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Construction Joint Solutions

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0% found this document useful (0 votes)
137 views20 pages

Construction Joint Solutions

Uploaded by

m_mahfuz118187
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Lockable Dowels and

Locking Pins
April 2015 (Version 4) for Temporary Movement Joints
We are one team.
We are Leviat.
Leviat is the new name of
CRH’s construction accessories
companies worldwide.
Under the Leviat brand, we are uniting the
expertise, skills and resources of Ancon and its
sister companies to create a world leader in fixing,
connecting and anchoring technology.

The products you know and trust will remain an


integral part of Leviat’s comprehensive brand and
product portfolio. As Leviat, we can offer you an
extended range of specialist products and services,
greater technical expertise, a larger and more agile
supply chain and better, faster innovation.

By bringing together CRH’s construction


accessories family as one global organisation,
we are better equipped to meet the needs of our
customers, and the demands of construction
projects, of any scale, anywhere in the world.

This is an exciting change. Join us on our journey.

Read more about Leviat at Leviat.com


Our product brands include:

sales in

60 30+ 3000
locations countries people worldwide

Imagine. Model. Make. Leviat.com


Lockable Dowels and Locking Pins

Contents Australia Patent No. 2008294503


New Zealand Patent No. 583887 Ancon Lockable Dowel
US Patent No. 8209933
The ‘Lockable’ Range 4
Singapore Patent No. 159760
Advantages & Applications 4-5 South Africa Patent No. 2010/01651
Other patents pending
Range of Lockable Dowels & Locking Pins 6-8
Typical Combined Applications 9
Performance Data, Spacings,
Reinforcement Details & Dimensions 10-14
Installation Procedures 15-16
Projects 17
Other Ancon Products 17
Ancon Locking Pin

The ‘Lockable’ Range Advantages


Lockable Dowels and Locking Pins are unique, The use of Lockable Dowels can save a can induce cracking at the wall-to-slab
patented products. They were developed by significant amount of time and materials interface with potential integrity issues.
Leviat for use at temporary movement joints, over other construction methods.
The Lockable Dowel is closer to a true pin-
most commonly found in post-tensioned Concrete shrinkage has traditionally been
ended joint and, being manufactured from
concrete frames. They allow initial shrinkage of accommodated by leaving gaps in the slab stainless steel, provides additional corrosion
the concrete to take place and are then locked called ‘pour strips’ or ‘closure strips’. These protection over systems using carbon steel
in position, by mechanical and chemical strips are filled once movement has stabilised, reinforcement.
means, to prevent further movement taking however until they are filled the slabs must be
place. propped, restricting site access and delaying The design capacities shown on page 10 are
backed by independent test data and the
They also provide many advantages over the site progress. Gaps in the slab also create
unique void former allows inspection of the
site-assembled arrangement of carbon steel a trip hazard for site workers, use additional
dowel before the joint is locked.
reinforcing bar, galvanised or plastic ducting, formwork and can leave the soffit face marked.
vent tubes and a non-specific grout, which is Standard Ancon systems are available for use
Lockable Dowels improve site access,
sometimes used by contractors. at slab joints and retaining / core walls.
minimise formwork requirements and
Lockable Dowels transfer shear load in both accelerate the rate of construction. With a 3 Eliminate pour strips
their locked and unlocked state which reduces
slab propping times and accelerates the rate
Lockable Dowel, there is less requirement for
the slabs to be propped or a support corbel to 3 Reduce propping times
of construction. be constructed, as shear load is transferred by 3 Reduce formwork
Locking Pins are ideal for applications where
the dowel. The time saved by early removal of
slab props can be significant.
3 Improve site access
there is little or no shear load.
When used together, or in combination with
In addition, engineers have found the Ancon 3 Faster, safer construction
other Ancon shear load connectors these
Lockable Dowel to be the preferred design 3 Proven performance
unique ‘lockable’ products provide a cost-
solution for pin-ended joints. Although it is
customary for practical reasons to use U-bars
3 Simple installation
effective and practical fixing solution. Contact
us with your project details.
or other rebar continuity systems at these 3 Guaranteed
movement
alignment allows
connections, these options do not truly act as
hinges and so rotation of the slab under load 3 Allow inspection before locking

The performance of site assembled Pour Strips restrict site access, cause a The Lockable Dowel eliminates the need
systems can be unreliable trip hazard and delay progress on site for Pour Strips, accelerating the speed of
construction and improving site safety

4 Tel: 1300 304 320 www.ancon.com.au


Applications
In most cases, Ancon Lockable Dowels can be used to replace pour
strips at temporary movement joints in post-tensioned concrete
frames. Standard Ancon systems are available for use at slab joints
and retaining / core walls.


