SECTION 09 96 00

HIGH-PERFORMANCE COATINGS

Volume 3A – Part 2 - Civil and Architectural Specifications – Issued for

Construction SP09 96 00 – High Performance Coatings
October 2023; Rev. 00 Page 1 of 12
 SECTION 09 96 00 - HIGH-PERFORMANCE COATINGS

INDEX

PART 1 - GENERAL...............................................................................................................................................3
1.1 RELATED DOCUMENTS .......................................................................................................................3
1.2 SUMMARY ..............................................................................................................................................3
1.3 DEFINITIONS ..........................................................................................................................................3
1.4 SUBMITTALS ..........................................................................................................................................4
1.5 QUALITY ASSURANCE ........................................................................................................................4
1.6 DELIVERY, STORAGE, AND HANDLING ..........................................................................................4
1.7 WARRANTY ............................................................................................................................................4
1.8 PROJECT CONDITIONS ........................................................................................................................5
1.9 EXTRA MATERIALS ..............................................................................................................................5
PART 2 - PRODUCTS ............................................................................................................................................5
2.1 HIGH-PERFORMANCE COATINGS, GENERAL ................................................................................5
2.2 INTERIOR PRIMERS/SEALERS............................................................................................................6
2.3 METAL PRIMERS ...................................................................................................................................7
2.5 POLYURETHANE COATINGS ..............................................................................................................8
2.6 INTERIOR HIGH-PERFORMANCE ARCHITECTURAL ACRYLIC COATINGS ............................8
PART 3 - EXECUTION ........................................................................................................................................10
3.1 EXAMINATION ....................................................................................................................................10
3.2 PREPARATION .....................................................................................................................................10
3.3 APPLICATION.......................................................................................................................................10
3.4 FIELD QUALITY CONTROL ...............................................................................................................11
3.5 CLEANING AND PROTECTION .........................................................................................................11
3.6 EXTERIOR HIGH-PERFORMANCE COATING SCHEDULE ..........................................................11
3.7 INTERIOR HIGH-PERFORMANCE COATING SCHEDULE ...........................................................11

Volume 3A – Part 2 - Civil and Architectural Specifications – Issued for

Construction SP09 96 00 – High Performance Coatings
October 2023; Rev. 00 Page 2 of 12
PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification
Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes surface preparation and application of high-performance coating systems on the following substrates:
1. Exterior Substrates:
a. Concrete, vertical surfaces.
b. Steel.
c. Galvanized metal.
2. Interior Substrates:
a. Concrete and Plaster, vertical surfaces.
b. Screed.
c. Steel.
d. Galvanized metal.
e. Wood.
f. Gypsum board.

B. Related Sections include the following:

1. Division 1 Section "Architectural Product Submittals and Substitutions" for general requirements about submissions and
substitutions.
2. Division 1 Section "LEED Requirements" for additional LEED requirements.
3. Division 5 Sections for shop priming of metal substrates with primers specified in this Section.

1.3 DEFINITIONS

A. General: Standard coating terms defined in ASTM D 16 apply to this Section.

1. Flat refers to a lusterless or matte finish with a gloss range below 15 when measured at an 85-degree meter.
2. Eggshell refers to low-sheen finish with a gloss range between 20 and 35 when measured at a 60-degree meter.
3. Semigloss refers to medium-sheen finish with a gloss range between 35 and 70 when measured at a 60-degree meter.
4. Full gloss refers to high-sheen finish with a gloss range more than 70 when measured at a 60-degree meter.

B. MPI Gloss and Sheen Standards

1. Paint gloss shall be defined as the sheen rating of applied paint, in accordance with the following MPI values:

Units Units
Gloss Level Description
@ 60 degrees @ 85 degrees
G1 Matte or Flat finish 0 to 5 10 max.
G2 Velvet finish 0 to 10 10 to 35
G3 Eggshell finish 10 to 25 10 to 35
G4 Satin finish 20 to 35 35 min.
G5 Semi-Gloss finish 35 to 70
G6 Gloss finish 70 to 85
G7 High-Gloss finish > 85

2. Gloss level ratings of all painted surfaces shall be as specified herein and as noted on Finish Schedule.

C. Testing Laboratory: an independent testing laboratory/ agency approved by the Engineer to carry out the testing required in this
specification.

