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SERVICE MANUAL

MODEL: JW7630
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CONTENTS

WHAT TO DO WHEN ......................................................................................................... 1 - 2

SERVICE ACCESS (1) FACE COVER, TOP COVER ............................................................ 3
SERVICE ACCESS (2) BASE, BED COVER ......................................................................... 4
SERVICE ACCESS (3) FREE ARM COVER .......................................................................... 5
SERVICE ACCESS (4) BELT COVER ................................................................................... 6
SERVICE ACCESS (5) FRONT COVER ................................................................................ 7
SERVICE ACCESS (6) REAR COVER .................................................................................. 8
PRESSER BAR HEIGHT AND ALIGNMENT .......................................................................... 9
NEEDLE DROP POSITION ................................................................................................... 10
NEEDLE BAR HEIGHT .......................................................................................................... 11
NEEDLE TO HOOK TIMING .................................................................................................. 12
NEEDLE CLEARANCE TO HOOK ........................................................................................ 13
BACKLASH (BETWEEN LOWER SHAFT GEAR AND HOOK GEAR) ................................. 14
FEED DOG HEIGHT .............................................................................................................. 15
ZIGZAG SYNCHRONIZATION .............................................................................................. 16
TENSION RELEASE MECHANISM ....................................................................................... 17
NEEDLE THREAD TENSION ................................................................................................ 18
STRETCH STITCH FEED BALANCE .................................................................................... 19
REPLACEMENT AND ADJUSTMENT OF THE NEEDLE THREADER PLATE .................... 20
CONNECTOR DIAGRAM ...................................................................................................... 21
SELF DIAGNOSTIC TESTS .................................................................................................. 22
SELF DIAGNOSTIC SHEET ........................................................................................... 23 - 26
REPLACING PRINTED CIRCUIT BOARD “A” ...................................................................... 27
REPLACING SLIDE VOLUME AND PRINTED CIRCUIT BOARD “F” .................................. 28
REPLACING DC MOTOR AND ADJUSTING MOTOR BELT TENSION .............................. 29
REPLACING THE FUSES ..................................................................................................... 30
REPLACING THE MACHINE SOCKET ................................................................................. 31
REPLACING THE TRANSFORMER ..................................................................................... 32
REPLACING THE ZIGZAG WIDTH MOTOR ......................................................................... 33
REPLACING THE FEED MOTOR ......................................................................................... 34
ADJUSTING BUTTONHOLE LEVER POSITION .................................................................. 35
ADJUSTING THE BOBBIN WINDER SWITCH ..................................................................... 36
OILING ................................................................................................................................... 37
PARTS LIST .................................................................................................................... 38 - 55
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WHAT TO DO WHEN
CONDITION CAUSE HOW TO FIX REFERENCE

1. Skipping 1. Needle is not inserted properly. Insert the needle properly.

stitches
2. Needle is bent or worn. Change the needle.

3. Incorrectly threaded. Rethread.

4. Needle or thread are Use the recommended sewing needle

inappropriate for fabric being and thread.
sewn.

5. Sewing on stretch fabric. Use a #11 blue tip needle.

6. Inappropriate needle bar height. See mechanical adjustment “Needle p. 11

bar height”.

7. Inapppropriate needle to hook See mechanical adjustment “Needle p. 12

timing. to hook timing”.

8. Inappropriate needle to hook See mechanical adjustment p. 13

clearance. “Clearance between needle and hook”.

2. Fabric not 1. Incorrect f.d. Height. See mechanical adjustment “feed p. 15

moving dog height”.

2. f.d. Is in down position. Raise the f.d. Level.

3. Thread on bottom side of fabric Make sure to bring both needle and
is jammed up. bobbin thread under the foot when
starting sewing.

4. Feed dog teeth are worn. Change the feed dog.

3. Breaking 1. Initial sewing speed is too fast. Start with medium speed.
upper
thread 2. Thread path is incorrect. Use the proper thread path.

3. Needle is bent or dull. Replace with a new needle.

4. Upper thread tension is too strong. Adjust needle thread tension correctly. p. 18

5. Needle size is inappropriate for Use appropriate needle for fabric

fabric. and thread in use.

6. Needle eye is worn. Change the needle.

7. Needle hole in needle plate is Repair the hole or replace the needle
worn or burred. plate.

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CONDITION CAUSE HOW TO FIX REFERENCE

4. Breaking 1. Incorrecitly threaded bobbin Thread bobbin holder correctly.

bobbin holder.
thread
2. Too much thread is around on Adjust the position of stopper.
the bobbin.

3. Lint is stuck inside the bobbin Clean the bobbin holder.

holder.

4. Thread quality is too low. Change to a high quality sewing thread.

5. Thread is jamming around the Clear out the jamming thread.

bobbin.