The consulting design engineer wanted a one metre wide
pour strip to be left open for 90 days which wasn’t acceptable
to Hansen Yuncken. Using the Ancon Lockable Dowel system
allowed earlier formwork stripping and work to continue with our
services, thereby reducing overall construction time.
Brent Courtney, Senior Site Manager, Hansen Yuncken QLD ”

The Lockable Dowel is a very clean system. If you have
encountered pour strips before, the Lockable Dowel is a
no-brainer.

Mahmoud Farawi, Skanska USA

Slab-to-Slab

Additional formwork,
trip hazard and
Ancon Lockable Dowel 3
Minimal formwork
Improved site access
restricted access

7
Reduced propping time
Slabs propped
for several weeks
Pour strip in slab

Slab-to-Wall

Restricted access
3
Improved site access

7
Slabs propped Reduced propping time
for several weeks

Pour strip at wall-to-slab junction Ancon Lockable Dowel

Slab-to-Slab

7 3
Various site-assembled components Ancon Locking Pin
Unreliable performance Proven performance
Blind installation Controlled installation

5
Lockable Dowels and Locking Pins

Range of Lockable Dowels


A Lockable Dowel allows initial shrinkage of the concrete to take place and then, after a pre-determined time period (generally 3-4 weeks), is locked in
position with a mechanical plate and a controlled amount of epoxy resin. The range comprises three products; ESDQ-L20, HLDQ-L30 and ESDQ-L20W.

Slab-to-Slab Lockable Dowels Locking Plate


(notches indicate Two-part Epoxy Resin
ESDQ-L20 minimum resin depth)
The dowel component is manufactured
from 30mm diameter stainless steel; one
end features two fixed overlapping anchor
discs and the other has a series of grooves
Sleeve Component featuring
to accept the Locking Plate. The cylindrical void former supplied with label
sleeve which accepts the dowel component is on nailing plate
contained within a box-section to allow lateral,
longitudinal and some rotational movement.
The epoxy resin is poured into the L-shaped
void former. This product has a design Dowel Component
capacity of up to 71kN. See pages 10-13 for ESDQ-L20
full technical details. for Slab-to-Slab

Locking Plate Two-part Epoxy Resin


(notches indicate
minimum resin depth)

Sleeve Component featuring


void former supplied with label
on nailing plate

Reinforcement being located around


ESDQ-L20 Sleeves

HLDQ-L30 Dowel Component


The HLDQ-L30 is a high load Lockable Dowel
with a design capacity of up to 136kN. See
pages 10-13 for full technical details. HLDQ-L30
for Slab-to-Slab

Example Specification Clause


Delete/Amend blue text as appropriate
<Ancon ESDQ-L20 or Ancon HLDQ-L30> lockable shear load connector comprising dowel,
sleeve and locking components to be installed at the temporary movement joint between two
slabs. Product to be positioned at <insert centres>mm horizontal centres at <the centre line
of the slab or XXXmm from the top of the slab>. The dowel is to be locked in position after
<insert time period> using the locking plate and resin supplied. System should be installed in
accordance with Ancon lockable dowel instructions and engineer’s drawings.

