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PXSS2K Cable Gland Installation Guide

CMP PXSS2K

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0% found this document useful (0 votes)
81 views2 pages

PXSS2K Cable Gland Installation Guide

CMP PXSS2K

Uploaded by

deckard.kim10
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TECHNICAL DATA SCAN FOR INSTALLATION VIDEOS

CABLE GLAND TYPE : PXSS2K


INGRESS PROTECTION : IP66, IP67, IP68
PROCESS CONTROL SYSTEM : ISO 9001
: ISO/IEC 80079-34:2011

EXPLOSIVE ATMOSPHERES CLASSIFICATION


ATEX CERTIFICATION No
ATEX CERTIFICATION CODE
: CML 18ATEX1325X, CML 18ATEX4317X
: ^ II 2G 1D, Ex db IIC Gb, Ex eb IIC Gb, Ex ta IIIC Da
: ^ II 3G Ex nR IIC Gc, ^ I M2 Ex db I Mb, Ex eb I Mb
INSTALLATION INSTRUCTIONS FOR
CMP CABLE GLAND TYPE PXSS2K
UKEX CERTIFICATION No : CML 21UKEX1214X, CML 21UKEX4215X
UKEX CERTIFICATION CODE : ^ II 2G 1D, Ex db IIC Gb, Ex eb IIC Gb, Ex ta IIIC Da
: ^ II 3G Ex nR IIC Gc, ^ I M2 Ex db I Mb, Ex eb I Mb
IECEx CERTIFICATION No : IECEx CML 18.0182X
IECEx CERTIFICATION CODE : Ex db IIC Gb, Ex eb IIC Gb, Ex nR IIC Gc, Ex ta IIIC Da, Ex db I Mb, Ex eb I Mb FOR TERMINATION OF UNARMOURED, BRAIDED CABLES AND EXTRA HARD
cCSAus CERTIFICATION No.
cCSAus CERTIFICATION CODE
: 2288626
: Class I, Div 1&2, Groups A, B, C and D; Class II, Div. 2, Groups F and G; Class III, Div. 2; Type 4X; Oil Resistance II CORD USAGE CABLES FOR USE IN HAZARDOUS LOCATIONS.
: Class I, Zone 1 AEx d IIC Gb, AEx e IIC Gb, Class I, Zone 2 AEx nR IIC Gc, Class I, Zone 20 AEx ta IIIC Da
cULus CERTIFICATION NO: : E201187, E161256 (Divisions) INCORPORATING EU DECLARATION OF CONFORMITY TO DIRECTIVE 2014/34/EU
cULus CERTIFICATION CODE: : Class I Div 1 & 2 Groups A, B, C, and D; Class II Div 1 & 2 Groups F, and G; (Code details depends upon application, please see certificate)
UL CERTIFICATION NO: : E253914 (Zones)
AND UK STATUTORY REQUIREMENTS SI 2016 No. 1107 (AS AMENDED)
UL CERTIFICATION CODE: : Class 1 Zone 1, AEx d II AEx e II

