Summary
Internal combustion engines are used mainly in automotive industries and in different power related
applications. Keeping in their importance it is intended to conducted a thoroughly study on
compression engine (diesel engine). We have given the basic parameters of engine such as inlet
temperatures of air, fuel and water, their flowrates, brake power, torque of engine etc. all the
aforesaid parameters are noted from the apparatus available. The given engine model is Peugeot
206 Turbo, this engine is four stroke having 04 number of cylinders, capacity is 1997 cm3, fuel
density is 864kg/m3, also we have the specific heats of fuel, water and exhaust gases which are
4.5*E4, 4.18 and 1.18 kJ/kgK respectively. Using the available values we have calculated the output
parameters such as brake mean effective pressure, brake fuel consumption, thermal efficiency of
diesel engine and also mass flowrates of air, fuel and cooling water. Furthermore, rate of energy
input into fuel, from cooling water and energy rate to exhaust is also calculated. The engine model
is test at two rpms and for each rpm, keeping speed constant 05 number of test are further conducted,
which are named as Test-A, Test-B, Test-C, Test-D and Test-E respectively. For experiment
purpose run at two speeds at 2300 rpm, and 2800 rpm, for each five number of test are conducted.
Using the emissions analyzer, emission gases such as NOx, CO, CO2, HC and O2 are noted down.
It is clear from the results that increasing the speed of diesel engine from 2300 rpm to 2800 rpm
tends to enhance to emissions. From the results it is also clear that as the engine continuously then
brake mean effective pressure decreases, specific fuel consumption increases. It is also noticed as
the engine speed increases then gaseous emissions also increases.
Keywords: Diesel engine, brake power, brake mean effective pressure, gaseous emissions.
Introduction
Because of their potential to lower carbon emissions, synthetic fuels made via technologies like
Power-to-Liquid (PtL) are gaining popularity [1]. Making the switch to these greener fuel choices
contributes to reducing the environmental effect of diesel engines and supports the worldwide
movement toward sustainable energy sources. Natr Natrayan et al. [2] conducted a thoroughly study
on the reduction of Co2 emission using the L-aspartic acid the experimental setup by the is shown
below,
Figure 1 Experimental setup for L-aspartic acid apparatus.
Xuewen Zhang et al.[3] Conducted a study to find out the suitable strategies for the reduction of
emissions from the diesel engine. The authors concluded that by using biodiesel and Di-ethle ether
there is good control on the Emmons reduction of diesel engine. Michael et al. [4] concluded that
if wall flow particulate filter is used then emissions from engine decreases significantly.
It takes a mix of cutting-edge technologies, cleaner fuels, and supporting regulatory frameworks to
reduce emissions in diesel engines, which is a complex task. In order to achieve a more sustainable
and ecologically friendly future for diesel engines [5], it is imperative that continuous efforts be
made to optimize combustion processes, deploy efficient after treatment systems, investigate
alternative fuels, and embrace electrification [6], [7]. A CO2 reduction trap is shown below,
Figure 2 Arrangement of CO2 reduction trap
The automotive and industrial industries continue to be at the forefront of the search for cleaner and
greener diesel engines as technology advances and environmental concerns gain traction worldwide
[7]. In order to lower emissions from diesel or compression ignition reciprocating engines in a
variety of industries, including marine, stationary, automotive, and rail, researchers, universities,
and manufacturers are actively investigating different technologies and alternative fuels
Calorific Value
It is the amount of energy which is present in fuel or food and it’s determined by complete
combustion of any specified quantity at the pressure which is kept constant and given normal
conditions. It’s also named as calorific power and it is measured in kJ per kg [8].
Test Engine and Operating Conditions
The engine was run with diesel initially, then with different blends at a constant load of 30% and a
crankshaft speed of 2300 & 2800 rpm after obtaining readings from the test bed for one blend, the
engine was operated for 5 to 10 minutes to use the remaining fuel blend. The exhaust emission
gases like CO, CO2, NO, and HC were analyzed using an exhaust gas analyzer provided by
Inferably Smart. The following physical geometries and fluid properties are provided for the
calculations.
Physical Values Units
Number of cylinders
4
(Peugeot 206 Turbo HDI)
Engine Capacity (Peugeot cm3
1997
206 Turbo HDI)
Engine Number of power
strokes per revolution 2
(Peugeot 206 Turbo HDI)
Fuel Density kg/m3 864
Cooling Water Density kg/m3 1000
Specific enthalpy of kJ/Kg
Combustion LHV of diesel 4.50E+04
fuel
Specific heat capacity of kJ/kgK
4.18
water Cp
Specific Heat capacity of kJ/kgK
1.15
exhaust Cp
Performance Parameters
Diesel engine performance parameters which are taken as input are brake power, engine toque,
temperatures & flowrates of both air and fuel. We have noted these values from the engine test be
and using the values the output parameters are calculated [9].