HLDQ-L30 Sleeve nailed to formwork

6 Tel: 1300 304 320 www.ancon.com.au


Locking Plate
Slab-to-Wall Lockable Dowel (notches indicate Two-part Epoxy Resin
ESDQ-L20W minimum resin depth)

The dowel component is manufactured from


30mm diameter stainless steel, but is shorter
than the ESDQ-L20 dowel. One end of the
dowel is designed to fix into the stainless Sleeve Component featuring
steel Ancon SKS24 Threaded Anchor cast void former supplied with label
on nailing plate
into the face of the concrete and the other
end features a series of grooves to accept the
Locking Plate. The sleeve component is the
same as used in the ESDQ-L20. See pages
10-13 for full technical details. Dowel Component
ESDQ-L20W
for Slab-to-Wall SKS24 Threaded Anchor
supplied with a nailing plate

Sleeve pushed over dowel component at


core wall

Example Specification Clause


Delete/Amend blue text as appropriate
Ancon ESDQ-L20W lockable shear load
connector comprising dowel, sleeve,
threaded anchor and locking components Void formers shown at Slab-to-Wall joint
to be installed at the temporary movement
joint between slab and wall. Product to
be positioned at <insert centres>mm
horizontal centres at <the centre line of the
slab or XXXmm from the top of the slab>.
The dowel is to be locked in position after
<insert time period> using the locking
plate and resin supplied. System should be
installed in accordance with Ancon lockable
dowel instructions and engineer’s drawings.

Epoxy Resin
Each dowel is locked after a pre-determined
time period (generally 3-4 weeks) with a high
quality, two-part epoxy resin. The resin is
mixed and poured into the L-shaped void
former. Each dowel requires 1,500g of resin.
Users are required to take note of storage
conditions and mixing instructions given on
the packaging.

Slab-to-Wall Application

7
Lockable Dowels and Locking Pins

Range of Locking Pins


A Locking Pin allows initial shrinkage of the concrete to take place and then, after a pre-determined time period (generally 3-4 weeks), is locked in
position with a mechanical plate and a controlled amount of Ancon high strength, cementitious, non-shrink grout. The range comprises the ALP19 for
slab-to-slab applications and the ALP19W for slab-to-wall applications.

Slab-to-Slab Locking Pin


ALP19
The pin component is manufactured from
500MPa coil bar which comprises a constant
rolled thread. One end of the pin features a hot
forged head which increases its resistance to
tensile forces; the size of this head complies
with the AUS/NZ standard for headed
reinforcement. The other end of the pin Locking Plate
features a notch to accept the Ancon locking
plate.
When installed in the heavy duty injection
moulded sleeve, the pin component is
Pin Component
suspended in a tube; a locating bush and
pinch points cradle the bar to ensure even
distribution of the grout. The sleeve allows
lateral and some rotational movement of the
pin, in addition to longitudinal movement, prior
to locking. The sleeve is ribbed on the outside
for increased bond with the concrete and
ALP19
features indentations on the inside to maximise for Slab-to-Slab
grout bond. The sleeve features the standard Sleeve Component
Ancon void former. A blue lid allows easy
identification on site, differentiating it from a
Lockable Dowel in a cast slab.
Locking Plate

Pin Component

Threaded Anchor
Slab-to-Wall Locking Pin
ALP19W
For walls, the pin component is manufactured
from 500MPa coil bar like in the slab-to-slab
system but is shorter in length. One end of ALP19W
the pin screws directly into a threaded anchor for Slab-to-Wall
(product ref. ALP19TA) that is cast into the Sleeve Component
face of the concrete wall and the other end
features a notch to accept the proprietary
Locking Plate. The sleeve component is the
same as used in the standard slab-to-slab
ALP system.

High Strength Grout


In combination with the mechanical locking
plate, the Pin is locked with Ancon high
strength, cementitious, non-shrink grout.
We recommend the grout is mixed to a
flowable consistency which, at a normal
curing temperature (20˚C), achieves a
compressive strength of 20MPa in 24 hours
and 75MPa in 28 days. Users should refer to
storage and mixing instructions supplied with
the product.