INSTALLATION INSTRUCTIONS
1. Installation should only be performed by a competent person using the correct tools. Read all instructions before beginning installation.
2. The interface between a cable entry device and its associated enclosure / cable entry will require additional sealing to achieve ingress protection (IP) ratings higher than IP54. The minimum protection
level is IP54 for explosive gas atmospheres and IP6X for explosive dust atmospheres. Parallel threads (and tapered threads when using a non-threaded entry) require a CMP sealing washer or integral
O-ring face seal (where available) to maintain IP66, 67 and 68 (when applicable). It is the installer’s responsibility to ensure the IP rating is maintained at the interface. SHIPBOARD CABLE SEALING
Note: When fitted to a threaded entry, all tapered threads will automatically provide an ingress protection rating of IP66.
3. A CMP earth tag should be used when it is necessary to provide an earth bond connection. CMP earth tags have been independently tested to comply with Category B rating specified in IEC 62444 (there
FITTING FOR USE IN
are no ratings stated in IEC 60079-0). Ratings are shown in the associated table. CMP earth tags slip over the cable gland or accessory entry thread from inside/outside the enclosure and must be secured HAZARDOUS LOCATIONS 46ZM
with a locknut (if fitted internally).
4. Metric entry threads comply with ISO 965-1 and ISO 965-3 with a 6g tolerance as required by IEC 60079-1:2014. The CMP standard metric thread pitch is 1.5mm for threads up to M75, and 2.0mm from
M90 and above. Special thread pitches between 0.7 – 2.0mm are available on all products on request. See certificate for details of other thread types. NPT threads are in accordance with ASME B1.20.1-
2013 gauging to Cl 3.2 for external threads. For details of other thread types refer to IECEx certificate. TYPE TC CABLE SEALING FIT-
5. Enclosures must be strong enough to support the cable and cable gland assembly. The enclosure surface finish must be smooth and flat to facilitate sealing with an O-ring or Entry Thread Sealing Washer TING FOR USE IN HAZARDOUS
for the required IP rating. LOCATIONS 5PO7
6. Enclosure walls must be sufficiently strong enough to support the cable and cable gland assembly. Enclosure entries shall be perpendicular. Any draft angles from the casting/moulding process should
have a perpendicular flat spot machined to facilitate sealing with an O-ring or Entry Thread Sealing Washer.
7. CMP Products recommends that when using the cable gland with a through-hole, the hole must be circular, free of burrs and the diameter no larger than 0.7mm above the thread major diameter. A
suitable CMP Products locknut shall be used to secure the product. See CMP Products catalogue for locknut options
8. Cable glands do not have any serviceable parts and are therefore not intended to be repaired. Cable Gland Selection Table
Available Entry Threads (Alternate Metric Thread
SPECIFIC CONDITIONS OF USE Lengths Available) Number
Diameter Cable
Overall Cable Across Across
Combined Ordering
Short Circuit Ratings Symmetrical Fault Current Over Bedding Reference
1. The glands when used for terminating braided cables are only suitable for fixed installations. CMP Earth Tag Size of Cores Diameter Flats Corners Cable
(kA) for 1 second Cable Standard Option Conductors Diameter (*Brass Metric)
2. Cables must be effectively clamped to prevent pulling or twisting. The PXB2K, PXB2KX and PXB2KW Protrusion Gland
20 3.06 Gland Shroud
glands are to be protected from hydraulic fluids, oils, and greases when applied for Group I use. Length Weight
25 4.06 Size Min Thread Thread
