Preventive Maintenance Program
Preventive Maintenance Program
29 Weekly C The infrared lamp tubes Blower Use a dry cloth dipped with alcohol for dust or dirt on the surface of the lamp
tubes. Test the output of the lamp tubes with the controller.
Use a dry cloth dipped with alcohol for dust or dirt on the reflecting board. If the
30 Weekly I The heat reflecting board Blower board cannot be shined up this way, replace it with a new one.
Blow off the dust on the electrical box and operating cabinet with filtered dry air
The cleaning of the electrical box and and wipe them up with a dry cloth.
31 Weekly C Blower
the operating cabinet Don't open the covers when doing cleaning.
Check the movement air pipeline and compressors. See if the manometers work
properly.
32 1500HRS Quarterly I The pressure of movement air pipeline Blower
Check the blow air pipeline and compressors. Check the filters of the system
Meter the temperature of the chilling water. Check the pipeline of cooling water.
33 1500HRS Quarterly I The chiller Blower Replace the inner loop of the chiller and add in adequate softener, antirust agent,
antifreeze, etc to keep the pipeline unobstructed.
Meter the temperature of the cooling water.
34 1500HRS Quarterly I The water cooling tower Blower Replace the inner loop of the cooler and add in adequate softener, antirust agent,
antifreeze, etc to keep the pipeline unobstructed.
Blow off the dust on the unscrambler and conveyor belt with filtered dry air and
35 1500HRS Quarterly C Unscrambler and conveyor belt Blower wipe them up with a dry cloth.
36 1500HRS Quarterly I The chassis Blower See if the set bolts of the feet are loose and check the horizontality of machine.
37 1500HRS Quarterly I The manipulators Blower Check all the bolts of the manipulators for tightness.
38 6000HRS Annual I The electrical box Blower Check all the fuses. Make sure all the screws are locked tight enough.
The lifetime of a infrared lamp tube is around 10,000hrs under a voltage of 380V.
The lifetime will become relatively longer providing that the output power is
39 6000HRS Annual I The infrared lamp tubes Blower comparatively lower in a long period.
Take off the silencer and blow the dust off it with filtered dry air. Then wipe it
40 6000HRS Annual I The blow air silencer Blower with a dry cloth.
41 6000HRS Annual I The revolutionary track Blower Check all the bolts and make sure they are tightened adequately.
Test the compressing cylinders, control valves, manometers, tubing and connectors
with soap solution for airtightness.
42 6000HRS Annual I The air compressing system Blower Check the safety valves by adjusting the air pressure higher over the regulated
pressure to see if they can work properly.
43 Weekly I Stretching Blower The stretching slide holder guide rods.
44 Weekly I Guide rods of the bottom mold holder Blower The movement guide rods of the bottom mold holder.
Lubricate the crank structure of molding by injecting the lubricant into the grease
45 Monthly I Crank structure of molding Blower nipples at the lateral sides till the lubricant transpired is clean and clear.
Wipe off those redundant with a dry cloth.
60 Weekly I Machine and conveyor belt Caton Paker Check the machine and conveyor belt to make sure there is no broken debris,
bottle, or packaging residue.
Check the connection, fixing and sealing of the equipment for damage and leakage
Gas pipeline
Check if the connectors (bolts, screws, nuts) of the high-frequency moving parts
61 Weekly T The connection Caton Paker
are loose.
Check if the chain is loose
Power cable and wire
62 Weekly I Motor gear and Air equipment Caton Paker Check the leak and oil leve
Check for damage of other machinery
1.Noise made by the machine (for example, screeching and squeaking of bearings,
63 Weekly I The bearings condition Caton Paker crash of machine parts)
2.Whether the bearing rotates normally
3.Wear on nylon parts
64 Monthly I Cylinder Caton Paker Check for wear and tear conditions (fit, piston clearance, wear of seal ring and
piston rod, etc.
65 Monthly I Auxiliary control unit for compress Caton Paker Check the seal and blockage of the pressure gage and pressure regulator
Mechanical connectors, gap size of Check for wear and tear conditions (coordination and wear of mechanical
66 Every 3 month I Caton Paker
bearings connectors, gap size of bearings, wear on gear surface, etc.)