8 Tel: 1300 304 320 www.ancon.com.au


Typical Combined Applications
ESDQ-L20 Lockable Dowels and High Load
HLDQ-L30 Lockable Dowels, in combination When used in combination, Lockable Dowels
with ALP Locking Pins, provide a cost-effective and Locking Pins provide a cost-effective
solution at slab/band beams locations. alternative to pour strips

Band
Lockable Dowel
Beam
HLDQ-L30

1m

Locking Pin
ALP19

Lockable Dowel
Slab ESDQ-L20

Typical temporary movement joint


configuration

Band Lockable Dowel


Beam HLDQ-L30

Slab and band beam typical configuration

ALP19
for Slab-to-Slab

9
Lockable Dowels and Locking Pins

Lockable Dowel Design Strengths


Vertical load transfer
Movement between slabs

Movement +/-20.5mm

Vertical load transfer


Locked between slabs

Load transfer
between slabs

Locked

ESDQ-L20 Lockable Dowels (slab-to-slab)


Slab Tension along Vertical Design Resistance (kN) at Various Design Joint Widths (mm)
Thickness line of dowel in 32MPa Concrete
(mm) (kN) 5 10 15 20 25 30 35 40
160 45 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0
180 65 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
200 80 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0
220 100 53.6 53.6 53.6 53.6 53.6 53.6 53.6 52.7
240 100 62.2 62.2 62.2 62.2 60.6 57.8 55.2 52.7
260 and above 100 71.4 69.9 66.6 63.5 60.6 57.8 55.2 52.7

ESDQ-L20W Lockable Dowels (slab-to-wall)


Slab Tension along Vertical Design Resistance (kN) at Various Design Joint Widths (mm)
Thickness line of dowel in 32MPa Concrete
(mm) (kN) 5 10 15 20 25 30 35 40
160 45 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0
180 65 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
200 80 40.0 40.0 40.0 40.0 40.0 40.0 40.0 40.0
220 80 53.6 53.6 53.6 53.6 53.6 53.6 53.6 52.7
240 80 62.2 62.2 62.2 62.2 60.6 57.8 55.2 52.7
260 and above 80 71.4 69.9 66.6 63.5 60.6 57.8 55.2 52.7

HLDQ-L30 Lockable Dowels (slab-to-slab)


Slab Tension along Vertical Design Resistance (kN) at Various Design Joint Widths (mm)
Thickness line of dowel in 32MPa Concrete
(mm) (kN) 5 10 15 20 25 30 35 40
240 and above 100 136.0 136.0 136.0 136.0 136.0 136.0 136.0 121.9

ESDQ-L20 Example Joint Filler / Fire Protection


Slab thickness = 240mm We can provide information on a suitable joint
Joint width = 20mm filler and also recommend fire resistant material
Concrete strength = 32MPa
which could be used as part of an overall fire
Characteristic permanent action (dead load) = 45kN/m λG = 1.2
protection system.
Characteristic variable action (imposed load) = 50kN/m λQ = 1.5
Design load = 1.2 x 45 + 1.5 x 50 = 129kN/m Reinforcement Details
Vertical design resistance = 62.2kN (240mm slab 20mm joint) Local reinforcement is required around each
Ancon Lockable Dowel to guarantee that the
Therefore centres for vertical load = 62.2 / 129 = 0.482m use 450mm centres
forces are transferred between the connectors
Each dowel will in addition provide a design resistance across the joint of 100kN (for slab to and the concrete. See page 12 for full details.
wall this is 80kN), therefore the total design resistance in the direction of the dowel = 100 /
0.45 = 222kN (for slab to wall 80 / 0.45 = 177kN).
If this is insufficient, the dowel centres can be reduced to a minimum of 1.5 x slab thickness
to increase the design capacity across the joint, in this example it would increase to 100 /
0.36 = 277kN (for slab to wall 80 / 0.36 = 222kN).

10 Tel: 1300 304 320 www.ancon.com.au


Edge Distance and Spacings
For connectors working at or near their maximum capacity, the minimum
spacing should be 1.5 times the slab thickness. Where the design load of the connector could be
used in a thinner slab, a spacing of 1.5 times the thinner slab thickness can be used. The minimum
end distance is always 0.5 times the spacing.

min. 0.75h min. 1.5h

ESDQ-L20 Minimum Edge Distance and Spacings

240mm
min.

180 min. 360 min.

