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Preventive Maintenance Program

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0% found this document useful (0 votes)
304 views32 pages

Preventive Maintenance Program

dd
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Preventive Maintenance

No Period Time Maintenance Type Component Machine name Description


Check the cycle timing on the man-machine interface regularly.
1 Daily I Speed Machine Blower Meter the actual production speed with a chronoscope complementally.
2 Daily I Preform Blower Inspect the quality of the bottles.
3 Daily I The preform orbit Blower Inspect the flatness of the preform orbits.
4 Daily I The unscrambler Blower See if the preforms are adequate in the unscrambler.
5 Daily I The water circulation Blower See if the water circulation is unobstructed.
Make sure the air compressing cylinder works within pressure limit through
6 Daily I Compressing pipeline and tubing Blower the manometer.See if there is any leakage by visual observation or hearing.See if
the pipeline is curled or some of the components are loose.
See if the set bolts and lock nuts of the solenoid valves, pressure reducing valves,
7 Daily I Connectors and Control Valves Blower etc are tightened properly.Try discharging the air and draining the water from the
air tanks(high and low pressure) to see if these devices work properly.
8 Daily I Air cylinder Blower See if the pressure is about 7kgf/c m•.
9 Daily I Filter and lubricator Blower Check the filter and lubricator for the movement air.
10 Daily I The air tank compressor Blower Discharge the air and drain the water from the air tanks.
11 Daily I Stretching Blower Check the position of the adjusting blocks in the stretching unit.
Check the cleanliness of the mold. Use dry cloth dipped with alcohol if necessary.
12 Weekly C Mold Blower Check the position of the bottom mold plate.
Check the position of all the proximity switches. Check the operation of the
photoelectric switches.
Check the position of the magnetic switches adhered to the cylinders.
13 Weekly I The sensor safety devices Blower The weekly maintenance should be carried out upon the daily maintenance records.
The daily records help to shorten the time for weekly maintenance.

Check the bearings of the idle pulley for rotation.


Check the linear bearing inside the slide holders of the stretching rods Check the
14 Weekly L The bearings Blower self-lubricating bearing in the molding unit.
Check the bearings of the manipulators.
15 Weekly C The preform orbit and shuffling slider Blower Clean the preform orbit and shuffling slider.
16 Weekly C The revolutionary track Blower Clean the revolutionary track.
17 Weekly C The guide rods of the manipulators Blower Clean the guide rods of the manipulators.
Clean the connecting rods and guide rods of the molding unit. Clean the stretching
18 Weekly C Stretching rods Blower guide rods and stretching rods.
Check the position of the adjusting blocks for stretching.
Check the position of the cooling water pipeline beneath the heaters Check the
position and movement of the manipulators.
19 Weekly I Inspection of positions Blower Check the position of the infrared lamp tubes.
Check the position of the object blocks for positioning. Check the position of the
preform tapper.
Check the position of the object blocks for mold opening and closing positioning.

Check preform holder


20 Weekly I Preform holders Blower See if the self-lubricating bearings are subject to abnormal wear and tear.
Check every air cylinder for leakage and see if any set bolts or lock nuts are loose.
21 Weekly I Cylinder Blower
22 Weekly I The revolutionary mechanism Blower See if the revolutionary holders are subject to wear and tear.
23 Weekly I The holder rotating mechanism chain and Blower See if the chain is too loose with the rotating sprocket.
24 Weekly I The closed mold dimensions Blower Check the position of the crank structure when the mold closed.
25 Weekly I The cooling water and chilling water Blower Check the circulation of the cooling media and chilling media.
26 Weekly I The manipulators Blower Check the chucks of the manipulators.
Check the buffers on the stretching rod slide holders. Check the guide rods and rod
27 Weekly I The stretching unit Blower holders.
Check the stretching rods for deformation.
Check the silencers of the movement air system. Check the silencers of the blow
28 Weekly I The compressed air system Blower air system.

29 Weekly C The infrared lamp tubes Blower Use a dry cloth dipped with alcohol for dust or dirt on the surface of the lamp
tubes. Test the output of the lamp tubes with the controller.
Use a dry cloth dipped with alcohol for dust or dirt on the reflecting board. If the
30 Weekly I The heat reflecting board Blower board cannot be shined up this way, replace it with a new one.
Blow off the dust on the electrical box and operating cabinet with filtered dry air
The cleaning of the electrical box and and wipe them up with a dry cloth.
31 Weekly C Blower
the operating cabinet Don't open the covers when doing cleaning.
Check the movement air pipeline and compressors. See if the manometers work
properly.
32 1500HRS Quarterly I The pressure of movement air pipeline Blower
Check the blow air pipeline and compressors. Check the filters of the system

Meter the temperature of the chilling water. Check the pipeline of cooling water.
33 1500HRS Quarterly I The chiller Blower Replace the inner loop of the chiller and add in adequate softener, antirust agent,
antifreeze, etc to keep the pipeline unobstructed.
Meter the temperature of the cooling water.
34 1500HRS Quarterly I The water cooling tower Blower Replace the inner loop of the cooler and add in adequate softener, antirust agent,
antifreeze, etc to keep the pipeline unobstructed.
Blow off the dust on the unscrambler and conveyor belt with filtered dry air and
35 1500HRS Quarterly C Unscrambler and conveyor belt Blower wipe them up with a dry cloth.
36 1500HRS Quarterly I The chassis Blower See if the set bolts of the feet are loose and check the horizontality of machine.
37 1500HRS Quarterly I The manipulators Blower Check all the bolts of the manipulators for tightness.
38 6000HRS Annual I The electrical box Blower Check all the fuses. Make sure all the screws are locked tight enough.
The lifetime of a infrared lamp tube is around 10,000hrs under a voltage of 380V.
The lifetime will become relatively longer providing that the output power is
39 6000HRS Annual I The infrared lamp tubes Blower comparatively lower in a long period.

Take off the silencer and blow the dust off it with filtered dry air. Then wipe it
40 6000HRS Annual I The blow air silencer Blower with a dry cloth.
41 6000HRS Annual I The revolutionary track Blower Check all the bolts and make sure they are tightened adequately.
Test the compressing cylinders, control valves, manometers, tubing and connectors
with soap solution for airtightness.
42 6000HRS Annual I The air compressing system Blower Check the safety valves by adjusting the air pressure higher over the regulated
pressure to see if they can work properly.
43 Weekly I Stretching Blower The stretching slide holder guide rods.
44 Weekly I Guide rods of the bottom mold holder Blower The movement guide rods of the bottom mold holder.
Lubricate the crank structure of molding by injecting the lubricant into the grease
45 Monthly I Crank structure of molding Blower nipples at the lateral sides till the lubricant transpired is clean and clear.
Wipe off those redundant with a dry cloth.