67 Every 3 month I Sealing Caton Paker Check the fixing and sealing of the equipment for damage and leakage:
68 Every 3 month I Air filter and motor Caton Paker Check the working condition of the air filter and motor, the position of the oil
pointer, and the filter cartridge.
69 Every 3 month L Chain & driving chain. Caton Paker Apply chain oil to the driving chain. If the lubrication chain is black or exposed to
bright metallic luster during work, re-coat th
70 Daily I Transmission belt and chain Palletizer Whether the appearance is abraded or broken
71 Weekly I Transmission belt and chain Palletizer Whether the movement is normal and the pin is loose
Whether there is any wear and whether the movement is smooth
72 Weekly I Pushing chain Palletizer Whether the appearance is abraded or broken
73 Weekly I Expansion sleeve Palletizer Whether the fastening screws are loosened
74 Weekly I Push rod Palletizer Whether there is any wear and whether the movement is smooth
75 Weekly I Lifting chain and pallet chain Palletizer Whether the operation is normal, whether the pins are fastened and whether the
bolts are loosened
76 Weekly I Sprocket and expansion sleeve Palletizer Whether the fastening screws are loosened
77 Weekly I Bearing Palletizer Whether there is any noise and whether the movement is smooth
78 Weekly I Guide rod sliding film Palletizer Whether the operation is smooth and whether there is any abrasion
The button switch works normally
79 Daily I Operation switch and indicator Palletizer The operation switch is firmly installed without looseness
The indicator works normally
The component signs of the operation switch and indicator are complete
Pneumatic components like solenoid
80 Daily I Palletizer In action inspection, the manual mechanism works normally and is free of noise
valve, etc.
Check the level of the oil ejector
81 Daily I Air source treatment unit Palletizer Whether the filter drainage is normal
Whether the air pressure regulating device is normal and the corresponding air
pressure contact works normally
Record and check the voltage and current parameters of the main power supply
82 Daily I Electrical control cabinet Palletizer Check whether the electrical components inside the electrical control cabinet are
burnt and need to be replaced
83 Weekly I Motor Palletizer Measurement and inspection of motor operational parameters (voltage , current,
resistance and temperature)
Pneumatic components like solenoid
84 Weekly I Palletizer There is no air leakage and sound in the connector and air pipe
valve, etc.
85 Weekly C Air source treatment unit Palletizer Clean the oil cup and filter tank
Compare the displayed value with the actual measured value. If there is any
86 Weekly I Electrical instrumentati on Palletizer deviation, the instrument shall be calibrated
87 Weekly I Electrical control cabinet Palletizer The lighting, ventilation and refrigeration functions of the cabinet are normal
There is no damage to the appearance
Whether the movement , contact roller and connecting rod are normal
88 Monthly I Limit switch Palletizer Whether the relevant signs are complete
The component is firmly installed without looseness
There is no falling off of the terminal
1000h(First 1000h runing) Oil and gas separation filter element The service time alarm of the oil filter means the oil filter has passed its service life
134 L replacement High air compressor
3000h(After running 1000h) and should be replaced in time.
Oil filter of oil pump machine The service time alarm of the oil filter means the oil filter has passed its service life
135 1000h-3000h L High air compressor
and should be replaced in time.
Piston ring and packing ring Piston rings and packing rings of piston supercharger shall be replaced for every
136 6000h I High air compressor
6000h of operation of the unit.
Maintenance and care of motor Please maintain the motor regularly.The specific maintenance method is detailed in
137 6000h I High air compressor
the motor manual.
Every 500h Cleaning air fillter Should be removed to clean surface dust, dust removal method is to use low
138 C High air compressor pressure air to blow out by outside introversion.
139 Every 500h L Bearing High air compressor Add lubricating
140 Every 500h L Sealing the clearance of the mating pair High air compressor Add lubricating
141 Every 500h L Screw High air compressor Add lubricating
Every 500h Cooling the compressed gas and
142 L reducing the noise. High air compressor Add lubricating
Check maching, existing liquid in the Before starting the machine, the existing liquid in the oil and gas separator, coolers
143 Daily I oil and gas separator, coolers at all High air compressor at all stages, gas storage tanks and gas and water separators must be inspected, and
stages, all condensate should be emptied.