5. Needle breaks 1. Needle is hitting the needle plate. See mechanical adjustment “needle p. 10
drop position”.

2. Needle is bent or worn. Change the needle.

3. Needle is hitting the hook. See mechanical adjustment p. 13

“Clearance between needle and hook”.

4. The fabric moves while the See mechanical adjustment “Zigzag p. 16

needle is piercing it, or the synchronization”.
needle zigzags while in fabric.

5. Fabiric is being pulled too Guide the fabric gently while sewing.
strongly while sewing.

6. Noisy 1. Backlash between hook gear and See mechanical adjustment p. 14

operation lower shaft gear is too great. “Backlash (lower shaft gear)”.

2. Lower shaft gear is loose. Eliminate the looseness.

3. Inappropriatte belt tension. See part removal and replacement p. 29

“driving motor (DC motor)”.

4. Not enough oil. Oil all moving parts. p. 37

7. Deformation 1. Inappropriate feed balance. See mechanical adjustment p. 19

pattern “Stretch stitch feed balance”.

2. Inappropriate zigzag See mechanical adjustment p. 16

synchronization. “Zigzag synchronization”.

3. Upper thread tension is too See mechanical adjustment p. 18

strong. “Needle thread tension”.

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SERVICE ACCESS (1)

FACE COVER

TO REMOVE:
1. Remove the cap.
2. Remove the setscrew (A) and remove the face cover.

TO INSTALL:
3. Insert the 2 ribs of the face cover into the rear cover and tighten the setscrew, then attach the cap.

TOP COVER

TO REMOVE:
1. Remove the face cover.
2. Remove the setscrew (B), (C), and remove the top cover.

TO INSTALL:
3. Follow the above procedure in reverse.

Face cover Ribs

Setscrew (A)

Cap

Ribs
Setscrew (B)

Setscrew (C)

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SERVICE ACCESS (2)

BASE

TO REMOVE:
1. Remove the 4 setscrew (A) and the 2 setscrew (B), remove the base.

TO INSTALL:
2. Place the part C (concave part in the illustration) between the base and the arm leg.
Install the base with the 4 setscrews (A) and the 2 setscrews.

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BED COVER

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TO REMOVE:
1. Set the drop lever to the left and remove the 2 setscrews (C), remove the bed cover.

TO INSTALL:
2. Set the drop lever to the left and install the bed cover.
Secure it in place with the 2 setscrews (C).
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C part
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Setscrew (A)
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Base
Setscrew (C) Setscrew (B)
Bed cover

Drop lever

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SERVICE ACCESS (3)

FREE ARM COVER

TO REMOVE:
1. Remove setscrew (A) and the needle plate.
2. Remove the bed cover (see page 4).
3. Remove setscrew (B) and the Free-arm cover.

TO INSTALL:
4. Follow the above procedure in reverse.

Needle plate

Setscrew (A)

Free arm cover

Setscrew (B)

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SERVICE ACCESS (4)

BELT COVER

TO REMOVE:
1. Remove the setscrews (A), (B), and remove the belt cover.

TO INSTALL:
2. Install the belt cover with the setscrews (A) and (B).

Setscrew (A)

Belt cover

Setscrew (B)

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SERVICE ACCESS (5)

FRONT COVER

TO REMOVE:
1. Remove the top cover and belt cover (see pages 3 and 6).
2. Loosen the setscrews (A), (B), (C), (D) and (E), then remove the setscrew (F).
3. Disconnect connectors from printed circuit board "A".

NOTES: TO DISCONNECT THE CONNECTORS:

Grasp the connector directly with your fingers and pull. Do not pull on the lead wire, as this may damage the
contact sleeve inside the connector.

TO INSTALL:
4. To install the front cover, follow the above procedure in reverse.

NOTES: TO CONNECT THE CONNECTORS:

1. Be sure that the color of each connector corresponds to the color of the connector post on the printed
circuit board (PCB) to which it is connected.
2. Insert the connector at the right angle. Then push it straight down until it locks in place.

Setscrew (F)

Setscrew (E)

Setscrew (A)

Printed circui board

“A” connector

Setscrew (D)

Setscrew (C)

Setscrew (B)

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SERVICE ACCESS (6)

REAR COVER

TO REMOVE:
1. Remove the top cover and belt cover (see pages 3 and 6).
2. Loosen the setscrews (A), (B), (C), and (D), then remove the setscrew (E).
3. Remove the rear cover.
* To remove the cover, detach the presser foot lifter section first, with the presser foot lifter in the down
position.

TO INSTALL:
4. Follow the above procedure in reverse.

