iQpump Simplex Setup Guide
iQpump Simplex Setup Guide
sure to follow that you received and follow the procedure described in the Input
leads (see Step 2).
Normally Open
To use 3-Wire Control first the Digital Operator shows the Pump Quick Setup Menu.
initialize the iQpump using
good wiring
Protection
manual to ensure a safe and functional installation. In cases (Fuse or Circuit
Breaker) Connect momentary contacts parameter A1-03 = 3330
where the system has more than one iQpump, refer to the
practices and all proper clearances required for adequate ventilation. Please to terminal S1, S2 and SC (Refer to the [Link].01) DATA
L1 L2 L3 Next press to start
applicable codes.
ENTER
pay particular attention to: Normally Closed
Connect
dampness, poor
> >
O 1
Improper removal of the iQpump terminal cover as well as E(G) F to select the digit and use to change the
ventilation, etc., front cover can cause extensive damage to the iQpump. To
S1 S2 S3 S4 S5 S6 S7 FM AC AM IG S+ S-
F 2
avoid damage to these items, please pay particular attention parameter value.
will not cause to the iQpump User Manual, Document No. [Link].01, Cable
Shield
system Section 1.8, Removing and Attaching the Terminal Cover. DIN Black: Output Brown or Red: +Power (1)
Type
degradation. 4 – 20mA (2)
>
provided with Cable
Press to go to the next parameter to continue the Pump
NEMA 1 Shield Blue or Black
the iQpump L1 L2 L3
Black or White Output Common Signal (2) Quick Setup programming. When Quick Setup is completed, press
thoroughly
Connect
frame to 0 – 10V (3) Brown or Red: +Power (1)
ground MONITOR to exit the Pump Quick Setup menu and go to operation.
before Use L1, L2 for Use L1, L2, L3 for 3Ø Induction For use with 3-Wire, 0 – 10V Transducer
1Ø Input Power * 3Ø Input Power motor Note: Refer to Step 5 for a Pump Quick Setup
Important Note: Signal colors and numbering may
attempting any Fig. 2 Input Power and Output Motor Electrical Connections for ! vary depending on feedback device used, please Parameter Overview.
Models: 2022 & Larger and 4030 & Larger
installation. Open Chassis * Make sure the drive has been properly sized for single phase input power. consult feedback device manual.
Simplex Cheat Sheet Page 2 of 4
Step
Parameter Value Description Reference Comments 1 SYSTEM FEEDBACK UNIT / FEEDBACK DEVICE SCALING
P1-02 Feedback Unit P1-03 = 0 0 0 0 0 Feedback Scaling
E2-01
Drive Size
Motor Rated Current Set to the motor nameplate full load amps.
For submersible motors use service 0: Inch or Water 7: Liters/Sec Examples:
Dependent factor (SF) amps. 1: PSI 8: Bar
Number of motor poles is used to show the correct motor RPM on the display 2: GPM 9: Pascal 0 – 1000, no decimals, P1-03 = 1000
E2-04 2 Number of Motor Poles
Enter „4‟ for an 1800 RPM motor and „2‟ for a 3600 RPM motor.
Confirm number of poles 3: Degrees Fahrenheit 10: Degrees Celsius Feedback
0 – 300.0, one decimal, P1-03 = 10300
4: CFM 11: Meters Maximum
Selects how the pump system is started:
Only change if Start/Stop command is 5: CMH 12: Percent 0 – 50.00, two decimals, P1-03 = 25000
0 Decimal Point
b1-02 Run Command Selection 0: Operator - “Hand” and “Off” keys on digital operator 6: Liters
(Keypad) NOT from keypad.
1: Terminals - Contact Closure on Terminal S1 Position
b1-01
0
(Keypad)
Frequency Reference Selection
Selects how to set the system set-point:
0: Operator - Enter set-point on Keypad (Operator)
Only change if System Set-Point is NOT
set via the keypad (see U1-01
2 START LEVEL (Example)
Feedback Signal from SYSTEM STARTS WHEN
PRESSURE SIGNAL
1: Terminals - Set-point from external analog signal Parameter). 200 PSI Start Level Delay (P1-05) pressure transducer
(Example 5.0 sec.) (4 – 20 mA) FALLS BELOW 100 PSI
System Scaling: Select pump system units: Confirm system units.
P1-02 PSI System Units
Example: For a constant pressure system select PSI, for constant flow system select GPM. (See illustration 1) System Set-Point
(Example 150 PSI)
Pressure
System Scaling: Enter feedback device maximum: Confirm feedback device scaling.
