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1999-2000 Starter Wiring Diagram

The document provides information about starters used in 1999-2000 Toyota RAV4 vehicles. It describes the operation and components of the starters, as well as troubleshooting procedures like checking switches and relays. Tests are outlined for components like the clutch start switch, ignition switch and park/neutral switch.

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Jurol Massamba
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0% found this document useful (0 votes)
139 views52 pages

1999-2000 Starter Wiring Diagram

The document provides information about starters used in 1999-2000 Toyota RAV4 vehicles. It describes the operation and components of the starters, as well as troubleshooting procedures like checking switches and relays. Tests are outlined for components like the clutch start switch, ignition switch and park/neutral switch.

Uploaded by

Jurol Massamba
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

1999 Toyota RAV4

1999-2000 STARTING & CHARGING SYSTEMS Starters

1999-2000 STARTING & CHARGING SYSTEMS

Starters

DESCRIPTION & OPERATION

NOTE: This article also applies to Lexus LX470. For Lexus LX470, refer to Land
Cruiser, unless otherwise indicated.

All models use Nippondenso 4-brush, solenoid-actuated, reduction gear type starters, equipped with over-
running clutches. The brush holder assembly retains 4 brushes and springs in the starter housing.

Reduction gear type starters contain an integral solenoid attached to drive housing, a reduction idler gear and
bearing installed into starter housing, and a clutch drive assembly. The clutch drive assembly is mounted to
starter housing and is driven by the reduction idler gear from armature shaft. The brush holder assembly retains
4 brushes and 4 springs in the end cover of field frame housing.

All models use a starter relay to energize starter. Manual transmission vehicles use a clutch start switch and
automatic transmission vehicles use a park/neutral switch to energize starter relay. On models with theft
deterrent system, theft deterrent system ECU provides ground for starter relay.

Tacoma, Tundra and 4Runner models with 4WD and M/T use an optional clutch start cancel switch. When this
switch is turned on, it will allow engine to be started without depressing clutch pedal when transmission is in
Neutral. This allows vehicle to be driven out of difficult situations by cranking the engine with the clutch
engaged.

TROUBLE SHOOTING

NOTE: See TROUBLE SHOOTING article in GENERAL INFORMATION.

1. If a no-start condition exists and battery is known to be good, connect test light or voltmeter between
starter solenoid terminal No. 50 and ground. See Fig. 8 or Fig. 9 .
2. Turn ignition switch to START position. If test light or voltmeter does not indicate voltage, check main
fusible links and large ampere main fuses in engine compartment relay box. If fusible links and fuses are
okay, see IGNITION SWITCH CONTINUITY TEST and/or STARTER RELAY TEST under ON-
VEHICLE TESTING.

ON-VEHICLE TESTING

NOTE: Before testing, ensure battery is fully charged, battery cables and terminal ends
are tight and clean, and engine grounds are secure.

CLUTCH START SWITCH TEST

Switch is located above clutch pedal on bracket. Disconnect wiring harness connector from switch. Connect
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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

ohmmeter between clutch start switch terminals. Depress clutch pedal. If continuity does not exist, adjust or
replace clutch start switch. If continuity exists, switch is functioning properly.

CLUTCH START CANCEL SWITCH TEST

Tacoma & 4Runner

1. Remove clutch start cancel switch. Switch is located on left side of instrument panel. Connect negative
lead of ohmmeter to terminal No. 1. See Fig. 1 . Check for continuity between clutch start cancel switch
terminals No. 1 and 2 and terminals No. 1 and 3. If continuity does not exist, go to next step. If continuity
exists, replace clutch start cancel switch.
2. Check for continuity between clutch start cancel switch terminals No. 2 and 3. If continuity exists, replace
clutch start cancel switch. If continuity does not exist, check operation of switch by applying battery
voltage to switch. Using jumper wires, connect positive battery lead to terminal No. 3 and negative
battery lead to terminal No. 1 of clutch start cancel switch.
3. Connect ohmmeter positive lead to terminal No. 2 and negative lead to terminal No. 1 of clutch start
cancel switch. Continuity should not exist. Depress clutch start cancel switch. Continuity should exist and
indicator light on clutch start cancel switch should be on. If switch does not test as specified, replace
switch.