HLDQ-L30 Minimum Edge Distance and Spacings

0.75h 1.5h

ESDQ-L20W Minimum Edge Distance and Spacings. h = depth of adjoining slab

ESDQ-L20 Example
Slab thickness = 300mm
Maximum width of joint = 20mm
Concrete strength = 32MPa
Design resistance/connector = 63.5kN
(based on slabs 260mm and above)
Spacing for max. load 300 x 1.5 = 450mm
End distance for max. load 450 x 0.5 = 225mm
Design resistance/metre = 63.5 / 0.45 = 141.1kN/m
As an ESDQ-L20 can be used in a 220mm slab for a design resistance per connector of up
to 53.6kN, the spacing can be based on a 220mm slab. Therefore:
Reduced spacing 220 x 1.5 = 330mm
Reduced end distance 330 x 0.5 = 165mm
Design resistance/metre 53.6 / 0.33 = 162.4kN/m

11
Lockable Dowels and Locking Pins

Reinforcement Details
Local reinforcement is required around each Ancon Lockable Dowel to guarantee that the forces are transferred between the connectors and the
concrete. Correct detailing in accordance with appropriate design codes and the recommendations provided here will ensure the dowels attain their
full capacity. The tables show the main reinforcement required, together with details of reinforcement above and below the connectors. Although only
the sleeve components are illustrated, the same reinforcement is required around the dowel component.
Options for Main Reinforcement
ESDQ-L20
Lockable Dowel No. of U-bars each side
Ref. N12 N16 Longitudinal
ESDQ-L20 2 - reinforcement
above
HLDQ-L30 4 3
ALP19 1* -
* L and J bars can be lieu of U-bar for the ALP19 Longitudinal
reinforcement
Options for Longitudinal Reinforcement below
Lockable Dowel No. of bars top and bottom
Ref. N12 N16 Main reinforcement
ESDQ-L20 2 - each side
Longitudinal
HLDQ-L30 2 2 reinforcement
ALP19 3 2 above

Main reinforcement
each side

Longitudinal
reinforcement
below

HLDQ-L30
Longitudinal
reinforcement
above

Longitudinal
reinforcement
below

Main reinforcement
ESDQ-L20 each side
Longitudinal
reinforcement
above

Main reinforcement
each side

Longitudinal
reinforcement
below

ALP19
Longitudinal
reinforcement above

Longitudinal
reinforcement below
HLDQ-L30
Main reinforcement each side
Longitudinal reinforcement above

Main reinforcement
each side

Longitudinal reinforcement below


SKS24 Threaded Anchor, part of ESDQ-L20W
Threaded Anchor
Reinforcement around the Ancon Threaded Anchor should be
a minimum diameter of 12mm, installed at maximum 200mm
12 Tel: 1300 304 320 www.ancon.com.au vertical and horizontal centres.
HLDQ-L30 Sleeve Component

Dimensions
ESDQ-L20 Components
Dowel Component Sleeve Component

30mm 31mm Internal


Diameter 170mm Max. +/-20.5mm
lateral movement
100mm

435mm 240mm
110mm

HLDQ-L30 Components
Dowel Component Sleeve Component

31mm internal
30mm diameter 170mm Max. +/-20.5mm
lateral movement
140mm 140mm

270mm
475mm 280mm 12mm 161mm 12mm
115mm

ESDQ-L20W Components
SKS24 Threaded Anchor Dowel Component Sleeve Component
40mm
31mm internal
91mm 30mm diameter 170mm Max. +/-20.5mm
lateral movement
150mm 100mm
103mm
270mm 240mm
M30x3.5mm 110mm

13
Lockable Dowels and Locking Pins

Locking Pin Performance & Dimensions Independent Testing


Locking Pins are ideal for use in applications where tension loads are high but there is little or no Tested at the Centre for Advanced
shear load or where the shear load is accommodated elsewhere for example either by a support Structural Engineering at the University of
corbel, double column or an alternate Ancon shear load connector. Sydney.
The 19mm diameter pin component
exceeds the tensile resistance of a standard
16mm reinforcing bar. It offers the added
benefit of forming an independently verified,
easy-to-install Ancon system.

Product Design*
Ref. Resistance
ALP19 80kN
The Ancon Locking Pin offers many advantages over the site-assembled arrangement of carbon ALP19W 80kN
steel reinforcing bar, PT ducting, vent tubes and a non-specific grout, which is sometimes used by *min.180mm slab, min. 32MPa concrete
concrete contractors. Locking Pins are a reliable engineered solution that offers ease of installation
and proven performance.