1. Check the oil level weekly.


46 Monthly I The movement air lubricator Blower 2. When the oil level is too low, make zero the pressure of the movement air (low
pressure air) and then fill in adequate amount of oil (no more than 2/3 of the cup).
3. The lubricant should be ISO VG32 or the equivalent.
Inner cleaning range: material tube distributor valve and buffer tank ect.
Material tube distributor valve and Suggest before everyday working, cleaning via hot water which is 85°-90°.
47 Daily C 3 in 1
buffer tank Finish everyday filling, cleaning according to CIP cleaning program.
Evacuate medium in tubes.
48 Daily I Bottle clamp 3 in 1 Check whether bottle clamp (striking fork, nozzle) are damaged.
49 Daily I Conversion device and conversion valve 3 in 1 Check whether medium conversion device and medium conversion valve are
normal or not.
50 Daily I Filling valve 3 in 1 If it is necessary, check filling valve and readjust.
51 Daily I Screw capping heads 3 in 1 Check whether screw capping heads are normal.
At the end of filling, spray the whole machine by water, and eliminate all
52 Daily C Machines 3 in 1 rubbishes, and dry all spares or dried by compressed.
When cleaning, check wear and crack of machines.
53 Daily L Machines 3 in 1 Finish product, cleaning inner and external parts by CIP, and better add oil at
outside lubricating point after cleaning.
Check driving gear and maintain.
54 Weekly L Driving gear 3 in 1
Check the grease or oil level of gear device, if it is necessary, add fully.
Except above maintenance, suggest after every 6 months or every busy product,
55 Every 6 month L Bearing,motor,belt,cylinder 3 in 1 check and adjust, clean, add oil or replace related spares.
Suggest users heavy repair and maintain every year.
Clean up the whole machine and conveyor belt cleaning the machine and conveyor
Whole machine (Sensor) and conveyor belt, be extra careful with signal sensors, inductive switches, motors and bearings.
56 Daily C Caton Paker
belt
Photoelectric and reflecting plate and detectors Carefully dry them with a soft,
clean cloth and check if they are normal.Clean the grating faces of each
57 Daily C Sensor Caton Paker photoelectric sensor and mirror with clean gauze to ensure that each photoelectric
sensor and mirror work properly.
Check all lubrication points according to the lubrication diagram. If water enters
58 Daily L Bearing Caton Paker the bearing, the bearing must be lubricated.
Clean the dirt and impurities on the conveyor belt and the box loading rail with
59 Daily C Conveyor belt and box loading rail Caton Paker clean gauze. Clean up the impurities and bond sticks on the conveying path.

60 Weekly I Machine and conveyor belt Caton Paker Check the machine and conveyor belt to make sure there is no broken debris,
bottle, or packaging residue.

Check the connection, fixing and sealing of the equipment for damage and leakage
Gas pipeline
Check if the connectors (bolts, screws, nuts) of the high-frequency moving parts
61 Weekly T The connection Caton Paker
are loose.
Check if the chain is loose
Power cable and wire

62 Weekly I Motor gear and Air equipment Caton Paker Check the leak and oil leve
Check for damage of other machinery
1.Noise made by the machine (for example, screeching and squeaking of bearings,
63 Weekly I The bearings condition Caton Paker crash of machine parts)
2.Whether the bearing rotates normally
3.Wear on nylon parts
64 Monthly I Cylinder Caton Paker Check for wear and tear conditions (fit, piston clearance, wear of seal ring and
piston rod, etc.
65 Monthly I Auxiliary control unit for compress Caton Paker Check the seal and blockage of the pressure gage and pressure regulator
Mechanical connectors, gap size of Check for wear and tear conditions (coordination and wear of mechanical
66 Every 3 month I Caton Paker
bearings connectors, gap size of bearings, wear on gear surface, etc.)
67 Every 3 month I Sealing Caton Paker Check the fixing and sealing of the equipment for damage and leakage:
68 Every 3 month I Air filter and motor Caton Paker Check the working condition of the air filter and motor, the position of the oil
pointer, and the filter cartridge.
69 Every 3 month L Chain & driving chain. Caton Paker Apply chain oil to the driving chain. If the lubrication chain is black or exposed to
bright metallic luster during work, re-coat th
70 Daily I Transmission belt and chain Palletizer Whether the appearance is abraded or broken
71 Weekly I Transmission belt and chain Palletizer Whether the movement is normal and the pin is loose
Whether there is any wear and whether the movement is smooth
72 Weekly I Pushing chain Palletizer Whether the appearance is abraded or broken
73 Weekly I Expansion sleeve Palletizer Whether the fastening screws are loosened
74 Weekly I Push rod Palletizer Whether there is any wear and whether the movement is smooth
75 Weekly I Lifting chain and pallet chain Palletizer Whether the operation is normal, whether the pins are fastened and whether the
bolts are loosened
76 Weekly I Sprocket and expansion sleeve Palletizer Whether the fastening screws are loosened
77 Weekly I Bearing Palletizer Whether there is any noise and whether the movement is smooth
78 Weekly I Guide rod sliding film Palletizer Whether the operation is smooth and whether there is any abrasion
The button switch works normally
79 Daily I Operation switch and indicator Palletizer The operation switch is firmly installed without looseness
The indicator works normally
The component signs of the operation switch and indicator are complete
Pneumatic components like solenoid
80 Daily I Palletizer In action inspection, the manual mechanism works normally and is free of noise
valve, etc.
Check the level of the oil ejector
81 Daily I Air source treatment unit Palletizer Whether the filter drainage is normal
Whether the air pressure regulating device is normal and the corresponding air
pressure contact works normally
Record and check the voltage and current parameters of the main power supply
82 Daily I Electrical control cabinet Palletizer Check whether the electrical components inside the electrical control cabinet are
burnt and need to be replaced
83 Weekly I Motor Palletizer Measurement and inspection of motor operational parameters (voltage , current,
resistance and temperature)
Pneumatic components like solenoid
84 Weekly I Palletizer There is no air leakage and sound in the connector and air pipe
valve, etc.
85 Weekly C Air source treatment unit Palletizer Clean the oil cup and filter tank
Compare the displayed value with the actual measured value. If there is any
86 Weekly I Electrical instrumentati on Palletizer deviation, the instrument shall be calibrated
87 Weekly I Electrical control cabinet Palletizer The lighting, ventilation and refrigeration functions of the cabinet are normal
There is no damage to the appearance
Whether the movement , contact roller and connecting rod are normal
88 Monthly I Limit switch Palletizer Whether the relevant signs are complete
The component is firmly installed without looseness
There is no falling off of the terminal

