ABB Universal Motor Controller UMC100 en 0415
ABB Universal Motor Controller UMC100 en 0415
UMC100.3
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 3
Keeping the motors running 24 hours a day
Secure uptime of your application
ABB´s control products protect, control and automate critical business processes
to make any application more productive. Rely on us as partner, providing you
flexible and universal products. Especially ABB's Universal Motor Controller solution
provides an easy to use device that keeps your application running.
Continuous operation
The installation of ABB products can help keep the wheels in motion 24 hours a day. We are
focused on ensuring that our products can be easily maintained, whether that is through designing
the product so it can be replaced while the system remains operational, providing built-in
monitoring functions and efficient service solutions.
The UMC100.3 provides comprehensive, electronic motor protection. It ensures that the motor is protect-
ed at all times, even if the control system or fieldbus breaks down.
The precise electronic measurement system enables optimal utilization of the motors. Constant trip be-
haviour is ensured by the high long-term stability of the tripping characteristics. A comprehensive diag-
nostic system facilitates fault localization and rectification in the event of a fault to help keeping the system
running and reduce downtime.
4 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
ABB’s intelligent motor management for continuous operation
Keeping the motors running with UMC
Any unplanned or sudden motor stops can lead to faults in the process sequence, which can be very costly. ABB´s
Motor Controllers stand for motor protection, motor control, fieldbus and ethernet communication and fault diagnosis.
The UMC is used in many segments with several thousand motor controllers installed worldwide.
ABB’s new UMC100.3 offers you the optimal solution for HIgh plant availability
your motor control center (MCC) applications The UMC100.3 continuously transmits comprehensive
UMC100.3 is a flexible, modular and expandable motor man- operational, service and diagnostic data from the motor to the
agement system for constant-speed, low-voltage range mo- control system. This means that faults can be detected early
tors. Its most important tasks include motor protection, pre- on and can be avoided by suitable measures, or their effects
venting plant standstills and reducing down time. Early can be limited. This increases the plant’s availability.
information relating to potential motor problems and swift di- Open communication
agnosis ensure continuous operation of any application such The UMC100.3 is equipped with an interface for mounting a
as: communication adapter. Selecting the relevant adapter enables
the motor controller to communicate using the widespread
–– The oil and gas industry fieldbuses Profibus DP, DeviceNet or Modbus RTU. Even com-
–– The cement plants munication via ethernet networks is possible using the Modbus
–– The steel industry TCP or Profinet protocol.
–– Mining UMC100.3 can also be used without communication as a
–– The chemicals industry stand-alone motor controller, e.g. in simple pumpstations.
–– Water supply and distribution Made in Germany approved worldwide
–– Power plant engineering The Universal Motor Controller is developed and produced in
–– The food and beverage industry the federal republic of Germany. Approvals and certificates en-
–– Pulp and paper plants sure the worldwide use of the product which has been proven
Due to the benefits it provides, the UMC100.3 is used world- in a lot of applications and in huge projects with thousands of
wide in many segments and in projects with several thousand motor controllers all around the world. With our long time ex-
motor controllers. perience of project management ABB gives you the best pos-
sible support.
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 5
Motor management system - UMC100.3
Ordering details - Universal Motor Controller UMC100.3
Description
Intelligent motor management system for single and three-phase motors with Ie = 0.24 - 63 A in one
single device. Compact housing with integrated current transformer for cable cross section up to
25 mm² (max. Ø with Insulation 11 mm). Higher currents with additional external current transformer.
Thermal overload protection according to EN/IEC 60947-4-1, selectable trip classes 5E, 10E, 20E,
2CDC 341 006 V0014
on hours supervision, motor status, faults and warnings, fault history (16 events)
Motor current, phase voltages, thermal load, power factor (cos ϕ), active power, apparent
power, energy, total harmonic distortion (THD).
–– Integrated I/Os:
UMC100.3 UC 6 digital inputs, 1 PTC input, 4 digital outputs. Maximum number of I/Os with expansion
modules:
14 digital inputs, 1 PTC input, 9 digital outputs, 6 analogue inputs, 1 analogue output
–– Communication interfaces for fieldbuses and ethernet networks, Interface for operator panel
UMC100-PAN, bus interface for connection of expansion modules
–– Versions for supply voltage 24 V DC and 110 – 240 V AC/DC and with ATEX approval
Ordering details
Designation Supply voltage Type Order code Price Weight
(1 pce)
1 pce kg (lb)
0.275
Universal Motor Controller 24 V DC UMC100.3 DC 1SAJ530000R0100
(0.606)
0.315
Universal Motor Controller 110-240 V AC/DC UMC100.3 UC 1SAJ530000R1100
(0.694)
0.275
Universal Motor Controller, ATEX 24 V DC UMC100.3 DC EX 1SAJ530000R0200
(0.606)
0.315
Universal Motor Controller, ATEX 110-240 V AC/DC UMC100.3 UC EX 1SAJ530000R1200
(0.694)
6 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Motor management system - UMC100.3
Ordering details - Operating panel UMC100-PAN
Description
Operator panel for Universal Motor Controller UMC100. Backlit graphical and multilingual full-
2CDC 341 008 V0014
text display, LEDs for status. Assembly directly on UMC100 or on the control cabinet door via
extension cable and door mounting set.