Dimensions

Pin Component Sleeve Component

PD SH

PL SL
External Net Cross
Product Stud Head Pin Sectional Pin Sleeve Sleeve Pin Lateral
Ref. Diameter D Diameter PD Area of pin Length PL Length SL Height SH Nailplate Movement
ALP19 50mm 19mm 201mm2 1000mm 510mm 170mm 180 x 80mm +/-20mm

Threaded Anchor installed


by UC Nailing Plate

Threaded Anchor Pin Component Sleeve Component


ALP19TA
PD SH

PL SL

External Net Cross


Product Anchor Pin Sectional Pin Sleeve Sleeve Pin Lateral
Ref. Length L Diameter PD Area of pin Length PL Length SL Height SH Nailplate Movement
ALP19W 150mm 19mm 215mm2 543mm 506mm 170mm 180x80mm +/-20mm

14 Tel: 1300 304 320 www.ancon.com.au


Installation: Lockable Dowels
Slab-to-Slab
Although installation is shown for the ESDQ-L20, the procedure is the same for the HLDQ-L30.
1 2 3

Nail the sleeve to the formwork either central Pour the concrete, and when of sufficient Fix the local reinforcement around the dowel
in the slab or for slab depths over 300mm so strength, strike the formwork. Puncture the component and pour the concrete.
the top of the void former is level with the top label to reveal the cylindrical sleeve only and
of the slab. Do not remove the label over the insert the dowel until it is approximately 20mm
nailing plate as this prevents ingress of concrete from the back of the void former.
into the sleeve. Fix the local reinforcement, as
specified on engineer’s drawings.

4 5 6

After a predetermined time period (generally


3-4 weeks), when movement between the
slabs has stabilised and the joint between the
slabs has been filled, the dowel is ready to be Mix the two-part epoxy resin and pour into the After 24 hours the void former can be filled
locked. void former. It is essential the resin flows along with cementitious material, level with the top of
Fit the Locking Plate on a groove in the centre the stainless steel box section towards the the slab, to complete the installation.
of the void former. The fan-shaped Locking joint and reaches the notches on the locking The locked dowel continues to transfer vertical
Plate allows the dowel to be locked in any plate, which indicate minimum resin depth. load between the slabs, but movement can no
position. Joint must be filled before resin is installed. longer take place.

Slab-to-Wall

1 2 3

Nail the threaded anchor to the formwork When concrete reaches sufficient strength, Puncture the label of the sleeve to reveal the
so the dowel will be central in the adjoining strike the formwork and remove nailing plate. cylindrical sleeve only. Push the sleeve over
slab or within 150mm of the top of slabs Screw the dowel into the anchor. the dowel until it is flush with the concrete. Tie
over 300mm. Fix the local reinforcement as sleeve to reinforcement and pour concrete.
specified on engineer’s drawings and cast the See Steps 4 to 6 above to complete
concrete. installation.

Notes: Where deep concrete pours are proposed, the installation will require further consideration.
More robust fixing of the sleeve and dowel components will be necessary, to avoid displacement
during casting of the concrete.

14
Lockable Dowels and Locking Pins

Installation: Locking Pin


Locking Pins provide many advantages over a site-assembled arrangement of carbon steel reinforcing bar, PT ducting, vent tubes and a non-specific
grout, including ease of installation and proven performance.

1 2 3

Th
Nail the sleeve to the formwork either central Pour the concrete, and when of sufficient Fix the local reinforcement. Tie the pin to the
in the slab or for slab depths over 300mm strength, strike the formwork. Puncture the local reinforcement for additional support and
so the top of the void former is level with label to reveal the cylindrical sleeve only and pour the concrete.
the top of the slab. Do not remove the label insert the pin until it is approximately 10mm
over the nailing plate as this prevents ingress from the back of the void former.
of concrete into the sleeve. Fix the local
reinforcement.
These are to s
4 5 6

These are to scale


After a predetermined time period (generally
90-120 days) when movement between the
slabs has stabilised and the joint between the
slabs has been filled, the pin is ready to be
Mix the grout using a mechanical mixer (refer After 24 hours, check the void former is fully
locked. Fit the Locking Plate on the groove
to separate installation instructions on grout filled level with the top of the slab, top up
at the end of the pin in the void former. The
packaging) and pour into the void former, with more of the cementitious grout material if
fan-shaped Locking Plate allows the pin to be
ensuring it flows along the box section towards required, to complete the installation.
locked in any position.
the joint, until level with the top of the slab.
Joint must be filled before grout is installed.