P1-03 145 Feedback Device Scaling Start Level P1-04
Example: Enter 200 for pressure transducer with a maximum of 200 PSI at 20mA. (See illustration 1)
(Example 100 PSI)
Select what to do when the feedback device (transducer) fails or gets disconnected. Also known as transducer loss System Units (P1-02)
0 0: Disabled, continue running no message is displayed detection. Not recommended to set on Start (Example PSI)
b5-12
(Disabled)
PI Feedback Ref Missing Detection Selection
1: Alarm, show warning on the keypad when the feedback device fails or is disconnected initial startup until system is operating
WAIT
Delay Start Pump System Feedback Scaling (P1-03)
0 (Example 200 PSI)
2: Fault, stop pump system when the feedback fails or is disconnected properly. Time
Level in percentage feedback to indicate feedback device has failed or is disconnected.
b5-13 0% PI Feedback Loss Detection Level Example: Maximum feedback level (P1-03) set to 200 PSI. Enter 5% to indicate that a pressure below 10
Refer to iQpump User Manual
3 SLEEP MODE (Example)
PSI indicates that the feedback device has failed or has been disconnected. (10 PSI ÷ 200 PSI = 5%)
(Document No. [Link].01) SYSTEM GOES TO SLEEP
Output Sleep Delay Time (P2-03) WHEN PUMP MOTOR SPEED
Frequency (Example 10.0 sec.) DROPS BELOW 2100 RPM
Delay time before iQpump shows alarm or fault when feedback device has failed or is disconnected. 60 Hz
b5-14 1.0 sec. PI Feedback Loss Detection Time (pump motor
Example: 5.0 sec., iQpump displays alarm or fault 5 sec. after the device has failed or is disconnected.
speed)
Sleep Mode (P2-01)
Output Frequency
When the iQpump is turned On and the feedback signal level (transducer) falls below this level the pump It is mandatory to program the start level
(Example 0 - Output Frequency)
system will start after the time specified in P1-05. in order to use the sleep
P1-04 0.0 PSI Start Level Sleep Level P2-02
Example: Start Level P1-04 set to 50 PSI and delay time P1-05 set to 5 sec. Pump system will start when function. (Example 35.0 Hz)
the pressure drops below 50 PSI for 5 sec. (See illustration 2 and 3) Minimum Speed P1-06
Recommended setting of one second or (Example 30.0 Hz)
greater based on your system Ramp or Coast to Stop, B1-02
P1-05 0 Sec Start Level Delay Time Start delay time before pump system starts when feedback signal level falls below the start level (P1-04)
requirements. 0
WAIT FOR PRESSURE TO FALL BELOW
(See illustration 2 and 3)
Pump Running Go to Sleep START LEVEL (P1-04)
Recommended setting of 45.0 Hz for
Make system go to sleep when the selected signal level falls below sleep level (P2-02)
initial startup. Time
0 0: Output Frequency, iQpump checks output frequency (motor speed)
P2-01 Sleep Level Type Note: confirm during startup of iQpump
(Frequency) 1: Output Current, iQpump checks motor current
that sleep function is working properly.
NOTE: Sleep Level (P2-01) must be set to a value greater than minimum speed level (P1-06)
2: Feedback Signal, iQpump checks feedback level signal
The iQpump should go to sleep when the
When the selected signal level (P2-01) falls below the sleep level (P2-02) the system will stop and go to
system detects a no-flow condition 4 HAND MODE OPERATION
sleep. Example: Sleep level at 35 Hz indicates (2100 ÷ 3600 x 60 Hz = 35 Hz) that the pump system will (e.g. closed valve).
P2-02 0.0 Hz Sleep Level
stop running when the pump motor speed is smaller or equal to 2100 RPM for the sleep delay time Hand Speed from the Keypad/Digital Operator (Default)
(See illustration 3)
specified (P2-03). Press the HAND KEY on the digital operator to run the system in Hand Mode.
For the sleep function to become active
Hand Mode speed can be adjusted with parameter P5-02 „Hand Reference‟
the motor speed (frequency) has to rise available in the Pump Quick Setup (recommended setting is 45.0 Hz for
Time it takes before the pump system goes to sleep when the selected signal level (P2-01) falls below
P2-03 10 sec. Sleep Delay Time above P2-02 first and then drop back initial startup).
the specified sleep level (P2-02)
down below P2-02.
Minimum speed (Hz) the pump motor has to operate at. P1-06 should be set to 1 Hz below P2-02
P1-06 35.0 Hz Minimum Pump Frequency Example: Base pump motor speed is 3600 RPM, minimum speed is 1800 RPM. Set minimum pump level after sleep function has been tested.
frequency to 30.0 Hz (1800 ÷ 3600 x 60 Hz = 30 Hz). For initial startup set P1-06 to 35 Hz.