There is no damage to the appearance


Whether the movement is normal
89 Monthly I Photoelectric switch Palletizer Whether the relevant signs are complete
There is no falling off of the reflector
The component is firmly installed without looseness
There is no falling off of the terminal
There is no damage to the appearance
Whether the movement is normal
90 Monthly I Proximity switch Palletizer Whether the relevant signs (line marks and component marks) are complete
The component is firmly installed without looseness
There is no falling off of the terminal
Whether the brake motor works normally
91 Monthly I Motor Palletizer Whether the relevant signs (line marks and component marks) are complete
There is no falling off of the terminal
92 Monthly I Operation switch and indicator Palletizer There is no falling off of the terminal
Pneumatic components like solenoid The speed regulating device works normally
93 Monthly I Palletizer Whether the relevant signs are complete
valve, etc
There is no falling off of the terminal
The appearance shall be clean and the outer cover shall be well sealed
94 Monthly I Electrical instrumentati on Palletizer There is no falling off of the terminal
The instrument is firmly installed without oil leakage
The signs of electrical components are complete
95 Monthly I External trunking and cable Palletizer The grade of wires and cables shall be intact without falling off
96 Monthly I Electrical control cabinet Palletizer The sealing effect of the electrical control cabinet is good, and the waterproof and
dustproof are normal
Inside of electrical control cabinet
97 Monthly C Electrical control cabinet Palletizer All external instruments
All external sensors
The external trunking is well sealed, waterproof and dustproof
98 Yearly T External trunking and cable Palletizer Wire protection devices (corrugated tubes, cable joints, etc.) are in good condition
without falling off
99 Yearly L Gear box Palletizer Change the engine oil
100 Yearly L Bearing Palletizer Change the engine oil
101 Weekly L Bearing Palletizer Lubrication
102 Monthly T Chain Palletizer Check the tightness
103 Yearly I Chain Palletizer Check the abrasion
104 Monthly I Chain guide plate and adjusting gear Palletizer Check the abrasion
105 Monthly T Belt and synchronous Palletizer Check the tightness
106 Yearly I belt Palletizer Check the abrasion
107 Weekly L Belt pulley and Supporting pulley Palletizer Check Oiling
108 Monthly L Gear Palletizer Lubrication
109 Yearly L Roller Palletizer Check the abrasion
110 Weekly L Grease fitting Palletizer Oiling
Every day must clean the sanitation of the equipment, ensure that the
111 Daily C Clean the sanitation of the equipment Labeller
equipment is clean, no grease, no dirt, no water
When the equipment is not in production, the pressure roller must be opened, so
112 Weekly C Roller Labeller that the pressure roller is pressed for a long time and deformation affects the
labeling accuracy.
Check the tighten and loosen of the separate bottles screw, star wheel and
113 Weekly T Star wheel and the pressing heads Labeller the pressing heads, so as to avoid affecting the running accuracy of the
equipment.
114 Weekly I Photoelectric Labeller Detect photoelectric can not touch the object under test.
Touch screen should not be touched by hard objects such as screwdrivers,
115 Weekly I Touch screen Labeller
wrenches, etc.
Photoelectric switch can only be adjusted by the person in charge of the
116 Weekly T Photoelectric switch Labeller equipment, prohibit non-responsible personnel to adjust, in order to prevent
the chaos of photoelectric switch or damage.
Note the locking direction after the installation of the label, spinning around
117 Weekly T Emergency stop Labeller the direction of rotation locking, in case of emergency stop when the labels
loose.
All Motor plugs and connection plugs can not be unplugged, must be in the
118 Weekly T All Motor plugs and connection plugs Labeller
case of power-off operation
All sliding parts of the equipment shall be lubricated weekly. The spiral
119 Weekly L All sliding part Labeller bevel teeth of the screw gears of the CAM disc shall be cleaned up and filled
with new oil each three months.
120 Weekly T Gas / oil connections Labeller Weekly check the gas/oil connections for loose and falling.
Weekly check equipment safety warning signs, signs, appear off or cover up
121 Weekly T Check equipment safety warning signs Labeller
the situation should be promptly corrected
Weekly check whether the safety switch of the equipment is flexible, to
122 Weekly I Safety switch Labeller
avoid the occurrence of emergency can not be stopped in time.
All bearings (includeturn-over
123 Daily L 3 in 1 Add oil to each lubricating point of bearing
supporting)
124 Daily L Air source treatment device oil mist 3 in 1 Daily maintenan needed,then add oil
Top of screw capping machine and
125 Daily L 3 in 1 Check liquid level and when needed add oil
screw capping head cam
126 Weekly L Screw capping center shaft 3 in 1 Oil gun lubricating
Height adjusting parts at lower of screw
127 Weekly L 3 in 1 Brush paint oil
capping machine
Lock structure of bottle conveyor
128 Weekly L 3 in 1 Spray or paint lubricate lock bolts
parts(pokin g wheel, protective board)
129 Weekly L Reducer box, driving motor 3 in 1 Check oil level and when needed, add oil
Replace the oil every 2,000 hours of the reducer operation—lubricate according to
130 Every 3 month L Gear motor Caton Paker the requirements of the secondary supplier (if the gear motor is SEW motor, please
add lubricant according to the requirements of SEW company data)
1000h(First 1000h runing) Replacemant and maintenance of air If air filter alarm information is displayed, the filter element of air filter needs to be
131 I fillter High air compressor maintained or replaced.
3000h(After running 1000h)
1000h(First 1000h runing) Oil filter alarm indicates that the oil filter is blocked and should be replaced in
132 I Oil fillter of screw machine High air compressor
3000h(After running 1000h) time.The oil filter should be replaced
Oil change procedures are as follows:
1.Confirm the complete shutdown of the unit and confirm that there is no air
pressure in the oil and gas separator.Disconnect the main circuit, mark and
disconnect the starter power.
2.Thoroughly clean the lubricating oil in the system:
- Disconnect the low point connection and drain the oil from the pipe;
-Oil discharge from oil discharge valve of oil and gas separator;
-Pour the oil out of the filter;And reinstall the used oil filter.
1000h(First 1000h runing)
133 L Lubricating oil of screw machine High air compressor 3.Inject 50% of the new oil into the system:
3000h(After running 1000h)
-Start the compressor and observe its operation.
-Run for 5 minutes or until the exhaust temperature is stable, then stop.
4.Thoroughly drain the oil in the air compressor.
5.Replace the new oil filter and the oil and gas separation filter element (the
replacement is synchronous with the oil change).
6.Fill the system with new oil, and then reinstall the oil filler to block it.