Slab-to-Wall

1 2 3

Nail the Anchor to the formwork so the pin When concrete reaches sufficient strength, Puncture the label of the sleeve to reveal the
will be central in the adjoining slab or within strike the formwork and remove nailing plate. cylindrical sleeve only. Push the sleeve over
150mm of the top of slabs over 300mm. Screw the pin into the anchor. the pin until it is flush with the concrete. Tie
Fix the local reinforcement as specified on sleeve to reinforcement and pour concrete.
engineer’s drawings and cast the concrete. See Steps 4 to 6 above to complete
installation.

16 Tel: 1300 304 320 www.ancon.com.au


Project References Other Ancon Products
DSD/Q Shear Load Connectors
Ancon DSD and DSDQ double-dowel
connectors are used to transfer shear across
movement joints in suspended concrete slabs.
They are more effective at transferring load
and allowing movement than standard single
dowels and can be used to eliminate double
columns at structural movement joints in
buildings. The Q version features a rectangular
box section to allow lateral and some rotational
movement.
Plate Dowel Systems
Ancon MultiJoint is a plate dowel system for
use in ground bearing concrete floor slabs. It is
an all-in-one solution to load transfer, concrete
contraction, armoured edge protection and
5,000 Lockable dowels were installed on formwork. Individual plate dowels are also
the Royal Children’s Hospital, Melbourne, available.
VIC
Punching Shear Reinforcement
Ancon Shearfix is used within a slab to provide
additional reinforcement from punching shear
around columns. The system consists of
double-headed steel studs welded to flat rails
and is designed to suit the load conditions
and slab depth at each column using our free
calculation software.
Reinforcing Bar Couplers
The use of reinforcing bar couplers can
provide significant advantages over lapped
joints. Design and construction of the
concrete can be simplified and the amount
of reinforcement can be reduced. The Ancon
range includes BT parallel-threaded and MBT
mechanically-bolted couplers.
Reinforcement Continuity Systems
Reinforcement Continuity Systems are an
increasingly popular means of maintaining
continuity of reinforcement at construction
2,500 Lockable dowels were installed on joints in concrete. The Ancon Keybox system
the Supreme & District Court, Brisbane,
eliminates the need to drill shuttering and can
QLD
simplify formwork design, thereby accelerating
the construction process. It is available in both
standard units and special configurations.
Ancon KSN Anchors eliminate the need for
o­n-site bar straightening and are available as
standard to accept 12mm, 16mm and 20mm
diameter rebar. The system is also available with
a re-useable rebate former.
Stainless Steel Reinforcement
Leviat supplies stainless steel plain and ribbed
bar in a variety of grades, including high
proof strength material, direct from stock. Bar
diameters range from 6mm to 50mm and can
be cut to length, bent and threaded to suit
any application. Stainless steel BT couplers
500 Lockable dowels were installed on the are also available to suit bars from 12mm
Emergency Care Centre in Aberdeen, UK diameter.