Volume 3A – Part 2 - Civil and Architectural Specifications – Issued for

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October 2023; Rev. 00 Page 3 of 12
1.4 SUBMITTALS

A. Product Data: For each type of product indicated.

B. Samples for Initial Selection: For each type of finish-coat product indicated.

C. Samples for Verification: For each type of coating system and in each color and gloss of finish coat indicated.
1. Submit Samples on rigid backing, 200 mm square.
2. Step coats on Samples to show each coat required for system.
3. Label each coat of each Sample.
4. Label each Sample for location and application area.

D. Product List: For each product indicated. Cross-reference products to coating system and locations of application areas. Use same
designations indicated on Drawings and in schedules.

E. Comparable Product Requests: Coordinate with requirements specified in Division 1 Section "Product Requirements". Submit three
copies of each request for consideration. Identify product to be replaced. Include a detailed comparison of physical properties, qualities
and performance characteristics between specified and proposed comparable paint product, including as a minimum:
1. Chemical composition and properties.
2. Opacity.
3. Cleanability.
4. Scrub resistance, wet and dry
5. Adhesion.
6. Exposure resistance.

F. LEED Submittals:
1. Product Data for Credit EQ 4.2: For coatings, including printed statement of VOC content and chemical components.

1.5 QUALITY ASSURANCE

A. Master Painters Institute

1. Products: Complying with MPI standards indicated and listed in "MPI Approved Products List."
2. Preparation and Workmanship: Comply with requirements in "MPI Architectural Painting Specification Manual" for products
and coating systems indicated.

B. Coverage Rate: for liquid applied coatings, calculate the quantity of material needed for the work in accordance with manufacturer’s
printed instructions. Submit calculations for Engineer’s approval. Divide the areas to be coated and allocate the appropriate quantity of
coating material for each area.

C. Mockups: Apply benchmark samples of each coating system indicated to verify preliminary selections made under sample submittals and
to demonstrate aesthetic effects and set quality standards for materials and execution.
1. Engineer will select one surface to represent surfaces and conditions for application of each type of coating and substrate.
a. Wall and Ceiling Surfaces: Provide samples of at least 9 sq. m.
b. Other Items: Engineer will designate items or areas required.
2. Apply benchmark samples after permanent lighting and other environmental services have been activated.
3. Final approval of color selections will be based on benchmark samples.
a. If preliminary color selections are not approved, apply additional benchmark samples of additional colors selected by
Engineer at no added cost to Employer.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Store materials not in use in tightly covered containers in well-ventilated areas with ambient temperatures continuously maintained at not
less than 7 deg C.
1. Maintain containers in clean condition, free of foreign materials and residue.
2. Remove rags and waste from storage areas daily.

1.7 WARRANTY

A. General Warranty: The special warranty specified in this Article shall not deprive the Employer of other rights the Employer may have
under other provisions of the Contract Documents and shall be in addition to, and run concurrent with, other warranties made by the
Contractor under requirements of the Contract Documents.

B. Warranty in accordance with MPI Painting Manual requirements shall warrant that all painting work has been performed in accordance
with MPI Painting Manual requirements. Contractor and Manufacturer are jointly and severally responsible and shall repair or replace

Volume 3A – Part 2 - Civil and Architectural Specifications – Issued for

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 paint coatings that fail within the specified warranty period. Contractor and Manufacturer shall reimburse the Employer for the cost of
material and labor. Failures include, but are not limited to:
1. Peeling or blistering of paint film.
2. Cracking of pain film.
3. Crazing of pain film
4. Efflorescence.
5. Change in colour.
6. Staining.
7. Patchiness of sheen or colour.

C. Warranty Period for Paint Coatings: 5 years from the date of Substantial Completion.

1.8 PROJECT CONDITIONS

A. Apply coatings only when temperature of surfaces to be coated and surrounding air temperatures are between 10 and 35 deg C.
B. Do not apply coatings in snow, rain, fog, or mist; when relative humidity exceeds 85 percent; at temperatures less than 3 deg C above the
dew point; or to damp or wet surfaces.

1.9 EXTRA MATERIALS

A. Furnish extra materials described below that are from same production run (batch mix) as materials applied and that are packaged for
storage and identified with labels describing contents.
1. Quantity: Furnish an additional 5percent, but not less than 3.8 L of each material and color applied.