Functions:
UMC100-PAN
Supports 8 languages: English, French, German, Italian, Spanish, Polish, Portuguese, Russian
Replaces all former UMC100 operator panels
Ordering details
Designation Type Order code Price Weight
(1 pce)
1 pce kg (lb)
0.047
Operating panel UMC100-PAN 1SAJ590000R0103
(1.036)
0.070
0.7 m ext. cable with door mounting set UMCPAN-CAB.070 1SAJ510003R0002
(0.154)
0.088
1.5 m ext. cable with door mounting set UMCPAN-CAB.150 1SAJ510004R0002
(0.194)
0.176
3 m ext. cable with door mounting set UMCPAN-CAB.300 1SAJ510002R0002
(0.388
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 7
Motor management system - UMC100.3
Ordering details - Expansion modules
Description
Up to 4 expansion-modules can be connected to one UMC100.3
Supply voltage is 24 V DC; the 110-240 V AC/DC version of the UMC100.3 provides the
DX111-FBP
24 V DC supply for expansion modules
DX111
I/O-expansion module with 8 digital inputs 24 V DC, 4 relay outputs, 1 analog output
0/4-20 mA or 0…10 V
DX122
I/O-expansion module with 8 digital inputs 110 / 230 V AC, 4 relay outputs, 1 analog output
0/4-0 mA or 0-10 V
2CDC 341 004 F0009
VI15x
Voltage modules for the determination of phase voltages, power factor (cos ϕ), apparent
DX122-FBP power, energy, total harmonic distortion (THD).
For use in grounded networks (VI150) or in all networks (VI155), 150-690 V AC
AI111
Analog / temperature expansion module, 3 inputs PT100, PT1000, KTY83, KTY84, NTC,
0–10 V, 0/4-20 mA
1 or 2 modules AI111 can be connected to an UMC100.3.
2CDC 345 001 S0011
Ordering details
Designation Type Order code Price Weight
(1 pce)
1 pce kg (lb)
VI150-FBP
0.220
I/O module for UMC100, 24 V DC digital input DX111 1SAJ611000R0101
(0.485)
I/O module for UMC100, 110 – 230 V AC digital 0.220
DX122 1SAJ622000R0101
input (0.485)
0.110
3 phase voltage module for grounded networks VI150 1SAJ650000R0100
(0.243)
0.110
3 phase voltage module for all networks VI155 1SAJ655000R0100
(0.243)
Analog/temperature module 3 analogue inputs AI111 1SAJ613000R0101
Connection cable UMC100 - I/O module, length 0.011
UMCIO-CAB.030 1SAJ691000R0001
0.30 m (0.024)
Connection cable IO-module - IO-module, length 0.011
IOIO-CAB.030 1SAJ692000R0001
0,30 m (0.024)
2CDC 345 002 S0011
0.043
Terminal set for UMC100.3 DC (spare parts) UMCTB 1SAJ929160R0001
(0.095)
0.045
Terminal set for UMC100.3 UC (spare parts) UMCTB 1SAJ929160R0002
(0.099)
VI155-FBP
8 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Motor management system - UMC100.3
Ordering details - Fieldbus communication interfaces
Description
Fieldbus communication interfaces enable the UMC100.3 to communicate via fieldbus.
The interfaces can be used in 2 ways
– – Mounted directly on a UMC100.3: in this case the interface is supplied from the UMC100.3,
no further accessory is required
– – Mounted separately on a SMK3.0 adapter in the cable chamber of an MCC: in this case the
interface plugged on SMK3.0 needs to be supplied with 24 V DC
Ready made cables for the application in withdrawable systems are available as well as
2CDC 341 015 S0014
MRP31
2CDC 341 016 S0014
DNP31
– – Communication interface for DeviceNet
– – ODVA certified DeviceNet slave
– – Data transfer rate up to 500 kbit/s
– – Diagnostic LEDs
– – Fieldbus connection via terminal blocks
– – EDS download from UMC100.3 webpage
2CDC 341 017 S0014
PDR31.0
– – External active fieldbus termination for Profibus DP; the PDR31.0 needs to be mounted on
a SMK3.0 adapter and supplied by 24 V DC
DNP31.0
Ordering details
Designation Type Order code Price Weight
(1 pce)
1 pce kg (lb)
0.050
Profibus DP communication interface PDP32.0 1SAJ242000R0001
(0.110)
Modbus RTU communication interface; terminal 0.039
MRP31.0 1SAJ251000R0001
block for fieldbus connection included (0.086)
DeviceNet communication interface; terminal
DNP31.0 1SAJ231000R0001
2CDC 341 018 S0014
PDR31.0
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 9
Motor management system - UMC100.3
Ordering details - Fieldbus communication interfaces -
Accessories
Ordering details
Designation Type Order code Price Weight
(1 pce)
2CDC 341 014 V0014
1 pce kg (lb)
Adapter for separate mounting of a communica-
0.038
tion interface; terminal block for 24 V DC supply SMK3.0 1SAJ929600R0001
(0.084)
SMK3.0 included
0.060
Cable for drawer inside, length 1.5 m CDP18.150 1SAJ929180R0015