Open the cooling water inlet and outlet and check whether the cooling pressure and
Cooling water inlet and outlet and check temperature meet the requirements.The working place in the low temperature, in
144 Daily I whether the cooling pressure and High air compressor order to prevent water from freezing, the cooling water or condensate water in all
temperature stages of coolers, gas storage tanks, air water separators and air tanks of the unit
shall be completely discharged after the shutdown of the
previous day.
145 Daily I Check valve of the air supply port. High air compressor Open the stop valve of the air supply port.
146 I Power circuit breaker High air compressor
Daily Close the power circuit breaker of the upper feed line and check the power voltage.
147 Two months I Electrical circuit High air compressor Check the electrical circuit every two months.
148 Daily I Water source supply flow rate (m3/h) Water treatment plan
149 Daily I Raw water supply flow rate (m3/h) Water treatment plan
150 Daily I Water produced (ultrafiltration) (m3/h) Water treatment plan
151 Daily I Post-pump pressure of raw water (bar) Water treatment plan
Intake Pressure of multi-media filters
152 Daily I Water treatment plan
(bar)
Water producing pressure of multi-
153 Daily I Water treatment plan
media filters (bar)
Intake pressure of ultrafiltration system
154 Daily I Water treatment plan
(bar)
Water producing pressure of
155 Daily I Water treatment plan
ultrafiltration system (bar)
Intake pressure of high-pressure
156 Daily I Water treatment plan
pumps/booster pumps (bar)
Water producing pressure of high-
157 Daily I Water treatment plan
pressure pumps/booster pumps (bar)
Post-Pump pressure of filling pumps
158 Daily I Water treatment plan
(bar)
Post-Pump pressure of wahser pumps
159 Daily I Water treatment plan
(bar)
Post-Pump pressure of filling pumps
160 Daily I Water treatment plan
(bar)
Post-Pump pressure of wahser pumps
161 Daily I Water treatment plan
(bar)
162 Daily I Raw water conductivity (µS/cm) Water treatment plan
163 Daily I Produced water conductivity (µS/cm) Water treatment plan
164 Daily I PH value of produced water Water treatment plan
165 Daily I PH value of raw water Water treatment plan
Ozone concentration of filled water
166 Daily I Water treatment plan
(mg/l)
Produced water residual chlorine of
167 Daily I Water treatment plan
ultrafiltration system (mg/l)
168 Each time the system starts up I Gas exhausted by multi-media filters Water treatment plan
169 Each time the system starts up I Gas exhausted by fine filters Water treatment plan
170 Each time the system starts up I Gas exhausted by water pumps Water treatment plan
171 Weekly I Check if sealing parts are well sealed Water treatment plan
Check if internal connecting pieces of
172 I Water treatment plan
Weekly ozonizers are well sealed
173 Weekly I Check if the proximity switch is tight Water treatment plan
Check if pneumatic components have
174 I Water treatment plan
Weekly air leakage
175 Weekly I Check if clamp joints are tight Water treatment plan
Check if stains or dust of the
176 I Water treatment plan
Weekly equipments and pipelines are cleaned
177 Monthly I Dedusting of ozonizer's interior Water treatment plan
178 Monthly I Dedusting of control cabinet's interior Water treatment plan
Monthly Fastening of connecting pieces of
179 I Water treatment plan
control cabinet's interior
Monthly Cleaning of the pump head of liquid
180 I Water treatment plan
level sensors and pressure sensors
181 Monthly I Dedusting of breathing filters (surfaces) Water treatment plan
Keep the Len clean. and regular remove dust on machine body, fans & electronic
182 Daily C Machine body, Fan & Electronic prt Lasor
part
183 Daily C Transmitting mirror Lasor Wipe the transmitting mirror with carton fabric and alcohol regularly
Lock the machine cabinet well, in case some metal drop into it to damage the
184 Daily I Machine Cabinet Lasor
circuit.
The scanning workbench is precise instrument, and the working environment must
185 Daily C The scanning workbench Lasor
be clean.
186 Weekly C Sensor Lasor Keep the Sonsor detect bottles speed conveyor
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
1 Daily I Speed Machine Blower
2 Daily I Preform Blower
3 Daily I The preform orbit Blower
4 Daily I The unscrambler Blower
5 Daily I The water circulation Blower
The lifetime of a infrared lamp tube is around 10,000hrs under a voltage of 380V.