Setscrew (A)

Setscrew (E)

Setscrew (B)
Setscrew (D)

Setscrew (C)

Presser foot lifter

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MECHANICAL ADJUSTMENT

PRESSER BAR HEIGHT AND ALIGNMENT

When the presser foot is raised, the clearance between the presser foot and the needle plate should be 6.0 mm.
When the presser foot is lowered, the edge of the foot and the feed dog window on the needle plate should be
parallel.

1. Remove the face cover and raise the presser foot.

Loosen the setscrew to adjust the presser foot height (6.0 mm) and the presser foot alignment.

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2. Tighten the setscrew firmly.
3. Install the face cover.

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Setscrew 4x8

Presser bar lifter

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[Height of presser foot]

Presser foot
[Presser foot alignment]

Needle plate

6.0 mm Should be parallel

Feed dog

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MECHANICAL ADJUSTMENT

NEEDLE DROP POSITION

Set the stitch pattern at " "; the standard needle drop position should be at the center of the needle plate
hole.
When the needle swings in maximum zigzag width " ", the distance between both ends of the needle hole on
the needle plate and the needle should be 0.2 mm or more. If not, adjust as follows.

ADJUSTMENT PROCEDURE:
1. Turn on the power switch, set the stitch pattern at straight " " and the zigzag width at maximum " " then
check the needle drop position.
2. If the needle drop position is not in the center of the needle plate hole when the straight stitch is selected, or if
the clearance between the needle and edge of the needle plate hole on both side is less than 0.2 mm when the
stitch pattern is set to maximum zigzag width, remove the face cover and loosen the setscrew, then adjust the
needle drop position by turning the eccentric pin.
NOTE:
Make sure the eccentric pin is positioned with its off-center head facing downward.
3. When you have finished adjusting the needle drop position, tighten the setscrew and install the face cover.

Setscrew 3x4

Eccentric pin

Needle plate hole

Eccentric pin position

(Off -center head)

Adjust the needle drop position by turning the 0.2 mm or 0.2 mm or

more more
eccentric pin as shown.
A=B

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MECHANICAL ADJUSTMENT

NEEDLE BAR HEIGHT

The distance between the upper edge of needle eye and the tip of the hook should be in the range of 1.6-2.0 mm
when the tip of hook meets the right side of the needle in ascending travel of needle from its left and lowest
poosition.

1. Remove the needle plate and bobbin holder.

2. Turn on the power switch.
3. Select the pattern (simple zigzag). (Maximum zigzag width)
4. Turn the handwheel toward you until the tip of hook meets the right side of the needle.
5. Loosen the setscrew (A).
6. Adjust the height of the needle bar by moving the needle bar upward or downward without turning it. (Make sure
that the needle setting groove of the needle bar is in the front).
7. Tighten the setscrew (A).
8. Insert the bobbin holder, then attach the needle plate.

Setscrew (A)

Needle setting groove

Tip of hook meets right side of needle

Hook race
Needle #14
1.6-2.0 mm

Upper edge of needle eye

Hook race unit

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MECHANICAL ADJUSTMENT

NEEDLE TO HOOK TIMING

When the machine is set the straight stitch pattern no.2 ( left needle position), the amount of ascending travel of the
needle bar from its lowest position to the position where the tip of the hook meets the right side of the needle
should be 3.25 - 3.55 mm.

1. Remove the needle plate and bobbin holder.

2. Turn on the power switch, set thestraight stitch pattern no.2 (left needle position).
3. Remove the bed cover.
4. Turn the handwheel toward you, and set the needle bar at the lowest position.
5. Loosen the setscrews on the lower shaft timing gear.
6. Raise the needle bar between 3.4 mm from the lowest position of the needle bar.
7. Turn the lower shaft gear until the tip of hook meets with the right side of needle.
8. Tighten the setscrews on the lower shaft gear.
9. Attach the bed cover, bobbin holder and needle plate.

Setscrew

Lower shaft gear

Needle #14 Match the tip of hook at

the right side of needle

3.25-3.55 mm
Lower needle position

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MECHANICAL ADJUSTMENT

NEEDLE CLEARANCE TO HOOK

The clearance between the needle and the tip of hook should be -0.1 to +0.05 mm.

PREPARATION:
1. Remove the needle plate, bobbin holder, and bed cover, and replace the needle with the test pin (B).
2. Turn the power switch on, and select pattern " " (Simple zigzag). (Maximum zigzag width)

ADJUSTMENT PROCEDURE:
1. Loosen the screws (A), (B), (C), then slightly tighten the hinge screw (C).
2. Turn the handwheel toward you, and adjust the clearance between test pin and the point of the hook in the left
and right needle position to –0.1 to +0.05 mm by moving the hook set plate up or down.
3. Tighten the setscrews (A), (B), (C).
4. Check the backlash of the hook gear and lower shaft gear. If the backlash is too great or not enough, adjust the
backlash in accordance with "to adjust the backlash of hook gear and lower shaft gear".
5. Attach the bed cover, needle plate and bobbin holder, and remove the test pin.