PART 2 - PRODUCTS

2.1 HIGH-PERFORMANCE COATINGS, GENERAL

A. General
1. All paint materials shall have good flowing and brushing properties and shall dry or cure free of blemishes, sags, air entrapment,
etc. Refer to 3.7, Field Quality Control / Standard of Acceptance requirements.
2. Where required, paints and coatings shall meet flame spread and smoke developed ratings designated by local

B. Equipment:
1. Painting and Decorating Equipment: to best trade standards for type of product and application.
2. Spray Painting Equipment: of ample capacity, suited to the type and consistency of paint or coating being applied and kept clean
and in good working order at all times.

C. Mixing and Tinting:

1. Unless otherwise specified herein or pre-approved, all paint shall be ready-mixed and pre-tinted. Re-mix all paint in containers
prior to and during application to ensure break-up of lumps, complete dispersion of settled pigment, and color and gloss
uniformity.
2. Paste, powder or catalyzed paint mixes shall be mixed in strict accordance with manufacturer's written instructions.
3. Where thinner is used, addition shall not exceed paint manufacturer's recommendations. Do not use kerosene or any such organic
solvents to thin water-based paints.
4. If required, thin paint for spraying according in strict accordance with paint manufacturer's instructions. If directions are not on
container, obtain instructions in writing from manufacturer and provide copy of instructions to Consultant.

D. Material Compatibility:
1. Provide materials for use within each coating system that are compatible with one another and substrates indicated, under
conditions of service and application as demonstrated by manufacturer, based on testing and field experience.
2. Provide products of same manufacturer for each coat in a coating system.

E. VOC Content of Field-Applied Interior Paints and Coatings: Provide products that comply with the following limits for VOC content
when calculated according to 40 CFR 59, Subpart D (EPA Method 24):
1. Flat Paints, Coatings, and Primers: VOC content of not more than 50 g/L.
2. Nonflat Paints, Coatings, and Primers: VOC content of not more than 150 g/L.
3. Anticorrosive and Anti-Rust Paints Applied to Ferrous Metals: VOC content of not more than 250 g/L.
4. Clear Wood Finishes, Varnishes: VOC not more than 350 g/L.
5. Clear Wood Finishes, Lacquers: VOC not more than 550 g/L.
6. Floor Coatings: VOC not more than 100 g/L.
7. Shellacs, Clear: VOC not more than 730 g/L.
8. Shellacs, Pigmented: VOC not more than 550 g/L.

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 9. Stains: VOC content of not more than 250 g/L.
10. Flat Interior Topcoat Paints: VOC content of not more than 50 g/L.
11. Nonflat Interior Topcoat Paints: VOC content of not more than 150 g/L.
12. Primers, Sealers, and Undercoaters: VOC content of not more than 200 g/L.
13. Zinc-Rich Industrial Maintenance Primers: VOC content of not more than 340 g/L.
14. Pre-Treatment Wash Primers: VOC content of not more than 420 g/L.

F. Chemical Components of Field-Applied Interior Paints and Coatings: Provide topcoat paints and anti-corrosive and anti-rust paints
applied to ferrous metals that comply with the following chemical restrictions; these requirements do not apply to paints and coatings that
are applied in a fabrication or finishing shop:
1. Aromatic Compounds: Paints and coatings shall not contain more than 1.0 percent by weight of total aromatic compounds
(hydrocarbon compounds containing 1 or more benzene rings).
2. Restricted Components: Paints and coatings shall not contain any of the following:
a. Acrolein.
b. Acrylonitrile.
c. Antimony.
d. Benzene.
e. Butyl benzyl phthalate.
f. Cadmium.
g. Di (2-ethylhexyl) phthalate.
h. Di-n-butyl phthalate.
i. Di-n-octyl phthalate.
j. 1,2-dichlorobenzene.
k. Diethyl phthalate.
l. Dimethyl phthalate.
m. Ethylbenzene.
n. Formaldehyde.
o. Hexavalent chromium.
p. Isophorone.
q. Lead.
r. Mercury.
s. Methyl ethyl ketone.
t. Methyl isobutyl ketone.
u. Methylene chloride.
v. Naphthalene.
w. Toluene (methylbenzene).
x. 1,1,1-trichloroethane.
y. Vinyl chloride.

