1999-2000 Starter Wiring Diagram
1999-2000 Starter Wiring Diagram
Starters
NOTE: This article also applies to Lexus LX470. For Lexus LX470, refer to Land
Cruiser, unless otherwise indicated.
All models use Nippondenso 4-brush, solenoid-actuated, reduction gear type starters, equipped with over-
running clutches. The brush holder assembly retains 4 brushes and springs in the starter housing.
Reduction gear type starters contain an integral solenoid attached to drive housing, a reduction idler gear and
bearing installed into starter housing, and a clutch drive assembly. The clutch drive assembly is mounted to
starter housing and is driven by the reduction idler gear from armature shaft. The brush holder assembly retains
4 brushes and 4 springs in the end cover of field frame housing.
All models use a starter relay to energize starter. Manual transmission vehicles use a clutch start switch and
automatic transmission vehicles use a park/neutral switch to energize starter relay. On models with theft
deterrent system, theft deterrent system ECU provides ground for starter relay.
Tacoma, Tundra and 4Runner models with 4WD and M/T use an optional clutch start cancel switch. When this
switch is turned on, it will allow engine to be started without depressing clutch pedal when transmission is in
Neutral. This allows vehicle to be driven out of difficult situations by cranking the engine with the clutch
engaged.
TROUBLE SHOOTING
1. If a no-start condition exists and battery is known to be good, connect test light or voltmeter between
starter solenoid terminal No. 50 and ground. See Fig. 8 or Fig. 9 .
2. Turn ignition switch to START position. If test light or voltmeter does not indicate voltage, check main
fusible links and large ampere main fuses in engine compartment relay box. If fusible links and fuses are
okay, see IGNITION SWITCH CONTINUITY TEST and/or STARTER RELAY TEST under ON-
VEHICLE TESTING.
ON-VEHICLE TESTING
NOTE: Before testing, ensure battery is fully charged, battery cables and terminal ends
are tight and clean, and engine grounds are secure.
Switch is located above clutch pedal on bracket. Disconnect wiring harness connector from switch. Connect
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ohmmeter between clutch start switch terminals. Depress clutch pedal. If continuity does not exist, adjust or
replace clutch start switch. If continuity exists, switch is functioning properly.
1. Remove clutch start cancel switch. Switch is located on left side of instrument panel. Connect negative
lead of ohmmeter to terminal No. 1. See Fig. 1 . Check for continuity between clutch start cancel switch
terminals No. 1 and 2 and terminals No. 1 and 3. If continuity does not exist, go to next step. If continuity
exists, replace clutch start cancel switch.
2. Check for continuity between clutch start cancel switch terminals No. 2 and 3. If continuity exists, replace
clutch start cancel switch. If continuity does not exist, check operation of switch by applying battery
voltage to switch. Using jumper wires, connect positive battery lead to terminal No. 3 and negative
battery lead to terminal No. 1 of clutch start cancel switch.
3. Connect ohmmeter positive lead to terminal No. 2 and negative lead to terminal No. 1 of clutch start
cancel switch. Continuity should not exist. Depress clutch start cancel switch. Continuity should exist and
indicator light on clutch start cancel switch should be on. If switch does not test as specified, replace
switch.
Tundra
1. Locate switch on left side of instrument panel. Remove left lower instrument panel. Disconnect wiring
harness connector from switch pigtail connector. Remove switch base from instrument panel. Remove
switch from base.
2. Check for continuity between clutch start cancel switch connector terminals No. 1 and 3. See Fig. 2 . If
continuity exists, replace clutch start cancel switch. If continuity does not exist, go to next step.
3. Using jumper wires, connect positive battery terminal to clutch start cancel switch connector terminal No.
7 and ground to terminal No. 5. No continuity should exist between terminals No. 1 and 3. Press switch
and ensure switch light illuminates. With switch pressed, continuity should exist between terminals No. 1
and 3.
4. Remove jumper wire from clutch start cancel switch connector terminal No. 5. Ensure continuity does not
exist between clutch start cancel switch connector terminals No. 1 and 3. If continuity is not as specified,
replace clutch start cancel switch.
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WARNING: Deactivate air bag system before performing any service operation. See
AIR BAG RESTRAINT SYSTEMS article in ACCESSORIES & EQUIPMENT.