C1-01 25.0 sec. Acceleration Time 1 Time it takes to accelerate the pump motor from zero to maximum speed. Recommended to program to 10.0 sec. Hand Speed from Analog Input (0 – 10V)
for initial startup but might have to be
adjusted depending on system Set parameter P5-01 „Hand Mode Ref.‟ to „0‟ to adjust the hand mode
C1-02 25.0 sec. Deceleration Time 1 Time it takes to decelerate the pump motor from maximum speed to zero. performance. reference from an external 0 – 10V signal connected to terminal A1 and SC.
Specifies source to set hand mode operation speed. Only change if Hand Reference is NOT SN SC SP A1 A2 +V AC AC R+ R-
1
P5-01 Hand Mode Reference Source 0: External Analog Signal (0 to 10V) set via the keypad. (See parameter
(Keypad)
1: Keypad, use parameter P5-02 to set hand mode speed P5-02 and illustration 4)
Specifies speed the pump system will operate at in hand mode operation when hand mode reference is mandatory to program hand reference
P5-02 0.0 Hz Hand Reference - +
parameter P5-01 is set to „1‟. in order to use the hand mode operation.
0 – 10V HAND KEY
(See illustration 4)
Simplex Cheat Sheet Page 3 of 4
Step
iQpump Quick Setup Parameter Overview (Simplex) continued
5
Parameter Value Description Reference Comments 1 PUMP SYSTEM FAULT SETUP
The iQpump can display a „Set-point Not Met‟ fault when the iQpump is unable to maintain the programmed system
Not recommended to set on initial
set-point due a problem with the pump system. Set P1-11 to the maximum allowed difference between set-point and
The pump system will stop and show a fault on the display when the difference between the feedback signal level feedback level.
P1-11 0.0 PSI Maximum Set-Point Difference and the specified set-point exceeds this level for the time specified in parameter P1-12. Example: 30 PSI startup until system is operating FEEDBACK SIGNAL
difference, set-point 100 PSI, measured is 65 PSI due to a broken pipe in the system. properly and not maintaining set-point P1-11
is required for system protection. P1-11 Max Set-point Diff
Delay time before „Not Maintaining Set-point‟ fault occurs based on the maximum set-point difference specified in
P1-12 60 sec. Not Maintaining Set-Point Delay Time
parameter (P1-11) (See illustration 1)
Not recommended to set on initial
Used to detect loss of prime in the pump. If output current drops below this level for the time specified in P1-12 P1-11
P1-14 0.0 A Prime Loss Level and the output frequency is at maximum frequency, a “Loss of Prime” fault occurs. The iQpump will coast to stop startup until system is operating
when a fault occurs.
properly and loss of prime detection Set-point-LOP Tim P1-12
If the restart fails (or is not attempted due to a continuing fault condition) the iQpump waits this many minutes is required for system protection. SET-POINT
Loss of Prime Maximum
P4-09 0.2 min
Restart Time After Fault
before attempting another restart. Note: This parameter will take the place of L5-03 during a Loss of Prime Fault
Refer to iQpump User Manual Time SET-POINT NOT MET
restart attempt.
(Document No. [Link].01)
L5-01 0 Number of Auto Restart Attempts Determines the number of times the iQpump will perform an automatic restart.
If the restart fails (or is not attempted due to a continuing fault condition, e.g. an OV fault) the iQpump waits the Not recommended to set on initial
2 LOW/HIGH FEEDBACK LEVEL DETECTION
L5-03 180 sec. Maximum Restart Time After Fault Maximum Restart Time After Fault (L5-03) before attempting another restart. This parameter is not applicable to iQpump continuously monitors the system feedback signal. To display a „Low Feedback‟ fault set the low feedback
Loss of Prime Fault. startup until system is operating
level parameter P1-07 to the minimum feedback level allowed for your system and to display a „High Feedback‟
properly and automatic restarts on
Parameter used to enable/disable Auto Restart for the following iQpump protection faults (N = disable/Y = enable): fault set the high feedback level parameter P1-09 to the maximum feedback level allowed.
SP: Not Maintaining Set-Point (P1-11), LOP: Loss of Prime (P1-12), POC: Pump Over Cycling (P2-08)) iQpump & pump faults are required
P4-08 0 Protection Fault Auto Restart Enable
for system protection.
Note: Parameter L5-02 needs to be set to „1‟ and program L5-03 needs to be set to the applicable time.