Tundra

1. Locate switch on left side of instrument panel. Remove left lower instrument panel. Disconnect wiring
harness connector from switch pigtail connector. Remove switch base from instrument panel. Remove
switch from base.
2. Check for continuity between clutch start cancel switch connector terminals No. 1 and 3. See Fig. 2 . If
continuity exists, replace clutch start cancel switch. If continuity does not exist, go to next step.
3. Using jumper wires, connect positive battery terminal to clutch start cancel switch connector terminal No.
7 and ground to terminal No. 5. No continuity should exist between terminals No. 1 and 3. Press switch
and ensure switch light illuminates. With switch pressed, continuity should exist between terminals No. 1
and 3.
4. Remove jumper wire from clutch start cancel switch connector terminal No. 5. Ensure continuity does not
exist between clutch start cancel switch connector terminals No. 1 and 3. If continuity is not as specified,
replace clutch start cancel switch.

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 1: Clutch Start Cancel Switch Connector ID (Tacoma & 4Runner)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 2: Clutch Start Cancel Switch Connector ID (Tundra)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

IGNITION SWITCH CONTINUITY TEST

WARNING: Deactivate air bag system before performing any service operation. See
AIR BAG RESTRAINT SYSTEMS article in ACCESSORIES & EQUIPMENT.

Celica

1. Disconnect negative battery cable. Remove driver's lower instrument panel cover. Remove upper and
lower steering column covers if needed. Locate ignition switch wiring harness 8-pin connector. See Fig.
3.
2. With ignition switch in LOCK position, there should be no continuity between any terminals. With
ignition switch in ACC position, there should be continuity between terminals No. 5 and 7. With ignition
switch in ON position, there should be continuity between terminals No. 2 and 3, and between terminals
No. 4, 5 and 7. With ignition switch in START position, there should be continuity between terminals No.
1, 2 and 3, and between terminals No. 4, 7 and 8. If continuity is not as specified, replace switch.

All Others

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

1. Disconnect negative battery cable. Remove driver's lower instrument panel cover. Remove upper and
lower steering column covers if needed. Locate ignition switch wiring harness 8-pin connector. See Fig.
4.
2. With ignition switch in LOCK position, there should be no continuity between any terminals. With
ignition switch in ACC position, there should be continuity between terminals No. 2 and 3. With ignition
switch in ON position, there should be continuity between terminals No. 2, 3 and 4, and between
terminals No. 6 and 7.
3. With ignition switch in START position, there should be continuity between terminals No. 1, 2 and 4, and
between terminals No. 6, 7 and 8. If continuity is not as specified, replace switch.

Fig. 3: Ignition Switch 8-Pin Connector (Celica)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 4: Ignition Switch 8-Pin Connector (All Others)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

PARK/NEUTRAL SWITCH

NOTE: If vehicle will not start with shift lever in Park/Neutral position, verify correct
park/neutral switch adjustment. If park/neutral switch is correctly adjusted,
verify switch continuity.

Adjusting Park/Neutral Switch

Locate park/neutral switch at transmission or transaxle. Loosen park/neutral position switch bolt(s) and verify
shift selector is in "N" position. Align switch shaft groove with neutral basic line on switch. Hold switch in
position and tighten bolt(s) to specification. See TORQUE SPECIFICATIONS .

Park/Neutral Switch Continuity Check

Disconnect electrical connector from park/neutral switch at transmission or transaxle. Using ohmmeter, check
for continuity at specified terminals with gearshift in proper positions. See Fig. 5 . See PARK/NEUTRAL
SWITCH SPECIFICATIONS table. If continuity is not as specified, replace switch.

PARK/NEUTRAL SWITCH SPECIFICATIONS


Continuity Between Terminals
Application & Gearshift Position No.
Avalon, Camry, Camry Solara & Sienna
Park 5 & 6, 2 & 7
Reverse 2&8
Neutral 5 & 6, 2 & 9

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Drive 2 & 10
2 2&3
Low 2&4
Land Cruiser, Tacoma & 4Runner
Park 5 & 6, 4 & 7
Reverse 4&8
Neutral 5 & 6, 4 & 10
Drive 4&9
2 4&2
Low 4&3
Tundra
Park 6 & 9, 3 & 1
Reverse 3&2
Neutral 6 & 9, 3 & 5
Drive 3&7
2 3&4
Low 3&8

