Construction Joint Solutions
Construction Joint Solutions
Locking Pins
April 2015 (Version 4) for Temporary Movement Joints
We are one team.
We are Leviat.
Leviat is the new name of
CRH’s construction accessories
companies worldwide.
Under the Leviat brand, we are uniting the
expertise, skills and resources of Ancon and its
sister companies to create a world leader in fixing,
connecting and anchoring technology.
sales in
60 30+ 3000
locations countries people worldwide
The performance of site assembled Pour Strips restrict site access, cause a The Lockable Dowel eliminates the need
systems can be unreliable trip hazard and delay progress on site for Pour Strips, accelerating the speed of
construction and improving site safety
“
The consulting design engineer wanted a one metre wide
pour strip to be left open for 90 days which wasn’t acceptable
to Hansen Yuncken. Using the Ancon Lockable Dowel system
allowed earlier formwork stripping and work to continue with our
services, thereby reducing overall construction time.
Brent Courtney, Senior Site Manager, Hansen Yuncken QLD ”
“
The Lockable Dowel is a very clean system. If you have
encountered pour strips before, the Lockable Dowel is a
no-brainer.
”
Mahmoud Farawi, Skanska USA
Slab-to-Slab
Additional formwork,
trip hazard and
Ancon Lockable Dowel 3
Minimal formwork
Improved site access
restricted access
7
Reduced propping time
Slabs propped
for several weeks
Pour strip in slab
Slab-to-Wall
Restricted access
3
Improved site access
7
Slabs propped Reduced propping time
for several weeks
Slab-to-Slab
7 3
Various site-assembled components Ancon Locking Pin
Unreliable performance Proven performance
Blind installation Controlled installation
5
Lockable Dowels and Locking Pins
Epoxy Resin
Each dowel is locked after a pre-determined
time period (generally 3-4 weeks) with a high
quality, two-part epoxy resin. The resin is
mixed and poured into the L-shaped void
former. Each dowel requires 1,500g of resin.
Users are required to take note of storage
conditions and mixing instructions given on
the packaging.
Slab-to-Wall Application
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Lockable Dowels and Locking Pins
Pin Component
Threaded Anchor
Slab-to-Wall Locking Pin
ALP19W
For walls, the pin component is manufactured
from 500MPa coil bar like in the slab-to-slab
system but is shorter in length. One end of ALP19W
the pin screws directly into a threaded anchor for Slab-to-Wall
(product ref. ALP19TA) that is cast into the Sleeve Component
face of the concrete wall and the other end
features a notch to accept the proprietary
Locking Plate. The sleeve component is the
same as used in the standard slab-to-slab
ALP system.
Band
Lockable Dowel
Beam
HLDQ-L30
1m
Locking Pin
ALP19
Lockable Dowel
Slab ESDQ-L20
ALP19
for Slab-to-Slab
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Lockable Dowels and Locking Pins
Movement +/-20.5mm
Load transfer
between slabs
Locked
240mm
min.
0.75h 1.5h
ESDQ-L20 Example
Slab thickness = 300mm
Maximum width of joint = 20mm
Concrete strength = 32MPa
Design resistance/connector = 63.5kN
(based on slabs 260mm and above)
Spacing for max. load 300 x 1.5 = 450mm
End distance for max. load 450 x 0.5 = 225mm
Design resistance/metre = 63.5 / 0.45 = 141.1kN/m
As an ESDQ-L20 can be used in a 220mm slab for a design resistance per connector of up
to 53.6kN, the spacing can be based on a 220mm slab. Therefore:
Reduced spacing 220 x 1.5 = 330mm
Reduced end distance 330 x 0.5 = 165mm
Design resistance/metre 53.6 / 0.33 = 162.4kN/m
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Lockable Dowels and Locking Pins
Reinforcement Details
Local reinforcement is required around each Ancon Lockable Dowel to guarantee that the forces are transferred between the connectors and the
concrete. Correct detailing in accordance with appropriate design codes and the recommendations provided here will ensure the dowels attain their
full capacity. The tables show the main reinforcement required, together with details of reinforcement above and below the connectors. Although only
the sleeve components are illustrated, the same reinforcement is required around the dowel component.