(0.132)
Cable from SMK3.0 to drawer outside, length 0.060
CDP24.150 1SAJ929240R0015
1.5 m (0.132)
Terminal block 2-pol for SMK3.0 supply / 10 pcs 0.017
SMK3-X2.10 1SAJ929610R0001
per pck. (spare parts) (0.037)
Terminal block 5-pol for SMK3.0 comm. / 10 pcs 0.041
SMK3-X1.10 1SAJ929620R0001
per pck. (spare parts) (0.090)
Serial link
CPD18
Communication
CPD24 interface supply
SMK +
Standard Profibus
PDP32
connector and cable
10 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Motor management system - UMC100.3
Ordering details - Ethernet communication interfaces
Description
Ethernet communication interfaces enable the UMC100.3 to communicate via an ethernet
network
–– Up to 4 motor controllers UMC100.3 can be connected to one interface
–– Supports all network topologies
–– Ring topology with redundancy (MRP protocol)
2CDC 341 003 S0012
MTQ22
–– Ethernet communication interface with protocol Modbus TCP
–– Supports multimaster mode
–– Master supervision with timeout control
–– Micro USB port for configuration via PC
2CDC 341 001 S0014
PNQ22
–– Ethernet communication interface with protocol Profinet IO
–– Integrated into AC800xA
–– Time stamped events (with AC800)
PNQ22
–– GSDML download from UMC100.3 webpage
Ordering details
Designation Type Order code Price Weight
(1 pce)
1 pce kg (lb)
0.172
Ethernet Modbus TCP interface MTQ22.0 1SAJ260000R0100
(0.379)
0.172
Ethernet Profinet IO interface PNQ22.0 1SAJ261000R0100
(0.379)
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 11
Motor management system - UMC100.3
Ordering details - Ethernet communication interfaces -
Accessories
Ready-made cables
Ready made cables are available for the application in withdrawable systems as well as for
fixed installations.
Cables are including terminal blocks. Terminal blocks for making own cables are also available:
–– CDP18 cable for use inside and outside a drawer
–– CDP23 cable from ethernet interface to UMC100.3
Ordering details
Designation Type Order code Price Weight
(1 pce)
1 pce kg (lb)
0.060
Cable for drawer in- and outside, length 1.5 m CDP18.150 1SAJ929180R0015
(0.132)
Cable ethernet interface - UMC100.3, length 1.5 0.100
CDP23.150 1SAJ929230R0015
m (0.220)
0.160
Cable ethernet interface – UMC100.3, length 3 m CDP23.300 1SAJ929230R0030
(0.353)
0.015
Terminal bloc for MTQ22/PNQ22 X1…X4, 4 pcs ETHTB-FBP.4 1SAJ929200R0001
(0.033)
0.015
Terminal bloc for MTQ22/PNQ22 X1…X4, 50 pcs ETHTB-FBP.50 1SAJ929200R0002
(0.033)
X6 X7 X8
MTQ22
DO Relay T1 T2 Ca Cb
C C 0 1 2
CPD23 to X1
X1
X9
Port 1
Port 2 X2
Trip/Rdy Run
to X2
RDY
Power DO DI 24V
0V 24V 3 0 ... 5
X5 TCP
to X3
Port 3 X3
Port 4 X4
X5
Data
E1
X6 X7 X8
DO Relay T1 T2 Ca Cb
Link
CPD23
C C 0 1 2
to X4 Data
X9 E2
X6
Link
Trip/Rdy Run
24V
Power DO DI 24V 0V
0V 24V 3 0 ... 5 DC
X5
X6 X7 X8
MTQ22
DO Relay T1 T2 Ca Cb
C C 0 1 2
CPD18 CPD18 to X1
X1
X9
Port 1
Port 2 X2
Trip/Rdy Run
to X2
RDY
Power DO DI 24V
0V 24V 3 0 ... 5
X5 TCP
to X3
Port 3 X3
Port 4 X4
X5
Data
E1
X6 X7 X8
DO Relay
C C 0 1 2
T1 T2 Ca Cb
Link
CPD18 CPD18 to X4 Data
X9 E2
X6
Link
Trip/Rdy Run
24V
Power DO DI 24V 0V
0V 24V 3 0 ... 5 DC
X5
12 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Universal Motor Controller
Ordering details - Configuration software overview
Ordering details
UTP22-FBP Designation Type Order code Price Weight
(1 pce)
1 pce kg (lb)
0.261
USB interface for PROFIBUS networks UTP22-FBP 1SAJ924013R0001
(0.575)
PDP22/PDQ22 Device Type Manager (DTM) incl. 0.062
PBDTM-FBP 1SAJ924012R0006
FDT/DTM frame application (0.137)
0.100
USB to FBP-interface cable UTF21-FBP.0 1SAJ929400R0002
(0.220)
UTF21-FBP
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 13
Universal Motor Controller
Ordering details - Devices for extension of protection
functions
Earth fault monitors CEM11-FBP for use with Universal Motor Controller UMC100-FBP
Ordering details
Earth fault currents Through-hole Type Order code Price Weight
[mA] diameter (1 pce)
1 pce kg (lb)
801), 300, 550, 750, 1000, 0.130
20 mm CEM11-FBP.20 1SAJ929200R0020
1200, 1500, 1700 (0.287)
1001), 500, 1000, 1400, 2000, 0.200
2CDC 345 011 F0008
35 mm CEM11-FBP.35 1SAJ929200R0035
2400, 3000, 3400 (0.441)
1201), 1000, 2000, 2800, 0.330
60 mm CEM11-FBP.60 1SAJ929200R0060
4000, 4800, 6000, 6800 (0.728)
3001), 2000, 4000, 5600, 0.940
CEM11-FBP 120 mm CEM11-FBP.120 1SAJ929200R0120
