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Roadwork Quality Control Tests

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Shashank Verma
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0% found this document useful (0 votes)
160 views34 pages

Roadwork Quality Control Tests

Uploaded by

Shashank Verma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

QUALITY CONTROL TEST FREQUENCIES FOR ROAD WORKS As Per Mo

Total No of test to be performed by


S.No Type of Quantities Total No of
. Constructio Test Frequencies as per Unit test Cont. Aen EE Field
n Schedule required 100% 20% 5%
1 2 3 4 5 6 7 8 9 10
Earth Work As Per IS 2720(Part-4) 2 test per
for i) Sand Content 6000 Cum 4 4 1 0
3000.00 Cum
Embankme As per IS 2720(Part-5) 2 test per
nt ,Sub ii) Plasticity test As per IS 3000.00
2720(Part-8)
Cum Each soil
6000 Cum 4 4 1 0
1
grade iii) Density Test type to be tested,2 test per 6000 Cum 4 4 1 0
Constructi iv) Moisture Content As per IS 2720(Part-2)
3000.00 Cum2 test per 6000 Cum 4 4 1 0
on and Cut As per IS3000.00 Cum 1 test
2720(Part-16)
Formation v) CBR Test per 3000.00 Cum
6000 Cum 2 2 0 0
Total for Earthwork in embankment 18 18 4 0
i) Gradation One test per 400.00 Cum 5000 Cum 13 13 3 1
ii) Atterberg Limits One test per 400.00 Cum 5000 Cum 13 13 3 1
iii) Moisture Content Prio to
One test per 400.00 Cum 5000 Cum 13 13 3 1
2 Granular Compaction
iv) Density of Compacted Layer One test per 1000.00 sqm 50000 Sqm 50 50 10 3
v) Deleteriou Constituents As Required Per source 0 0 0 0
vi) CBR Min 1 test per Quarry 1 Per Quarry 1 1 0 0
Total For Granular Work 90 90 19 6
One test for each Consignment
i) Quantity of lime/Cement subject to a min of one test per 500 tonne 100 100 20 5
5 tonnesprocedural
Regularly,through
ii) Lime/Cement Content 15 per Km 15 15 3 1
checks/Min one per Km
Lime/ Periodically as considered
Cement iii) Degree of pulverization necessarly/Min one per KM
15 per Km 15 15 3 1
3 Stabilised iv) CBR or Unconfined Compressive strength
Soil Sub- test on a set of 3 specimens As required /Min one per KM 15 Per KM 15 15 3 1
Base v) Moisture Content prior to One set of two test per 500
5000 Sqm 20 20 4 1
compaction Sqmtest per 500
One set of two
vi) Density of compacted layer 5000 Sqm 20 20 4 1
Sqm
vii) Deleterious constituents As required 0 0 0 0 0
Total for Lime Stabilised Sub Soil Base 185 185 37 10
One test per 1000.00 Cum of
i) Aggregate Impact Value 5000 Cum 5 5 1 0
aggregate
Water ii) Grading of aggregate One test per 250.00 Cum 6000 Cum 24 24 5 1
4 Bound iii) Combined Flakiness and One test per 500.00 Cum of
5000 Cum 20 20 4 1
Macadam Elongation Indices Aggregate
Water
4 Bound
Macadam iv) Atterberg limits of Binding One Test per 50.00 Cum of
1000 Cum 20 20 4 1
material Onebinding
test perMaterial
100 Cum of
v) Atterberg limits of Screening 1000 Cum 10 10 2 1
aggregate
Total for Water Bound Macadam 79 79 16 4
One test per 1000.00 Cum of
i) Aggregate Impact Value 5000 Cum 5 5 1 0
aggregate
One Test per 200.00 Cum of
Wet Mix ii) Grading of aggregate 5000 Cum 25 25 5 1
5
Macadam iii) Combined Flakiness and One test aggregate
per 500.00 Cum of
iv) Atterberg limits of portion of 5000 Cum 10 10 2 1
Elongation Indices Aggregate
One Test per 200.00 Cum of
aggregate passing 425 micron 5000 Cum 25 25 5 1
sieve One set of aggregate
three tests per 1000
v) Density of Compacted Layer 10000 Sqm 30 30 6 2
Sqm
Total for Wet Mix Macadam 95 95 19 5
No. of samples per lot and tests as per
i) Quality of Binder IS:73,IS:217 and IS:8887 as 5 lot 5 5 1 0
applicable,Min one per Lot.
6 Prime Coat At regular close interval/Min
ii) Binder Tempr for Application 8 hr 8 8 2 0
one test per hr
iii) Rate of Spread of Binder Three Test Per day 5 day 15 15 3 1
Total For Prime Coat 28 28 6 1
No. of samples per lot and tests as per
Tack i) Quality of Binder IS:73,IS:217 and IS:8887 as 2 lot 2 2 0 0
applicable,Min one per Lot.
7 Coat/Fog At regular close interval/Min
Spray ii) Binder Tempr for Application one test per hr
4 hr 4 4 1 0
iii) Rate of Spread of Binder Three Test Per day 3 day 9 9 2 0
Total For Prime Coat 15 15 3 0
No. of samples per lot and tests as per
i) Quality of Binder IS:73,IS:217 and IS:8887 as 5 Lot 5 5 1 0
applicable,
one test per Min
200one
Cumper Lot.
of aggergate for
ii) Aggregate Impact Value or Los Angeles
abrasion Value
each source and whenever there is 500 Cum 3 3 1 0
one testinper
change the100 Cumof
quality ofaggregate
aggregate for
iii) Combined Flakiness and Elongation
Indices
each source and whenever there is 500 Cum 5 5 1 0
one testinofthe
change each source
quality and whenever
of aggregate
iv) Stripping Value of
aggregate(Immersion Tray Test)
there is change in the quality of 2 Source 2 2 0 0
one test of each source and whenever
aggregate
v) Water absorption of aggregate there is change in the quality of 2 Source 2 2 0 0
Seal Coat / one test of each source and whenever
aggregate
8 Surface vi) Water Sensitivity of Mix there is change in the quality of 2 Source 2 2 0 0
aggregate
Dressing vii) Grading of aggregate Two Test per day 5 Day 10 10 2 1
one test of each source and whenever
viii) Soundness (Magnesium
Sulphate/Sodium Sulphate)
there is change in the quality of 2 source 2 2 0 0
one test of each source and whenever
ix) Polished Stone Value (Not applicable aggregate
forTemperature
SAM/SAMI) of Binder in
there is change in the quality of 2 source 2 2 0 0
x) aggregate
boiler,aggregate in dryer and mix at the At regular interval 10 Truck 10 10 2 1
time of laying and compaction
xi) Rate of spread of Material Three Test Per day 5 Day 15 15 3 1
xii) Percentage of fractured faces(when
gravel is used.)
One test per 100 Cum of Aggregate 500 Cum 5 5 1 0
Total For Seal Coat No. of samples per lot and tests as per
63 63 11 3
i) Quality of Binder IS:73,IS:217 and IS:8887 as 8 Lot 8 8 2 0
one test per
applicable, 200one
Min Cumperof aggergate
Lot. for
ii) Aggregate Impact Value or Los Angeles
Open abrasion Value
each source and whenever there is 1000 Cum 5 5 1 0
one testinper
change the100 Cumof
quality ofaggregate
aggregate for
graded iii) Combined Flakiness and Elongation
each source and whenever there is 1000 Cum 10 10 2 1
Permix Indices one testinofthe
each source and whenever
iv) Stripping Value of change quality of aggregate
Surfacing/ aggregate(Immersion Tray Test)
there is change in the quality of 3 Source 3 3 1 0
one test of each source and whenever
aggregate
Close v) Water absorption of aggregate there is change in the quality of 3 Source 3 3 1 0
graded one test of each source and whenever
aggregate
premix vi) Water Sensitivity of Mix there is change in the quality of 3 Source 3 3 1 0
9 aggregate
Surfacing vii) Grading of aggregate Two Test per day 8 Day 16 16 3 1
one test of each source and whenever
viii) Soundness (Magnesium
Sulphate/Sodium Sulphate)
there is change in the quality of 3 source 3 3 1 0
one test of each source and whenever
aggregate
ix) Polished Stone Value (Not applicable
for SAM/SAMI) of Binder in
there is change in the quality of 3 source 3 3 1 0
x) Temperature aggregate
boiler,aggregate in dryer and mix at the At regular interval 20 Truck 20 20 4 1
