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CH--13
CHARGING -- ALTERNATOR

SST (A) (h) Turn SST (B) and remove SST (A and B).
4. INSTALL RECTIFIER HOLDER
SST (C)
Install the rectifier holder with the bolt and 4 screws.
Torque: Screw: 1.96 N∙m (20 kgf∙cm, 17.4 in.∙lbf)
Turn Torque: Bolt: 3.9 N∙m (40 kgf∙cm, 34.7 in.∙lbf)

P08701

5. INSTALL IC REGULATOR AND BRUSH HOLDER

Upward
(a) Install the brush holder cover to the brush holder.
NOTICE:
Be careful of the holder installation direction.
(b) Place the IC regulator together with the brush holder hori-
zontally on the rectifier end frame.

Protrusion
B09663

(c) Install the 5 screws until there is a clearance of approx. 1

mm (0.04 in.) between the brush holder and connector.
Torque: 1.96 N∙m (20 kgf∙cm, 17 in.∙lbf)
Approx. (d) Fit the brush holder cover.
1 mm

P12622

6. INSTALL REAR END COVER

(a) Install the end cover with the 3 nuts.
Torque: 4.5 N∙m (46 kgf∙cm, 40 in.∙lbf)
(b) Install the terminal insulator with the nut.
Torque: 4.1 N∙m (42 kgf∙cm, 36 in.∙lbf)
7. CHECK THAT ROTOR ROTATES SMOOTHLY

B00762
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ALPHABETICAL INDEX TO MODEL INDEX
ID -- 1
ALPHABETICAL INDEX (A - S)

A H
Page Page
ABBREVIATIONS USED IN THIS MANUAL HOW TO PROCEED WITH TROUBLESHOOTING
(TERMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IN--25 (ENGINE)
AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EM--1 (DIAGNOSTICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DI--1
ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CH--5 HOW TO PROCEED WITH TROUBLESHOOTING
(HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS) . . . . . . . . . . . . . . . . . . . . . IN--10
C HOW TO TROUBLESHOOT ECU CONTROLLED
CHARGING (PREPARATION) . . . . . . . . . . . . . . . . . . . . . PP--30 SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IN--9
HOW TO USE THE DIAGNOSTIC CHART AND
CHARGING (SERVICE SPECIFICATIONS) . . . . . . . . . . SS--21
CHARGING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . CH--1 INSPECTION PROCEDURE
(HOW TO TROUBLESHOOT ECU
CIRCUIT INSPECTION (ENGINE)
(DIAGNOSTICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DI--19 CONTROLLED SYSTEMS) . . . . . . . . . . . . . . . . . . . . . IN--20
HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . IN--1
COMPRESSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EM--2
COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO--1
COOLING (PREPARATION) . . . . . . . . . . . . . . . . . . . . . . . PP--18 I
COOLING (SERVICE SPECIFICATIONS) . . . . . . . . . . . SS--15
CRANKSHAFT POSITION SENSOR . . . . . . . . . . . . . . . ED--21 IDENTIFICATION INFORMATION . . . . . . . . . . . . . . . . . . IN--3
CUSTOMER PROBLEM ANALYSIS CHECK IDLE SPEED AND MAXIMUM SPEED . . . . . . . . . . . . . . EM--9
(ENGINE) INJECTION NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FU--3
(DIAGNOSTICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DI--2 INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FU--15
CYLINDER BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EM--72 INJECTION PUMP CORRECTION RESISTOR . . . . . . . ED--24
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EM--41 INJECTION TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EM--8
INTAKE AIR TEMPERATURE SENSOR . . . . . . . . . . . . . ED--17
INTAKE CONSTRICTOR CONTROL . . . . . . . . . . . . . . . EM--10
D
DIAGNOSTIC TROUBLE CODE CHART (ENGINE) L
(DIAGNOSTICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DI--12
LUBRICATION (PREPARATION) . . . . . . . . . . . . . . . . . . . PP--22
LUBRICATION (SERVICE SPECIFICATIONS) . . . . . . . SS--17
E
ECD MAIN RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ED--10 O
ECD SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ED--1
ELECTRONIC CONTROL DIESEL OIL AND FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU--1
(PREPARATION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PP--11 OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU--16
ELECTRONIC CONTROL DIESEL OIL NOZZLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU--23
(SERVICE SPECIFICATIONS) . . . . . . . . . . . . . . . . . . SS--11 OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU--4
ENGINE (DIAGNOSTICS) . . . . . . . . . . . . . . . . . . . . . . . . DI--1
ENGINE ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ED--25
ENGINE FUEL (PREPARATION) . . . . . . . . . . . . . . . . . . . PP--14
P
ENGINE FUEL (SERVICE SPECIFICATIONS) . . . . . . . SS--13 PARTS LOCATION (ENGINE)
ENGINE MECHANICAL (PREPARATION) . . . . . . . . . . . PP--1
(DIAGNOSTICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DI--14
ENGINE MECHANICAL POSITIVE CRANKCASE VENTILATION (PCV)
(SERVICE SPECIFICATIONS) . . . . . . . . . . . . . . . . . . SS--4
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC--1
ENGINE SERIAL NUMBER PRE--CHECK (ENGINE)
(IDENTIFICATION INFORMATION) . . . . . . . . . . . . . . IN--3
(DIAGNOSTICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DI--3
ENGINE SPEED SENSOR . . . . . . . . . . . . . . . . . . . . . . . . ED--20 PRE--HEATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . ST--1
PRECAUTION (FOR ALL OF VEHICLES) . . . . . . . . . . . IN--8
F PROBLEM SYMPTOMS TABLE (ENGINE)
(DIAGNOSTICS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DI--17
FIRST GEAR POSITION SWITCH . . . . . . . . . . . . . . . . . ED--22
FOR ALL OF VEHICLES . . . . . . . . . . . . . . . . . . . . . . . . . . IN--8
FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FU--1
R
FUEL TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . ED--16
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CO--14
REPAIR INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . IN--4
G
GENERAL INFORMATION
S
(HOW TO TROUBLESHOOT ECU
SPILL CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . ED--9
CONTROLLED SYSTEMS) . . . . . . . . . . . . . . . . . . . . . IN--9 SPILL CONTROL VALVE RELAY . . . . . . . . . . . . . . . . . . ED--11
GENERAL INFORMATION
STANDARD BOLT (SERVICE SPECIFICATIONS) . . . . SS--1
(HOW TO USE THIS MANUAL) . . . . . . . . . . . . . . . . . IN--1 STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ST--6
GENERAL INFORMATION
STARTER RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ST--20
(REPAIR INSTRUCTIONS) . . . . . . . . . . . . . . . . . . . . . IN--4 STARTING (PREPARATION) . . . . . . . . . . . . . . . . . . . . . . PP--27
STARTING (SERVICE SPECIFICATIONS) . . . . . . . . . . . SS--19

CONTINUED