The lifetime will become relatively longer providing that the output power is
comparatively lower in a long period.
Take off the silencer and blow the dust off it with filtered dry air. Then wipe it
with a dry cloth.
Check all the bolts and make sure they are tightened adequately.
Test the compressing cylinders, control valves, manometers, tubing and connectors
with soap solution for airtightness.
Check the safety valves by adjusting the air pressure higher over the regulated
pressure to see if they can work properly.
The stretching slide holder guide rods.
The movement guide rods of the bottom mold holder.
Lubricate the crank structure of molding by injecting the lubricant into the grease
nipples at the lateral sides till the lubricant transpired is clean and clear.
Wipe off those redundant with a dry cloth.
6 Daily C Machines 3 in 1
7 Daily L Machines 3 in 1
Photoelectric and reflecting plate and detectors Carefully dry them with a soft,
clean cloth and check if they are normal.Clean the grating faces of each
photoelectric sensor and mirror with clean gauze to ensure that each photoelectric
sensor and mirror work properly.
Check all lubrication points according to the lubrication diagram. If water enters
the bearing, the bearing must be lubricated.
Clean the dirt and impurities on the conveyor belt and the box loading rail with
clean gauze. Clean up the impurities and bond sticks on the conveying path.
Check the machine and conveyor belt to make sure there is no broken debris,
bottle, or packaging residue.
Check the connection, fixing and sealing of the equipment for damage and leakage
Gas pipeline
Check if the connectors (bolts, screws, nuts) of the high-frequency moving parts
are loose.
Check if the chain is loose
Power cable and wire
15 Daily I Check valve of the air supply port. High air compressor
16 I Power circuit breaker High air compressor
Daily
17 Two months I Electrical circuit High air compressor
intenance
Description
If air filter alarm information is displayed, the filter element of air filter needs to be
maintained or replaced.
Oil filter alarm indicates that the oil filter is blocked and should be replaced in
time.The oil filter should be replaced
Oil change procedures are as follows:
1.Confirm the complete shutdown of the unit and confirm that there is no air
pressure in the oil and gas separator.Disconnect the main circuit, mark and
disconnect the starter power.
2.Thoroughly clean the lubricating oil in the system:
- Disconnect the low point connection and drain the oil from the pipe;
-Oil discharge from oil discharge valve of oil and gas separator;
-Pour the oil out of the filter;And reinstall the used oil filter.
3.Inject 50% of the new oil into the system:
-Start the compressor and observe its operation.
-Run for 5 minutes or until the exhaust temperature is stable, then stop.
4.Thoroughly drain the oil in the air compressor.
5.Replace the new oil filter and the oil and gas separation filter element (the
replacement is synchronous with the oil change).
6.Fill the system with new oil, and then reinstall the oil filler to block it.
The service time alarm of the oil filter means the oil filter has passed its service life
and should be replaced in time.
The service time alarm of the oil filter means the oil filter has passed its service life
and should be replaced in time.
Piston rings and packing rings of piston supercharger shall be replaced for every
6000h of operation of the unit.
Please maintain the motor regularly.The specific maintenance method is detailed in
the motor manual.
Should be removed to clean surface dust, dust removal method is to use low
pressure air to blow out by outside introversion.
Add lubricating
Add lubricating
Add lubricating
Add lubricating
Before starting the machine, the existing liquid in the oil and gas separator, coolers
at all stages, gas storage tanks and gas and water separators must be inspected, and
all condensate should be emptied.
Open the cooling water inlet and outlet and check whether the cooling pressure and
temperature meet the requirements.The working place in the low temperature, in
order to prevent water from freezing, the cooling water or condensate water in all
stages of coolers, gas storage tanks, air water separators and air tanks of the unit
shall be completely discharged after the shutdown of the
previous day.
Open the stop valve of the air supply port.
Close the power circuit breaker of the upper feed line and check the power voltage.
Check the electrical circuit every two months.
Preventive Maintenance
No Period Time Maintenance Type Component Machine name
1 Daily C Clean the sanitation of the equipment Labeller