1000h(First 1000h runing) Oil and gas separation filter element The service time alarm of the oil filter means the oil filter has passed its service life
134 L replacement High air compressor
3000h(After running 1000h) and should be replaced in time.
Oil filter of oil pump machine The service time alarm of the oil filter means the oil filter has passed its service life
135 1000h-3000h L High air compressor
and should be replaced in time.
Piston ring and packing ring Piston rings and packing rings of piston supercharger shall be replaced for every
136 6000h I High air compressor
6000h of operation of the unit.
Maintenance and care of motor Please maintain the motor regularly.The specific maintenance method is detailed in
137 6000h I High air compressor
the motor manual.
Every 500h Cleaning air fillter Should be removed to clean surface dust, dust removal method is to use low
138 C High air compressor pressure air to blow out by outside introversion.
139 Every 500h L Bearing High air compressor Add lubricating
140 Every 500h L Sealing the clearance of the mating pair High air compressor Add lubricating
141 Every 500h L Screw High air compressor Add lubricating
Every 500h Cooling the compressed gas and
142 L reducing the noise. High air compressor Add lubricating

Check maching, existing liquid in the Before starting the machine, the existing liquid in the oil and gas separator, coolers
143 Daily I oil and gas separator, coolers at all High air compressor at all stages, gas storage tanks and gas and water separators must be inspected, and
stages, all condensate should be emptied.
Open the cooling water inlet and outlet and check whether the cooling pressure and
Cooling water inlet and outlet and check temperature meet the requirements.The working place in the low temperature, in
144 Daily I whether the cooling pressure and High air compressor order to prevent water from freezing, the cooling water or condensate water in all
temperature stages of coolers, gas storage tanks, air water separators and air tanks of the unit
shall be completely discharged after the shutdown of the
previous day.
145 Daily I Check valve of the air supply port. High air compressor Open the stop valve of the air supply port.
146 I Power circuit breaker High air compressor
Daily Close the power circuit breaker of the upper feed line and check the power voltage.
147 Two months I Electrical circuit High air compressor Check the electrical circuit every two months.
148 Daily I Water source supply flow rate (m3/h) Water treatment plan
149 Daily I Raw water supply flow rate (m3/h) Water treatment plan
150 Daily I Water produced (ultrafiltration) (m3/h) Water treatment plan
151 Daily I Post-pump pressure of raw water (bar) Water treatment plan
Intake Pressure of multi-media filters
152 Daily I Water treatment plan
(bar)
Water producing pressure of multi-
153 Daily I Water treatment plan
media filters (bar)
Intake pressure of ultrafiltration system
154 Daily I Water treatment plan
(bar)
Water producing pressure of
155 Daily I Water treatment plan
ultrafiltration system (bar)
Intake pressure of high-pressure
156 Daily I Water treatment plan
pumps/booster pumps (bar)
Water producing pressure of high-
157 Daily I Water treatment plan
pressure pumps/booster pumps (bar)
Post-Pump pressure of filling pumps
158 Daily I Water treatment plan
(bar)
Post-Pump pressure of wahser pumps
159 Daily I Water treatment plan
(bar)
Post-Pump pressure of filling pumps
160 Daily I Water treatment plan
(bar)
Post-Pump pressure of wahser pumps
161 Daily I Water treatment plan
(bar)
162 Daily I Raw water conductivity (µS/cm) Water treatment plan
163 Daily I Produced water conductivity (µS/cm) Water treatment plan
164 Daily I PH value of produced water Water treatment plan
165 Daily I PH value of raw water Water treatment plan
Ozone concentration of filled water
166 Daily I Water treatment plan
(mg/l)
Produced water residual chlorine of
167 Daily I Water treatment plan
ultrafiltration system (mg/l)
168 Each time the system starts up I Gas exhausted by multi-media filters Water treatment plan
169 Each time the system starts up I Gas exhausted by fine filters Water treatment plan
170 Each time the system starts up I Gas exhausted by water pumps Water treatment plan
171 Weekly I Check if sealing parts are well sealed Water treatment plan
Check if internal connecting pieces of
172 I Water treatment plan
Weekly ozonizers are well sealed
173 Weekly I Check if the proximity switch is tight Water treatment plan
Check if pneumatic components have
174 I Water treatment plan
Weekly air leakage
175 Weekly I Check if clamp joints are tight Water treatment plan
Check if stains or dust of the
176 I Water treatment plan
Weekly equipments and pipelines are cleaned
177 Monthly I Dedusting of ozonizer's interior Water treatment plan
178 Monthly I Dedusting of control cabinet's interior Water treatment plan
Monthly Fastening of connecting pieces of
179 I Water treatment plan
control cabinet's interior
Monthly Cleaning of the pump head of liquid
180 I Water treatment plan
level sensors and pressure sensors
181 Monthly I Dedusting of breathing filters (surfaces) Water treatment plan
Keep the Len clean. and regular remove dust on machine body, fans & electronic
182 Daily C Machine body, Fan & Electronic prt Lasor
part
183 Daily C Transmitting mirror Lasor Wipe the transmitting mirror with carton fabric and alcohol regularly
Lock the machine cabinet well, in case some metal drop into it to damage the
184 Daily I Machine Cabinet Lasor
circuit.
The scanning workbench is precise instrument, and the working environment must
185 Daily C The scanning workbench Lasor
be clean.
186 Weekly C Sensor Lasor Keep the Sonsor detect bottles speed conveyor
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
1 Daily I Speed Machine Blower
2 Daily I Preform Blower
3 Daily I The preform orbit Blower
4 Daily I The unscrambler Blower
5 Daily I The water circulation Blower