time of laying and compaction
xi) Binder Content Two Test Per day per plant 7 Day 14 14 3 1
xii) Percentage of fractured faces(when
gravel is used.)
One test per 100 Cum of Aggregate 1000 Cum 10 10 2 1
Total For Open Graded Premix Surfacing 98 98 22 5
No. of samples per lot and tests as per
i) Quality of Binder IS:73,IS:217 and IS:8887 as 8 Lot 8 8 2 0
applicable,Min one per Lot.
one test per 200 Cum of aggergate for
ii) Aggregate Impact Value or Los Angeles
abrasion Value
each source and whenever there is 1000 Cum 5 5 1 0
one testinper
change the350 Cumof
quality ofaggregate
aggregate for
iii) Combined Flakiness and Elongation
Indices
each source and whenever there is 1000 Cum 3 3 1 0
one testinofthe
change each source
quality and whenever
of aggregate
iv) Stripping Value of
aggregate(Immersion Tray Test)
there is change in the quality of 3 Source 3 3 1 0
one test of each source and whenever
aggregate
v) Water absorption of aggregate there is change in the quality of 3 Source 3 3 1 0
Bituminiou one test of each source and whenever
aggregate
10 s vi) Water Sensitivity of Mix there is change in the quality of 3 Source 3 3 1 0
aggregate
Macadam vii) Grading of aggregate Two Test per day 8 Day 16 16 3 1
one test of each source and whenever
viii) Soundness (Magnesium
Sulphate/Sodium Sulphate)
there is change in the quality of 3 source 3 3 1 0
one test of each source and whenever
aggregate
ix) Percentage of fractured faces there is change in the quality of 3 source 3 3 1 0
x) Temperature of Binder in aggregate
boiler,aggregate in dryer and mix at the At regular interval 20 Truck 20 20 4 1
time of laying and compaction
xi) Binder Content Two Test Per day per plant 7 Day 14 14 3 1
xii) Density of Comp layer One test per 700 Sqm area 1000 Sqm 1 1 0 0
At regular interval/Min 200m
xiii) Rate of spread of Mixed Material
interval 1500 m 8 8 2 0
Total for Bituminous Macadam No. of samples per lot and tests as per 90 90 21 3
i) Quality of Binder IS:73,IS:217 and IS:8887 as 10 Lot 10 10 2 1
applicable,Min one per Lot.
ii) Aggregate Impact Value or Los one test per 350 Cum of aggergate for
each source and whenever there is 1500 Cum 4 4 1 0
Angeles abrasion
iii) Flakiness Value
and Elongation one testinper
change the350 Cumof
quality ofaggregate
aggregate for
each source and whenever there is 1500 Cum 4 4 1 0
indices
iv) Soundness test(Sodium or one testinofthe
change each source
quality and whenever
of aggregate
there is change in the quality of 2 Source 2 2 0 0
Magnesium Sulphate test) one test of each source and whenever
aggregate
v) Water absorption of aggregate there is change in the quality of 2 Source 2 2 0 0
one test of each source and whenever
aggregate
vi) Sand equivalent test there is change in the quality of 2 Source 2 2 0 0
one test of each source and whenever
aggregate
Dense vii) Plasticity Index there is change in the quality of
one test of each source and whenever
2 Source 2 2 0 0
aggregate
Bituminous viii) Polished stone value there is change in the quality of 2 Source 2 2 0 0
11 Macadam/ one test per 350 Cum of aggregate for
aggregate
Bituminous ix) Percentage of fractured faces each source
One set
Three
change
and whenever
for individual
test
infrom
the quality
there
constituent andismixed
forforstability,flow
ofeach
aggregate
1500 Cum 4 4 1 0
aggregate dryer 400 tonnes of
Concrete x)
xi)Mix grading
Stability and void analysisi of value,density
mix subject to minand void
of two contents
test per day per 10 Per day 20 20 4 1
mix including theoritical Oneeach
for forplant
test 400 each
tonnes mixoftype
mix 10 Per day 20 20 4 1
xii)
xiii)Moisture
max.specific Susceptibility
of
Temperature loose mix of
of binder in mix. whenever
subject to minthere is change
of two in
tests per 2 Source 2 2 0 0
(AASHTO T283)
boiler ,aggregate in dryer and mix quality ordaysource
per of
plantcource
At regular interval/Min one for or
fine
One set foreach aggregate
eachtruck
400 tonnes of 75 Per Truck 75 75 15 4
at the time of laying and
xiv) Binder Content
compaction Mix subject to min of two test 12 Per day 24 24 5 1
xv) Rate of spread of mix material per every
After day per 5thplant
truck 75 Truck 15 15 3 1
xvi) Density of compacted layer One test per 700 Sqm area 15000 Sqm 21 21 4 1
Total For Dense Bituminous Macadam /BC 209 209 40 10
i) Cement Physical and Chemical One for each source of Supply Beside
per
Test as per the contractor will submit daily test
5 lot/per 5 5 1 0
IS:269,IS:455,IS:1489,IS:8112,IS:12 data on cement released by the
Manufacturer source
269
ii) Coarse and Fine Aggregate One test per day of each 0 0 0 0
(a) Gradation as per IS 2386(Part2) fraction
One testof Coarse
per day ofagg.
eachAnd fine 10 Per day 10 10 2 1
(b) Deleterious Constituents as per agg.
fraction
RegularlyofasCoarse
required agg.subject
And fine to 10 Per day 10 10 2 1
IS
© 2386
waterPart 2
absorption as for coarse agg.
aRegularly
min of one test a day for
as required subject to 10 Per day 10 10 2 1
agg per ISabsorption
© water 2386 part as
3 for fine agg
coarse
a min ofaggregate
two test a day for fine 10 per day 20 20 4 1
per IS 2386 part 3
iii) Coarse Aggregate agg. 0 0 0 0
a) Los Angeles Abrasion Value or One for each source of supply
CC Per
Agg Impact Test as per IS 2386 and subsequently on Monthly 2 2 2 0 0
12 Pavement part 4 Before approving the aggregate source
Per
Concrete b) Soundness as per IS 2386 part 5 Basis 2 2 2 0 0
c)Alkali aggregate reactivity as per and every
Before Month Subsequently
approving the aggregate Source
Per
One for approval 2 2 2 0 0
IS 2386 part 7 & IS 456 and every Month of source of
Subsequently source
Per
iv) Water as per IS 2386 supply subsequently only in 2 2 2 0 0
2 cubes and 2 beams per 150 source
v) Concrete case of doubt 0 0 0 0
cum (one for 7days & other for
a) Strength of Concrete as per IS
28 days strength)or min 6 cubes 500 Cum 13 13 3 1
516
b) Core Strength of Hardened As
andper requirement
6 beams per days of work
500 Cum 7 7 1 0
concrete Engineer/2
which ever iscore
moreper 150.00Cum
One test per each dumper load
at both batching plant site and
c) Workability of Fresh Concrete paving site initially when works Each
From the level data of concrete 20 As per 20 20 4 1
Slump test starts.subsequently sampling Dumper
d) Thickness determination pavement
String line or steel shallsub
may be surface
done from and be base
alternate level 0 0 0 0
e) Thickness Measurment
f) Verification for trial
of level of string line at grid
dumper
checked point
for of 5/6.25mX
level at an 3.50m
interval sheet
3 cores per trial 3 Per trial 3 3 1 0
length
in the case of slip form paving and of 5.0 m or 6.25 m. these shall
Regularily 0 0 0 0
steel forms in the case of fixed be got approved 1-2 hours
Total for Cement Concrete Pavement before the commencement of
form paving 106 106 20 6
the concrete activity
Total Test from S.No.1 to S.No.12 1076 1076 218 53
ROAD WORKS As Per MoRTH SPECIFICATIONS
No of test to be performed by Total test No of Test Performed as per executed Qty
Quantities required as
EE QC SE Field ACE Executed Unit per executed Cont. Aen EE Field EE QC SE Field ACE
5% 2% 0.50% Qty