8000, 9600, 12000, 13600 (2.072)
1)
lower values have higher inaccuracy
Ordering details
Designation Recommended Type Order code Price Weight
2CDC 341 001 F0012
1 pce kg (lb)
1.600
Current transformer 60…185 A AC CT4L185R/4 1SAJ929500R0185
(3.527)
1.500
Current transformer 180…310 A AC CT4L310R/4 1SAJ929500R0310
(3.307)
CT4L185R/4, CT4L310R/4 1.700
Current transformer 300…500 A AC CT5L500R/4 1SAJ929501R0500
(3.748)
1.900
Current transformer 500…850 A AC CT5L850R/4 1SAJ929501R0850
(4.189)
2CDC 341 002 F0012
CT5L500R/4, CT5L850R/4
14 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Motor management system - UMC100.3
Technical data - UMC100.3
UMC100.3
Control voltage circuit 1SAJ530000R0*** 1SAJ530000R1***
Supply voltage 24 V DC (+30 % ... -20 %) 110V - 240V AC/DC
(19.2 ... 31.2 V DC) including ripple -15% / +10%
Total power dissipation min. 3 W min P: 3.5 W / S: 8 W
Conditions:
all digital inputs high, all relay outputs activated
Please refer to the product manual for more detailed
information.
Reverse polarity protection yes not relevant
Controller Unit
LEDs: Red / green / yellow Red: Motor has been tripped due to a thermal overload condition or another fault.
Yellow: Motor is running
Green: Ready for operation
Digital inputs
Number of digital inputs 6 (DI0 ... DI5) Type 1 accord. to EN 61131-2
Supply for digital inputs 24 V DC
Isolation No
Input signal bounce suppression Typ. 2 ms
Signal 0 range including ripple -31.2 ... +5 V
Signal 1 range including ripple +15 ... +31.2 V
Input current per channel (24 V DC) Typ. 6.0 mA
Input resistor to 0 V 3.9 k Ω
Cable length unshielded max. 600 m
shielded max. 1000 m
Relay Outputs
Number of relay outputs 3 x monostable with one common root
Voltage range of contacts 12-250 V AC/DC
Lowest switched power for correct signals 1 W or 1 VA
Switching capacity per relay contact acc. to EN AC-15 240 V AC: max. 1.5 A
60947-5-1 (electromagnetic load) AC-15 120 V AC: max. 3 A
DC-13 250 V DC max. 0.11 A
DC-13 125 V DC max. 0.22 A
DC-13 24 V DC max. 1 A
Short-circuit protection 6 A gG
U imp 4 kV
Switching of inductive power Inductive loads need additional measures for spark suppression.
Diodes for DC voltage and varistors / RC elements for AC voltage are suitable. Some DC coil contactors
contain rectifiers which suppress sparks perfectly.
Relay contact service life Mechanical 500 000 switching cycles
Electrical (250 V AC):
0.5 A: 100 000 cycles
1.5 A 50 000 switching
Internal clearance and creepage distances relay con- > 5.5 mm (safety insulation up to 250 V AC)
tacts to 24 V circuits (EN 60947-1, Pollution degree 2)
Pollution degree terminals 3
Supply power down/up, behaviour: Valid for all motor Whenever the supply voltage of the UMC is switched off and on, the starting of the motor needs a new
control functions, except transparent and overload RUN signal.
relay.
Transistor output 1SAJ530000R0*** 1SAJ530000R1***
Max. output current 200 mA 50 mA
Short circuit protected Yes Yes
Output voltage if high UMC100 supply voltage, nominal 24 V DC nominal 24V DC
Isolation No 3.4 - 3.8 kΩ
Thermistor Motor Protection (PTC - binary) Type A
Broken wire resistance Voltage at broken wires bet- > 4.8 kΩ
ween terminals T1/T2 12 V DC (typ.)
Response resistance 3.4-3.8 kΩ
Reset resistance 1.5-1.65 kΩ
Short circuit resistance < 21 Ω
Current at short circuit conditions 1.5 mA (typ.)
Response time 800 ms
Max. cold resistance of PTC sensor chain < 1.5 kΩ
Line length 2.5 mm 2: 2 x 250 m
1.5 mm 2: 2 x 150 m
0.5 mm 2: 2 x 50 m
Isolation No
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 15
Motor management system - UMC100.3
Technical data - UMC100.3
16 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Motor management system - UMC100.3
Technical data - VI150, VI155
VI150 VI155
Application only in grounded networks in grounded and ungrounded networks
Electrical data
Supply voltage 24 V DC (+ 30 %, – 20 %) (19.2 … 31.2 V DC including ripple)
Current consumption relay energized max. 40 mA max. 55 mA
Voltage input L1, L2, L3
Overvoltage category III in grounded networks
II in ungrounded networks
Nominal voltage input range 150 - 690 V AC
(phase to phase)
U imp 8 kV
Accuracy voltage +/- 2% in nominal input range
Accuracy power factor +/- 3.5 % in range 0.4 ... 0.95, I > 0.75 A
Accuracy real power kW +/- 5 % typ.