Celica
1. Disconnect negative battery cable. Remove driver's lower instrument panel cover. Remove upper and
lower steering column covers if needed. Locate ignition switch wiring harness 8-pin connector. See Fig.
3.
2. With ignition switch in LOCK position, there should be no continuity between any terminals. With
ignition switch in ACC position, there should be continuity between terminals No. 5 and 7. With ignition
switch in ON position, there should be continuity between terminals No. 2 and 3, and between terminals
No. 4, 5 and 7. With ignition switch in START position, there should be continuity between terminals No.
1, 2 and 3, and between terminals No. 4, 7 and 8. If continuity is not as specified, replace switch.
All Others
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1. Disconnect negative battery cable. Remove driver's lower instrument panel cover. Remove upper and
lower steering column covers if needed. Locate ignition switch wiring harness 8-pin connector. See Fig.
4.
2. With ignition switch in LOCK position, there should be no continuity between any terminals. With
ignition switch in ACC position, there should be continuity between terminals No. 2 and 3. With ignition
switch in ON position, there should be continuity between terminals No. 2, 3 and 4, and between
terminals No. 6 and 7.
3. With ignition switch in START position, there should be continuity between terminals No. 1, 2 and 4, and
between terminals No. 6, 7 and 8. If continuity is not as specified, replace switch.
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PARK/NEUTRAL SWITCH
NOTE: If vehicle will not start with shift lever in Park/Neutral position, verify correct
park/neutral switch adjustment. If park/neutral switch is correctly adjusted,
verify switch continuity.
Locate park/neutral switch at transmission or transaxle. Loosen park/neutral position switch bolt(s) and verify
shift selector is in "N" position. Align switch shaft groove with neutral basic line on switch. Hold switch in
position and tighten bolt(s) to specification. See TORQUE SPECIFICATIONS .
Disconnect electrical connector from park/neutral switch at transmission or transaxle. Using ohmmeter, check
for continuity at specified terminals with gearshift in proper positions. See Fig. 5 . See PARK/NEUTRAL
SWITCH SPECIFICATIONS table. If continuity is not as specified, replace switch.
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Drive 2 & 10
2 2&3
Low 2&4
Land Cruiser, Tacoma & 4Runner
Park 5 & 6, 4 & 7
Reverse 4&8
Neutral 5 & 6, 4 & 10
Drive 4&9
2 4&2
Low 4&3
Tundra
Park 6 & 9, 3 & 1
Reverse 3&2
Neutral 6 & 9, 3 & 5
Drive 3&7
2 3&4
Low 3&8
Land Cruiser
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1. Locate and remove starter relay. Starter relay is marked "ST". See STARTER RELAY LOCATION
table. Using ohmmeter, verify continuity exists between relay terminals No. 3 and 4. See STEP 1. See
Fig. 6 . Continuity should not exist between terminals No. 1 and 2. If continuity is not as specified,
replace relay.
2. Check relay operation by applying battery voltage to terminals No. 3 and 4. See STEP 2. See Fig. 6 .
Continuity should now exist between terminals No. 1 and 2. If relay does not test as indicated, replace
relay.
All Others
1. Locate and remove starter relay. Starter relay is marked "ST". See STARTER RELAY LOCATION
table. Using ohmmeter, verify continuity between relay terminals No. 1 and 2. See Fig. 7 . Continuity
should not exist between terminals No. 3 and 5. If continuity is not as specified, replace relay.
2. Check relay operation by applying battery voltage through terminals No. 1 and 2. See Fig. 7 . Continuity
should now exist between terminals No. 3 and 5. If relay does not test as indicated, replace relay.
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BENCH TESTING
NO-LOAD TEST
CAUTION: DO NOT engage starter solenoid for more than 5 seconds during testing,
or damage to coil winding will result.
NOTE: Starter type and kilowatt (kW) rating can be found on a metal label attached to
side of starter.
1. Remove starter. Connect ammeter in series between starter motor terminal No. 30 (battery terminal) and a
fully charged 12-volt battery. Connect battery negative to starter case ground. See Fig. 8 or Fig. 9 .
Connect voltmeter to battery to observe voltage draw readings.