6 Daily I Compressing pipeline and tubing Blower

7 Daily I Connectors and Control Valves Blower

8 Daily I Air cylinder Blower


9 Daily I Filter and lubricator Blower
10 Daily I The air tank compressor Blower
11 Daily I Stretching Blower
12 Weekly C Mold Blower

13 Weekly I The sensor safety devices Blower

14 Weekly L The bearings Blower

15 Weekly C The preform orbit and shuffling slider Blower

16 Weekly C The revolutionary track Blower

17 Weekly C The guide rods of the manipulators Blower


18 Weekly C Stretching rods Blower

19 Weekly I Inspection of positions Blower

20 Weekly I Preform holders Blower

21 Weekly I Cylinder Blower


22 Weekly I The revolutionary mechanism Blower
23 Weekly I The holder rotating mechanism chain and Blower
24 Weekly I The closed mold dimensions Blower
25 Weekly I The cooling water and chilling water Blower
26 Weekly I The manipulators Blower

27 Weekly I The stretching unit Blower

28 Weekly I The compressed air system Blower

29 Weekly C The infrared lamp tubes Blower

30 Weekly I The heat reflecting board Blower

The cleaning of the electrical box and


31 Weekly C Blower
the operating cabinet

32 1500HRS Quarterly I The pressure of movement air pipeline Blower

33 1500HRS Quarterly I The chiller Blower

34 1500HRS Quarterly I The water cooling tower Blower

35 1500HRS Quarterly C Unscrambler and conveyor belt Blower


36 1500HRS Quarterly I The chassis Blower
37 1500HRS Quarterly I The manipulators Blower
38 6000HRS Annual I The electrical box Blower

39 6000HRS Annual I The infrared lamp tubes Blower

40 6000HRS Annual I The blow air silencer Blower


41 6000HRS Annual I The revolutionary track Blower

42 6000HRS Annual I The air compressing system Blower

43 Weekly I Stretching Blower


44 Weekly I Guide rods of the bottom mold holder Blower

45 Monthly I Crank structure of molding Blower

46 Monthly I The movement air lubricator Blower


intenance
Description
Check the cycle timing on the man-machine interface regularly.
Meter the actual production speed with a chronoscope complementally.
Inspect the quality of the bottles.
Inspect the flatness of the preform orbits.
See if the preforms are adequate in the unscrambler.
See if the water circulation is unobstructed.
Make sure the air compressing cylinder works within pressure limit through
the manometer.See if there is any leakage by visual observation or hearing.See if
the pipeline is curled or some of the components are loose.
See if the set bolts and lock nuts of the solenoid valves, pressure reducing valves,
etc are tightened properly.Try discharging the air and draining the water from the
air tanks(high and low pressure) to see if these devices work properly.
See if the pressure is about 7kgf/c m•.
Check the filter and lubricator for the movement air.
Discharge the air and drain the water from the air tanks.
Check the position of the adjusting blocks in the stretching unit.
Check the cleanliness of the mold. Use dry cloth dipped with alcohol if necessary.
Check the position of the bottom mold plate.
Check the position of all the proximity switches. Check the operation of the
photoelectric switches.
Check the position of the magnetic switches adhered to the cylinders.
The weekly maintenance should be carried out upon the daily maintenance records.
The daily records help to shorten the time for weekly maintenance.

Check the bearings of the idle pulley for rotation.


Check the linear bearing inside the slide holders of the stretching rods Check the
self-lubricating bearing in the molding unit.
Check the bearings of the manipulators.
Clean the preform orbit and shuffling slider.
Clean the revolutionary track.

Clean the guide rods of the manipulators.


Clean the connecting rods and guide rods of the molding unit. Clean the stretching
guide rods and stretching rods.
Check the position of the adjusting blocks for stretching.
Check the position of the cooling water pipeline beneath the heaters Check the
position and movement of the manipulators.
Check the position of the infrared lamp tubes.
Check the position of the object blocks for positioning. Check the position of the
preform tapper.
Check the position of the object blocks for mold opening and closing positioning.

Check preform holder


See if the self-lubricating bearings are subject to abnormal wear and tear.
Check every air cylinder for leakage and see if any set bolts or lock nuts are loose.

See if the revolutionary holders are subject to wear and tear.


See if the chain is too loose with the rotating sprocket.
Check the position of the crank structure when the mold closed.
Check the circulation of the cooling media and chilling media.
Check the chucks of the manipulators.
Check the buffers on the stretching rod slide holders. Check the guide rods and rod
holders.
Check the stretching rods for deformation.
Check the silencers of the movement air system. Check the silencers of the blow
air system.
Use a dry cloth dipped with alcohol for dust or dirt on the surface of the lamp
tubes. Test the output of the lamp tubes with the controller.
Use a dry cloth dipped with alcohol for dust or dirt on the reflecting board. If the
board cannot be shined up this way, replace it with a new one.
Blow off the dust on the electrical box and operating cabinet with filtered dry air
and wipe them up with a dry cloth.
Don't open the covers when doing cleaning.
Check the movement air pipeline and compressors. See if the manometers work
properly.
Check the blow air pipeline and compressors. Check the filters of the system
Meter the temperature of the chilling water. Check the pipeline of cooling water.
Replace the inner loop of the chiller and add in adequate softener, antirust agent,
antifreeze, etc to keep the pipeline unobstructed.
Meter the temperature of the cooling water.
Replace the inner loop of the cooler and add in adequate softener, antirust agent,
antifreeze, etc to keep the pipeline unobstructed.
Blow off the dust on the unscrambler and conveyor belt with filtered dry air and
wipe them up with a dry cloth.
See if the set bolts of the feet are loose and check the horizontality of machine.
Check all the bolts of the manipulators for tightness.
Check all the fuses. Make sure all the screws are locked tight enough.

The lifetime of a infrared lamp tube is around 10,000hrs under a voltage of 380V.
The lifetime will become relatively longer providing that the output power is
comparatively lower in a long period.

Take off the silencer and blow the dust off it with filtered dry air. Then wipe it
with a dry cloth.
Check all the bolts and make sure they are tightened adequately.
Test the compressing cylinders, control valves, manometers, tubing and connectors
with soap solution for airtightness.
Check the safety valves by adjusting the air pressure higher over the regulated
pressure to see if they can work properly.
The stretching slide holder guide rods.
The movement guide rods of the bottom mold holder.
Lubricate the crank structure of molding by injecting the lubricant into the grease
nipples at the lateral sides till the lubricant transpired is clean and clear.
Wipe off those redundant with a dry cloth.