Accuracy energy kWh +/- 5 % typ.
Total Harmonic Distortion THD in %
Rated operational voltage U e 690 V AC
Voltage supply cables connection cables for voltage measurement may require additional cable protection
Digital output
Number 1 relay output
Voltage switching capacity 12 … 250 V AC/DC
Current switching EN 60947-5-1
capacity 240 V AC (AC-15) max. 1.5 A
120 V AC (AC-15) max. 3 A
250 V DC (DC-13) max. 0.11 A
125 V DC (DC-13) max. 0.22 A
24 V DC (DC-13) max. 1 A
Minimum load for proper switching 1 W or 1 VA
Contact wiring for inductive load free-wheeling diode for DC, Varistors/VDRs for AC
Relay contact lifetime > 500.000 switching cycles – mechanical
> 100.000 switching cycles – at 250 V AC, 0,5 A
> 50.000 switching cycles – at 250 V AC, 1,5 A
Interfaces
Interface for I/O expansion 1 for connection to UMC100 and/or other expansion modules
Integrated diagnostic functions Green LED: Device ready
Yellow LED: Diagnostics
Red LED: Fault
General data
Conductor cross section 2 x 0.75 - 2.5 mm² max.
Mounting snap-on mounting on DIN-rail, any mounting position
Min. 10 mm distance left and right to the L1 and L3
terminals required for voltages > 230 / 400 V
Dimensions (W x H x D) 22.5 x 77 x 100 mm (excl. communication connector)
Weight 0.110 kg
Degree of protection IP20
Temperature range storage: - 25 … + 70 °C, operation:: 0 … + 60 °C"
Operation altitude above sea level max. 2000 m max. 4000 m without derating
Approvals ATEX, CCC, CE, cUL, GL, GOST (other approvals on request)
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 17
Motor management system - UMC100.3
Technical data - DX111, DX122
DX111 DX122
Electrical data
Supply voltage 24 V DC (+ 30 %, – 20 %) (19.2 … 31.2 V DC incl. residual ripple)
Current consumption incl. inputs, relays energized 90 mA max.
Digital inputs
Number of inputs 8 inputs in 2 groups of common reference potential 8 inputs in 2 groups of common reference potential
(1 group with 5 inputs, 1 group with 3 inputs) (1 group with 5 inputs, 1 group with 3 inputs)
Insulation: Type 1 acc. to EN 61131-1 Insulation: Type 2 acc. to EN 61131-1
Input voltage 24 V DC 110 V AC … 240 V AC
Input delay 6 ms typ. 20 ms typ.
Signal levels 0 state – 31.2 … + 5 V 0 … 40 V AC
1 state + 15 … + 31.2 V 74 … 265 V AC
ON current per channel 6.0 mA typ. (24 V DC) 10.0 mA typ. (230 V AC)
Input resistance against 0 V 3.9 kΩ
Frequency range 45 … 65 Hz
Digital outputs
Number of digital outputs 4 relay outputs with 2 common supplies (1DO0 & 1DO1 by 1DOC; 2DO2 & 2DO3 by 2DOC)
Voltage switching capacity 12 … 250 V AC/DC
Load current via common I max = 6 A gL / gG per common supply (1DOC, 2DOC)
Minimum load for proper switching 1 W or 1 VA
Contact wiring for inductive load Free-wheeling diode for direct current, varistors/VDRs for alternating current
Current switching EN 60947-5-1
capacity per relay 240 V AC (AC-15) 1.5 A max.
120 V AC (AC-15) 3 A max.
250 V DC (DC-13) 0.11 A max.
125 V DC (DC-13) 0.22 A max.
24 V DC (DC-13) 1 A max.
Relay contact lifetime > 500.000 switching cycles – mechanical
> 100.000 switching cycles – at 250 V AC, 0.5 A
> 50.000 switching cycles – at 250 V AC, 1.5 A
Analog output
Number of analog outputs 1
Connection type 2-wire, for motor current indication on an external analog instrument
Output ranges Configurable: 0/4 …20 mA or 0 … 10 V
Cable specification < 30 m outside the control cabinet; > 30 m if shielded
Max. output voltage 10 V
Accuracy <5%
Output load 500 Ω max. if configured for 0/4 … 20 mA output; 1 kΩ min. if configured for 0 … 10 V output
Resolution 8 bits
Short-circuit detection Yes, if configured for 0 … 10 V output
Wire break detection Yes, if configured for 0/4 … 20 mA output
Insulation none
Interfaces
Interface for I/O expansion 1 for connection to UMC100 and/or other expansion modules
Integrated diagnostic functions Green LED: Device ready for operation
Yellow LED: Wire break or short circuit indication
Red LED: Error (loss of communication, failure, …)
General data
Conductor cross section 2 x 0.75 - 2.5 mm² max.