G. Anti-Carbonation Coating Performance: To confer long term protective and decorative properties to concrete block, masonry and plaster
surfaces. Micro-porous structure of the coating should act as a barrier to the ingress of Chlorides and Carbon Dioxide and other acid
gases, but allows the passage of water vapor from the substrate. Elastomeric nature anti-carbonation coating ensures a good crack
bridging properties in case of structural movement.

H. Colors: As selected by Engineer from manufacturer's full range.

2.2 INTERIOR PRIMERS/SEALERS

A. Interior Acrylic Primer/Sealer:

1. A white, pigmented, waterborne latex sealer used on new interior plaster, concrete and gypsum wallboard surfaces that are
subsequently painted with latex or alkyd finish coat(s). It shall reduce the porosity of the substrate for finish coats.
2. Environmental Characteristics:
a. VOC Content:
1) Minimum E Range of E3.
2) Meets or exceeds LEED requirements for VOC content.
b. Environmental Performance Rating (EPR): Minimum EPR 3.

B. Interior Alkyd Primer/Sealer:

1. A solvent based alkyd type, pigmented primer/sealer for new interior wood, plaster an d porous surfaces, and also for areas
previously painted with flat paints. Use for new and repainting work in residential and commercial buildings. Topcoats specified
with this sealer include conventional alkyd and latex paints. Application methods include brushes, rollers, and airless and
conventional spray equipment.
2. Environmental Characteristics:
a. VOC Content:
1) Minimum E Range of E3.
2) Meets or exceeds LEED requirements for VOC content.
b. Environmental Performance Rating (EPR): Minimum EPR 3.

Volume 3A – Part 2 - Civil and Architectural Specifications – Issued for

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October 2023; Rev. 00 Page 6 of 12
 C. Penetrating Concrete Sealer:
1. Water dispersed single component silane floor coating providing a chemical resistant, coloured, dustproof and sealed surface.
Use for interior applications.

D. Wood-Knot Sealer: White shellac or other sealer recommended in writing by manufacturer for this purpose.

2.3 METAL PRIMERS

A. Use with topcoats Cold Curing Epoxy, 8 High Build Epoxy Inorganic Zinc Primer:
1. An inorganic based anticorrosive primer for steel that is exposed to severe industrial or marine environments. For exterior
exposures, use an epoxy intermediate coat with an aliphatic polyurethane finish to maximize service life. Recommended surface
preparation is SSPC SP 10 near White Blast for most applications and SSPC SP 5 White Metal Blast for aggressive industrial and
marine locations. Application methods will primarily be airless and conventional spray equipment, but brushes or rollers may be
used for small detail or touch-up work.
2. VOC Content: Minimum E Range of E3.

B. Epoxy Zinc Primer:

1. A solvent based, two or three component, epoxy type anticorrosive primer for cleaned new or repaired ferrous metal surfaces
exposed to moderate industrial or marine environments. Must be top-coated to attain maximum protective qualities. Minimum
recommended surface preparation is SSPC SP-6 Commercial Blast, but in some repainting work, hand or power tool cleaning
may be the maximum attainable. Application is primarily airless and conventional spray, but brushes or rollers may be used for
small detail or touch-up work.
2. VOC Content: Minimum E Range of E3.

C. Cold-Curing Epoxy Primer:

1. Solvent based, two component, epoxy - polyamide type, anticorrosive primer for exterior and interior, ferrous and galvanized
metal surfaces. Specified for use over new, cleaned metals and as a spot primer or full coat over previous epoxy coatings that
have been properly prepared with hand, power tool or abrasive blasting cleaning methods. Application methods will include
using brushes, rollers, and airless and conventional spray.
2. VOC Content: Minimum E Range of E3.

D. Shop Primer for Ferrous Metal: Fast-curing, lead- and chromate-free, universal modified-alkyd primer complying with performance
requirements in FS TT-P-664; selected for good resistance to normal atmospheric corrosion, compatibility with finish paint systems
indicated, and capability to provide a sound foundation for field-applied topcoats despite prolonged exposure.

E. Shop Primer for Ferrous Metal: Organic zinc-rich primer, complying with SSPC-Paint 20 and compatible with topcoat.
1. Available Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are
not limited to, the following:
a. Carboline 621; Carboline Company.
b. Aquapon Zinc-Rich Primer 97-670; PPG Industries, Inc.
c. Tneme-Zinc 90-97; Tnemec Company, Inc.