Test pin (D)

Point of hook
–0.1 to +0.05 mm

Hinge screw (C)

Hook set plate (E)

Setscrew (B)
Setscrew (A)

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MECHANICAL ADJUSTMENT

BACKLASH (BETWEEN LOWER SHAFT GEAR AND HOOK GEAR)

Jog the hook race back and forth to check rotary play.
The standard play should be 0.8 mm (0.03") or less when the hook point is within the feed dog width. If play
exceeds 0.8 mm, adjust as follows.

ADJUSTMENT:
1. Remove the bed cover (see page 4).

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2. Loosen the setscrew.
3. Turn the lower shaft bushing (eccentric bushing) clockwise (B) if there is too much play in the hook race.
Turn the lower shaft bushing (eccentric bushing) counterclockwise (A) if there is too little play in the hook race.
4. Tighten the setscrew securely after adjustment and install the bed cover.

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NOTE:
After adjusting the backlash, be sure to check the needle to hook timing and the feed dog height.
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Backlash allowance

Point of hook
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Check the backlash

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Setscrew
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Groove

Hook gear

Lower shaft gear

Groove on the lower
B A
shaft bushing

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MECHANICAL ADJUSTMENT

FEED DOG HEIGHT

The highest position of the feed dog should be between 0.8 to 0.9 mm from the surface of the needle plate when
the pressure dial is set at "3" and the presser foot is lowered.

1. Set the pressure dial at "3" and lower the presser foot.
2. Turn on the power switch.
3. Remove the bed cover.
4. Turn the handwheel toward you to set the feed dog at the highest position.
5. Loosen the setscrew (A) and nut (B).
6. Adjust the feed dog height by turning the adjusting screw (C).
7. Tighten the nut (B) and setscrew (A).

Presser foot
0.80-0.90 mm

Feed dog Surface of the needle plate

E (to raise)

D
Setscrew (A) (to lower)
Nut (B)
Adjusting screw (C)

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MECHANICAL ADJUSTMENT

ZIGZAG SYNCHRONIZATION

The needle should start swing between 6.3 to 7.5 mm above the surface of the needle plate when the machine
is set for zigzag stitching.

1. Remove the front cover (see page 7).

2. Turn on the power switch, select the zigzag stitch and set the machine at the maximum zigzag width.
3. Turn the handwheel toward you slowly with your hand until the needle start to sewing. Loosen the setscrew
and turn the upper shaft shield plate in the direction of;
* A. If the swing point is higher than 7.5 mm.
* B. If the swing point is lower than 6.3 mm.
4. Position the upper shaft shield plate as close as possible to the left.
(It should not touch the upper shaft sensor).
5. Check the swing point by turning the handwheel, then tighten the setscrew.
6. Attach the front cover.

Needle #14

Surface of needle plate

6.3–7.5 mm

Upper shaft shield plate

Setscrew

Upper shaft sensor

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MECHANICAL ADJUSTMENT

TENSION RELEASE MECHANISM

When the presser foot lifter is raised, the tension disk supporter should move approximately 1 mm.

1. Remove the front cover (see page 7).

2. Lower the presser foot lifter, and set the thread tension dial at "9". Then loosen the set screw (A).
3. While pushing the tension release plate (2) in the direction of "A", move the tension release plate (1) until it
touches tension disk supporter. In this condition, tighten the set screw (A).
4. Raise the presser foot lifter, and check the tension release mechanism.
5. Set the thread tension dial at "0". Lower the presser foot lifter. Move the tension release plate (2) back and
forth. In this condition, the tension disk supporter should not move.
6. Attach the front cover.

Tension release plate (1)

Setscrew (A) Tension disk supporter

Setscrew (A)

Tension release plate (2)

Tension release lever

Tension disk supporter

Tension disk

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MECHANICAL ADJUSTMENT

NEEDLE THREAD TENSION

The standard tension should be 75 to 90 grams when the tension dial is set at "4", measured with a #50 white
polyester thread being pulled at aproximately 110 mm/sec.
If the tension is outside the standard range, adjust as follows:

ADJUSTMENT:
1. Set the tension dial at “4”.
2. Remove the front cover (see page 7).
3. Turn the adjusting screw in the direction “B” if the tension is less than 75 grams.
Turn the adjusting screw in the direction “A” if the tension is more than 90 grams.
4. Attach the front cover unit.

Pull the thread at a speed of approx. 110 mm/sec.

In the direction of arrow.

Thread (polyester sewing

thread (#50 white))

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MECHANICAL ADJUSTMENT

STRETCH STITCH FEED BALANCE

When a stretch stitch pattern is sewn with the feed balancing dial position set at the standard setting mark " ", the
stitch pattern should look like the one marked with a " " (A=B) in the diagram below.
If forward and backward feeding is unbalanced (A>B or A<B), adjust as follows.