Mounting Snap-on mounting on DIN rail, any mounting position
Dimensions 45 x 77 x 100 mm (without communication plug)
Weight 0.220 kg
Degree of protection IP20
Temperature range Storage: – 25 … + 70 °C Storage: – 25 … + 70 °C
Operation: 0 … + 60 °C Operation: 0 … + 55 °C
Approvals ATEX, CCC, CE, cUL, GL, GOST (other approvals on request)
18 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Motor management system - UMC100.3
Dimensions
106.7 4.201"
70 2.76"
100 3.937"
Ø 4.5 Ø 0.18"
Ø 12 Ø 0.47"
3.858"
90 3.543"
106 4.173"
X9
11.6 0.46"
68 2.677"
35.4 1.39"
98
57 2.24"
Trip/Rdy Run
26.8 1.06"
57 2.24"
UMC100.3 UMC100.3-PAN
45 1.77" 96 3.8"
MTQ22
X1
Port 1
Port 2 X2
RDY
TCP 90 3.54"
Port 3 X3
Port 4 X4
X5
1SVC 110 000 F0177
E1
Link
Data
E2
X6
Link
24V
0V
DC
0.039 mm / inch
SMK3.0 SMK3.0
xxx xx
89 3.504"
xxx xx
89 3.504"
64 2.520"
64 2.520"
2CDC 342 005 F0014
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 19
Motor management system - UMC100.3
Dimensions
Accessories Dimensions in mm
A
2CDC 342 044 F0006
21 0.83" 42 1.65"
5.3"
3.86"
74 2.91"
104 4.1"
135
98
22 0.87"
28.5 1.12"
21 0.83"
58 2.28" 58 2.28"
44 1.73"
82 3.23" 82 3.23"
76 3" 82 3.23"
66 2.6"
55 2.17"
43 1.69"
60 2.36"
80 3.15"
100 3.94"
2CDC 342 001 F0012
Ø 6 Ø 0.24"
Ø 7 Ø 0.28"
20 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Motor management system - UMC100.3
Notes
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 21
Universal Motor Controller
Product group picture
22 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Universal Motor Controller
Table of contents
UMC100
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 23
Universal Motor Controller - Ordering details
UMC100-FBP & Accessories
1 pce kg (lb)
2CDC 341 004 F0012
0.282
Universal Motor Controller 0.24 – 63 A UMC100-FBP.0 1SAJ520000R0101
(0.622)
Universal Motor 0.282
0.24 – 63 A UMC100-FBP.0 1SAJ520000R0201
Controller, ATEX (0.622)
UMC100-FBP
Ordering details - UMC100-PAN
Designation Type Order code Price Weight
(1 pce)
1 pce kg (lb)
Operating panel - Replaced all former UMC100
0.047
2CDC 341 008 V0014
operator panels, fully compatible USB port for use UMC100-PAN 1SAJ590000R0103
(1.036)
with UMC100.3 only
0.176
3 m ext. cable with door mounting set UMCPAN-CAB.300 1SAJ510002R0002
(0.388)
0.700
0.7 m ext. cable with door mounting set UMCPAN-CAB.070 1SAJ510003R0002
UMC100-PAN
(0.154)
0.088
1.5 m ext. cable with door mounting set UMCPAN-CAB.150 1SAJ510004R0002
(0.194)
1 pce kg (lb)
0.090
Profibus DP FBP 0.25 m PDP22-FBP.025 1SAJ240100R1003
(0.198)
0.100
Profibus DP FBP 0.50 m PDP22-FBP.050 1SAJ240100R1005
(0.220)
2CDC 341 046 F0003
0.130
Profibus DP FBP 1.00 m PDP22-FBP.100 1SAJ240100R1010
(0.287)
0.200
Profibus DP FBP 2.00 m PDP22-FBP.200 1SAJ240100R1020
(0.441)
0.360
Profibus DP FBP 5.00 m PDP22-FBP.500 1SAJ240100R1050
PDP22-FBP (0.794)
2CDC 341 048 F0b06
1 pce kg (lb)
0.200
Quadruple bus connector PDQ22-FBP 1SAJ240200R0050
2CDC 341 048 F0b06
(0.441)
PDQ22-FBP
2CDC 341 048 F003
1 pce kg (lb)
Round cable with female 0.040
0.50 m PDF11-FBP.050 1SAJ924002R0005
connector (0.088)
PDF11-FBP.050 Round cable with male 0.040
0.50 m PDM11-FBP.050 1SAJ924003R0005
connector (0.088)
PDM11-FBP.050
24 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Universal Motor Controller - Ordering details
Fieldbus devices
1 pce kg (lb)
0.100
PDX11-FBP.050 1SAJ924001R0005
(1.102)
0.130
PDX11-FBP.100 1SAJ924001R0010
(0.287)
PROFIBUS DP extension cable (0.50 m…5.00 m)
0.271
PDX11-FBP.300 1SAJ924001R0030
(0.597)
0.442
PDX11-FBP.500 1SAJ924001R0050
(0.974)
1.180
CDP15-FBP.030 1SAJ929140R0003
(2.601)
0.100
Connection cable (0.30 m…1.50 m) CDP15-FBP.060 1SAJ929140R0006
(0.220)
0.099
CDP15-FBP.150 1SAJ929140R0015
(0.218)
0.010
Fixing bracket for passive plug CDP11-FBP.0 1SAJ929100R0001
(0.220)
cable (1 pce)
1 pce kg (lb)
0.040
Ready-made cable 0.50 m PDX11-FBP.050 1SAJ924001R0005
PDX11-FBP
(0.088)
0.080
Ready-made cable 1.00 m PDX11-FBP.100 1SAJ924001R0010