1. Check the oil level weekly.


2. When the oil level is too low, make zero the pressure of the movement air (low
pressure air) and then fill in adequate amount of oil (no more than 2/3 of the cup).
3. The lubricant should be ISO VG32 or the equivalent.
Preventive Maintenance
No Period Time Maintenance Type Component Machine name

Material tube distributor valve and


1 Daily C 3 in 1
buffer tank

2 Daily I Bottle clamp 3 in 1


3 Daily I Conversion device and conversion valve 3 in 1
4 Daily I Filling valve 3 in 1
5 Daily I Screw capping heads 3 in 1

6 Daily C Machines 3 in 1

7 Daily L Machines 3 in 1

8 Weekly L Driving gear 3 in 1

9 Every 6 month L Bearing,motor,belt,cylinder 3 in 1

All bearings (includeturn-over


10 Daily L 3 in 1
supporting)
11 Daily L Air source treatment device oil mist 3 in 1
Top of screw capping machine and
12 Daily L 3 in 1
screw capping head cam
13 Weekly L Screw capping center shaft 3 in 1
Height adjusting parts at lower of screw
14 Weekly L 3 in 1
capping machine
Lock structure of bottle conveyor
15 Weekly L 3 in 1
parts(pokin g wheel, protective board)
16 Weekly L Reducer box, driving motor 3 in 1
intenance
Description
Inner cleaning range: material tube distributor valve and buffer tank ect.
Suggest before everyday working, cleaning via hot water which is 85°-90°.
Finish everyday filling, cleaning according to CIP cleaning program.
Evacuate medium in tubes.
Check whether bottle clamp (striking fork, nozzle) are damaged.
Check whether medium conversion device and medium conversion valve are
normal or not.
If it is necessary, check filling valve and readjust.
Check whether screw capping heads are normal.
At the end of filling, spray the whole machine by water, and eliminate all
rubbishes, and dry all spares or dried by compressed.
When cleaning, check wear and crack of machines.
Finish product, cleaning inner and external parts by CIP, and better add oil at
outside lubricating point after cleaning.
Check driving gear and maintain.
Check the grease or oil level of gear device, if it is necessary, add fully.
Except above maintenance, suggest after every 6 months or every busy product,
check and adjust, clean, add oil or replace related spares.
Suggest users heavy repair and maintain every year.
Add oil to each lubricating point of bearing
Daily maintenan needed,then add oil
Check liquid level and when needed add oil
Oil gun lubricating
Brush paint oil

Spray or paint lubricate lock bolts


Check oil level and when needed, add oil
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
Whole machine (Sensor) and conveyor
1 Daily C Caton Paker
belt

2 Daily C Sensor Caton Paker

3 Daily L Bearing Caton Paker

4 Daily C Conveyor belt and box loading rail Caton Paker

5 Weekly I Machine and conveyor belt Caton Paker

6 Weekly T The connection Caton Paker

7 Weekly I Motor gear and Air equipment Caton Paker

8 Weekly I The bearings condition Caton Paker

9 Monthly I Cylinder Caton Paker


10 Monthly I Auxiliary control unit for compress Caton Paker
Mechanical connectors, gap size of
11 Every 3 month I Caton Paker
bearings
12 Every 3 month I Sealing Caton Paker
13 Every 3 month I Air filter and motor Caton Paker

14 Every 3 month L Chain & driving chain. Caton Paker

15 Every 3 month L Gear motor Caton Paker


intenance
Description
Clean up the whole machine and conveyor belt cleaning the machine and conveyor
belt, be extra careful with signal sensors, inductive switches, motors and bearings.

Photoelectric and reflecting plate and detectors Carefully dry them with a soft,
clean cloth and check if they are normal.Clean the grating faces of each
photoelectric sensor and mirror with clean gauze to ensure that each photoelectric
sensor and mirror work properly.
Check all lubrication points according to the lubrication diagram. If water enters
the bearing, the bearing must be lubricated.
Clean the dirt and impurities on the conveyor belt and the box loading rail with
clean gauze. Clean up the impurities and bond sticks on the conveying path.
Check the machine and conveyor belt to make sure there is no broken debris,
bottle, or packaging residue.

Check the connection, fixing and sealing of the equipment for damage and leakage
Gas pipeline
Check if the connectors (bolts, screws, nuts) of the high-frequency moving parts
are loose.
Check if the chain is loose
Power cable and wire

Check the leak and oil leve


Check for damage of other machinery
1.Noise made by the machine (for example, screeching and squeaking of bearings,
crash of machine parts)
2.Whether the bearing rotates normally
3.Wear on nylon parts
Check for wear and tear conditions (fit, piston clearance, wear of seal ring and
piston rod, etc.
Check the seal and blockage of the pressure gage and pressure regulator
Check for wear and tear conditions (coordination and wear of mechanical
connectors, gap size of bearings, wear on gear surface, etc.)
Check the fixing and sealing of the equipment for damage and leakage:
Check the working condition of the air filter and motor, the position of the oil
pointer, and the filter cartridge.
Apply chain oil to the driving chain. If the lubrication chain is black or exposed to
bright metallic luster during work, re-coat th
Replace the oil every 2,000 hours of the reducer operation—lubricate according to
the requirements of the secondary supplier (if the gear motor is SEW motor, please
add lubricant according to the requirements of SEW company data)
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
1000h(First 1000h runing) Replacemant and maintenance of air
1 I fillter High air compressor
3000h(After running 1000h)
1000h(First 1000h runing)
2 I Oil fillter of screw machine High air compressor
3000h(After running 1000h)

1000h(First 1000h runing)


3 L Lubricating oil of screw machine High air compressor
3000h(After running 1000h)

1000h(First 1000h runing) Oil and gas separation filter element


4 L replacement High air compressor
3000h(After running 1000h)
Oil filter of oil pump machine
5 1000h-3000h L High air compressor
Piston ring and packing ring
6 6000h I High air compressor
Maintenance and care of motor
7 6000h I High air compressor
Every 500h Cleaning air fillter
8 C High air compressor
9 Every 500h L Bearing High air compressor
10 Every 500h L Sealing the clearance of the mating pair High air compressor
11 Every 500h L Screw High air compressor
Every 500h Cooling the compressed gas and
12 L reducing the noise. High air compressor