3 PRE-CHARGE OPERATION
Setting to enable/disable Auto Restart for the following iQpump transducer/feedback faults (N = disable/Y = Refer to iQpump User Manual
enable): LL: Low Level Feedback (P1-07), HL: High Level Feedback (P1-09), TL: Transducer Loss (b5-12) (Document No. [Link].01) This function is used when the pump system requires to be pre-charged before normal operation. Upon start, the
P4-07 0 Feedback Fault Auto Restart Enable
iQpump will run at a fixed speed for a specified time or until the feedback signal reaches a programmed level, after
Note: Parameter L5-02 needs to be set to „1‟ and program L5-03 needs to be set to the applicable time.
which it will switch to auto mode operation. Feedback
The iQpump will display a “Low Feedback (LFB)” alarm when the feedback level falls below the programmed
level. The alarm will turn off when the feedback level rises above the programmed Low Feedback Level plus the
P1-07 0.0 PSI Low Feedback Level
Hysteresis Level (P1-13). A value of 0 disables this function. This function is only active during running while
Pre-Charge Lvl. P4-01
operating in the auto mode. Pre-Charge Completed
The iQpump will display a “Low Feedback/Water (LFB/LW)” alarm when the feedback level falls below the Not recommended to set on initial
P1-08 5 sec. Low Feedback Level Fault Delay Time programmed level for a time specified in P1-08. The iQpump will coast to a stop when a fault occurs. A value of 0 startup until system is operating
properly and low/high feedback is Pre-Charge Freq. P4-02
disables this function. This function is only active during running while operating in the auto mode.
required for system protection. Output
The iQpump will display a “High Feedback Level (HFB)” alarm when the feedback level rises above the pro- Auto Operation
P1-09 155 PSI High Feedback Level grammed level. The alarm will turn off when the feedback level falls below the programmed High Feedback Level Frequency
0 Hz
minus the Hysteresis Level (P1-13). This function is active during running in the Hand Mode. (See illustration 2)
P4-01 Pre-Charge Level: Specified feedback level to stop pre-charge operation
The iQpump will initiate a “High Feedback Fault (HFB)” when the feedback level rises above the programmed P4-02 Pre-Charge Frequency: Set desired pre-charge speed
P1-10 2 sec. High Feedback Level Fault Delay Time level for a time specified in P1-10. The iQpump will coast to a stop when a fault occurs. This function is active P4-03 Pre-Charge Time: Specified maximum pre-charge operation time
during running in all operation modes.
Output Frequency
mode is deactivated when the feedback exceeds the programmed level in P4-01. A value of 0 disables the thrust (See illustration 3) Thrust Acceleration Time P4-04
mode feedback check function. (Example 1.0 sec.)
P4-02 0.0 Hz Pre-Charge Frequency Sets the frequency reference used when the pre-charge function is active. Refer to iQpump User Manual Thrust Bearing Frequency P4-05
(Document No. [Link].01) C1-01 Acceleration Time (Example 30.0 Hz)
e
P4-03 0.0 min. Pre-Charge Time Sets the maximum allowed pre-charge time. A value of 0 disables this function.
im
.T
c el
Ac
Sets the thrust bearing acceleration time. When enabled (P4-05>0), the iQpump output frequency will ramp up to Output Frequency
4
IMPORTANT PLEASE READ
-0
the specified thrust bearing frequency reference in P4-05 using an acceleration time as specified in P4-04. The PI
P4
mode is automatically disabled. Once the output frequency reaches the programmed thrust bearing frequency, the
iQpump automatically switches to PI control and the original acceleration time (C1-01), and will continue in the It is mandatory to program thrust
P4-04 1.0 sec. Thrust Bearing Acceleration Time normal operation (auto) mode, unless Pre-Charge is enabled, in which case Pre-Charge mode occurs. This bearing frequency (P4-05) for all
function active in the Hand Mode and Auto Mode.
Note: In Auto Mode, the Minimum Pump Frequency (P1-06) will become the thrust bearing frequency if smaller submersible motors.
than the thrust bearing frequency in P4-05. In Hand Mode, the minimum frequency is P4-05 when the thrust mode Thrust
Auto/Hand Operation
is enabled. The Pre-Charge level is not active in the Hand Mode.