Options for Main Reinforcement
ESDQ-L20
Lockable Dowel No. of U-bars each side
Ref. N12 N16 Longitudinal
ESDQ-L20 2 - reinforcement
above
HLDQ-L30 4 3
ALP19 1* -
* L and J bars can be lieu of U-bar for the ALP19 Longitudinal
reinforcement
Options for Longitudinal Reinforcement below
Lockable Dowel No. of bars top and bottom
Ref. N12 N16 Main reinforcement
ESDQ-L20 2 - each side
Longitudinal
HLDQ-L30 2 2 reinforcement
ALP19 3 2 above
Main reinforcement
each side
Longitudinal
reinforcement
below
HLDQ-L30
Longitudinal
reinforcement
above
Longitudinal
reinforcement
below
Main reinforcement
ESDQ-L20 each side
Longitudinal
reinforcement
above
Main reinforcement
each side
Longitudinal
reinforcement
below
ALP19
Longitudinal
reinforcement above
Longitudinal
reinforcement below
HLDQ-L30
Main reinforcement each side
Longitudinal reinforcement above
Main reinforcement
each side
Dimensions
ESDQ-L20 Components
Dowel Component Sleeve Component
435mm 240mm
110mm
HLDQ-L30 Components
Dowel Component Sleeve Component
31mm internal
30mm diameter 170mm Max. +/-20.5mm
lateral movement
140mm 140mm
270mm
475mm 280mm 12mm 161mm 12mm
115mm
ESDQ-L20W Components
SKS24 Threaded Anchor Dowel Component Sleeve Component
40mm
31mm internal
91mm 30mm diameter 170mm Max. +/-20.5mm
lateral movement
150mm 100mm
103mm
270mm 240mm
M30x3.5mm 110mm
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Lockable Dowels and Locking Pins
Product Design*
Ref. Resistance
ALP19 80kN
The Ancon Locking Pin offers many advantages over the site-assembled arrangement of carbon ALP19W 80kN
steel reinforcing bar, PT ducting, vent tubes and a non-specific grout, which is sometimes used by *min.180mm slab, min. 32MPa concrete
concrete contractors. Locking Pins are a reliable engineered solution that offers ease of installation
and proven performance.
Dimensions
PD SH
PL SL
External Net Cross
Product Stud Head Pin Sectional Pin Sleeve Sleeve Pin Lateral
Ref. Diameter D Diameter PD Area of pin Length PL Length SL Height SH Nailplate Movement
ALP19 50mm 19mm 201mm2 1000mm 510mm 170mm 180 x 80mm +/-20mm
PL SL
Nail the sleeve to the formwork either central Pour the concrete, and when of sufficient Fix the local reinforcement around the dowel
in the slab or for slab depths over 300mm so strength, strike the formwork. Puncture the component and pour the concrete.
the top of the void former is level with the top label to reveal the cylindrical sleeve only and
of the slab. Do not remove the label over the insert the dowel until it is approximately 20mm
nailing plate as this prevents ingress of concrete from the back of the void former.
into the sleeve. Fix the local reinforcement, as
specified on engineer’s drawings.
4 5 6
Slab-to-Wall
1 2 3
Nail the threaded anchor to the formwork When concrete reaches sufficient strength, Puncture the label of the sleeve to reveal the
so the dowel will be central in the adjoining strike the formwork and remove nailing plate. cylindrical sleeve only. Push the sleeve over
slab or within 150mm of the top of slabs Screw the dowel into the anchor. the dowel until it is flush with the concrete. Tie
over 300mm. Fix the local reinforcement as sleeve to reinforcement and pour concrete.
specified on engineer’s drawings and cast the See Steps 4 to 6 above to complete
concrete. installation.
Notes: Where deep concrete pours are proposed, the installation will require further consideration.
More robust fixing of the sleeve and dowel components will be necessary, to avoid displacement
during casting of the concrete.
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Lockable Dowels and Locking Pins
1 2 3
Th
Nail the sleeve to the formwork either central Pour the concrete, and when of sufficient Fix the local reinforcement. Tie the pin to the
in the slab or for slab depths over 300mm strength, strike the formwork. Puncture the local reinforcement for additional support and
so the top of the void former is level with label to reveal the cylindrical sleeve only and pour the concrete.
the top of the slab. Do not remove the label insert the pin until it is approximately 10mm
over the nailing plate as this prevents ingress from the back of the void former.
of concrete into the sleeve. Fix the local
reinforcement.
These are to s
4 5 6
Slab-to-Wall
1 2 3
Nail the Anchor to the formwork so the pin When concrete reaches sufficient strength, Puncture the label of the sleeve to reveal the
will be central in the adjoining slab or within strike the formwork and remove nailing plate. cylindrical sleeve only. Push the sleeve over
150mm of the top of slabs over 300mm. Screw the pin into the anchor. the pin until it is flush with the concrete. Tie
Fix the local reinforcement as specified on sleeve to reinforcement and pour concrete.
engineer’s drawings and cast the concrete. See Steps 4 to 6 above to complete
installation.
17
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Leviat.com
General Enquiries
1300 304 320
Leviat.com
Leviat.com
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