2.4 EPOXY COATINGS

A. Epoxy, Cold-Cured, Gloss: MPI #77.

1. A solvent based, gloss, two-component epoxy/polyamide coating specified for wall and floor surfaces in moderate to heavy
traffic commercial and moderate industrial environments. It shall be resistant to incidental splash and spillage of dilute (5%)
sulfuric acid, (15%) hydrochloric acid, (20%) sodium hydroxide, gasoline and heavy duty cleaners and detergents. Use as a self-
priming material on smooth, low porosity concrete, masonry and wood surfaces. This epoxy shall be suitable for application at
temperatures ranging from 15 to 40 degrees C and a maximum relative humidity of 80%. Application is generally by spray, but in
areas where spray is impractical, a brush or roller may be used.
2. VOC Content: Minimum E Range of E3.

B. High-Build Epoxy Marine Coating, Low Gloss: .

1. A two component epoxy, high solids, low gloss coating for use on interior or exterior concrete, masonry and primed metal
surfaces. Metal surfaces may be primed with conventional epoxy primers, epoxy zinc rich primers or inorganic zinc rich primers.
For increased durability, this product may be top coated with epoxy or polyurethane enamels.
2. VOC Content: Minimum E Range of E3.

C. Water-Based Epoxy (Interior and Exterior):

1. A waterborne two-component epoxy type, finish coating for prepared interior and exterior surfaces. Primarily for abrasion and
chemical resistance and used most often in high traffic commercial, public and moderate to heavy industrial buildings, but also in
some residential applications. Uses specified include; masonry, stucco, concrete, sealed plaster and gypsum wallboard, primed
woods and metals, in both new and repainting systems. Application methods will include using brushes, rollers, and airless and
conventional spray equipment.
2. VOC Content: Minimum E Range of E3.

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2.5 POLYURETHANE COATINGS

A. Polyurethane, Two-Component, Pigmented, Gloss:

1. A solvent based, two-component polyurethane, pigmented coating with a gloss finish for interior or exterior brick, block,
concrete, plaster, wood and metal surfaces, where abrasion, weathering, chemical and solvent resistance is required. Primarily
applied by spray, but can be applied by brush or roller in small areas.
2. VOC Content: Minimum E Range of E3.

2.6 INTERIOR HIGH-PERFORMANCE ARCHITECTURAL ACRYLIC COATINGS

A. Basis-of-Design Products: The design of high-performance architectural latex is based on those indicated on Interior Product Data Sheets
established for this Project. Subject to compliance with requirements, provide either the basis-of-design product or a comparable product
by another approved manufacturer. Comply with requirements specified in Section 01650 – Product Submittals and Substitutions.

B. Corresponding Product Reference Code : ( FL-11, C-09,S-05)

C. High-Performance Architectural Latex:

1. A high performance architectural latex coating. It shall provide a higher level of performance than conventional latex paints in
the areas of scrub resistance, burnish resistance, and ease of stain removal.
a. Eggshell Finish: Gloss Level 3.
b. Satin Finish: Gloss Level 4.
c. Semigloss Finish: Gloss Level 5.
2. Environmental Characteristics:
a. VOC Content:
1) Minimum E Range of E3.
2) Meets or exceeds LEED requirements for VOC content.
b. Environmental Performance Rating (EPR): Minimum EPR 6.

D. High Performance Architectural Latex - Semi-Gloss INT 3.1C - G5

1. Concrete: alkali resistant, anti carbonation. Two finish coats over a primer. Provide the following finish systems over exterior and
interior concrete surfaces.
a. Primer, Alkali Resistant, Water Based. Water based, alkali resistant primer used on alkaline surfaces. Apply at spreading
rate recommended by manufacturer to achieve recommended dry film thickness.
b. High-Performance Architectural Latex, Semigloss Finish: Gloss Level 5.
1) A high performance architectural latex coating, Gloss Level 5 - Semi-Gloss. Designed to provide a significantly
higher level of performance than conventional latex paints in the areas of scrub resistance, burnish resistance, and
ease of stain removal.
2) Environmental Characteristics:
a) VOC Content:
b) Minimum E Range of E3.
c) Meets or exceeds LEED requirements for VOC content.
d) Environmental Performance Rating (EPR): Minimum EPR 7.