Check maching, existing liquid in the


13 Daily I oil and gas separator, coolers at all High air compressor
stages,

Cooling water inlet and outlet and check


14 Daily I whether the cooling pressure and High air compressor
temperature

15 Daily I Check valve of the air supply port. High air compressor
16 I Power circuit breaker High air compressor
Daily
17 Two months I Electrical circuit High air compressor
intenance
Description
If air filter alarm information is displayed, the filter element of air filter needs to be
maintained or replaced.
Oil filter alarm indicates that the oil filter is blocked and should be replaced in
time.The oil filter should be replaced
Oil change procedures are as follows:
1.Confirm the complete shutdown of the unit and confirm that there is no air
pressure in the oil and gas separator.Disconnect the main circuit, mark and
disconnect the starter power.
2.Thoroughly clean the lubricating oil in the system:
- Disconnect the low point connection and drain the oil from the pipe;
-Oil discharge from oil discharge valve of oil and gas separator;
-Pour the oil out of the filter;And reinstall the used oil filter.
3.Inject 50% of the new oil into the system:
-Start the compressor and observe its operation.
-Run for 5 minutes or until the exhaust temperature is stable, then stop.
4.Thoroughly drain the oil in the air compressor.
5.Replace the new oil filter and the oil and gas separation filter element (the
replacement is synchronous with the oil change).
6.Fill the system with new oil, and then reinstall the oil filler to block it.

The service time alarm of the oil filter means the oil filter has passed its service life
and should be replaced in time.
The service time alarm of the oil filter means the oil filter has passed its service life
and should be replaced in time.
Piston rings and packing rings of piston supercharger shall be replaced for every
6000h of operation of the unit.
Please maintain the motor regularly.The specific maintenance method is detailed in
the motor manual.
Should be removed to clean surface dust, dust removal method is to use low
pressure air to blow out by outside introversion.
Add lubricating
Add lubricating
Add lubricating
Add lubricating

Before starting the machine, the existing liquid in the oil and gas separator, coolers
at all stages, gas storage tanks and gas and water separators must be inspected, and
all condensate should be emptied.

Open the cooling water inlet and outlet and check whether the cooling pressure and
temperature meet the requirements.The working place in the low temperature, in
order to prevent water from freezing, the cooling water or condensate water in all
stages of coolers, gas storage tanks, air water separators and air tanks of the unit
shall be completely discharged after the shutdown of the
previous day.
Open the stop valve of the air supply port.

Close the power circuit breaker of the upper feed line and check the power voltage.
Check the electrical circuit every two months.
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
1 Daily C Clean the sanitation of the equipment Labeller

2 Weekly C Roller Labeller

3 Weekly T Star wheel and the pressing heads Labeller

4 Weekly I Photoelectric Labeller

5 Weekly I Touch screen Labeller

6 Weekly T Photoelectric switch Labeller

7 Weekly T Emergency stop Labeller

8 Weekly T All Motor plugs and connection plugs Labeller

9 Weekly L All sliding part Labeller

10 Weekly T Gas / oil connections Labeller

11 Weekly T Check equipment safety warning signs Labeller

12 Weekly I Safety switch Labeller


intenance
Description
Every day must clean the sanitation of the equipment, ensure that the
equipment is clean, no grease, no dirt, no water
When the equipment is not in production, the pressure roller must be opened, so
that the pressure roller is pressed for a long time and deformation affects the
labeling accuracy.
Check the tighten and loosen of the separate bottles screw, star wheel and
the pressing heads, so as to avoid affecting the running accuracy of the
equipment.
Detect photoelectric can not touch the object under test.
Touch screen should not be touched by hard objects such as screwdrivers,
wrenches, etc.
Photoelectric switch can only be adjusted by the person in charge of the
equipment, prohibit non-responsible personnel to adjust, in order to prevent
the chaos of photoelectric switch or damage.
Note the locking direction after the installation of the label, spinning around
the direction of rotation locking, in case of emergency stop when the labels
loose.
All Motor plugs and connection plugs can not be unplugged, must be in the
case of power-off operation
All sliding parts of the equipment shall be lubricated weekly. The spiral
bevel teeth of the screw gears of the CAM disc shall be cleaned up and filled
with new oil each three months.
Weekly check the gas/oil connections for loose and falling.
Weekly check equipment safety warning signs, signs, appear off or cover up
the situation should be promptly corrected
Weekly check whether the safety switch of the equipment is flexible, to
avoid the occurrence of emergency can not be stopped in time.
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
1 Daily I Transmission belt and chain Palletizer
2 Weekly I Transmission belt and chain Palletizer
3 Weekly I Pushing chain Palletizer
4 Weekly I Expansion sleeve Palletizer
5 Weekly I Push rod Palletizer
6 Weekly I Lifting chain and pallet chain Palletizer
7 Weekly I Sprocket and expansion sleeve Palletizer
8 Weekly I Bearing Palletizer
9 Weekly I Guide rod sliding film Palletizer

10 Daily I Operation switch and indicator Palletizer

Pneumatic components like solenoid


11 Daily I Palletizer
valve, etc.

12 Daily I Air source treatment unit Palletizer

13 Daily I Electrical control cabinet Palletizer

14 Weekly I Motor Palletizer


Pneumatic components like solenoid
15 Weekly I Palletizer
valve, etc.
16 Weekly C Air source treatment unit Palletizer
17 Weekly I Electrical instrumentati on Palletizer
18 Weekly I Electrical control cabinet Palletizer

19 Monthly I Limit switch Palletizer

20 Monthly I Photoelectric switch Palletizer


21 Monthly I Proximity switch Palletizer

22 Monthly I Motor Palletizer

23 Monthly I Operation switch and indicator Palletizer


Pneumatic components like solenoid
24 Monthly I Palletizer
valve, etc

25 Monthly I Electrical instrumentati on Palletizer

26 Monthly I External trunking and cable Palletizer


27 Monthly I Electrical control cabinet Palletizer

28 Monthly C Electrical control cabinet Palletizer

29 Yearly T External trunking and cable Palletizer

30 Yearly L Gear box Palletizer


31 Yearly L Bearing Palletizer
32 Weekly L Bearing Palletizer
33 Monthly T Chain Palletizer
34 Yearly I Chain Palletizer

35 Monthly I Chain guide plate and adjusting gear Palletizer

36 Monthly T Belt and synchronous Palletizer


37 Yearly I belt Palletizer
38 Weekly L Belt pulley and Supporting pulley Palletizer
39 Monthly L Gear Palletizer
40 Yearly L Roller Palletizer
41 Weekly L Grease fitting Palletizer
intenance
Description
Whether the appearance is abraded or broken
Whether the movement is normal and the pin is loose
Whether there is any wear and whether the movement is smooth
Whether the appearance is abraded or broken
Whether the fastening screws are loosened
Whether there is any wear and whether the movement is smooth
Whether the operation is normal, whether the pins are fastened and whether the
bolts are loosened
Whether the fastening screws are loosened
Whether there is any noise and whether the movement is smooth
Whether the operation is smooth and whether there is any abrasion
The button switch works normally
The operation switch is firmly installed without looseness
The indicator works normally
The component signs of the operation switch and indicator are complete
In action inspection, the manual mechanism works normally and is free of noise