ADJUSTMENT PROCEDURE:
1. Turn the power switch on and select the stitch pattern " ".

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2. Set the slit of the feed balancing dial to the standard setting mark " " on the front cover.
3. Put a piece of paper under the presser foot and lower it.
Turning the handwheel toward you, and check the needle mark at "A" and "B".
4. Remove the setscrew (A) and base cover.

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5. If A>B, turn the adjusting screw counterclockwise "C".
6. When A<B, turn the adjusting screw clockwise "D".
7. Attach the cap.
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Feed balancing dial

Standard setting
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mark

Indication line

Base cover
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Adjusting screw
Setscrew (A)
F G

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MECHANICAL ADJUSTMENT

REPLACEMENT AND ADJUSTMENT OF THE NEEDLE THREADER PLATE

If the hook of the threader plate is damaged, change and adjust the part as follows:

TO CHANGE THE THREADER PLATE:

TO REMOVE:
1. Push down the needle threader knob and pull the needle threader plate (A) down to remove it (see FIG 1).
2. To install the needle threader plate, line the groove up with the pin (B) and push it up to snap fit.

TO ADJUST THE THREADER PLATE POSITION:

1. If the hook on the threader plate touches the left or right side of the needle hole, loosen setscrew (C) and adjust
the hook position (FIG 2).
2. If the hook on the threader plate touches the top or bottom side of the needle hole, loosen setscrew (D) and
adjust the hook position (FIG.3)

Replacing the needle threader cover (with the FIG. 1

threader plate attached

Pin (B)
Threader plate
supporter (A)

Threader knob

Needle hole
Hook

Vertical adjustment FIG. 3 Adjustment of left or right direction

FIG. 2

View from "X"

Setscrew (D) Threader plate
Setscrew (C)
Nut
Threader
X
position set
plate

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CONNECTOR DIAGRAM

Refer to the diagram for locating the connector posts to which each connectors should be connected.

NOTE:
TO DISCONNECT THE CONNECTORS:
1. Grasp the connector directly with your fingers and pull.
Do not pull the lead wire, as this may damage the contact sleeve inside the connector.
2. When disconnecting the machine socket and power transformer connectors, pull them while pushing them
toward the printed circuit board to unlock them.

NOTE:
TO CONNECT THE CONNECTORS:
1. Be sure that the color of each connector corresponds to the color of the connector post on the printed
circuit board (PCB) to which it is connected.
2. Position the connector correctly, then push it straight down until it locks in place.

Slide volume
(WHITE)
Printed circuit board "F"
Bobin winder switch (WHITE)
(BLUE)

Lamp
Upper shaft sensor (WHITE)
(BLACK)

Buttonhole sensor
Machine socket (BLACK)
(Secondary)
(WHITE)

Zigzag width motor

(WHITE)
Power transformer
(Secondary)
(WHITE)
Feed motor
(BLACK)
DC motor
(WHITE)
Machine plug
Power transformer
(Primary circuit)
(Primary circuit)
(WHITE)
(BLACK)

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SELF DIAGNOSTIC TESTS

PREPARATION:
* Turn off the power switch.
* Shift the bobbin winder spindle to the left.
* Raise the feed dog.
* Shift the slide volume to the left.
* Remove the presser foot and raise the presser foot lifter.
* Turn the handwheel toward you to raise the needle to its highest position.
* Connect the foot controller to the machine.
NOTE:
* Be careful: The sewing machine may start running by its own while in test mode.
* Turn off the power switch before replacing any parts.
* Repeat the diagnostic test until the problems has been resolved.
* You can skip steps in the diagnostic procedure and go directly to the test you want to perform.
(Enter self-diagnostic mode, then press the needle up/down button until the step number of the required
test is indicated.)

PRELIMINARY TEST:
Turn on the power switch. If any of following problems occur, take the recmmended actions in the order they are
shown.
* The machine does not respond when the power switch is turned on.
1. Check each connector connection.
2. Replace the machine socket.
3. Replace the printed circuit board "A".
4. Replace the machine socket.
5. Replace the power transformer.
* The sewing machine light does not light up.
1. Replace the lamp.
2. Replace printed circuit board "A".
* The display shows " " to " ",
1. Replace the printed circuit board "A".

TO ENTER THE SELF-DIAGNOSTIC MODE:

If you do not press the next button within 2.5 sec, the machine will revert to normal sewing mode. Should this occur,
start over again from step no. 1.

NO.1 NO.2 NO.3

Turn the power switch on while Press the reverse button five Press the needle up/down button.
simultaneously pressing the needle up/ times to select menu item "6".
down button and the reverse button.