11 12 13 14 15 16 17 18 19 20 21 22

0 0 0 6000 Cum 4 4 1 0 0 0 0

0 0 0 6000 Cum 4 4 1 0 0 0 0
0 0 0 6000 Cum 4 4 1 0 0 0 0
0 0 0 6000 Cum 4 4 1 0 0 0 0
0 0 0 6000 Cum 2 2 0 0 0 0 0
0 0 0 18 18 4 0 0 0 0
1 0 0 5000 Cum 13 13 3 1 1 0 0
1 0 0 5000 Cum 13 13 3 1 1 0 0
1 0 0 5000 Cum 13 13 3 1 1 0 0
3 1 0 50000 Sqm 50 50 10 3 3 1 0
0 0 0 Per source 0 0 0 0 0 0 0
0 0 0 1 Per Quarry 1 1 0 0 0 0 0
6 1 0 90 90 19 6 6 1 0
5 2 1 500 tonne 100 100 20 5 5 2 1
1 0 0 15 per Km 15 15 3 1 1 0 0

1 0 0 15 per Km 15 15 3 1 1 0 0

1 0 0 15 Per KM 15 15 3 1 1 0 0
1 0 0 5000 Sqm 20 20 4 1 1 0 0
1 0 0 5000 Sqm 20 20 4 1 1 0 0
0 0 0 0 0 0 0 0 0 0 0
10 2 1 185 185 37 10 10 2 1
0 0 0 5000 Cum 5 5 1 0 0 0 0
1 0 0 5000 Cum 20 20 4 1 1 0 0
1 0 0 5000 Cum 20 20 4 1 1 0 0
1 0 0 1000 Cum 20 20 4 1 1 0 0
1 0 0 1000 Cum 20 20 4 1 1 0 0
4 0 0 85 85 17 4 4 0 0
0 0 0 4000 Cum 4 4 1 0 0 0 0

1 1 0 4000 Cum 20 20 4 1 1 0 0
1 0 0 4000 Cum 8 8 2 0 0 0 0
1 1 0 4000 Cum 20 20 4 1 1 0 0
2 1 0 9520 Sqm 29 29 6 1 1 1 0
5 3 0 81 81 17 3 3 1 0
0 0 0 5 lot 5 5 1 0 0 0 0

0 0 0 8 Per hr 8 8 2 0 0 0 0
1 0 0 5 Per day 15 15 3 1 1 0 0
1 0 0 28 28 6 1 1 0 0
0 0 0 2 lot 2 2 0 0 0 0 0

0 0 0 4 Per hr 4 4 1 0 0 0 0
0 0 0 3 Per day 9 9 2 0 0 0 0
0 0 0 15 15 3 0 0 0 0
0 0 0 5 Lot 5 5 1 0 0 0 0
0 0 0 500 Cum 3 3 1 0 0 0 0
0 0 0 500 Cum 5 5 1 0 0 0 0
Per
0 0 0 2 2 2 0 0 0 0 0
Source
Per
0 0 0 2 2 2 0 0 0 0 0
Source
Per
0 0 0 2 2 2 0 0 0 0 0
Source
1 0 0 5 Per Day 10 10 2 1 1 0 0
Per
0 0 0 2 2 2 0 0 0 0 0
source
Per
0 0 0 2 2 2 0 0 0 0 0
source
1 0 0 10 Per Truck 10 10 2 1 1 0 0
1 0 0 5 Per Day 15 15 3 1 1 0 0
0 0 0 500 Per Cum 5 5 1 0 0 0 0
3 0 0 63 63 11 3 3 0 0
0 0 0 8 Lot 8 8 2 0 0 0 0
0 0 0 1000 Cum 5 5 1 0 0 0 0
1 0 0 1000 Cum 10 10 2 1 1 0 0
Per
0 0 0 3 3 3 1 0 0 0 0
Source
Per
0 0 0 3 3 3 1 0 0 0 0
Source
Per
0 0 0 3 3 3 1 0 0 0 0
Source
1 0 0 8 Per Day 16 16 3 1 1 0 0
Per
0 0 0 3 3 3 1 0 0 0 0
source
Per
0 0 0 3 3 3 1 0 0 0 0
source
1 0 0 20 Per Truck 20 20 4 1 1 0 0
1 0 0 7 Per Day 14 14 3 1 1 0 0
1 0 0 1000 Per Cum 10 10 2 1 1 0 0
5 0 0 98 98 22 5 5 0 0

0 0 0 8 Lot 8 8 2 0 0 0 0

0 0 0 1000 Cum 5 5 1 0 0 0 0
0 0 0 1000 Cum 3 3 1 0 0 0 0
Per
0 0 0 3 3 3 1 0 0 0 0
Source
Per
0 0 0 3 3 3 1 0 0 0 0
Source
Per
0 0 0 3 3 3 1 0 0 0 0
Source
1 0 0 8 Per Day 16 16 3 1 1 0 0
Per
0 0 0 3 3 3 1 0 0 0 0
source
Per
0 0 0 3 3 3 1 0 0 0 0
source
1 0 0 20 Per Truck 20 20 4 1 1 0 0
1 0 0 7 Per Day 14 14 3 1 1 0 0
0 0 0 1000 Per Cum 1 1 0 0 0 0 0
0 0 0 1000 m 5 5 1 0 0 0 0
3 0 0 87 87 20 3 3 0 0
1 0 0 10 Lot 10 10 2 1 1 0 0
0 0 0 1500 Cum 4 4 1 0 0 0 0
0 0 0 1500 Cum 4 4 1 0 0 0 0
0 0 0 2 Source 2 2 0 0 0 0 0
0 0 0 2 Source 2 2 0 0 0 0 0
0 0 0 2 Source 2 2 0 0 0 0 0
0 0 0 2 Source 2 2 0 0 0 0 0
0 0 0 2 Source 2 2 0 0 0 0 0
0 0 0 1500 Cum 4 4 1 0 0 0 0
1 0 0 10 Per day 20 20 4 1 1 0 0
1 0 0 10 Per day 20 20 4 1 1 0 0
0 0 0 2 Source 2 2 0 0 0 0 0
4 2 0 75 Per Truck 75 75 15 4 4 2 0
1 0 0 12 Per day 24 24 5 1 1 0 0
1 0 0 75 Truck 15 15 3 1 1 0 0
1 0 0 15000 Sqm 21 21 4 1 1 0 0
10 2 0 209 209 40 10 10 2 0
per
0 0 0 5 lot/per 5 5 1 0 0 0 0
source
0 0 0 0 0 0 0 0 0 0
1 0 0 10 Per day 10 10 2 1 1 0 0
1 0 0 10 Per day 10 10 2 1 1 0 0
1 0 0 10 Per day 10 10 2 1 1 0 0
1 0 0 10 per day 20 20 4 1 1 0 0
0 0 0 0 0 0 0 0 0 0
Per
0 0 0 2 2 2 0 0 0 0 0
source
Per
0 0 0 2 2 2 0 0 0 0 0
Source
Per
0 0 0 2 2 2 0 0 0 0 0
source
Per
0 0 0 2 2 2 0 0 0 0 0
source
0 0 0 0 0 0 0 0 0 0
1 0 0 500 Cum 13 13 3 1 1 0 0
0 0 0 500 Cum 7 7 1 0 0 0 0
Each
1 0 0 20 As per 20 20 4 1 1 0 0
Dumper
0 0 0 level 0 0 0 0 0 0 0
0 0 0 3 sheet
Per trial 3 3 1 0 0 0 0
0 0 0 Regularily 0 0 0 0 0 0 0
6 0 0 106 106 20 6 6 0 0
53 8 1 1065 1065 216 51 51 6 1