Check the level of the oil ejector


Whether the filter drainage is normal
Whether the air pressure regulating device is normal and the corresponding air
pressure contact works normally
Record and check the voltage and current parameters of the main power supply
Check whether the electrical components inside the electrical control cabinet are
burnt and need to be replaced
Measurement and inspection of motor operational parameters (voltage , current,
resistance and temperature)
There is no air leakage and sound in the connector and air pipe
Clean the oil cup and filter tank
Compare the displayed value with the actual measured value. If there is any
deviation, the instrument shall be calibrated
The lighting, ventilation and refrigeration functions of the cabinet are normal
There is no damage to the appearance
Whether the movement , contact roller and connecting rod are normal
Whether the relevant signs are complete
The component is firmly installed without looseness
There is no falling off of the terminal

There is no damage to the appearance


Whether the movement is normal
Whether the relevant signs are complete
There is no falling off of the reflector
The component is firmly installed without looseness
There is no falling off of the terminal
There is no damage to the appearance
Whether the movement is normal
Whether the relevant signs (line marks and component marks) are complete
The component is firmly installed without looseness
There is no falling off of the terminal
Whether the brake motor works normally
Whether the relevant signs (line marks and component marks) are complete
There is no falling off of the terminal
There is no falling off of the terminal
The speed regulating device works normally
Whether the relevant signs are complete
There is no falling off of the terminal
The appearance shall be clean and the outer cover shall be well sealed
There is no falling off of the terminal
The instrument is firmly installed without oil leakage
The signs of electrical components are complete
The grade of wires and cables shall be intact without falling off
The sealing effect of the electrical control cabinet is good, and the waterproof and
dustproof are normal
Inside of electrical control cabinet
All external instruments
All external sensors
The external trunking is well sealed, waterproof and dustproof
Wire protection devices (corrugated tubes, cable joints, etc.) are in good condition
without falling off
Change the engine oil
Change the engine oil
Lubrication
Check the tightness
Check the abrasion
Check the abrasion
Check the tightness
Check the abrasion
Check Oiling
Lubrication
Check the abrasion
Oiling
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
1 Daily I Water source supply flow rate (m3/h) Water treatment plan
2 Daily I Raw water supply flow rate (m3/h) Water treatment plan
3 Daily I Water produced (ultrafiltration) (m3/h) Water treatment plan
4 Daily I Post-pump pressure of raw water (bar) Water treatment plan
Intake Pressure of multi-media filters
5 Daily I Water treatment plan
(bar)
Water producing pressure of multi-
6 Daily I Water treatment plan
media filters (bar)
Intake pressure of ultrafiltration system
7 Daily I Water treatment plan
(bar)
Water producing pressure of
8 Daily I Water treatment plan
ultrafiltration system (bar)
Intake pressure of high-pressure
9 Daily I Water treatment plan
pumps/booster pumps (bar)
Water producing pressure of high-
10 Daily I Water treatment plan
pressure pumps/booster pumps (bar)
Post-Pump pressure of filling pumps
11 Daily I Water treatment plan
(bar)
Post-Pump pressure of wahser pumps
12 Daily I Water treatment plan
(bar)
Post-Pump pressure of filling pumps
13 Daily I Water treatment plan
(bar)
Post-Pump pressure of wahser pumps
14 Daily I Water treatment plan
(bar)
15 Daily I Raw water conductivity (µS/cm) Water treatment plan
16 Daily I Produced water conductivity (µS/cm) Water treatment plan
17 Daily I PH value of produced water Water treatment plan
18 Daily I PH value of raw water Water treatment plan
Ozone concentration of filled water
19 Daily I Water treatment plan
(mg/l)
Produced water residual chlorine of
20 Daily I Water treatment plan
ultrafiltration system (mg/l)
21 Each time the system starts up I Gas exhausted by multi-media filters Water treatment plan
22 Each time the system starts up I Gas exhausted by fine filters Water treatment plan
23 Each time the system starts up I Gas exhausted by water pumps Water treatment plan
24 Weekly I Check if sealing parts are well sealed Water treatment plan
Check if internal connecting pieces of
25 I Water treatment plan
Weekly ozonizers are well sealed
26 Weekly I Check if the proximity switch is tight Water treatment plan
Check if pneumatic components have
27 I Water treatment plan
Weekly air leakage
28 Weekly I Check if clamp joints are tight Water treatment plan
Check if stains or dust of the
29 I Water treatment plan
Weekly equipments and pipelines are cleaned
30 Monthly I Dedusting of ozonizer's interior Water treatment plan
31 Monthly I Dedusting of control cabinet's interior Water treatment plan
Monthly Fastening of connecting pieces of
32 I Water treatment plan
control cabinet's interior
Monthly Cleaning of the pump head of liquid
33 I Water treatment plan
level sensors and pressure sensors
34 Monthly I Dedusting of breathing filters (surfaces) Water treatment plan
intenance
Description
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
1 Daily C Machine body, Fan & Electronic prt Lasor
2 Daily C Transmitting mirror Lasor
3 Daily I Machine Cabinet Lasor

4 Daily C The scanning workbench Lasor


5 Weekly C Sensor Lasor
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
intenance
Description
Keep the Len clean. and regular remove dust on machine body, fans & electronic
part
Wipe the transmitting mirror with carton fabric and alcohol regularly
Lock the machine cabinet well, in case some metal drop into it to damage the
circuit.
The scanning workbench is precise instrument, and the working environment must
be clean.
Keep the Sonsor detect bottles speed conveyor
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
1 Daily
2 Daily
3 Daily
4 Daily
5 Weekly
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
intenance
Description

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