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SELF DIAGNOSTIC SHEET

STEP AND PROCEDURE CORRECT RESULTS DEFECTIVE RESULTS

ITEMS TO
CHECK

Turn on the power switch while * Beep sounds when the buttons are * No beep sound.
01)
simultanously pressing the needle up/ pressed. * Does not enter self-diagnos-
7-segment
down button and the reverse button. * LED displays " 8.8", and blinks in 1- tic mode.
LED
Press the reverse button five times to sec. Intervals. * LED does not blink on or off.
select menu item "6".
LED
Press the needle up/down button: The 1. Replace board "A".
LED indicates "01" for one second.
If you don't press the reverse button
within 2.5 seconds, the machine
automatically reverts to normal sewing
mode.

7- segment LED displays "Ld" 3 mode * LED does not blink.

02) Press needle up/down button, LED LEDs blink in 1-sec. Intervals.
Mode LED displays "02" for one second.
LED
1. Replace board "A".

Press needle up/down button, LED * LED indicates "--". * LED display is different from
03) displays "03" for one second. that shown to the left.
Press buttons S1 to S3.
Switch

* Button number is displayed when the 1. Replace board "A".

Button button is pressed.

S1 S2 S3

Press needle up/down button, LED * LED indicates "II". * LED display is different from
04) displays "04" for one second. that shown to the left.
Bobbin 1. Adjust bobbin winder switch
* Move the bobbin winder spindle to (At left position) position.
winder
the right. 2. Replace bobbin winder
switch
* Return it to the left. switch.
(At right position)
3. Replace board "A".

05) Skip this step by pressing the needle

Not up/down button.
applicable to
this model

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STEP OPERATION CORRECT CONDITION DEFECTIVE CONDITION

06) Press needle up/down button, LED LED display is different from
Buttonhole displays "06" for one second. that shown to the left.
sensor
1. Lower the buttonhole lever. 1. Adjust the buttonhole
* When the buttonhole lever sensor position.
is pulled, LED displays "H". 2. Replace buttonhole
2. Move the buttonhole lever back and
forth. sensor.

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* When the buttonhole lever 3. Replace board "A".
is free (positioned in the
center), LED displays "L".

* When the buttonhole lever

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is pushed, LED displays "H".

07) Press the needle up/down button, * When the needle is * LED display is different from
Upper shaft LED displays "07" for one second. at the highest position, that shown to the left.
sensor LED displays "LH".
* Turn the handwheel toward you to
raise and lower the needle to its highest * When the needle is at 1. Adjust upper shaft shield
es
and lowest position. the lowest position, plate.
LED displays "LH".
2. Replace upper shaft sensor.
* When the needle is
halfway, LED 3. Replace board "A".
displays "LL".
uid

08) * Press the needle up/down button. * LED displays "00" first and the * LED displays different from that
LED displays "08" for one second. indicates value increases as you turn shown to the left.
Sewing
the handwheel.
speed
* Turn the handwheel clockwise by hand 1. Replace motor.
sensor
and check the counter value displayed (When the value
by the leds. reaches 100, it will 2. Replace board "A".
-g

return to "00" and one

mode LED lights up.
For example, 2 mode
LEDs and "78" means
"278".)
all

The maximum value

should be 370 to 390.

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STEP OPERATION CORECT CONDITION DEFECTIVE CONDITION

09) Press needle up/down button, When the speed control lever is at the left, * LED display is different from that
Slide LED displays "09" for one second. LED displays "00". shown to the left.
volume Slide the speed control lever
from the left to the right, then 1. Replace slide volume.
return it to the left. The indicated value 2. Replace board "A".
(hexadecimal) increases as you move the
speed control lever to the right, and finally
it shows "FF" when the lever reaches the
right-most position.

10) Press needle up/down button, When the foot control * LED display is different from that
the LED displays "10" for one is not depressed, LED shown to the left.
Foot
second. should display "F0"
controller
Depress the foot controller down to "FF" (hexadecimal
all the way and release. value). 1. Replace foot control.
2. Replace machine socket.
When the foot control 3. Replace board "A".
is fully depressed, LED
should display "05"
to "2F".

When the control is

disconnected, LED
should show "00"
to "04".

11) Press the needle up/down * LED displays "bs". * LED display is dtfferent from that
Zigzag width button, the LED displays "11" for shown to the left.
motor one second.

* Press the start/stop button. Zigzag width motor is set to the initial
position. (Needle centered) If LED displays "E1", replace the
width motor or board "A".

Feed Turn the handwheel toward you to * LED displays * LED display is different from
motor lower the needle to its lowest that shown to the left.
position, then press start/stop
button.
Feed motor is set to the initial position.
(Stitch length : 0) If LED displays "E2", replace
motor or board "A".