(Shishapl Singh)
Executive Engineer
QUALITY CONTROL TEST
S.N Type of Quantities Total No of
Test Frequencies as per Unit test
o. Construction
Schedule required
1 2 3 4 5 6 7
i) Coarse Aggregate
a) Gradation One Test per 35.00 Cum 144 Cum 4
b) Water One Test per Source 1 Source 1
PCC (1:4:8),150 Absorption
c) Impact
cum of Mix Value/Crushing One Test per Source 1 Source 1
Having Value
1 Ingradient ii) Fine Aggregate
144.00Cum a) Gradation One Test per 35.00 Cum 72 Cum 2
CA,72 Cum Fine b) Fineness One Test per 35.00 Cum 72 Cum 2
Agg Modulus
c) Deleterious
One Test per 35.00 Cum 72 Cum 2
Material
iii) Cement per
as per Beside the contractor will submit
5 lot/per 5
IS:269,IS:455,IS:14 daily test data on cement released
source
Total For PCC 1:4:8/1:3:6 17
i) Fine Aggregate
a) Gradation One Test per 35.00 Cum 72 Cum 2
b) Fineness
One Test per 35.00 Cum 72 Cum 2
Modulus
c) Deleterious
RR Stone Masonary One Test per 35.00 Cum 72 Cum 2
Material
CM1:6 Qty 140 ii) Mortar
Cum ,in which 48 One test per 10.00 Cum/Min
2 Cum Fine a) Comp. Strength 46 Cum 5
Agg,46Cum one test per day
Mortar,&158.00 iii) Building Stone
Cum Building Stone
one test per source/when
a) Comp. Strength 1 Source 1
b) Water change
one testin Quality
per of Agg.
source/when
1 Source 1
Absorption change
one testin Quality
per of Agg.
source/when
c) Sp. Gravity 1 Source 1
change in Quality of Agg.
d) Dimension Regularily Regularily 0
Total of RR Stone Masonary CM 1:6 14
i) Coarse Aggregate
a) Gradation One Test per 35.00 Cum 208 Cum 6
b) Water
One test per source 1 Source 1
Absorption
c) Impact Value One test per source 1 Source 1
ii) Fine Aggregate
a) Gradation One Test per 35.00 Cum 104 Cum 3
RCC Work M-20, b) Fineness
One Test per 35.00 Cum 104 Cum 3
in 245.00 Modulus
c) Deleterious
3 cumQty CA- One Test per 35.00 Cum 104 Cum 3
Material
208.00 cum,Fine iii) Concrete
agg-104.00 Cum, a) Comp. Strength for 1 to 5 cum one Test 5 Cum 1
For 6 to 15 Cum 2 test 15 Cum 2
For 16-30 cum 3 test 30 Cum 3
For 31-50 cum 4 test 50 Cum 4
For 51 and above 4+ one test
104 Cum 5
for every 50 Cum
b) Slump Test One test per 10.00 Cum 104 Cum 10
Min 3 test/Change in
iv) Water Test Source(Foundation,Lintel,Roo 3 No 3
Total For RCC Work f Level) 45
i) Physical Properties
a) Dimension Test One test per 10000 Brick 74880 No 7
b) Water
Brick Masonary Absorption Two test per 35000 Bricks 74880 No 4
work in CM c) Warpage Three test per 50000 Bricks 74880 No 4
1:6,166.40 Cum
Brick Masonary ii) Compressive Three test per 50000 Bricks 74880 No 4
4 Having 74880 Strength
Brick,42 cum iii) Fine Aggregate
Fine a) Gradation One Test per 35.00 Cum 42 Cum 1
Aggregate,39 b) Fineness
cum Mortar Modulus One Test per 35.00 Cum 42 Cum 1
c) Deleterious
One Test per 35.00 Cum 42 Cum 1
Material
iv) Mortar
One test per 10.00 Cum/Min
a) Comp. Strength 39 Cum 4
one test per day
Total For Brick Masonary 26
Plaster Work CM i) Fine sand
1:6 for 20mm
thick
plaster,2850. a) Gradation One Test per 35.00 Cum 60 Cum 2
b) Fineness
5 Sqm area having One Test per 35.00 Cum 60 Cum 2
Modulus
c) Deleterious
60.00 Cum Fine One Test per 35.00 Cum 60 Cum 2
Aggregate and Material
57.00 Cum ii) Mortar
Mortar One test per 10.00 Cum/Min
a) Comp. Strength 57 Cum 6
one test per day
Total For 20mm thick Plaster CM1:6 Works 12
Plaster Work CM i) Fine sand
1:4 for 6 mm
thick plaster,. One Test per 35.00 Cum/Min
a) Gradation 3 Cum 0
604 Sqm area b) Fineness one
One test
Test per 35.00 Cum/Min
5 3 Cum 0
having 3.00 Cum Modulus
c) Deleterious one test
One Test per 35.00 Cum/Min
Fine Aggregate 3 Cum 0
Material one test
and 3.00 Cum ii) Mortar
Mortar One test per 10.00 Cum/Min
a) Comp. Strength 3 Cum 0
one test per day
Total For 6mm thick Plaster CM 1:4 Works 0
TOTAL Tests for Building Works 114
QUALITY CONTROL TEST FREQUENCIES FOR BUILDING WORKS
Total test
Total No of test to be performed by Quantities required as No of Test Perfor
Cont. Aen EE Field EE QC SE Field ACE Unit
Executed per executed Cont.
100% 20% 5% 5% 2% 0.50% Qty
8 9 10 11 12 13 14 15 16 17

4 1 0 0 0 0 144 Cum 4 4
1 0 0 0 0 0 1 Source 1 1
1 0 0 0 0 0 1 Source 1 1

2 0 0 0 0 0 72 Cum 2 2
2 0 0 0 0 0 72 Cum 2 2
2 0 0 0 0 0 72 Cum 2 2
per
5 1 0 0 0 0 5 lot/per 5 5
source
17 2 0 0 0 0 17 17

2 0 0 0 0 0 72 Cum 2 2
2 0 0 0 0 0 72 Cum 2 2
2 0 0 0 0 0 72 Cum 2 2

5 1 0 0 0 0 46 Cum 5 5

1 0 0 0 0 0 1 Source 1 1
1 0 0 0 0 0 1 Source 1 1
1 0 0 0 0 0 1 Source 1 1
Regularily
14 1 0 0 0 0 14 14

6 1 0 0 0 0 208 Cum 6 6
1 0 0 0 0 0 1 Source 1 1
1 0 0 0 0 0 1 Source 1 1

3 1 0 0 0 0 104 Cum 3 3
3 1 0 0 0 0 104 Cum 3 3
3 1 0 0 0 0 104 Cum 3 3

1 0 0 0 0 0 5 Cum 1 1
2 0 0 0 0 0 15 Cum 2 2
3 1 0 0 0 0 30 Cum 3 3
4 1 0 0 0 0 50 Cum 4 4
5 1 0 0 0 0 104 Cum 5 5
10 2 1 1 0 0 104 Cum 10 10
3 1 0 0 0 0 3 No 3 3
45 10 1 1 0 0 45 45

7 1 0 0 0 0 74880 No 7 7
4 1 0 0 0 0 74880 No 4 4
4 1 0 0 0 0 74880 No 4 4

4 1 0 0 0 0 74880 No 4 4

1 0 0 0 0 0 42 Cum 1 1
1 0 0 0 0 0 42 Cum 1 1
1 0 0 0 0 0 42 Cum 1 1

4 1 0 0 0 0 39 Cum 4 4
26 5 0 0 0 0 26 26

2 0 0 0 0 0 60 Cum 2 2
2 0 0 0 0 0 60 Cum 2 2
2 0 0 0 0 0 60 Cum 2 2

6 1 0 0 0 0 57 Cum 6 6
12 1 0 0 0 0 12 12

0 0 0 0 0 0 3 Cum 0 0
0 0 0 0 0 0 3 Cum 0 0
0 0 0 0 0 0 3 Cum 0 0

0 0 0 0 0 0 3 Cum 0 0
0 0 0 0 0 0 0 0
114 19 1 1 0 0 114 114
No of Test Performed as per executed Qty
Aen EE Field EE QC SE Field ACE
18 19 20 21 22

1 0 0 0 0
0 0 0 0 0
0 0 0 0 0

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

1 0 0 0 0
2 0 0 0 0

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

1 0 0 0 0

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

1 0 0 0 0

1 0 0 0 0
0 0 0 0 0
0 0 0 0 0

1 0 0 0 0
1 0 0 0 0
1 0 0 0 0

0 0 0 0 0
0 0 0 0 0
1 0 0 0 0
1 0 0 0 0
1 0 0 0 0
2 1 1 0 0
1 0 0 0 0
10 1 1 0 0

1 0 0 0 0
1 0 0 0 0
1 0 0 0 0

1 0 0 0 0

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

1 0 0 0 0
5 0 0 0 0

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

1 0 0 0 0
1 0 0 0 0

0 0 0 0 0
0 0 0 0 0
0 0 0 0 0

0 0 0 0 0
0 0 0 0 0
19 1 1 0 0

(Shishpal Singh)
Executive Engineer
QUALITY CONTROL TEST FREQUENCIES FOR ROAD WORKS As per MoRD SPECIFICATIONS
Quanti Total Quantiti
Total No of test to be performed by
S.No Type of ties as No of es
. Constructio Test Frequencies per Unit test Cont. Aen EE Field EE QC SE Field ACE Execute
n Sched require 100% 20% 5% 5% 2% 0.50% d
ule d
1 2 3 4 5 6 7 8 9 10 11 12 13 14
i) Soil Clasifications as per IS 1498 One test from each source Per
(a) Sieve analysis (Wet Sieve
analysis ecept for cohesionless soil) for one km length or part 5 KM/Per 5 5 1 0 0 0 0 5
Earth Work ii) Standard Proctor compaction
(b)LL,PL,PI Test (IS 2720 One test from
tereofeach source Per
Source
for part7) test result ascertain dry density-
One test from eachor
for one km length part
source 5 KM/Per
Per 5 5 1 0 0 0 0 5
1 iii) Freecontent
Moisture swellrelationship
index test (IS 2720 tereof Source
Embankme for one km length or part
One test from each source 5 KM/Per
Per 5 5 1 0 0 0 0 5
nt part 40(a) (a) Organic matter content
for one tereof 5 Source 5 5 1 0 0 0 0 5
by loss-on-ignition methodcontent
or as One testkm length
from eachor part
source KM/Per
Per
(b) Total soluble sulphate tereof Source
for one km length or part 5 KM/Per 5 5 1 0 0 0 0 5
(IS 2720 part 27)
tereof Source
Total
Earthfor
WorkEarthwork in embankment
(Prior to Construction) 25 25 5 0 0 0 0
for Sub
grade(Cutti
ng/Filling) i) Soil Clasifications as per IS 1498 One test from each source Per
(a) Sieve analysis (Wet Sieve
(In case analysis ecept for cohesionless soil) for one km length or part 5 KM/Per 5 5 1 0 0 0 0 5
soil for (b)LL,PL,PI tereof Source
embankm ii) Standard Proctor compaction Test (IS 2720 One test from each source Per
ent meets part7)
iii) test result ascertain dry density-
Free swellrelationship
index test (IS 2720 for one
One testkm length
from eachor part
source 5 KM/Per
Per 5 5 1 0 0 0 0 5
2 Moisture content tereof Source
precribed part 40(a), In case of expensive for one km length
requireme soil only(a) Organic matter content One test from eachor part
source 5 KM/Per
Per 5 5 1 0 0 0 0 5
for one tereof Source
nt for sub by One testkm length
from eachor part
source 5 KM/Per
Per 5 5 1 0 0 0 0 5
(b) loss-on-ignition
Total soluble sulphate methodcontent
or as
tereof Source
grade the (IS 2720 part 27) for one km length or part 5 KM/Per
Per 5 5 1 0 0 0 0 5
above four V) CBR Test (IS 2720 Part 16) specimens and the CBR
tereof 5 Source
KM/Per 5 5 1 0 0 0 0 5
test need (Soaked/Unsoaked as specified) value will be reported as
Source
Total
not be for Sub Grade (Prior to
repeated Construction) 30 30 6 0 0 0 0

i) Placement Moisture(IS 2720 part2) At least 3 test daily 15 Per Day 45 45 9 2 2 1 0 15