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2. Connect remote starter or jumper wire to terminals No. 30 and 50 to engage starter. Starter drive pinion
gear should extend quickly and spin smoothly. Verify starter amperage draw and battery voltage draw are
within specifications. See NO-LOAD TEST SPECIFICATIONS table. Replace starter if not within
specification.
Fig. 8: Starter No-Load Test (Celica Shown; Land Cruiser, RAV4, Tacoma 4-Cyl. & 4Runner 4-Cyl. Are
Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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Fig. 9: Starter No-Load Test (Avalon & Sienna Shown; Camry, Camry Solara, Corolla, Tacoma V6,
Tundra & 4Runner V6 Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
SOLENOID TESTS
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CAUTION: DO NOT engage starter solenoid for more than 5 seconds during testing,
or damage to coil winding will result.
Disconnect field coil lead from terminal "C". Connect jumper wires from negative battery terminal to
terminal "C" and to starter housing. When wire is connected from positive battery terminal to terminal
No. 50, clutch pinion gear should extend fully. See Fig. 10 or Fig. 13 . If clutch pinion gear does not
move, replace solenoid. If clutch pinion gear does move, go to next test.
With battery connected as in previous test and clutch pinion gear still extended, disconnect jumper wire
from starter terminal "C". See Fig. 11 or Fig. 14 . Clutch pinion gear should remain extended. If clutch
pinion gear does not remain extended, replace solenoid. If clutch pinion gear does remain extended, go to
next test.
Disconnect jumper wire from negative battery terminal to starter housing. See Fig. 12 or Fig. 15 . Pinion
gear should now retract. If it does not retract, replace solenoid.
Armature Coil
1. Using ohmmeter, check for continuity between armature coil core and insulation between commutator
segments. If continuity is present, replace armature. Check armature for shorts using a growler. Replace
armature as necessary.
2. Check for continuity between segments of commutator. If continuity is not present between any segment,
replace armature.
1. Check brush length. If length is less than specification, replace brushes. See STARTER
SPECIFICATIONS . If brushes are okay, go to next step.
2. Check brush holders, springs, spring clip and insulation between positive and negative holders. Verify no
continuity exists between positive and negative brush holders. Repair or replace components as needed.
1. Inspect teeth on pinion gear, idler gear and clutch assembly for wear or damage. If damaged, replace gear
or clutch assembly and inspect flywheel ring gear for wear or damage.
2. Inspect clutch pinion gear by rotating pinion gear. Depending on engine, pinion gear will rotate freely in
one direction and lock when rotated in opposite direction. On Avalon, Camry, Camry Solara, Celica,
RAV4 and Sienna, clutch pinion gear will lock when rotated in a clockwise direction. On all other
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models, pinion gear will lock in a counterclockwise direction. On all models, replace clutch assembly as
necessary.
NOTE: Starter type and kilowatt (kW) rating can be found on a metal label attached to
side of starter.
Commutator
1. If commutator surface is dirty or burnt, it can be cleaned with No. 400 grit sandpaper or on a lathe. If
commutator runout (out-of-round) is more than .002" (.05 mm), turn commutator on a lathe. If
commutator diameter is less than minimum, replace armature. See STARTER SPECIFICATIONS .
2. Ensure undercut depth between commutator segments are clean, free of debris, and that edges are smooth.
Minimum undercut depth is .008" (.20 mm). If undercut depth is less than minimum, use a hacksaw blade
to correct to a depth of .008-.024" (.20-.60 mm).
Verify continuity between lead wire and field coil brush lead. If continuity is not present, replace field coil.
Verify there is no continuity between field coil end and field frame. If continuity exists, replace or repair field
frame.