Engine Torque
The amount of torque produced [10] by the engine is measured as given in Equation 2.
T W R (2)
Where W is the brake load in newton and R is the arm length. Its unit is Nm. If we have brake load
in kg, then we have a very basic formula that can be shown in Equation 3.
W m g (3)
In the above equation ‘m’ denotes the load applied on engine and ‘g’ is the gravitational acceleration
and its value is 9.81m/sec2
Engine Brake power (BP)
As the name indicates, the power which is available at the engine crankshaft, it is measured in kW
and theoretically it is calculated as [11],
Equation 4.
2 T N
BP 60, 000 (4)
In the above equation, ‘T’ is the engine torque which is noted from test bed, ‘N’ is rotational speed
of engine’s shaft is measured in rpm (revolution per minute).
Brake specific fuel consumption (BSFC)
It is just a particular amount of fuel used by any vehicle to in order to travel a certain amount of
distance [12], usually it is denoted ad BFSFC and its units are kg/kWh. As shown in Equation 5.
𝐹𝐶
𝐵𝑆𝐹𝐶 = 𝐵𝑃 (5)
The above equation shows that, increasing the engine’s brake power tends to reduce the brake
specific full consumption, in other words we can say that it varies inversely and directly to fuel
consumption [13].
Carbon monoxide (CO)
These emissions are very harmful to environment, so while designing the engine it is necessary to
keep them down as possible [14]. Carbon monoxide emissions depends the chemical properties of
the fuel being used, and operating conditions of engine such as temperature, air / fuel ratio etc. also
availability of oxygen when the engine runs at high speed [15].
Hydrocarbons (HC)
It is the mixture of both carbon and hydrogen and it strongly depends on the way of mixing of fuel
and the air inside the combustion chamber of engine [16]. However, if the ignition delay is slower
then it also causes the emission of hydrocarbons [17].
Nitrogen oxides (NO)
In the above paras, it is mentioned the emission in diesel engine, NOx or Nitrogen oxide is also
another engine emission, and these emissions are responsible of acid rain which is harmful for the
environment [18]. These emissions are produced when there is high temperature in computation
phase of fuel. Another parameter of NOx emissions is the speed of the engine because at higher
running speed nitrogen emission are produced no matter which type of fuel is being used inside
the combustion chamber of engine [19]. The simple reason behind this that when the engine runs
at high speed it consumes more fuel which tends to enhance the emissions [20].
Apparatus
Diesel Engine Dynamometer Test Bench
Fuel Flow Measurement
Exhaust Gas Measurement
Sensors for pressure and temperature
System of Data Acquisition
Experimental Measured Data:-
Target RPM 2300 2300 2300 2300 2300
Measured Performance
Units Test A Test B Test-C Test-D Test-E
Values
Engine Brake Power kW 44.3 29.2 12.2 7.3 4.2
Engine Torque Nm 180.0 125.0 49.0 29.0 17.0
Engine Speed Rpm 2343 2227 2379 2382 2413
Engine Cooling Water Flow
L/min 32.0 32.0 32.0 32.0 32.0
Rate
Relative Humidity % 37.0 37.0 38.0 38.0 38.0
Engine Water Temp In oC
60.6 59.8 63.2 63.8 62.5
Oil Temp oC
86.7 82.6 84.7 84.6 84.3
Engine Water Temp Out oC
73.5 68.6 70.8 70.3 69.6
Fuel Flow Rate In (Corrected) L/min 2.3 2.3 2.3 2.3 2.3
Exhaust Temp oC
294.0 209.0 191.0 182.0 174.0
Inlet Air Flow Rate L/min 3410 2979 2641 2520 2448
Ambient Temperature oC
25.3 25.0 24.4 24.4 24.5
Ambient Air Pressure mmHg 766.2 766.2 766.2 766.2 766.2
Fuel Temp oC
36.7 35.9 33.8 34.3 34.6
Fuel Flow Rate Out
L/min 2.1 2.2 2.2 2.2 2.3
(Corrected)
Exhaust Analysis
Measurements
CO % 0.24 0.17 0.10 0.10 0.10
CO2 % 8.43 6.13 3.82 3.03 2.80
NOX Ppm 700 458 333 255 223
NO Ppm 615 320 220 143 121
THC (Total Hydro Carbon) Ppm 83 85 88 93 96
O2 % 6.8 10.3 13.8 14.3 14.5
The following graph depicts the physical properties of diesel engine such as its size, number of
cylinders, density of fuel, specific heats of both fuel and water, also densities of both water and
fuel,
In Test-1 of engine, there are 5 number of test are conducted at constant RPM which is 2300 rpm.