3. The PX range of cable glands with entry threads smaller than a M25 (or equivalent) size shall not be Ordering (Kgs)
32 5.40 Metric Length NPT Length NPT Max Max Max Min Max Max Max Size Type
used for Group I, EPL Mb applications where there is a ‘high’ risk of mechanical damage. Suffix
40 7.20 (Metric) (NPT)
4. Connectors with metric entry threads are only suitable for Areas Classified in ZONES unless fitted 50 10.40
with an approved Metric to NPT thread conversion adaptor. 63 10.40 20S/16 M20 15.0 1/2” 19.9 3/4” 21 8.6 8.6 3.1 8.6 30.0 33.0 53.1 20S16 PXSS2K 1RA PVC06 0.20
5. Installation must be according to CEC wiring method for the types of cables that can be used in Class 75 10.40
20S M20 15.0 1/2” 19.9 3/4” 21 11.7 11.7 6.1 11.7 30.0 33.0 53.1 20S PXSS2K 1RA PVC06 0.20
I, Div. 1 and 2 and Class I, Zone 1 and 2 Classified Areas, according to 60079-14 installation wiring
20 M20 15.0 1/2” 19.9 3/4” 21 12.6 12.9 6.5 14.0 30.0 33.0 54.2 20 PXSS2K 1RA PVC06 0.20
method restrictions.
6. Installation must be according to US (NEC) wiring method for the types of cables that can be used in Sealing ranges for UL Marking 20L M20 15.0 1/2" 19.9 3/4" 21 12.6 12.9 10.5 15.9 30.0 33.0 54.2 20L PXSS2K 1RA PVC06 0.20
Class I, Div. 1 and 2 and Class I, Zone 1 and 2 Classified Areas, according to 60079-14 installation 25 M25 15.0 3/4” 20.2 1” 30 17.5 17.9 11.1 20.0 36.0 39.6 60.0 25 PXSS2K 1RA PVC09 0.33
wiring method restrictions. Size Min Max
32 M32 15.0 1” 25.0 1 1/4” 38 23.6 23.9 17.0 26.3 41.0 45.1 61.1 32 PXSS2K 1RA PVC10 0.39
7. Prior to commissioning or operation of electrical equipment in the presence of flammable materials, 20S 6.2 12.0
the sealing compound must be cured for 24 hours at a temperature of no less than 10°C (50F) 32L M32 15.0 1" 25.0 1 1/4" 38 23.6 23.9 20.0 27.4 41.0 45.1 61.1 32L PXSS2K 1RA PVC10 0.39
20 6.5 13.9
8. For Metric and NPT threads, the installer shall follow guidance from the NEC or CEC to ensure that 20L 10.0 15.9 40 M40 15.0 1 1/4” 25.6 1 1/2” 59 30.0 30.3 22.0 32.1 50.0 55.0 62.4 40 PXSS2K 1RA PVC13 0.56
the enclosure entry meets the requirements for thread engagement. 25 11.1 19.9 50S M50 15.0 1 1/2” 26.1 2” 89 36.6 36.9 29.5 38.2 55.0 60.5 65.2 50S PXSS2K 1RA PVC15 0.66
9. When the connector is supplied with metric entry threads, a CMP Entry Thread Washer should be 32 17.0 26.2
fitted between the connector and the enclosure to prevent the ingress of moisture or dust into the 32L 20.0 27.4
50 M50 15.0 2” 26.9 2 1/2” 115 41.0 41.3 35.6 44.0 60.0 66.0 67.6 50 PXSS2K 1RA PVC18 0.73
enclosure. Thread tape must not be applied to the entry threads. 40 22.0 32.1 63S M63 15.0 2” 26.9 2 1/2” 115 47.9 48.4 40.1 49.9 70.0 77.0 71.1 63S PXSS2K 1RA PVC21 1.07
10. Before installing the connector, ensure that the connector thread form and enclosure thread form 50S 29.5 38.1 63 M63 15.0 2 1/2” 39.9 3” 115 53.7 54.0 47.2 55.9 75.0 82.5 70.4 63 PXSS2K 1RA PVC23 1.06
are compatible. 50 35.6 44.0
63S 40.1 49.9 75S M75 15.0 2 1/2” 39.9 3” 140 59.9 60.2 52.8 61.9 80.0 88.0 75.3 75S PXSS2K 1RA PVC25 1.30
11. Class I, Div 1, Groups ABCD is only applicable to TC-ER-HL type cables
63 47.2 55.9 75 M75 15.0 3” 41.5 3 1/2” 140 64.3 64.2 59.1 67.9 85.0 93.5 74.9 75 PXSS2K 1RA PVC27 1.30
75S 52.8 61.9
90 M90 20.0 3 1/2” 42.8 4” 140 75.3 75.6 66.6 79.4 108.0 118.8 94.8 90 PXSS2K 1RA PVC31 3.02
ACCESSORIES 75 59.1 67.9
90 66.6 79.3 100 M100 20.0 4” 44.0 5” 200 83.6 85.9 76.0 90.9 123.0 135.3 86.3 100 PXSS2K 1RA LSF33 4.00
The following accessories are available from CMP Products, as optional extras, to assist with fixing, sealing Dimensions are displayed in millimetres unless otherwise stated
and earthing :
Locknut | Earth Tag | Serrated Washer | Entry Thread (I.P.) Sealing Washer | Shroud *