17
Worldwide contacts for Leviat:

Australia Germany Poland


Leviat Leviat Leviat
98 Kurrajong Avenue, Liebigstrasse 14 Ul. Obornicka 287
Mount Druitt Sydney, NSW 2770 40764 Langenfeld 60-691 Poznan
Tel: +61 - 2 8808 3100 Tel: +49 - 2173 - 970 - 0 Tel: +48 - 61 - 622 14 14
Email: [email protected] Email: [email protected] Email: [email protected]
Austria India Singapore
Leviat Leviat Leviat
Leonard-Bernstein-Str. 10 309, 3rd Floor, Orion Business Park 14 Benoi Crescent
Saturn Tower, 1220 Wien Ghodbunder Road, Kapurbawdi, Singapore 629977
Tel: +43 - 1 - 259 6770 Thane West, Thane, Tel: +65 - 6266 6802
Email: [email protected] Maharashtra 400607 Email: [email protected]
Tel: +91 - 22 2589 2032
Belgium Spain
Email: [email protected]
Leviat Leviat
Industrielaan 2 Italy Polígono Industrial Santa Ana
1740 Ternat Leviat c/ Ignacio Zuloaga, 20
Tel: +32 - 2 - 582 29 45 Via F.lli Bronzetti 28 28522 Rivas-Vaciamadrid
Email: [email protected] 24124 Bergamo Tel: +34 - 91 632 18 40
Tel: +39 - 035 - 0760711 Email: [email protected]
China
Email: [email protected]
Leviat Sweden
Room 601 Tower D, Vantone Centre Malaysia Leviat
No. A6 Chao Yang Men Wai Street Leviat Vädursgatan 5
Chaoyang District 28 Jalan Anggerik Mokara 31/59 412 50 Göteborg
Beijing · P.R. China 100020 Kota Kemuning, 40460 Shah Alam Tel: +46 - 31 - 98 58 00
Tel: +86 - 10 5907 3200 Selangor Email: [email protected]
Email: [email protected] Tel: +603 - 5122 4182
Switzerland
Email: [email protected]
Czech Republic Leviat
Leviat Netherlands Grenzstrasse 24
Business Center Šafránkova Leviat 3250 Lyss
Šafránkova 1238/1 Oostermaat 3 Tel: +41 - 31 750 3030
155 00 Praha 5 7623 CS Borne Email: [email protected]
Tel: +420 - 311 - 690 060 Tel: +31 - 74 - 267 14 49
United Kingdom
Email: [email protected] Email: [email protected]
Leviat
Finland New Zealand President Way, President Park,
Leviat Leviat Sheffield, S4 7UR
Vädursgatan 5 2/19 Nuttall Drive, Hillsborough, Tel: +44 - 114 275 5224
412 50 Göteborg / Sweden Christchurch 8022 Email: [email protected]
Tel: +358 (0)10 6338781 Tel: +64 - 3 376 5205
United States of America
Email: [email protected] Email: [email protected]
Leviat
France Norway 6467 S Falkenburg Rd.
Leviat Leviat Riverview, FL 33578
6, Rue de Cabanis Vestre Svanholmen 5 Tel: (800) 423-9140
FR 31240 L’Union 4313 Sandnes Email: [email protected]
Toulouse Tel: +47 - 51 82 34 00
Tel: +33 - 5 - 34 25 54 82 Email: [email protected]
For countries not listed
Email: [email protected]
Philippines Email: [email protected]
Leviat
2933 Regus, Joy Nostalg,
ADB Avenue
Ortigas Center
Pasig City
Tel: +63 - 2 7957 6381
Email: [email protected]

Leviat.com

Notes regarding this catalogue


© Protected by copyright. The construction applications and details provided in this publication are indicative only. In every case, project
working details should be entrusted to appropriately qualified and experienced persons. Whilst every care has been exercised in the preparation
of this publication to ensure that any advice, recommendations or information is accurate, no liability or responsibility of any kind is accepted
by Leviat for inaccuracies or printing errors. Technical and design changes are reserved. With a policy of continuous product development,
Leviat reserves the right to modify product design and specification at any time.
For more information on the following products, please contact:
Masonry, Structural and Concrete Floor Jointing Remedial Masonry
Precast Concrete products: products: products:
1300 304 320 1800 335 215 1300 667 071
[email protected] [email protected] [email protected]
Ancon.com.au Connollykeyjoint.com Helifix.com.au
[email protected]
Isedio.com.au

General Enquiries
1300 304 320
Leviat.com

Sales Offices and Production


New South Wales, Sydney New South Wales, Casino Victoria
98 Kurrajong Avenue 10 Irving Drive 9/63-69 Pipe Road
Mount Druitt | Sydney Casino Laverton North | Melbourne
NSW 2770 NSW 2470 VIC 3026

Queensland Western Australia


4/15 Terrace Place 18 Tennant Street
Murarrie | Brisbane Welshpool | Perth
QLD 4172 WA 6106

Leviat.com
Imagine. Model. Make. Leviat.com

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