Fig. 5: Identifying Park/Neutral Switch Terminals


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

STARTER RELAY TEST

Land Cruiser

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

1. Locate and remove starter relay. Starter relay is marked "ST". See STARTER RELAY LOCATION
table. Using ohmmeter, verify continuity exists between relay terminals No. 3 and 4. See STEP 1. See
Fig. 6 . Continuity should not exist between terminals No. 1 and 2. If continuity is not as specified,
replace relay.
2. Check relay operation by applying battery voltage to terminals No. 3 and 4. See STEP 2. See Fig. 6 .
Continuity should now exist between terminals No. 1 and 2. If relay does not test as indicated, replace
relay.

All Others

1. Locate and remove starter relay. Starter relay is marked "ST". See STARTER RELAY LOCATION
table. Using ohmmeter, verify continuity between relay terminals No. 1 and 2. See Fig. 7 . Continuity
should not exist between terminals No. 3 and 5. If continuity is not as specified, replace relay.
2. Check relay operation by applying battery voltage through terminals No. 1 and 2. See Fig. 7 . Continuity
should now exist between terminals No. 3 and 5. If relay does not test as indicated, replace relay.

STARTER RELAY LOCATION


Application Location
Avalon & Corolla In Engine Compartment Junction Block
Camry, Camry Solara & Sienna In Engine Compartment Junction Block No. 2
Celica In Engine Compartment Junction/Relay Block No. 2
Land Cruiser In Engine Compartment Junction Block
RAV4, Tundra & 4Runner In Engine Compartment Relay Block
Tacoma In Engine Compartment Relay Block No. 2

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1999-2000 STARTING & CHARGING SYSTEMS Starters

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 6: Testing Starter Relay (Land Cruiser)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 7: Testing Starter Relay (All Others)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

BENCH TESTING
NO-LOAD TEST

CAUTION: DO NOT engage starter solenoid for more than 5 seconds during testing,
or damage to coil winding will result.

NOTE: Starter type and kilowatt (kW) rating can be found on a metal label attached to
side of starter.

1. Remove starter. Connect ammeter in series between starter motor terminal No. 30 (battery terminal) and a
fully charged 12-volt battery. Connect battery negative to starter case ground. See Fig. 8 or Fig. 9 .
Connect voltmeter to battery to observe voltage draw readings.
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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

2. Connect remote starter or jumper wire to terminals No. 30 and 50 to engage starter. Starter drive pinion
gear should extend quickly and spin smoothly. Verify starter amperage draw and battery voltage draw are
within specifications. See NO-LOAD TEST SPECIFICATIONS table. Replace starter if not within
specification.

Fig. 8: Starter No-Load Test (Celica Shown; Land Cruiser, RAV4, Tacoma 4-Cyl. & 4Runner 4-Cyl. Are
Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 9: Starter No-Load Test (Avalon & Sienna Shown; Camry, Camry Solara, Corolla, Tacoma V6,
Tundra & 4Runner V6 Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

NO-LOAD TEST SPECIFICATIONS


Minimum
Application (1) Max. Amps @ (Volts) RPM
Avalon, Celica & Sienna 1.4 kW 90 (11.5) 3000
Camry, Camry Solara, Corolla & RAV4 1.2 & 1.4 kW 90 (11.5) 3000
Land Cruiser 2.0 kW 100 (11.5) 2500
Tacoma, Tundra & 4Runner
1.2 & 1.4 kW 90 (11.5) 3000
1.8 & 2.0 kW 100 (11.5) 2500
(1) Starter type and kilowatt (kW) rating can be found on a metal label attached to side of starter.

SOLENOID TESTS
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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

CAUTION: DO NOT engage starter solenoid for more than 5 seconds during testing,
or damage to coil winding will result.

1. Pull-In Coil Test

Disconnect field coil lead from terminal "C". Connect jumper wires from negative battery terminal to
terminal "C" and to starter housing. When wire is connected from positive battery terminal to terminal
No. 50, clutch pinion gear should extend fully. See Fig. 10 or Fig. 13 . If clutch pinion gear does not
move, replace solenoid. If clutch pinion gear does move, go to next test.