E. Exposed Ceiling with paint on exposed steel framing. Code: C-06

Material :
1. Mild steel coatings: Surface Preparation – SA 2.5, 1 coat Barrier 80 , 1 coat Penguard Midcoat MIO &1 coat Hardtop XP .
2. Surface Preparation : When preparing new surfaces, maintaining already coated surfaces or aged coatings it is necessary to
remove all contamination that can interfere with coating adhesion, and prepare a sound substrate for the subsequent product.
When the surface is an existing coating, verify with technical data sheet and application guide of the involved products, both over
coat ability and the given maximum over coating interval.For new steel blast clean to SA 2.5
3. Initial Coat /Primer : Apply 1 coat of two component polyamide cured zinc rich epoxy coating with high solids @ 50 microns,
high zinc dust containing which conforms to the compositional requirements of SSPC paint 20, level 2 and ISO 12944-4. The
product complies with ASTM D520 type II zinc dust. The product should be tested in accordance with ISO 12944-6, high
expected durability in corrosively category C5-I. Volume Solids – 61 ± 2%
4. Intermediate Coat : Apply 1 coat of two component polyamide cured, micaceous iron oxide (MIO) pigmented, high solids, high
build epoxy coating. Designed as a mid-coat in systems for new construction in atmospheric environments. Suitable for structural
steel and piping to be exposed to highly corrosive environments, C5I or C5M (ISO 12944-2). Volume Solids – 82 ± 2%
5. Finishing Coats : One full coat of two components chemically curing aliphatic acrylic polyurethane coating. Polyurethane coating
with high solids and good colour retention. The product is suitable for application by brush and roller. Volume Solids - 63 ± 2%

Specifications Clause :
Independently tested for below properties

Abrasion Resistance ≤ 204 mg/1000 cycles ASTM D 4060:01

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 Water Permeability 100% BS EN 12390

Permeability 100% ASTM C 1202.97

Crack Bridgability 5.61 MM ASTM C 836:95

Impact Resistance or deboning. No signs of cracks ASTM ISO 6272:1993

F. Exposed Ceiling with Acoustic spray on metal soffit & paint on exposed steel framing. Code: C-06*

Material :
1. Mild steel coatings: Surface Preparation – SA 2.5, 1 coat Barrier 80 , 1 coat Penguard Midcoat MIO &1 coat Hardtop XP .
2. Surface Preparation : When preparing new surfaces, maintaining already coated surfaces or aged coatings it is necessary to
remove all contamination that can interfere with coating adhesion, and prepare a sound substrate for the subsequent product.
When the surface is an existing coating, verify with technical data sheet and application guide of the involved products, both over
coat ability and the given maximum over coating interval.For new steel blast clean to SA 2.5
3. Initial Coat /Primer : Apply 1 coat of two component polyamide cured zinc rich epoxy coating with high solids @ 50 microns,
high zinc dust containing which conforms to the compositional requirements of SSPC paint 20, level 2 and ISO 12944-4. The
product complies with ASTM D520 type II zinc dust. The product should be tested in accordance with ISO 12944-6, high
expected durability in corrosively category C5-I. Volume Solids – 61 ± 2%
4. Intermediate Coat : Apply 1 coat of two component polyamide cured, micaceous iron oxide (MIO) pigmented, high solids, high
build epoxy coating. Designed as a mid-coat in systems for new construction in atmospheric environments. Suitable for structural
steel and piping to be exposed to highly corrosive environments, C5I or C5M (ISO 12944-2). Volume Solids – 82 ± 2%
5. Finishing Coats : One full coat of two components chemically curing aliphatic acrylic polyurethane coating. Polyurethane coating
with high solids and good colour retention. The product is suitable for application by brush and roller. Volume Solids - 63 ± 2%,
Acoustic Spray as per Acoustical report specification.