(0.176)
0.200
Ready-made cable 3.00 m PDX11-FBP.300 1SAJ924001R0030
(0.441)
2CDC 341 051 F003
0.310
Ready-made cable 5.00 m PDX11-FBP.500 1SAJ924001R0050
(0.683)
2CDC 341 050 F003
5.600
Coil 100 m PDC11-FBP.999 1SAJ924004R1000
(12.346)
PDM11-FBP.0
1 pce kg (lb)
0.030
Male plug for round cables PDM11-FBP.0 1SAJ924005R0001
(0.066)
PDV11-FBP.0 0.030
Female plug for round cables PDF11-FBP.0 1SAJ924006R0001
PDV12-FBP.0 (0.066)
2CDC 341 034 F003
0.030
Line termination 150 ohms PDR11-FBP.150 1SAJ924007R0001
(0.066)
0.040
Feeding connector 24 V DC, code B-A PDV11-FBP.0 1SAJ924008R0001
(0.088)
PDA11-FBP.050 0.040
Feeding connector 24 V DC, code A-A PDV12-FBP.0 1SAJ924011R0001
(0.088)
0.040
Adapter Dsub9-M12, cable length 0.50 m PDA11-FBP.050 1SAJ924009R0005
(0.088)
0.040
2CDC 341 007 F0004
PDA12-FBP.050
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 25
Universal Motor Controller
Fieldbus devices
1 pce kg (lb)
DIN rail adapter for 0.110
Mounting material CDA11-FBP.0 1SAJ929300R0001
PDQ22-FBP (0.242)
Fixing bracket for pas-
ST04801
0.500
sive plug of connection Mounting material CDP11-FBP.0 1SAJ929100R0001
(1.102)
cable
CDP15-FBP Connection cable
0.100
(female/male), shielded, Connection cables CDP15-FBP.030 1SAJ929140R0003
(0.220)
length 0.3 m
Connection cable
0.150
(female/male), shielded, Connection cables CDP15-FBP.060 1SAJ929140R0006
(0.331)
length 0.6 m
Connection cable
0.200
(female/male), shielded, Connection cables CDP15-FBP.150 1SAJ929140R0015
(0.441)
length 1.5 m
2CDC341103F0006
Connection cable
0.200
(male/open end), Connection cables CDP16-FBP.150 1SAJ929150R0015
(0.441)
shielded,length 1.5 m
CDP16-FBP
Ordering details - DeviceNet FieldBusPlug
Designation Cable length Type Order code Price Weight
(1 pce)
1 pce kg (lb)
0.090
DeviceNet FBP 0.25 m DNP21-FBP.025 1SAJ230000R1003
(0.198)
Modbus® DeviceNet FBP 0.5 m DNP21-FBP.050 1SAJ230000R1005
0.100
(0.220)
0.130
DeviceNet FBP 1.00 m DNP21-FBP.100 1SAJ230000R1010
(0.287)
0.360
B10_3282_RET
1 pce kg (lb)
0.090
Modbus-RTU FBP 0.25 m MRP21-FBP.025 1SAJ250000R0003
(0.198)
0.100
Modbus-RTU FBP 0.5 m MRP21-FBP.050 1SAJ250000R0005
(0.220)
0.130
Modbus-RTU FBP 1.00 m MRP21-FBP.100 1SAJ250000R0010
(0.287)
DNP21-FBP 0.360
Modbus-RTU FBP 5.00 m MRP21-FBP.500 1SAJ250000R0050
(0.794)
MRP21-FBP
26 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Universal Motor Controller
Fieldbus devices
1 pce kg (lb)
0.400
Round cable with female plug 0.50 m DNF11-FBP.050 1SAJ923002R0005
(0.882)
0.400
Round cable with male plug 0.50 m DNM11-FBP.050 1SAJ923003R0005
(0.882)
ST05301
1 pce kg (lb)
0.080
Ready-made cable 1.00 m DNX11-FBP.100 1SAJ923001R0010
(0.176)
ST05201
0.200
Ready-made cable 3.00 m DNX11-FBP.300 1SAJ923001R0030
DNM11-FBP.050 (0.441)
0.310
Ready-made cable 5.00 m DNX11-FBP.500 1SAJ923001R0050
(0.683)
5.600
Cable on coil 100.00 m DNC11-FBP.999 1SAJ923004R1000
(12.346)
ST04801
DNX11-FBP
1 pce kg (lb)
0.030
Male plug for round cable DNM11-FBP.0 1SAJ923005R0001
(0.066)
ST05701
ST05401
0.030
Female plug for round cable DNF11-FBP.0 1SAJ923006R0001
(0.066)
DNF11-FBP.0 DNM11-FBP.0
2CDC 190 022 C0206 | Universal Motor Controllers Catalog 2015 | ABB 27
Universal Motor Controller
Ordering details - System accessories and documentation
1 pce kg (lb)
0.189
Addressing labels for FieldBusPlugs / 40 pcs CAL11-FBP.0 1SAJ929005R0001
(0.417)
0.010
M12 covering caps for FieldBusPlugs / 10 pcs CCC11-FBP.0 1SAJ929006R0001
(0.022)
1 pce kg (lb)
2CDC271015F0b06
0.360
Power supply unit 24 V / 2.5 A CP-E 24/2.5 1SVR427032R0000
(0.882)
0.960
Power supply unit 24 V / 5 A CP-S 24/5.0 1SVR427014R0000
CP-E 24/2.5 (0.882)
> Low Voltage Products and Systems > Control Products > Electronic Relays and Controls > Power Supplies
Ordering details
Designation Cable length Type Order code Price Weight
(1 pce)
CP-S 24/5.0
1 pce kg (lb)
Passive plug fixing bracket for 0.500
CDP11-FBP.0 1SAJ929100R0001
drawer systems / 50 pcs (1.102)
Passive plug fixing bracket for 0.400