2. Hold-In Coil Test

With battery connected as in previous test and clutch pinion gear still extended, disconnect jumper wire
from starter terminal "C". See Fig. 11 or Fig. 14 . Clutch pinion gear should remain extended. If clutch
pinion gear does not remain extended, replace solenoid. If clutch pinion gear does remain extended, go to
next test.

3. Drive Pinion Return Test

Disconnect jumper wire from negative battery terminal to starter housing. See Fig. 12 or Fig. 15 . Pinion
gear should now retract. If it does not retract, replace solenoid.

STARTER COMPONENT INSPECTION

Armature Coil

1. Using ohmmeter, check for continuity between armature coil core and insulation between commutator
segments. If continuity is present, replace armature. Check armature for shorts using a growler. Replace
armature as necessary.
2. Check for continuity between segments of commutator. If continuity is not present between any segment,
replace armature.

Brushes & Springs

1. Check brush length. If length is less than specification, replace brushes. See STARTER
SPECIFICATIONS . If brushes are okay, go to next step.
2. Check brush holders, springs, spring clip and insulation between positive and negative holders. Verify no
continuity exists between positive and negative brush holders. Repair or replace components as needed.

Clutch Assembly & Gears

1. Inspect teeth on pinion gear, idler gear and clutch assembly for wear or damage. If damaged, replace gear
or clutch assembly and inspect flywheel ring gear for wear or damage.
2. Inspect clutch pinion gear by rotating pinion gear. Depending on engine, pinion gear will rotate freely in
one direction and lock when rotated in opposite direction. On Avalon, Camry, Camry Solara, Celica,
RAV4 and Sienna, clutch pinion gear will lock when rotated in a clockwise direction. On all other
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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

models, pinion gear will lock in a counterclockwise direction. On all models, replace clutch assembly as
necessary.

NOTE: Starter type and kilowatt (kW) rating can be found on a metal label attached to
side of starter.

Commutator

1. If commutator surface is dirty or burnt, it can be cleaned with No. 400 grit sandpaper or on a lathe. If
commutator runout (out-of-round) is more than .002" (.05 mm), turn commutator on a lathe. If
commutator diameter is less than minimum, replace armature. See STARTER SPECIFICATIONS .
2. Ensure undercut depth between commutator segments are clean, free of debris, and that edges are smooth.
Minimum undercut depth is .008" (.20 mm). If undercut depth is less than minimum, use a hacksaw blade
to correct to a depth of .008-.024" (.20-.60 mm).

Field Frame (Field Coil)

Verify continuity between lead wire and field coil brush lead. If continuity is not present, replace field coil.
Verify there is no continuity between field coil end and field frame. If continuity exists, replace or repair field
frame.

Fig. 10: Solenoid Pull-In Coil Test (Avalon, Camry & Sienna Shown; Corolla, Tacoma V6, Tundra &
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1999-2000 STARTING & CHARGING SYSTEMS Starters

4Runner V6 Are Similar)


Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 11: Solenoid Hold-In Coil Test (Avalon, Camry & Sienna Shown; Corolla, Tacoma V6, Tundra &
4Runner V6 Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 12: Solenoid Drive Pinion Return Test (Avalon, Camry, Camry Solara & Sienna Shown; Corolla,
Tacoma V6, Tundra & 4Runner V6 Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 13: Solenoid Pull-In Coil Test (Celica Shown; Land Cruiser, RAV4, Tacoma 4-Cyl. & 4Runner 4-
Cyl. Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 14: Solenoid Hold-In Coil Test (Celica Shown; Land Cruiser, RAV4, Tacoma 4-Cyl. & 4Runner 4-
Cyl. Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 15: Solenoid Drive Pinion Return Test (Celica Shown; Land Cruiser, RAV4, Tacoma 4-Cyl. &
4Runner 4-Cyl. Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

REMOVAL & INSTALLATION


STARTER

Removal & Installation (Avalon, Camry, Camry Solara & Sienna)

1. Disconnect negative battery cable and then positive cable. Remove battery and tray. If equipped with
cruise control, remove cruise control actuator cover, cruise control actuator and actuator bracket from
body mount.
2. On all models, remove starter terminal/wire cover and remove starter wires. Remove starter. To install,
reverse removal procedure. Tighten starter bolts to specification. See TORQUE SPECIFICATIONS .