For the Test-A engine brake power is 44.3kW, engine torque is 180Nm, flowrate of cooling water
is 32 liter per minute, inlet water temperature of engine is 60.6C, oil temperature is 86.7C, flowrate
of fuel inlet is 2.,3 liters per minute, engine exhaust temperature is 294C, fuel temperature is 36.7C
and flowrate of fuel outlet is 2.1 liter per minute. For engine test-2 brake power is 29.2kW, engine
torque is 125Nm, flowrate of cooling water is 32 liter per minute, inlet water temperature of engine
is 59.8C, oil temperature is 82.6C, flowrate of fuel inlet is 2.,3 liters per minute, engine exhaust
temperature is 209C, fuel temperature is 35.7C and flowrate of fuel outlet is 2.1 liter per minute.
From the data brake power for different test at constant speed are 44.3, 29.2, 12.2, 7.3 and 4.2kW
respectively. Engine torque values are 180, 125, 49, 29 and 17 Nm respectively, however the
flowrate of cooling water for all these test are constant, and also engine speed is kept constant which
2343 rpm. Engine water temperature for tests are 60.6C, 59.8, 63.2, 63.8 and 62.5C respectively
and oil temperatures are 86.7C, 82.6C, 84.7C, 84.3C respectively. Exhaust water temperatures are
294C, 209C, 191C, 182C and 174C respectively. However the flowrate of fuel remains almost
constant which is 2.3 liters per minute. Now let us starts discussion at output parameter such brake
mean effective pressure for the tests are 1136.14kPa, 787.89kPa, 308.15kPa, 184.155kPa,
105.59kPa respectively. It indicates that brake mean effective pressure decreases as the engine
continuously operates. The calculates mass flowrates of air are 0.067, 0.058, 0.051, 0.049 and 0.048
kg/sec and mass flowrates of fuel are 0.003168, 0.00233, 0.001483, 0.00128, 0.001 kg/sec
respectively which are also shows the decreasing trend.
Table 1 Measurement of Exhaust Emission gases for Test-1
Exhaust Analysis Measurements
CO % 0.24 0.17 0.10 0.10 0.10
CO2 % 8.43 6.13 3.82 3.03 2.80
NOX ppm 700 458 333 255 223
NO ppm 615 320 220 143 121
THC (Total Hydro Carbon) ppm 83 85 88 93 96
O2 % 6.8 10.3 13.8 14.3 14.5
Table 2 Calculated Engine Parameter for Test-1
Calculated Values Units
Vs m3 0.00049925 0.000499 0.000499 0.000499 0.000499
BMEP kPa 1136.147243 787.8904 308.1545 184.1553 104.5912
Air mass flow rate kg/s 0.067063333 0.058585 0.051942 0.049554 0.048144
Fuel mass flow rate kg/s 0.003168 0.002333 0.001483 0.001282 0.001109
A/F 2.12E+01 2.51E+01 3.50E+01 3.87E+01 4.34E+01
BSFC kg/h 0.010038136 0.010659 0.017327 0.025054 0.038165
Cooling water mass flow rate kg/s 0.533333333 0.533333 0.533333 0.533333 0.533333
The above table shows that calculated swept or displacement volume is 0.000499m3, brake specific
fuel consumption are 0.010038, 0.01065, 0.0173, 0.02505 kg/h and 0.03816 respectively. It is also
clear that mass flowrate of cooling water remains constant.