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STEP OPERATION CORECT CONDITION DEFECTIVE CONDITION

12) Press needle up/down button, LED * LED indicates "dc". Machine does not run, LED
DC motor indicates "12" for one swcond. * Machine runs at the speed set by displays "Lo".
* Press foot control. the speed control lever.

Full left: 80 ~100 SPM 1. Replace DC motor.

Full right: 800 ~840 SPM 2. Replace board "A".

THE END OF TEST: All of test is finished, turn off the power switch.

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REPLACING PRINTED CIRCUIT BOARD A

TO REMOVE:
1. Remove the front cover (see page 7).
2. Unplug the connectors from the board "A".
3. Remove the 6 screws and remove board "A".
NOTE: TO DISCONNECT THE CONNECTORS:
1. Grasp the connector directly with your fingers and pull.
Do not pull on the lead wire, as this may damage the contact sleeve inside theconnector.
2. When disconnecting the machine socket and power transformer connectors, pull them while pushing them
toward the a board to unlock them.

TO INSTALL:
4. To install, follow the above procedure in reverse.
NOTE:
When installing board "A" in the machine.
The transformer wire should not pass over the capacitor when board "A" is installed.
If the cord is resting on the capacitor, it may interfere the pattern selector button after the front cover is installed.

Slide volume Printed circuit

connector board "F"

Setscrew Setscrew

Printed circuit board "A"

Setscrew

Capacitor

Setscrew

The transformer cord should not

pass over the capacitor when
board "A" is installed.

Setscrew

Setscrew

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REPLACING SLIDE VOLUME AND PRINTED CIRCUIT BOARD F

REPLACING THE SLIDE VOLUME

TO REMOVE:
1. Remove the front cover unit (see page 7).
2. Unplug the slide volume connector.
3. Remove the four CS ring (A) and remove the side volume.
TO INSTALL:
4. To install the slide volume, follow the above procedure in reverse.
* Secure the lead wire on the board using the CS rings, as shown.
* Check to ensure that the slide volume moves smoothly back and forth.

REPLACING PRINTED CIRCUIT BOARD "F"

TO REMOVE:
5. Remove the front cover unit.
6. Unplug the printed circuit board "F" connector and remove the four CS rings.
7. Remove the two setscrews and remove the printed circuit board "F".
TO INSTALL:
To install the printed circuit board "F". Follow the above procedure in reverse.
* Secure the lead wire on the board using the CS ring, as shown.
* Each button (needle up/down button, start/stop button, reverse button) should
"click" when pressed.

Printed circuit board "F"

connector
Slide volume
CS rings (4) Printed circuit
connector
board "F"

Setscrews (2)

CS rings (4) Slide volume control

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REPLACING DC MOTOR AND ADJUSTING

MOTOR BELT TENSION
TO REMOVE:
1. Remove the front and rear covers (see page 7 and 8).
2. Remove the two setscrews, then remove the DC motor and belt.

TO INSTALL:
3. Lightly tighten the two screws.
4. Put the motor belt on the pulley and adjust the belt deflection to about 7 to 9 mm by pressing the middel of the

m
motor belt with your finger (with approximately 300 grams of pressure). Then, tighten the screws firmly.
5. Install the front and rear covers.

.co
es
uid
-g

Belt
all

Pressure 300g
Belt tension:
7~9 mm

DC motor
Setscrews (2)

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REPLACING THE FUSES

REPLACING THE FUSES

TO REMOVE:
1. Remove the front cover (see page 7).
2. Remove the four setscrews and lift off the cover on printed circuit board "A".
3. Remove the fuse. (Pry it out with a screwdriver).

TO INSTALL:
4. Follow the above procedure in reverse.

FUSE NO. PART NO. TYPE/SPECIFICATION

F1, F3 000-144-605 TSD-2.5A-250V
5.2 X 20 MM 2.5 A TIME-LAG FUSE
000-182-904 3.15A-250V
F2
5.2 X20 MM 3.15A TIME-RUG FUSE
NOTE
1. Replace the printed circuit board "A" if you notice any browning, discoloration, or other abnormalities.
2. Only install fuses with the correct rating.
3. If the fuse is loose, bend the fuse clips inward to secure the fuse.

Printed circuit board "A"

F3. AC250V 2.5A

F2. AC250V 3.15A F1. AC250V 2.5A

Fuse

Fuse holder

Printed circuit board "A" case

Setscrews (4)

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REPLACING MACHINE SOCKET (UNIT)

REPLACING THE MACHINE SOCKET

TO REMOVE:
1. Remove the front and rear cover (see page 7 and 8).
2. Remove the two setscrews and remove the machine socket.

TO INSTALL:
3. To install the machine socket, follow the above procedure in reverse.

NOTE
Pull out the cord in front of the arm to prevent it from contacting with the lower shaft or other moving parts, and
secure it to the feed motor cord with a binder.