Removal & Installation (Celica)

1. Disconnect negative battery cable. Disconnect air intake temperature sensor connector from air cleaner
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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

assembly. If equipped with cruise control, remove cruise control actuator cable from clamps.
2. On California models, remove air hose for idle-up from air cleaner hose. On all models, disconnect 4
clamps, and disconnect air cleaner cap from air cleaner case. Loosen hose clamp, and disconnect air
cleaner hose from throttle body.
3. Remove air cleaner cap and air cleaner hose assembly. Remove air filter. Disconnect 2 engine wires from
clamps on air cleaner case. Remove 3 bolts and air cleaner case. Remove battery. If equipped with cruise
control, disconnect cruise control actuator connector.
4. Remove 3 bolts, and disconnect actuator from body bracket. On all models, disconnect starter connector.
Remove nut, and disconnect starter cable. Remove 2 bolts, and disconnect oxygen sensor connector and
engine wire brackets from starter. Remove starter. To install, reverse removal procedure. Tighten starter
bolts to specification. See TORQUE SPECIFICATIONS .

Removal & Installation (Corolla)

1. Disconnect negative battery cable and then positive cable. Remove battery and tray. Remove engine
coolant reservoir. Remove engine splash shield from underneath right side of compartment.
2. Remove starter terminal/wire cover and remove starter wires. Remove starter bolts and starter. Note
starter mounting bolt locations (bolts are different lengths). To install, reverse removal procedure. Tighten
starter bolts to specification. See TORQUE SPECIFICATIONS .

Removal & Installation (Land Cruiser & Tundra V8)

1. Starter is located underneath intake manifold. See Fig. 16 . Disconnect negative battery cable. Remove
cover from top of engine. Remove air cleaner intake hose. Disconnect accelerator cable. Remove intake
manifold. See CYLINDER HEAD & MANIFOLDS in 4.7L article in ENGINES.
2. Remove starter wires and remove starter. To install, reverse removal procedure. Tighten starter bolts to
specification. See TORQUE SPECIFICATIONS .

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 16: Locating Intake Manifold & Starter Components (Land Cruiser & Tundra 4.7L)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Removal & Installation (RAV4)

Disconnect negative battery cable. Remove engine coolant reservoir. Disconnect relay connectors, PCV hose,
intake air temperature sensor connector, air cleaner intake hose, remaining hoses and lines for air cleaner
removal. Remove air cleaner assembly. Disconnect starter connector. Remove starter wires and remove starter.
To install, reverse removal procedure. Tighten starter bolts to specification. See TORQUE
SPECIFICATIONS .

Removal & Installation (Tacoma, Tundra V6 & 4Runner)

Removal and installation is basically an unbolt and bolt-on procedure. Tighten starter bolts to specification. See
TORQUE SPECIFICATIONS .

OVERHAUL

NOTE: See Fig. 17 for overhaul procedure.

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1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 17: Exploded View Of Reduction Gear Starter (Avalon Shown; All Others Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

STARTER SPECIFICATIONS
STARTER SPECIFICATIONS (4-CYLINDER)
Application Specification
Camry, Camry Solara, Corolla & RAV4
Brush Minimum Length .394" (10.0 mm)
Brush Spring Load
1.2 kW 3.0-4.4 Lbs. (14-20 N)
1.4 kW 4.0-5.3 Lbs. (18-24 N)
Commutator
Minimum Diameter 1.14" (29.0 mm)
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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Minimum Undercut Depth .008" (.2 mm)


Runout .002" (.05 mm)
Armature Core Runout .002" (.05 mm)
Celica
Brush Minimum Length .394" (10.0 mm)
Brush Spring Load 4.0-5.3 Lbs. (18-24 N)
Commutator
Minimum Diameter 1.14" (29.0 mm)
Minimum Undercut Depth .008" (.2 mm)
Runout .002" (.05 mm)
Armature Core Runout .002" (.05 mm)
Tacoma & 4Runner
Brush Minimum Length
1.4 kW .394" (10.0 mm)
2.0 kW .354" (9.0 mm)
Brush Spring Load
1.4 kW 4.0-5.3 Lbs. (18-24 N)
2.0 kW 5.0-6.2 Lbs. (22-28 N)
Commutator
Minimum Diameter
1.4 kW 1.14" (29.0 mm)
2.0 kW 1.34" (34 mm)
Minimum Undercut Depth .008" (.2 mm)
Runout .002" (.05 mm)
Armature Core Runout .002" (.05 mm)