Eart At least 3 test daily,Average of three
wwork test result shall not be less than
ii) In situ density measurments (IS 2720 part 28) Per day
3 During specified degree of compaction and 20 60 60 12 3 3 1 0 15
9Each Layer
individual test shall not be less than 1 per layer
Constructi percent of the specified limits
on
iii) Thickness of Sub grade At random 0 0

Total for earthwork during


i)construction
Soil Classification as per IS 1498 105 105 21 5 5 2 0
ii) Combined grading and plasticity
test on sieve
material from different Average of 3 Test from Per
(a)Wet analysis,ecept for One test on the combined 4 12 12 2 1 1 0 0 2
Granular sources mixedsoil
in the design each source Source
cohesionless material for 500 m length 4 Per KM 8 8 2 0 0 0 0 2
Sub base proporotions.this
(b) Liquid shallPlastic
and be Limits One
done test on the material
iii) Proctor compaction test(IS of road or part thereof Per
4 prior to when material from more than from each source or on 2 2 2 0 0 0 0 0 2
2720
iv) Wetpart 7)
Aggregate Impact Value One test on the material Source
Per
constructio one source are combined. combined material 2 2 2 0 0 0 0 0 2
n Test (IS 5640) from each source Source
constructio
n one test per km length(Av
v) CBR test (IS 2720 part 16) 5 Per Km 5 5 1 0 0 0 0 5
of a set of three specimens)
Total For Granular Work(Prior to 29 29 5 1 1 0 0
construction)
i) Wet Sieve Analysis(IS 2720 part
At least one test daily 10 Per day 10 10 2 1 1 0 0 10
Granular 4 ii) Liquid Limits and Plastic
Sub base Limits(IS 2720 part 5) At least one test daily 10 Per day 10 10 2 1 1 0 0 10
iii) placement Moisture Content At least 3 test to be carried
5 During the 10 Per Day 30 30 6 2 2 1 0 10
(IS 22720 part 2) At least 3out
testdaily
constructio iv) In situ Density to be carried
10 Per Day 30 30 6 2 2 1 0 10
n Measurments(IS27720 part 28) out daily
v) thickness of Compacted Layer At Random 0 0 0 0 0 0 0 0 0
Total For Granular Work(During the 80 80 16 6 6 2 0
construction)

i) Quantity of lime(IS 1514) one test for each lot of lime 5 per lot 5 5 1 0 0 0 0 5

Lime ii) Determination of optimum


treated quantity of lime to attain the Mean of the two test 2 Per Road 4 4 1 0 0 0 0 2
Soil Sub- specified reduction in PI and /or to Mean of the two test per
6 Base prior achieve the specified CBR km length on the
to iii) Plasticity Index Test (IS 2720 representative samples of a
constructio part 5) of the lime treated soil 10 Per Km 20 20 4 1 1 0 0 10
lime treated soil mixed
n with the required amount
of lime
One test on a set of 3
iv) CBR (IS 2720 part 16) 10 Per KM 10 10 2 1 1 0 0 10
Specimens per Km Length

Total for Lime Stabilised Sub Soil Base 39 39 8 2 2 0 0


prior to construction
At least 3 test to be carried
i) Pulverization of soil clouds 5 Per Day 15 15 3 1 1 0 0 5
Lime out daily
treated
Soil Sub-
ii) Placement Moisture At least 3 test to be carried
7 Base 5 Per Day 15 15 3 1 1 0 0 5
Contents(IS 2720 part2) out daily
During
constructio At least 3 test daily,Average of three
n test result shall not be less than
iii) Insitu density Measurments specified degree of compaction and 5 Per Day 15 15 3 1 1 0 0 5
individual test shall not be less than 1
percent of the specified limits