Fig. 10: Solenoid Pull-In Coil Test (Avalon, Camry & Sienna Shown; Corolla, Tacoma V6, Tundra &
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Fig. 11: Solenoid Hold-In Coil Test (Avalon, Camry & Sienna Shown; Corolla, Tacoma V6, Tundra &
4Runner V6 Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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Fig. 12: Solenoid Drive Pinion Return Test (Avalon, Camry, Camry Solara & Sienna Shown; Corolla,
Tacoma V6, Tundra & 4Runner V6 Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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Fig. 13: Solenoid Pull-In Coil Test (Celica Shown; Land Cruiser, RAV4, Tacoma 4-Cyl. & 4Runner 4-
Cyl. Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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Fig. 14: Solenoid Hold-In Coil Test (Celica Shown; Land Cruiser, RAV4, Tacoma 4-Cyl. & 4Runner 4-
Cyl. Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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Fig. 15: Solenoid Drive Pinion Return Test (Celica Shown; Land Cruiser, RAV4, Tacoma 4-Cyl. &
4Runner 4-Cyl. Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
1. Disconnect negative battery cable and then positive cable. Remove battery and tray. If equipped with
cruise control, remove cruise control actuator cover, cruise control actuator and actuator bracket from
body mount.
2. On all models, remove starter terminal/wire cover and remove starter wires. Remove starter. To install,
reverse removal procedure. Tighten starter bolts to specification. See TORQUE SPECIFICATIONS .
1. Disconnect negative battery cable. Disconnect air intake temperature sensor connector from air cleaner
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assembly. If equipped with cruise control, remove cruise control actuator cable from clamps.
2. On California models, remove air hose for idle-up from air cleaner hose. On all models, disconnect 4
clamps, and disconnect air cleaner cap from air cleaner case. Loosen hose clamp, and disconnect air
cleaner hose from throttle body.
3. Remove air cleaner cap and air cleaner hose assembly. Remove air filter. Disconnect 2 engine wires from
clamps on air cleaner case. Remove 3 bolts and air cleaner case. Remove battery. If equipped with cruise
control, disconnect cruise control actuator connector.
4. Remove 3 bolts, and disconnect actuator from body bracket. On all models, disconnect starter connector.
Remove nut, and disconnect starter cable. Remove 2 bolts, and disconnect oxygen sensor connector and
engine wire brackets from starter. Remove starter. To install, reverse removal procedure. Tighten starter
bolts to specification. See TORQUE SPECIFICATIONS .
1. Disconnect negative battery cable and then positive cable. Remove battery and tray. Remove engine
coolant reservoir. Remove engine splash shield from underneath right side of compartment.
2. Remove starter terminal/wire cover and remove starter wires. Remove starter bolts and starter. Note
starter mounting bolt locations (bolts are different lengths). To install, reverse removal procedure. Tighten
starter bolts to specification. See TORQUE SPECIFICATIONS .
1. Starter is located underneath intake manifold. See Fig. 16 . Disconnect negative battery cable. Remove
cover from top of engine. Remove air cleaner intake hose. Disconnect accelerator cable. Remove intake
manifold. See CYLINDER HEAD & MANIFOLDS in 4.7L article in ENGINES.
2. Remove starter wires and remove starter. To install, reverse removal procedure. Tighten starter bolts to
specification. See TORQUE SPECIFICATIONS .
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Fig. 16: Locating Intake Manifold & Starter Components (Land Cruiser & Tundra 4.7L)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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Disconnect negative battery cable. Remove engine coolant reservoir. Disconnect relay connectors, PCV hose,
intake air temperature sensor connector, air cleaner intake hose, remaining hoses and lines for air cleaner
removal. Remove air cleaner assembly. Disconnect starter connector. Remove starter wires and remove starter.
To install, reverse removal procedure. Tighten starter bolts to specification. See TORQUE
SPECIFICATIONS .
Removal and installation is basically an unbolt and bolt-on procedure. Tighten starter bolts to specification. See
TORQUE SPECIFICATIONS .
OVERHAUL
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Fig. 17: Exploded View Of Reduction Gear Starter (Avalon Shown; All Others Are Similar)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
STARTER SPECIFICATIONS
STARTER SPECIFICATIONS (4-CYLINDER)
Application Specification
Camry, Camry Solara, Corolla & RAV4
Brush Minimum Length .394" (10.0 mm)
Brush Spring Load
1.2 kW 3.0-4.4 Lbs. (14-20 N)
1.4 kW 4.0-5.3 Lbs. (18-24 N)
Commutator
Minimum Diameter 1.14" (29.0 mm)
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TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Starter Mounting Bolts
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WIRING DIAGRAMS
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Fig. 28: Starting System Wiring Diagram (Tacoma - 2.7L & 3.4L)
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