CDP11-FBP.4 1SAJ929100R0004
drawer systems / 4 pcs (0.882)
Passive cable for drawer sys- 0.200
1.00 m CDP12-FBP.100 1SAJ929120R0001
tems (outside) (0.441)
Passive cable for drawer sys- 0.310
1.00 m CDP13-FBP.100 1SAJ929110R0001
tems (inside) (0.683)
CDP12-FBP
CDP13-FBP
28 ABB | Universal Motor Controllers Catalog 2015 | 2CDC 190 022 C0206
Communicative motor starters with control functions
Techncial data - UMC100-FBP
UMC100-FBP
Main circuit
Voltage (3-phase system) 1000 V AC (see manual), 45 … 65 Hz, 3-phase system
Nominal motor current 0.24 … 63 A with integrated current transformers, up to 850 A with external current transformers
Overload protection for 3-phase motors According to EN/IEC 60947-4-1
Trip categories (adjustable) 5, 10, 20, 30, 40
Extended motor model Cooling time definition by calculat. or configurat.
Feed-through holes of internal current transformer 25 mm² max. (11 mm max. wire diameter incl. insulation)
Short-circuit protection By fuse on line side
Control voltage circuit
Supply voltage 24 V DC (+ 30 %, – 20 %, incl. residual ripple)
Current consumption incl. inputs, relays energized 360 mA
Total power dissipation 9 W max.
Reverse polarity protection yes
Inputs/outputs
Digital inputs 6 inputs 24 V DC
PTC input 1
Digital outputs 3 relay outputs with common supply
1 transistor output 24 V DC, 0.2 A
Voltage switching capacity 24 V AC/DC … 250 V AC/DC
Current switching
capacity per relay 240 V AC (AC-15) 1.5 A max.
120 V AC (AC-15) 3 A max.
250 V DC (DC-13) 0.11 A max.
125 V DC (DC-13) 0.22 A max.
24 V DC (DC-13) 1 A max.
Load current via common I max = 6 A gL / gG (thermal limit)
Relay contact lifetime > 500.000 switching cycles – mechanical
> 100.000 switching cycles – at 250 V AC, 0,5 A
> 50.000 switching cycles – at 250 V AC, 1,5 A
Contact wiring for inductive load Free-wheeling diode for direct current, varistors/VDRs for alternating current
Interfaces
Bus interface 1 (for connection of ABB FieldBusPlug)
Operating panel interface 1 (for connection of UMC100-PAN operating panel)
Interface for I/O expansion 1 (for connection of I/O expansion modules)
Integrated diagnostic functions Green LED: Device ready for operation
Yellow LED: Motor running (motor current > 20 % of nominal current adjusted)
Red LED: Error (tripping, failure, ...)
Further diagnostic functions Operating hours, contactor switching cycles count, tripping events due to overload count
Time period since last tripping event
Error history
Selectable warning & tripping limits
Integrated control functions Direct starting, reverse starting, star-delta starting, pole-changing starting, actuator/servo-drive,
transparent mode, emergency start function, stand alone operation (even without bus connection)
Time-controlled load shedding in case of voltage dips / configurable starting delay
Integrated motor protection functions Overload monitoring, phase failure detection, motor blocking detection, thermal overload monitoring
(PTC), earth fault monitoring with sensor CEM11-FBP
Configurable checkback time, phase imbalance detection, fast blocking protection during starting
Parameter setting / configuration Operating panel, fieldbus (FieldBusPlug), DTM (DeviceTypeManager)
Customer-specific applications Configurable logic
General data
Conductor cross section 1 x 0.2 - 2.5 mm² max.
Mounting On DIN rail or with screws (4 screws M4)
Dimensions 70 x 105 x 87,5 mm (110 mm incl. operating panel and FBP)
Weight 0.282 kg (0.622 lb)
Degree of protection IP20
Temperature range Storage: – 25 … + 70 °C
Operation: 0 … + 60 °C
Approvals ATEX, CCC, CE, cUL, GL, GOST (other approvals on request)
Operating panel (optional) Adjustment and visualization of motor & device data and bus parameters, status indication of digital
Inputs & outputs, contactor switching cycles and operating hours counting, local operation on site
Graphical multilingual user interface
I/O expansion modules (optional) 2 I/O expansion modules