Total for Lime Stabilised Sub Soil Base 45 45 9 3 3 0 0


During construction
Cement
Stabilised i) Quality of Cement and Purity of
Soil Sub- Lime (IS 1514) One test for each lot 5 per lot 5 5 1 0 0 0 0 5
Base prior
8 to
constructio
Stabilised
Soil Sub-
Base prior ii) Unconfined compressive test (IS one test on a set of 3
8 to 5 per Km 5 5 1 0 0 0 0 5
4332 part 5) specifimens per KM length
constructio
nTotal of Cement treated soil prior to
10 10 2 0 0 0 0
construction
Cement At least 3 test to be carried
Stabilised i) Pulverization of soil clouds out daily
15 Per day 45 45 9 2 2 1 0 15
Soil Sub- At least 3 test to be carried
9 Base ii) Placement Moisture conten(IS 2720 part2) At least 3 test daily,Average 15 Per day 45 45 9 2 2 1 0 15
out daily of three
test result shall not be less than
during iii) Insitu Density(IS 22720 part28) specified degree of compaction and 15 Per day 45 45 9 2 2 1 0 15
constructio individual test shall not be less than 1
n vi) Thickness of Compacted Layer percentAt random
of the specified limits 0 0 0 0 0 0 0 0 0
Total for Cement Stabilised base during
construction i) Aggregate Impact Value(IS 2386 135 135 27 6 6 3 0
One test from each Per
Water part4) 2 2 2 0 0 0 0 0 2
identified source Source
Bound ii) aggregate Water absorption One test from each
2
Per
2 2 0 0 0 0 0 2
Macadam iii) Soundness
test(IS
iv) Grading,LL test PI
2386 part3)
and of of
Aggregate
Crushable identified
One source
test from each Source
Per
10 2 2 2 0 0 0 0 0 2
Prior to (Where water absorption
Screening)IS 2720 part5(Where exceed
identified source Source
constructio 2%)(IS2386 part 5) One test from each Per
screening are to be used from 2 2 2 0 0 0 0 0 2
n v) LL and PLI of identified source Source
same source as the
the binding
stone agg. This One test from each
2
Per
2 2 0 0 0 0 0 2
material
test is notwhen used.
needed) identified source Source
Total for Water Bound Macadam Prior
to construction 10 10 0 0 0 0 0
i) Grading of Stone aggregate and
Water screening(IS 2386 part1) At least Two test per day 2 Per Day 4 4 1 0 0 0 0 2
Bound ii) Flakiness Index of stone At least Two test per day 2 Per Day 4 4 1 0 0 0 0 2
iii) PI of crushable
Macadam aggregate(IS 2386 part 1)
11 screening/Binding Material (IS At least Two test per day 2 Per Day 4 4 1 0 0 0 0 2
During iv) Aggregate Impact Value(IS2386
2720 part5) At random one test per KM 2 Per Km 2 2 0 0 0 0 0 2
constructio part 4)
n v) Thickness of Compacted Layer At random 0 0 0 0 0 0 0 0 0
Total for Water Bound Macadam
During construction 14 14 3 0 0 0 0
One to two test on
i) Aggregate Impact Value(IS 2386 Per
representative samples 2 2 2 0 0 0 0 0 2
part4) Source
from each identified source
One to two test on
ii) Flakiness Inde test (IS 2386 Per
Wet Mix part1) representative samples
Source
Macadam iii) aggregate Water absorption fromOne
eachtoidentified
two test on
source Per
12 Prior to iv) Soundness test of Aggregate representative samples
One to two test on 2 2 2 0 0 0 0 0 2
test(IS 2386 part3) Source
Per
Constructi (Where water absorption exceed from each identified
representative source
samples 2 2 2 0 0 0 0 0 2
on One to two test on Source
2%)(IS2386 part(IS5)2386 part1) from each identified source Per
v)
vi)Grading
Atterbergtest
limits of portion of representative samples
One to two test on 2 2 2 0 0 0 0 0 2
Source
Per
aggregate passing 425 micron from each identified
representative source
samples 2 2 2 0 0 0 0 0 2
One to two test on Source
vii)
sieveProctor compaction
(IS 2720 part5) test(Is from each identified source Per
representative samples 2 2 2 0 0 0 0 0 2
2720 part7)
Total for Wet Mix Macadam before Source
from each identified source 12 12 0 0 0 0 0
construction i) Grading of Stone aggregate and
At least one test per day 2 Per Day 2 2 0 0 0 0 0 2
Wet Mix screening(IS
ii) Placement2386 part1)Content(IS
Moisture
Macadam 2720 part 2) At least one test per day 2 Per Day 6 6 1 0 0 0 0 2
iii) Density of Compacted
13 During At least three test per day 2 Per Day 6 6 1 0 0 0 0 2
Layer(IS2720 part28)
constructio
n
Macadam
13 During
constructio iv) Aggregate Impact Value(IS2386 At random one test per Km 2 Per Km 2 2 0 0 0 0 0 2
n part 4)
v) Thickness of Compacted Layer At random 0 0 0 0 0 0 0 0 0
Total for Wet mix Macadam During 16 16 2 0 0 0 0
construction
i) Viscosity (IS 8887) One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
Prime Coat
prior to ii)Residue on 600 Micron Sieve One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
14
constructio iii) Storage stability Test (IS 8887) One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
n iv) Flash Point test where
bituminious cutback is to be One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
v) Viscosity Test (IS 217) Where
used(IS217) One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
Total For Prime Bitumen
CoatCut Backto
prior is to be used
25 25 5 0 0 0 0
construction
Prime Coat i) Tempr of Binder Regularily 0 0 0 0 0 0 0 0 0 0
During
15 ii) Rate of Spread of Binder At least Two test per day 5 Per day 5 5 1 0 0 0 0 5
constructio Before any subsequent
n iii) Curing of Primer 0 0 0 0 0 0 0 0 0 0
treatment
Total prime coat during Construction 5 5 1 0 0 0 0
i) Viscosity (IS 8887) One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
Tack Coat
prior to ii)Residue on 600 Micron Sieve One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
16
constructio iii) Storage stability Test (IS 8887) One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
n iv) Flash Point test where
bituminious cutback is to be One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
v) Viscosity Test (IS 217) Where
used(IS217) One test for each lot 5 Per lot 5 5 1 0 0 0 0 5
Total For TackBitumen Cut Back
Coat prior tois to be used
25 25 5 0 0 0 0
construction
Tack Coat i) Tempr of Binder Regularily 0 0 0 0 0 0 0 0 0 0
During
17 ii) Rate of Spread of Binder At least Two test per day 5 Per day 5 5 1 0 0 0 0 5
constructio Before any subsequent
n iii) Curing of Tack Coat 0 0 0 0 0 0 0 0 0 0
treatment
Total Tack coat during Construction 5 5 1 0 0 0 0
i) Quality of Binder(Paving Binder
as per IS:73)
(a)Absolute Viscocity and
one test per lot 1 Per Lot 1 1 0 0 0 0 0 1
Penetration Test
(b)R&B Softening Point Test one test per lot 1 Per Lot 1 1 0 0 0 0 0 1
c) Ductility Test one test per lot 1 Per Lot 1 1 0 0 0 0 0 1
ii) Quality of Binder(Modified
Bituminiou Bitumen) IS 15462 and IRC SP 53)
s (a) Penetration Test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
Macadam (b) R&B Softening Point Test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
18
prior to
constructi © Elastic Recovery Test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
on (d) Seperation test Oneon
test per lot 1 Per Km
Lot 1 1 0 0 0 0 0 1
One test representative Per
iii) Aggregate Impact Value
samples per KM length 5 per 5 5 1 0 0 0 0 5
Test(IS 22386 part4)
from each source Source
iv) Flakiness Index test (IS 2386 Per
Two test per Source 2 4 4 1 0 0 0 0 2
part1)
v) Bituminious Striping of Source
Per
One test per Source 2 2 2 0 0 0 0 0 2
Aggregate test (IS 6241)2386
vi)Water Absorption(IS Source
Per
vii) Soundness test if water One test per Source 2 2 2 0 0 0 0 0 2
part3) Source
Per
absorption of agg exceed 2%(IS One test per Source 2 2 2 0 0 0 0 0 2
Source
2386 part5)
Total Bituminious Macadam Prior to
Construction 22 22 2 0 0 0 0
(i)Grading of Aggregate(IS 2386
At least one test per day 1 Per day 1 1 0 0 0 0 0 1
Part1)
Bituminiou (ii)Binder Content At least Two test per day 1 Per day 2 2 0 0 0 0 0 1
s iii) Density of Compacted Layer At least one test per day 1 Per day 1 1 0 0 0 0 0 1
Per
Macadam
19 iv) Tempr of Binder before Mixing Regularily 1 Lot/Per
Per 1 1 0 0 0 0 0 1
During v) Tempr of mi during laying and
Regularily 1 Truck
Lot/Per 1 1 0 0 0 0 0 1
constructi compaction
on Regular at close truck
vi) Thickness of Compacted Layer 1 Per Km 40 40 8 2 2 1 0 1
vii) Aggregate Impact Value (IS interval/Per 25m
At random one test per KM 1 Per Km 1 1 0 0 0 0 0 1
2386 part4)
Total Bituminious Macadam During
Construction 47 47 8 2 2 1 0
i) Quality of Binder(Paving Binder
as per IS:73)
(a)Absolute Viscocity and
one test per lot 1 Per Lot 1 1 0 0 0 0 0 1
Penetration Test
(b)R&B Softening Point Test one test per lot 1 Per Lot 1 1 0 0 0 0 0 1
c) Ductility Test one test per lot 1 Per Lot 1 1 0 0 0 0 0 1
ii) Quality of Binder(Modified
Bituminiou Bitumen) IS 15462 and IRC SP 53)
sConcrete (a) Penetration Test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
20 prior to (b) R&B Softening Point Test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
constructi © Elastic Recovery Test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
on
(d) Seperation test Oneon
One test test per lot
representative 1 Per Km
Per Lot 1 1 0 0 0 0 0 1
iii) Aggregate Impact Value
samples per KM length 5 per 5 5 1 0 0 0 0 5
Test(IS 22386Index
iv) Flakiness part4)test (IS 2386 Per
from
Two each
test persource
Source 2 Source 4 4 1 0 0 0 0 2
part1)
v) Bituminious Striping of Source
Per
One test per Source 2 2 2 0 0 0 0 0 2
Aggregate test (IS 6241)2386
vi)Water Absorption(IS Source
Per
vii) Soundness test if water One test per Source 2 2 2 0 0 0 0 0 2
part3) Source
Per
absorption of agg exceed 2%(IS One test per Source 2 2 2 0 0 0 0 0 2
Source
Per
2386 part5)
viii) sand Equivalent test One test per Source 2 2 2 0 0 0 0 0 2
Source
Total BituminiousConcrete Prior to
24 24 2 0 0 0 0 22
Construction Individual constituents and
(i)Mix Grading of Aggregate(IS
mied aggregate from dryer 1 Per day 2 2 0 0 0 0 0 1
2386 Part1)and Void Analysis of
(i)Stability at
Atleast
leasttwwo testper
two test perday
day 1 Per day 2 2 0 0 0 0 0 1
Mix
Bituminiou (ii)Binder Content At least Two test per day 1 Per day 2 2 0 0 0 0 0 1
s Concrete iii) Density of Compacted Layer One test per 700Sqm area
1 Per day 3 3 1 0 0 0 0 1
21 During min 3 test per day
constructi
s Concrete
21 During iv) Tempr of Binder in boiler and Per
constructi aggregate in dryer At regular interval 1 Lot/Per
Per 1 1 0 0 0 0 0 1
on v) Tempr of mi during laying and Truck
At regular interval 1 Lot/Per 1 1 0 0 0 0 0 1
compaction
vi)Rate of spread of mix and Regular at close
1 truck
Per Km 5 5 1 0 0 0 0 1
Thickness of Compacted
vii) Aggregate Layer
Impact Value (IS interval/Min Per 200m
At random one test per KM 1 Per Km 1 1 0 0 0 0 0 1
2386 part4)
Total Bituminious Concrete During
Construction 17 17 2 0 0 0 0
i) Quality of Binder(Paving Binder
as per IS:73)
(a)Absolute Viscocity and
one test per lot 1 Per Lot 1 1 0 0 0 0 0 1
Penetration Test
(b)R&B Softening Point Test one test per lot 1 Per Lot 1 1 0 0 0 0 0 1
c) Ductility Test one test per lot 1 Per Lot 1 1 0 0 0 0 0 1
ii) Quality of Binder(Modified
Bitumen) IS 15462 and IRC SP 53)
(a) Penetration Test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
Premix
carpet (b) R&B Softening Point Test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
with seal © Elastic Recovery Test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
22 Type B&C
prior to (d) Seperation test One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
Constructi iii) Quality of Binder(Bitumen
on Emulsion)
(a) Viscocity One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
(b) Residue on 600 micron
One test per lot 1 Per Lot 1 1 0 0 0 0 0 1
sieve(IS8887)
© Storage Stability Test (IS 8887) Oneon
One test test per lot
representative 1 Per Km
Per Lot 1 1 0 0 0 0 0 1
iii) Aggregate Impact Value
samples
One test onper KM length
representative 5 per
Per Km 5 5 1 0 0 0 0 5
Test(IS 22386Index
iv) Flakiness part4)test (IS 2386 from
samples each source 2 Source 2 2 0 0 0 0 0 2
part1) One test onper KM length
representative per
Per Km
v) Bituminious Striping of from each source Source
samples
One test onper KM length
representative 2 per
Per Km 2 2 0 0 0 0 0 2
Aggregate test (IS 6241)2386
vi)Water Absorption(IS from each
samples per KM source
length 2 Source
per 2 2 0 0 0 0 0 2
part3)
from each source Source
Total Primix Carpet Prior to Construction 21 21 1 0 0 0 0
Premix (i) Grading of Aggregate(IS 2386
At least two test per day 1 Per day 2 2 0 0 0 0 0 1
carpet Part1)
with seal (ii)Binder Content before seal coat At least Two test per day 1 Per day
Per 2 2 0 0 0 0 0 1
23 type B&C iii) Tempr of Binder At regular interval 1 Lot/Per 1 1 0 0 0 0 0 1
During iv) Thickness before and after Regular at close Truck
1 Per KM 5 5 1 0 0 0 0 1
constructi compaction
v)Aggregate Impact Value (IS 2386 interval/Min Per 200m
on At random one test per KM 1 Per Km 1 1 0 0 0 0 0 1
part4)
Total premix carpet During 11 11 1 0 0 0 0
Construction
TOTAL TEST REQUIRED UPTO BT STAGE 752 752 132 25 25 8 0
Test Required for Masonary
Structure
i) Bricks
3 samples at random at Per
(a) Colour and Dimensional Check 1 3 3 1 0 0 0 0 1
(b) Water Absorption(IS 3495 part 3 samplessource
at random at Source
Per
1 3 3 1 0 0 0 0 1
3) source or after procurment Source
Per
© Efflorescence 9IS 3495 part3) In case of doubt,at source 1 1 1 0 0 0 0 0 1
Brick (d) Compressive Strength (IS 3495 3 samples at random at Source
Per
1 3 3 1 0 0 0 0 1
masonary part 1) source Source
1 prior to ii) Cement
Constructi (a) Setting time of Cement (IS 3 samples of same type and
2
Per
6 6 1 0 0 0 0 2
on 4031 part5) grade of cement Source
iii) Lime Purity (IS:1514) One test for each lot 2 Per Lot 2 2 0 0 0 0 0 2
iv) Sand(Natural and Crushed
Stone) 3 samples of each source of Per
(a) Gradation(IS 2115) 2 6 6 1 0 0 0 0 2
(b) Deleterious Material and supply Source
Per
if doubt one test 2 2 2 0 0 0 0 0 2
organic Impurities (IS 2386) Source
Per
v) Water One test at each source 1 1 1 0 0 0 0 0 1
Source
Total Brick Masonary prior to Construction 27 27 5 0 0 0 0