Specifications Clause :
Independently tested for below properties

Abrasion Resistance ≤ 204 mg/1000 cycles ASTM D 4060:01

Water Permeability 100% BS EN 12390

Permeability 100% ASTM C 1202.97

Crack Bridgability 5.61 MM ASTM C 836:95

Impact Resistance or deboning. No signs of cracks ASTM ISO 6272:1993

G. Exposed Ceiling with Acoustic spray on soffit slabs & paint MEP ducts. Code: C-07

Material :
1. Galvanized steel ductings : Surface preparation , -sweep blasting . 1 coat pen guard special & 1 coat hardtop XP.
2. Surface Preparation : When preparing new surfaces, maintaining already coated surfaces or aged coatings it is necessary to
remove all contamination that can interfere with coating adhesion, and prepare a sound substrate for the subsequent product.
When the surface is an existing coating, verify with technical data sheet and application guide of the involved products, both over
coat ability and the given maximum over coating interval. Sweep Blasting
3. Initial Coat /Primer : Apply 1 coat of two component polyamide cured high molecular weight epoxy coating with zinc phosphate
pigment. Designed for galvanized steel as part of a complete system in atmospheric environments. Suitable for properly prepared
carbon steel, stainless steel, aluminum, galvanized steel and thermally sprayed zinc substrates.Volume Solids – 50 ± 2%
4. Finishing Coats : One full coat of two components chemically curing aliphatic acrylic polyurethane coating. Polyurethane coating
with high solids and good colour retention. The product is suitable for application by brush and roller. Volume Solids - 63 ± 2%.
Acoustic Spray as per Acoustical report specification.

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 Specifications Clause :
Independently tested for below properties

Abrasion Resistance ≤ 204 mg/1000 cycles ASTM D 4060:01

Water Permeability 100% BS EN 12390

Permeability 100% ASTM C 1202.97

Crack Bridgability 5.61 MM ASTM C 836:95

Impact Resistance or deboning. No signs of cracks ASTM ISO 6272:1993

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions, with Applicator present, for compliance with requirements for maximum moisture content and other
conditions affecting performance of work.
1. Maximum Moisture Content of Substrates: When measured with an electronic moisture meter as follows:
a. Concrete: 12 percent.
b. Wood: 15 percent.
2. Verify compatibility with and suitability of substrates, including compatibility with existing finishes or primers.
3. Begin coating application only after unsatisfactory conditions have been corrected and surfaces are dry.
4. Coating application indicates acceptance of surfaces and conditions.

3.2 PREPARATION

A. Comply with manufacturer's written instructions and recommendations in "MPI Architectural Painting Specification Manual" applicable
to substrates indicated.
B. Remove plates, machined surfaces, and similar items already in place that are not to be coated. If removal is impractical or impossible
because of size or weight of item, provide surface-applied protection before surface preparation and coating.
1. After completing coating operations, reinstall items that were removed; use workers skilled in the trades involved.
C. Clean substrates of substances that could impair bond of coatings, including dirt, oil, grease, and incompatible paints and encapsulants.
1. Remove incompatible primers and reprime substrate with compatible primers as required to produce coating systems indicated.
D. Concrete Substrates: Remove release agents, curing compounds, efflorescence, and chalk. Do not coat surfaces if moisture content or
alkalinity of surfaces to be coated exceeds that permitted in manufacturer's written instructions.
1. Clean surfaces with pressurized water. Use pressure range of 10 350 to 27 580 kPa at 150 to 300 mm.
2. Abrasive blast clean surfaces to comply with SSPC-SP 7/NACE No. 4, "Brush-Off Blast Cleaning."
E. Steel Substrates: Remove rust and loose mill scale.
1. Clean using methods recommended in writing by coating manufacturer.
2. Blast clean according to SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."
F. Galvanized-Metal Substrates: Remove grease and oil residue from galvanized sheet metal fabricated from coil stock by mechanical
methods to produce clean, lightly etched surfaces that promote adhesion of subsequently applied coatings.
G. Wood Substrates:
1. Scrape and clean small, dry, seasoned knots, and apply a thin coat of knot sealer before applying primer.
2. Sand surfaces that will be exposed to view and dust off.
3. Prime edges, ends, faces, undersides, and back sides of wood.
4. After priming, fill holes and imperfections in the finish surfaces with putty or plastic wood filler. Sand smooth when dried.