FI404
CMP Products Limited on its sole responsibility declares that the equipment referred to herein conforms to the requirements of the ATEX Directive 2014/34/EU and UK statutory requirements SI 2016 No. 1107 (as
amended). This is shown in the following harmonised/designated standards;
EN IEC 60079-0: 2018, EN 60079-1: 2014, EN IEC 60079-7: 2015 + A1: 2018, EN IEC 60079-15: 2019, EN 60079-31: 2014 Certificate Revision Date

UKEX 0 04/21

Malcolm Webber - Product Engineering Manager - (Authorised Person) IFS 14 03/24
CMP Products Limited, Cramlington, NE23 1WH, UK
Glasshouse Street • St. Peters • Newcastle upon Tyne • NE6 1BS ATEX / IECEx 10 03/20
EU Economic Operator: CMP Products Germany GmbH. Address: Lukasstraße 25a, 52070 Aachen Tel: +44 191 265 7411 • Fax: +44 1670 715 646
CSA / cCSAus 10 01/19
17th March 2020 E-Mail: customerservices@[Link] • Web: [Link]

2776
UL 10 02/20
Notified Body: CML B.V., Koopvaardijweg 32, 4906CV Oosterhout, The Netherlands

2503 Approved Body: Eurofins E&E CML Limited, Newport Business Park, New Port Road, Ellesmere Port, CH65 4LZ
[Link]
INSTALLATION INSTRUCTIONS FOR CMP CABLE GLAND TYPES PXSS2K 5. Bring the cores together again and pack more compound around them to a length and diameter sufficient to fill the compound
tube (ensuring compound is packed between each of the cable cores) before ending in a taper.
CABLE GLAND COMPONENTS
Compound
1. Compound
1 2 3 4 5 6 7 8 9
2. Entry Item

3. Compound Tube

4. Spacer
Compound Tube
5. “O” Ring
Tube Spacer
6. Main Item

7. Skid Washer 6. Pass the compound tube (3) over the conductors until the stepped end is fully located with the tube spacer (5). Pack more
8. Outer Seal compound into place until the compound tube is fully filled.
9. Outer Seal Nut
Remove surplus compound

PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION


Ensure that
1. Separate the gland components by removing the main item (6) and outer seal nut assembly (7, 8, 9). Slacken the outer seal
compound does not
nut slightly to relax the seal and pass the main item/outer seal nut assembly over the cable, nut end first.
overlap the tube

2. Strip the cable sheath by a length to suit the equipment. Position the end of the sheath in line with the main item (6) as shown
below and tighten the outer seal nut enough to hold the cable in position.
7. Slightly slacken the outer seal nut. Re-install the cable assembly into the entry item making sure the compound is not disturbed
and fully tighten the main item (6) onto the entry item (2). Tighten the outer seal nut (9) until it comes to an effective stop.
Crutch of cable This will occur when:
A) The outer seal nut (9) has clearly engaged the cable and cannot be further tightened without the use of excessive
force by the installer.
B) The outer seal nut (9) is metal to metal with the main item (6).

3. Remove any bedding or fillers from around the cable cores. If the cable cores have screens, these should be unravelled and then
twisted together to form a single core. Wearing the protective gloves supplied, mix all of the two-part expoxy compound until it is
pliable and an even colour is achieved. (Minimum mixing temperature 10°C / 50°F)

4. Fit the tube spacer (4). Seperate the cable cores and apply the compound to the crutch of the cable for a distance of about 6mm and
pack into place. If a drain wire is present then it should be sleeved using some heat shrink tubing to shrink using a heat gun prior to
terminated into the barrier tube. If screens have been twisted together at stage 3, then they should be treated like a drain wire.

Do not disturb for at least 24 hours

[Link] [Link]

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