Recommended thrust bearing
Bearing
P4-05 0.0 Hz Thrust Bearing Frequency Sets the frequency reference used when the thrust bearing function is active. A value of 0 disables this function. frequency is 30.0 Hz and thrust Time
bearing acceleration and deceleration
This deceleration time will be used to bring the iQpump from Thrust Frequency (P4-05) to stop when Thrust Mode
Step Step
Pump Rotation and Feedback Signal Check Auto Mode Operation
6 7
iQpump can be operated in automatic mode when the following actions have been After the system has been in operation, confirm that the sleep function operates
When Quick Setup is completed, press MONITOR to exit the Pump Quick Setup menu performed: satisfactory by closing off the discharge valve. The motor speed
(U1-02) will decrease and the iQpump will go to sleep when U1-02 falls below the
and go to operation. · All parameters are programmed sleep level (P2-02) for the sleep time specified (P2-03).
· Pump motor direction has been checked
In this step, the pump motor is checked for proper direction and operation. This test is to · Feedback signal has been checked If iQpump does not go to sleep after the valve has been closed, check U1-02 to
be performed solely from the digital operator. Apply power to the iQpump after all the determine the no-flow speed (Hz) and adjust the sleep level (P2-02) to ensure
electrical connections have been made and the terminal cover has been reattached. At At this point, DO NOT RUN THE MOTOR, the Digital Operator should display as shown the motor speed drops below this level. It is recommended to set the sleep level
this point, DO NOT RUN THE MOTOR, the Digital Operator should display as shown below in Fig. 6. (P2-02) 2 Hz above the no-flow speed (Hz). After confirmation that the sleep and
below in Fig. 5. wake up function operate correctly, set the minimum pump frequency
(P1-06) to 1 Hz below the sleep level (P2-02).
Hand Mode speed can be adjusted with parameter P5-02 ‘Hand Reference’ Refer to iQpump User Manual (Document No. [Link].01)
in the Pump Quick Setup (recommended setting is 45.0 Hz for initial
Output Sleep Delay Time
startup). FWD LED
Frequency Sleep Mode (P2-01)
ON 60 (P2-03)
(Pump Motor (Example 0 - Output Frequency)
Hz Speed)
Output Frequency
FWD LED
ON
01 Flashing Sleep Level P2-02
01 Flashing
0
Pump Running Go to Sleep
Time
Fig. 5 Digital Operator Fig. 6 Digital Operator NOTE: Sleep Level (P2-01) must be set to a value greater than minimum speed level (P1-06).
SET SYSTEM SET-POINT Displays when the iQpump is about to Displays when the iQpump is in “sleep”
Next, push on the Digital Operator; the display should read start. The feedback level has fallen below mode or when the iQpump is waiting for
Next, press DATA
HAND
to access or modify the system set-point. the Start Level (P1-04) and the start delay the feedback level to drop below the Start
ENTER
timer is active. Once the Start Level delay Level (P1-04).
Time (P1-05) expires the iQpump will start.
Use >
>
>
RUN to select the digit and to change the system set-point
and the LED should be ON. RESET
DATA
(Example 80 PSI). Next, press to store set-point and press MONITOR
to return to
ENTER
The motor should now be operating at low speed in the correct direction of pump. the main operation menu.
Push on the Digital Operator; the display should read as in Fig. 3.
OFF
Next, press the AUTO Displays when “Pre-Charge” mode is Displays when “Thrust Bearing” mode is
If the direction is not correct, then power down the iQpump. active. Refer to iQpump User Manual
button to start the active. To enable, enter value in parameter
(Document No. [Link].01) P4-05.
! DANGER, LETHAL VOLTAGES ARE PRESENT- Before applying power to the iQpump.
iQpump, ensure that the terminal cover is fastened and all wiring connections
are secure. After the power has been turned OFF, wait at least five minutes until
the charge indicator extinguishes completely before touching any wiring, circuit
boards or components.
Using Safety precaution, and referring to Fig. 1 or 2, swap any two of the three output
leads to the motor (U/T1, V/T2 and W/T3). After the wiring change, repeat Step 6 and iQpump automatically starts in Auto Mode when the feedback signal level falls below
recheck motor direction. the programmed level in parameter P1-04 for the specified time in P1-05.
The feedback level has dropped below The feedback level has risen above P1-09
145 PSI Start Level Delay (P1-05) P1-07 for the time specified in P1-08 or level for the time specified in P1-10. High
FEEDBACK SIGNAL CHECK (Example 5.0 sec.) Feedback signal from
Low Water input is active. Low feedback fault is active in Hand Mode,
pressure transducer feedback fault is active in Auto Mode Auto Mode, Pre-Charge and Thrust Mode
Verify feedback on display (show keypad) matches mechanical pressure gauge. (4 – 20 mA) System Set-Point
when the iQpump is running. when the iQpump is running.
(Example 80 PSI)
Pressure