Energy Calculation Units
Rate of Energy Input
(from fuel combustion) kW 1.43E+02 1.05E+02 6.67E+01 5.77E+01 4.99E+01
Rate of Energy into
engine cooling water kW 28.7584 19.61813 16.94293 14.49067 15.82827
Rate of Energy into
Exhaust kW 21.70183316 12.89021 10.23566 9.213462 8.467788
Test-2 Input data
Target RPM 2800 2800 2800 2800 2800
Measured Performance Values Units Test A Test B Test-C Test-D Test-E
Engine Brake Power kW 53.2 34.5 15.8 8.0 4.0
Engine Torque Nm 178.0 178.0 178.0 178.0 178.0
Engine Speed rpm 2853 2853 2853 2853 2853
Engine Cooling Water Flow Rate L/min 39.0 39.0 39.0 39.0 39.0
Relative Humidity % 40.0 38.0 36.0 37.0 37.0
o
Engine Water Temp In C 64.1 65.9 67.6 67.2 67.1
o
Oil Temp C 93.1 94.3 95.5 95.5 95.5
o
Engine Water Temp Out C 75.7 74.4 73.1 73.2 74.5
Fuel Flow Rate In (Corrected) L/min 2.4 2.4 2.4 2.4 2.4
o
Exhaust Temp C 383.0 344.5 306.0 290.0 280.0
Inlet Air Flow Rate L/min 4252 3901 3549 3300 2900
o
Ambient Temperature C 32.5 33.6 34.6 35.2 35.5
Ambient Air Pressure mmHg 734.2 734.2 734.2 734.2 734.2
o
Fuel Temp C 39.9 40.8 41.7 41.9 42.1
Fuel Flow Rate Out (Corrected) L/min 2.1 2.2 2.2 2.3 2.3
Discussion
In Test-2 of engine, there are also 5 number of test are conducted at constant RPM which is 2800
rpm. For the Test-A engine brake power is 53.2kW, engine torque is 178Nm, flowrate of cooling
water is 39 liter per minute, inlet water temperature of engine is 64.1C, oil temperature is 93.1C,
flowrate of fuel inlet is 2.1 liters per minute, engine exhaust temperature is 383C, fuel temperature
is 39.9C and flowrate of fuel outlet is 2.1 liter per minute. For engine test-2 brake power is 34.5kW,
engine torque is 178Nm, flowrate of cooling water is 32 liter per minute, inlet water temperature of
engine is 64.1C, oil temperature is 93.1C, flowrate of fuel inlet is 2.1 liters per minute, engine
exhaust temperature is 344.5C, fuel temperature is 35.7C and flowrate of fuel outlet is 2.1 liter per
minute. From the data brake power for different test at constant speed are 53.2, 34.5, 15.8, 4 and
4.2kW respectively. Engine torque values constant and its value is 178Nm, furthermore the flowrate
of cooling water for all these test are constant, and also engine speed is kept constant which 2800
rpm. Engine water temperature for tests is constant and oil temperatures are 93.1C, 94.3C, 95.5C,
95.5C respectively. Exhaust water temperatures are 294C, 209C, 191C, 182C and 174C
respectively. However the flowrate of fuel remains almost constant which is 2.1 liters per minute.
Now let us starts discussion at output parameter such brake mean effective pressure for the tests are
1120.503kPa, 726.642kPa, 332.781kPa, 168.49kPa, 84.248kPa respectively. It indicates that brake
mean effective pressure decreases as the engine continuously operates. The calculates mass
flowrates of air are 0.086, 0.0767, 0.0697, 0.0649 and 0.057 kg/sec and mass flowrates of fuel are
0.003701, 0.002736, 0.001771, 0.001728, 0.001584 kg/sec respectively which are also shows the
decreasing trend.
Exhaust Analysis
Test A Test B Test-C Test-D Test-E
Measurements
CO % 0.26 0.18 0.11 0.11 0.11
CO2 % 8.90 6.78 4.66 3.32 3.01
NOX ppm 757 442 308 232 193
NO ppm 700 350 197 134 105
THC (Total Hydro Carbon) ppm 97 115 121 124 128
O2 % 6.1 9.3 12.5 13.5 13.8
Test 2 graphs
Conclusion
Keeping in their importance it is intended to conducted a thoroughly study on compression engine
(diesel engine). The given engine model is Peugeot 206 Turbo, this engine is four stroke having 04
number of cylinders, capacity is 1997 cm3, fuel density is 864kg/m3, also we have the specific
heats of fuel, water and exhaust gases which are 4.5*E4, 4.18 and 1.18 kJ/kgK respectively. The
engine model is test at two rpms and for each rpm, keeping speed constant 05 number of test are
further conducted, which are named as Test-A, Test-B, Test-C, Test-D and Test-E respectively. For
experiment purpose run at two speeds at 2300 rpm, and 2800 rpm, for each five number of test are
conducted. Using the emissions analyzer, emission gases such as NOx, CO, CO2, HC and O2 are
noted down. It is clear from the results that increasing the speed of diesel engine from 2300 rpm to
2800 rpm tends to enhance to emissions. From the results it is also clear that as the engine
continuously then brake mean effective pressure decreases, specific fuel consumption increases. It
is also noticed as the engine speed increases then gaseous emissions also increases.
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Appendix