Brick i) Mortar
Masonary
During
Constructi (a) Mix Proportion(Control on
on quantity of cement/time by Each Batch 2 Per Batch 2 2 0 0 0 0 0 2
weight) 3 samples of cubes where
(b) Compresiive Strength((IS250) 5 Per day 5 5 1 0 0 0 0 5
specified
© Thickness of Joint Regularily 0

Total Brick Masonary during Construction 7 7 1 0 0 0 0

Total for Brick Masonary 34 34 6 0 0 0 0

(A) Stone
i) Shape and dimension(IS 1597 Per
3 samples of receipt at site 2 6 6 1 0 0 0 0 2
part1) source
Per
ii)
iii)Water absorption(IS1124)
Dressing of stone via 3 one
samples of receipt
for each at site
stock after 2 6 6 1 0 0 0 0 2
source
Hearting,Bond,Quion,face selection for individual 2 Per stock 2 2 0 0 0 0 0 2
stone,header
(B) Cement etc (IS 1129) work
i) setting time of cement9IS4031 3 sample of same type and
2 Per Lot 2 2 0 0 0 0 0 2
part5) grade
© Lime(if Used
Stone i) Purity(IS1514) One test for each lot 2 Per lot 2 2 0 0 0 0 0 2
Masonary
1 Prior to
Stone
Masonary (D) Sand
1 Prior to (a) Gradation(IS 2116) 3 sample for each source of
2
Per
6 6 1 0 0 0 0 2
constructi (b) Deleterious material and supply Source
Per
on if in doubt,one test 2 2 2 0 0 0 0 0 2
organic impurities(IS 2386 part2) Source
(E) Water
If impurities are present,test as Per
one test from each source 2 2 2 0 0 0 0 0 2
per IS 3025(Part
(F) Precast 17,24,32)
concrete bond Source
blocks 3 samples for each size on Per
(i) Size 2 6 6 1 0 0 0 0 2
receipt at site Source
(ii) Cube Strength 3 samples from each lot 2 Per Lot 6 6 1 0 0 0 0 2
(G) Mortar for joint
i) Consistency and water
As required 0 0 0 0 0 0 0 0 0
retentivity(IS22250)
ii) MiX proportion for Different
Daily 2 daily 2 2 0 0 0 0 0 2
works
iii) Compressive strength(IS2250) 3 samples per day 2 Per day 6 6 1 0 0 0 0 2
Total test for stone Masonary prior
to construction 48 48 6 0 0 0 0
i)Bond and plumbness
(a) For Stability and appereance Each
While laying each course 2 2 2 0 0 0 0 0 2
Stone with plumb bob Course
Masonary (ii) Laying in mortar
(a) Horizantly of courses,vertically Each
2 During While laying each course 2 2 2 0 0 0 0 0 2
and staggering of joints Course
Constructi (iii) Individual Course
on (a) Height of joint thickness and
Eachon
once
laying (IS 1597 part1&2and While laying each course 2 2 2 0 0 0 0 0 2
Course
either
IS2212)
(iv) Top of Coping Sloping to drain off water 1 1 1 0 0 0 0 0 1
side of
Total Stone Masonary During parapet
Construction 7 7 0 0 0 0 0

Total for Stone Masonary 55 55 6 0 0 0 0


1 i) Cement one test for 10 tonnes of
(a) Setting Tine(IS 4031 part5) cement (same brand and 50 Per Tonne 5 5 1 0 0 0 0 50
grade)

one test for 10 tonnes of


(b) Soundness(IS 4031 part3) cement (same brand and 50 Per Tonne 5 5 1 0 0 0 0 50
grade)

© Compressive Strength of 3 specimens(1 set) for each


5 Per Lot 15 15 3 1 1 0 0 5
Mortar Cube(IS 4031 part 6 Lot
ii) Coarse Aggregate
(a) Gradation for PCC or RCC 3 Samples for each quarry Per
2 6 6 1 0 0 0 0 2
Concrete Works 3 Samplessource
for each quarry Source
Per
Structure (b) Flakiness Index(IS 2386 part1) source
2
Source
6 6 1 0 0 0 0 2
prior to
Constructi
Concrete
Structure © Deleterious constituents(IS Per
prior to if doubt,one test 2 2 2 0 0 0 0 0 2
2386 Part2)
(d) Water Absorption (IS 22386 one for each source of Source
Per
Constructi 2 2 2 0 0 0 0 0 2
on part3)
(e) Aggregate Impact Value(IS one testsupply
per source of Source
Per
2 2 2 0 0 0 0 0 2
2386 part4) test if wwwater
(f) Soundness supply
one test per source of Source
Per
2 2 2 0 0 0 0 0 2
absorption exceed 2% supplytest per
if doubt,one Source
Per
(g) Alkali Silica reactivity 2 2 2 0 0 0 0 0 2
source of supply Source
iii) Fine Aggregate
3 samples for each source Per
Tot (a) Gradation(IS 2386 part1) 2 6 6 1 0 0 0 0 2
of supply Source
Per
al (b) Deleterious Constituents if in doubt,one test 2
Source
2 2 0 0 0 0 0 2
for © Alkali Silicate reactivity (IS 2386 Per
if in doubt,one test 2 2 2 0 0 0 0 0 2
con part 7) Source
Per
cre iv)Water one from each source 2
Source
2 2 0 0 0 0 0 2
te v) Concrete
str Per
(a) Mix design One for each grade 2 2 2 0 0 0 0 0 2
uct Source
61 61 8 1 1 0 0
ure
pri i) Fine and coarse aggregate
or One before
to (a) Moisture Content (IS2386
commencement of work 2 Per day 2 2 0 0 0 0 0 2
Concrete part3)
con Structure Each day
str ii) Cement
2 during
ucti Constructi (a) Consumption Daily 2 Per day 2 2 0 0 0 0 0 2
on on iii) Concrete
(a) Workability(IS 1199) Min Two
of 6 Cubes (3day
test per each to 2 Per day 4 4 1 0 0 0 0 2
determine 7 days and 28
(b) Cube Strength(IS 516) 2 Per day 4 4 1 0 0 0 0 2
Total for Concrete structure During days strength) to be cast
construction
every day 12 12 2 0 0 0 0
TOTAL For Concrete
For Structure
i) Grade,Percentage
Per 73 73 10 1 1 0 0
elongation,and ultimate tensile 3 samples from each
Reinforce 2 grade/typ 6 6 1 0 0 0 0 2
1 ment work strength(For
ii) Pitch of theculverts
ribs andand Smal
Nominal supplier
Random Checking per Regularily
2 e of bar 2 2 0 0 0 0 0 2
Bridges)IS432 part1
Diameter and IS 1786) brand per brand