STARTER SPECIFICATIONS (V6)


Application Specification
Avalon, Camry, Camry Solara & Sienna
Brush Minimum Length .394" (10.0 mm)
Brush Spring Load 4.0-5.3 Lbs. (18-24 N)
Commutator
Minimum Diameter 1.14" (29.0 mm)
Minimum Undercut Depth .008" (.2 mm)
Runout .002" (.05 mm)
Armature Core Runout .002" (.05 mm)
Tacoma, Tundra & 4Runner
Brush Minimum Length
1.2 & 1.4 kW .394" (10.0 mm)
1.8 kW .354" (9.0 mm)
Brush Spring Load
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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

1.2 kW 3.1-4.4 Lbs. (14-20 N)


1.4 kW 4.0-5.3 Lbs. (18-24 N)
1.8 kW 5.0-6.2 Lbs. (22-28 N)
Commutator
Minimum Diameter
1.2 & 1.4 kW 1.14" (29.0 mm)
1.8 kW 1.34" (34 mm)
Minimum Undercut Depth .008" (.2 mm)
Runout .002" (.05 mm)
Armature Core Runout .002" (.05 mm)

STARTER SPECIFICATIONS (V8)


Application Specification
Land Cruiser
Brush Minimum Length .354" (9.0 mm)
Brush Spring Load 4.8-6.2 Lbs. (22-28 N)
Commutator
Minimum Diameter 1.34" (34 mm)
Minimum Undercut Depth .008" (.2 mm)
Runout .002" (.05 mm)
Armature Core Runout .002" (.05 mm)
Tundra
Brush Minimum Length
1.4 kW .354" (10.0 mm)
2.0 kW .354" (9.0 mm)
Brush Spring Load
1.4 kW 4.0-5.3 Lbs. (18-24 N)
2.0 kW 5.0-6.2 Lbs. (22-28 N)
Commutator
Minimum Diameter 1.34" (34 mm)
1.4 kW 1.14" (29.0 mm)
2.0 kW 1.34" (34 mm)
Minimum Undercut Depth .008" (.2 mm)
Runout .002" (.05 mm)
Armature Core Runout .002" (.05 mm)

TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Starter Mounting Bolts
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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Avalon, Corolla, Land Cruiser, RAV4, Tundra & 4Runner 29 (39)


Camry, Camry Solara, Sienna & Tacoma 27 (37)
Celica 28 (38)
INCH Lbs. (N.m)
Park Neutral Position Switch
Land Cruiser, Tacoma, Tundra & 4Runner 116 (13)
All Others 48 (5.4)

WIRING DIAGRAMS

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1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 27 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 18: Starting System Wiring Diagram (Avalon)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 28 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 29 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 19: Starting System Wiring Diagram (Camry)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 30 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 31 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 20: Starting System Wiring Diagram (Camry Solara)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 32 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 33 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 21: Starting System Wiring Diagram (Celica)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 34 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 35 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 22: Starting System Wiring Diagram (Corolla)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 36 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 37 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 23: Starting System Wiring Diagram (Land Cruiser)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 38 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 39 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 24: Starting System Wiring Diagram (Lexus LX470)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 40 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 41 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 25: Starting System Wiring Diagram (RAV4)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 42 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 43 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 26: Starting System Wiring Diagram (Sienna)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 44 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 45 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 27: Starting System Wiring Diagram (Tacoma - 2.4L)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 46 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 47 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 28: Starting System Wiring Diagram (Tacoma - 2.7L & 3.4L)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 48 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 49 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 29: Starting System Wiring Diagram (2000 Tundra)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 50 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Microsoft
Sunday, November 22, 2009 [Link] AM Page 51 © 2005 Mitchell Repair Information Company, LLC.
1999 Toyota RAV4
1999-2000 STARTING & CHARGING SYSTEMS Starters

Fig. 30: Starting System Wiring Diagram (4Runner)

Microsoft
Sunday, November 22, 2009 [Link] AM Page 52 © 2005 Mitchell Repair Information Company, LLC.

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