Standard spares available locally
- Cleaning Procedures: Periodic ash removal from the bed
Safety Features:
- WHRB and AFBC Boiler:
- Interlocks: High-temperature alarms, pressure relief valves
- Explosion Protec on: Explosion ven ng panels for AFBC Boiler
Warranty and Support:
- Warranty: 2 years on parts and labor
- Technical Support: 24/7 technical support hotline, on-site assistance available
Op onal Features:
- Addi onal Features: Online monitoring system for real- me performance tracking