Setscrew (B)

Setscrew (B)
Machine socket

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REPLACING THE TRANSFORMER

REPLACING THE TRANSFORMER

TO REMOVE:
1. Remove the front cover (see page 7).
2. Remove the two setscrews and remove the transformer.
Cut off the binder.

TO INSTALL:
3. To install the transformer, follow the above procedure in reverse.

NOTE
Place the rear end of the transformer on the transformer support.
Slide the two transformer wire tubes to the side of transformer and secure them to the zigzag stepping motor
wire so they will not come in contact with any moving parts.

Transformer

Setscrew

Setscrew

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REPLACING THE ZIGZAG WIDTH MOTOR

REPLACING THE ZIGZAG WIDTH MOTOR

TO REMOVE:
1. Remove the front and rear cover (see page 7 and 8).
2. Remove the two zigzag rod setscrews (B).
3. Remove the two setscrews (C) and remove the zigzag width motor.

TO INSTALL:
4. To install the zigzag width motor, follow the above procedure in reverse.

NOTE
1. The setscrew (B) of zigzag rod should be tightened to 5~7 kg of torque.
2. Check to ensure that the upper shaft sensor mounted on the zigzag width motor does not interfere with the
upper shaft shield plate.
3. Adjust the needle drop position (see page 13).

2 setscrew (B)

Zigzag width motor

Zigzag rod setscrew (B)

Setscrew (C)

Zigzag width motor

Setscrew (C)

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REPLACING THE FEED STITCH MOTOR

REPLACING THE FEED MOTOR

TO REMOVE:
1. Remove the front cover and rear covers (see page 7and 8).
2. Remove the snap ring (E-3).
3. Remove the two setscrews and remove the feed motor.

m
TO INSTALL:
4. To install the feed motor, follow the above procedure in reverse.

NOTE

.co
Adjust the stretch stitch patterns (see page 22).
es
Access setscrew (B) through
this hole
uid
-g
all

Snap ring (E-3)

Feed motor
Setscrew (B)

Setscrew (A)

Snap ring (E-3)

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ADJUSTING BUTTONHOLE LEVER POSITION

TO ADJUST THE BUTTONHOLE LEVER GUIDE:

1. Set the machine in buttonhole sensor adjusting mode.
(See below. The LED should display "H" or "l".)
2. Remove the face cover and loosen setscrew (A).
3. Lower the buttonhole lever. Loosen the setscrew and position the buttonhole lever guide so the LED displays "l"
. Tighten setscrew (A).

TO ADJUST THE BUTTONHOLE SENSOR POSITION:

4. Install the buttonhole foot (R).
5. Lower the buttonhole lever to its lowest position, and insert a 1.6 mm clearance gauge.
6. Turn the adjusting screw to the left until the LED display changes from "l" to "H".
7. Next, turn the adjusting screw to the right until the LED display changes from "H" to "l".
8. Check the LED. When the clearance of the buttonhole foot is 1.4 mm, the LED displays "H"; when the clearance
is 1.8 mm, the LED displays "l".
9. Turn off the power switch, and install the face cover.

NOTE
If there is any lint in the buttonhole sensor slit, clean out with a swab.

TO ENTER ADJUSTING MODE:

1. Turn the power on while

pressing the needle up/down 2. Press the reverse button 3. Press the needle
button and reverse button to select "2". up/down button.
simultaneoudly. (Hold both
buttons down until the led
displays the adjusting mode.) Setscrew (B)

Buttonhole sensor

Buttonhole Setscrew (A) Adjusting screw

lever guide
Setscrew (B)

BH lever
Clearance
1.6 mm

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ADJUSTING THE BOBBIN WINDER SWITCH

TO ADJUST THE BOBBIN WINDING SWITCH

1. Remove the front cover (see page 7).

2. Set the bobbin winder arm in the sewing position and loosen the setscrew.
Adjust the clearance between the bobbin winder arm and the switch fixing plate to o.7 to 1.3 mm.
3. Tighten the setscrew.
4. Install the front cover.

TO CONFIRM:
Turn the power switch on.
The LED displays when the bobbin winder spindle is set the bobbin winding position, and when the
bobbin winder is returned to the sewing position.

Setscrew

Approx.
07. To 1.3 mm Bobbin winder arm
Switch fixing (Bobbin winding)
plate

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OILING
Factory lubricated parts will provide years of household sewing without routine oiling, but you should still check for
possible lubrication needs whenever servicing machines.

OIL:
Use good quality sewing machine oil at the points (A, B, C, D, E, F, G, H, I, J & K) indicated by the black arrows.

GREASE:
Use white grease such as molycote em-40m at the points (L& M) indicated by the white arrows.

C
B

K JML H
I

37