Total for Reinforcement work 8 8 1 0 0 0 0

TOTAL FOR ROAD WORKS INCLUDING STRUCTURE 922 922 155 26 26 8 0


ONS
Total
test No of Test Performed as per executed Qty
required
Unit as per
executed
Cont. Aen EE Field EE QC SE Field ACE
Qty
15 16 17 18 19 20 21 22
Per
KM/Per 5 5 1 0 0 0 0
Per
Source
KM/Per
Per 5 5 1 0 0 0 0
Source
KM/Per 5 5 1 0 0 0 0
Per
Source
KM/Per 5 5 1 0 0 0 0
Per
Source
KM/Per 5 5 1 0 0 0 0
Source
25 25 5 0 0 0 0

Per
KM/Per 5 5 1 0 0 0 0
Source
Per
KM/Per
Per 5 5 1 0 0 0 0
Source
KM/Per 5 5 1 0 0 0 0
Per
Source
KM/Per 5 5 1 0 0 0 0
Per
Source
KM/Per 5 5 1 0 0 0 0
Per
Source
KM/Per 5 5 1 0 0 0 0
Source
30 30 6 0 0 0 0

Per Day 45 45 9 2 2 1 0

Per day
45 45 9 2 2 1 0
per layer

90 90 18 4 4 2 0
Per
6 6 1 0 0 0 0
Source
Per KM 4 4 1 0 0 0 0
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per Km 5 5 1 0 0 0 0

19 19 3 0 0 0 0
Per day 10 10 2 1 1 0 0
Per day 10 10 2 1 1 0 0
Per Day 30 30 6 2 2 1 0
Per Day 30 30 6 2 2 1 0
0 0 0 0 0 0 0

80 80 16 6 6 2 0

per lot 5 5 1 0 0 0 0

Per Road 4 4 1 0 0 0 0

Per Km 20 20 4 1 1 0 0

Per KM 10 10 2 1 1 0 0

39 39 8 2 2 0 0

Per Day 15 15 3 1 1 0 0

Per Day 15 15 3 1 1 0 0

Per Day 15 15 3 1 1 0 0

45 45 9 3 3 0 0

per lot 5 5 1 0 0 0 0
per Km 5 5 1 0 0 0 0

10 10 2 0 0 0 0

Per day 45 45 9 2 2 1 0

Per day 45 45 9 2 2 1 0
Per day 45 45 9 2 2 1 0
0 0 0 0 0 0 0
0 135 135 27 6 6 3 0
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source

10 10 0 0 0 0 0
Per Day 4 4 1 0 0 0 0
Per Day 4 4 1 0 0 0 0
Per Day 4 4 1 0 0 0 0
Per Km 2 2 0 0 0 0 0
0 0 0 0 0 0 0
14 14 3 0 0 0 0
Per
2 2 0 0 0 0 0
Source

Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
12 12 0 0 0 0 0
Per Day 2 2 0 0 0 0 0
Per Day 6 6 1 0 0 0 0
Per Day 6 6 1 0 0 0 0
Per Km 2 2 0 0 0 0 0
0 0 0 0 0 0 0
16 16 2 0 0 0 0
lot 5 5 1 0 0 0 0

lot 5 5 1 0 0 0 0
lot 5 5 1 0 0 0 0
lot 5 5 1 0 0 0 0
lot 5 5 1 0 0 0 0
25 25 5 0 0 0 0
0 0 0 0 0 0 0 0
Per day 5 5 1 0 0 0 0
0 0 0 0 0 0 0 0
5 5 1 0 0 0 0
lot 5 5 1 0 0 0 0

lot 5 5 1 0 0 0 0
lot 5 5 1 0 0 0 0
lot 5 5 1 0 0 0 0
lot 5 5 1 0 0 0 0
25 25 5 0 0 0 0
0 0 0 0 0 0 0 0
Per day 5 5 1 0 0 0 0
0 0 0 0 0 0 0 0
5 5 1 0 0 0 0

Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0

Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Km
Per Lot 1 1 0 0 0 0 0
per 5 5 1 0 0 0 0
Source
Per
4 4 1 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
22 22 2 0 0 0 0
Per day 1 1 0 0 0 0 0
Per day 2 2 0 0 0 0 0
Per day
Per 1 1 0 0 0 0 0
Lot/Per
Per 1 1 0 0 0 0 0
Truck
Lot/Per 1 1 0 0 0 0 0
truck
Per Km 40 40 8 2 2 1 0
Per Km 1 1 0 0 0 0 0

47 47 8 2 2 1 0

Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0

Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Km
Per Lot 1 1 0 0 0 0 0
per 5 5 1 0 0 0 0
Per
Source 4 4 1 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
0 24 24 2 0 0 0 0
Per day 2 2 0 0 0 0 0
Per day 2 2 0 0 0 0 0
Per day 2 2 0 0 0 0 0
Per day 3 3 1 0 0 0 0
Per
Lot/Per
Per 1 1 0 0 0 0 0
Truck
Lot/Per 1 1 0 0 0 0 0
truck
Per Km 5 5 1 0 0 0 0
Per Km 1 1 0 0 0 0 0

17 17 2 0 0 0 0

Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0

Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0

Per Lot 1 1 0 0 0 0 0
Per Lot 1 1 0 0 0 0 0
Per Km
Per Lot 1 1 0 0 0 0 0
per
Per Km 5 5 1 0 0 0 0
Source
per 2 2 0 0 0 0 0
Per Km
Source
per 2 2 0 0 0 0 0
Per Km
Source
per 2 2 0 0 0 0 0
Source
21 21 1 0 0 0 0
Per day 2 2 0 0 0 0 0
Per day
Per 2 2 0 0 0 0 0
Lot/Per 1 1 0 0 0 0 0
Truck
Per KM 5 5 1 0 0 0 0
Per Km 1 1 0 0 0 0 0

11 11 1 0 0 0 0

727 727 127 23 23 8 0


Per
3 3 1 0 0 0 0
Source
Per
3 3 1 0 0 0 0
Source
Per
1 1 0 0 0 0 0
Source
Per
3 3 1 0 0 0 0
Source
Per
6 6 1 0 0 0 0
Source
Per Lot 2 2 0 0 0 0 0

Per
6 6 1 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
1 1 0 0 0 0 0
Source
27 27 5 0 0 0 0

Per Batch 2 2 0 0 0 0 0
Per day 5 5 1 0 0 0 0

7 7 1 0 0 0 0

34 34 6 0 0 0 0

Per
6 6 1 0 0 0 0
source
Per
6 6 1 0 0 0 0
source
Per stock 2 2 0 0 0 0 0

Per Lot 2 2 0 0 0 0 0

Per lot 2 2 0 0 0 0 0
Per
6 6 1 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
6 6 1 0 0 0 0
Source
Per Lot 6 6 1 0 0 0 0

0 0 0 0 0 0 0
daily 2 2 0 0 0 0 0
Per day 6 6 1 0 0 0 0

48 48 6 0 0 0 0

Each
2 2 0 0 0 0 0
Course
Each
2 2 0 0 0 0 0
Course
Eachon
once 2 2 0 0 0 0 0
Course
either
1 1 0 0 0 0 0
side of
parapet
7 7 0 0 0 0 0

55 55 6 0 0 0 0

Per Tonne 5 5 1 0 0 0 0

Per Tonne 5 5 1 0 0 0 0

Per Lot 15 15 3 1 1 0 0

Per
6 6 1 0 0 0 0
Source
Per
6 6 1 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
6 6 1 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
Per
2 2 0 0 0 0 0
Source
61 61 8 1 1 0 0

Per day 2 2 0 0 0 0 0

Per day 2 2 0 0 0 0 0

Per day 4 4 1 0 0 0 0
Per day 4 4 1 0 0 0 0
12 12 2 0 0 0 0
Per 73 73 10 1 1 0 0
grade/typ 6 6 1 0 0 0 0
Regularily
e of bar 2 2 0 0 0 0 0
per brand

8 8 1 0 0 0 0

897 897 150 24 24 8 0


(Shishpal Singh)

Executive Engineer

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