3.3 APPLICATION

A. Apply high-performance coatings according to manufacturer's written instructions.

1. Use applicators and techniques suited for coating and substrate indicated.
2. Coat surfaces behind movable equipment and furniture same as similar exposed surfaces. Before final installation, coat surfaces
behind permanently fixed equipment or furniture with prime coat only.
3. Coat back sides of access panels, removable or hinged covers, and similar hinged items to match exposed surfaces.
B. Tint each undercoat a lighter shade to facilitate identification of each coat if multiple coats of the same material are to be applied. Tint
undercoats to match color of finish coat, but provide sufficient difference in shade of undercoats to distinguish each separate coat.

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Construction SP09 96 00 – High Performance Coatings
October 2023; Rev. 00 Page 10 of 12
 C. If undercoats or other conditions show through final coat, apply additional coats until cured film has a uniform coating finish, color, and
appearance.
D. Apply coatings to produce surface films without cloudiness, spotting, holidays, laps, brush marks, runs, sags, ropiness, or other surface
imperfections. Produce sharp glass lines and color breaks.

3.4 FIELD QUALITY CONTROL

A. Employer reserves the right to invoke the following procedure at any time and as often as Employer deems necessary during the period
when coatings are being applied:
1. Engage the services of a qualified testing agency to sample coating material being used. Samples of material delivered to Project
site will be taken, identified, sealed, and certified in presence of Contractor.
2. Testing agency will perform tests for compliance with specified requirements.
3. Employer may direct Contractor to stop applying coatings if test results show materials being used do not comply with specified
requirements. Contractor shall remove noncomplying coating materials from Project site, pay for testing, and recoat surfaces
coated with rejected materials. Contractor will be required to remove rejected materials from previously coated surfaces if, on
recoating with complying materials, the two coatings are incompatible.

3.5 CLEANING AND PROTECTION

A. At end of each workday, remove rubbish, empty cans, rags, and other discarded materials from Project site.
B. After completing coating application, clean spattered surfaces. Remove spattered coatings by washing, scraping, or other methods. Do
not scratch or damage adjacent finished surfaces.
C. Protect work of other trades against damage from coating operation. Correct damage by cleaning, repairing, replacing, and recoating, as
approved by Engineer, and leave in an undamaged condition.
D. At completion of construction activities of other trades, touch up and restore damaged or defaced coated surfaces.

3.6 EXTERIOR HIGH-PERFORMANCE COATING SCHEDULE

A. Concrete Substrates, Vertical Surfaces:

1. Water-Based, Light-Industrial Coating System:
a. Prime Coat: Water-based, light-industrial coating, MPI #110, gloss matching topcoat.
b. Intermediate Coat: Water-based, light-industrial coating, MPI #110, gloss matching topcoat.
c. Topcoat: Water-based, light-industrial coating, MPI #110-G6, gloss or 5, semigloss as required.

B. Steel Substrates:
1. Polyurethane, Pigmented, Over Epoxy Coating System:
a. Prime Coat: Epoxy zinc primer,
b. Intermediate Coat: Epoxy, cold-cured, gloss,
c. Topcoat: Polyurethane, two-component, pigmented, gloss,
2. Polyurethane, Pigmented, Over High-Build Epoxy Coating System:
a. Prime Coat: Cold-curing epoxy primer,
b. Intermediate Coat: High-build epoxy marine coating, low gloss,
c. First Topcoat: Polyurethane, two-component, pigmented, gloss.
d. Second Topcoat: Polyurethane, two-component, pigmented, gloss,

C. Galvanized-Metal Substrates:
1. Polyurethane, Pigmented Coating System:
a. Prime Coat: Cold-curing epoxy primer,
b. Intermediate Coat: Polyurethane, two-component, pigmented, gloss, First Topcoat: Polyurethane, two-component,
pigmented, gloss,
c. Second Topcoat: Polyurethane, two-component, pigmented, gloss,

3.7 INTERIOR HIGH-PERFORMANCE COATING SCHEDULE

A. Concrete and Plaster Substrates, Vertical Surfaces:

1. High-Performance Architectural Latex Coating System:
a. Prime Coat: Interior latex primer/sealer,.
b. Intermediate Coat: High-performance architectural latex matching topcoat.
c. Topcoat: High-performance architectural latex with the following finish as required and indicated:
1) Eggshell finish, Gloss Level 3
2) Satin finish, Gloss Level 4
3) Semigloss finish, Gloss Level 5

Volume 3A – Part 2 - Civil and Architectural Specifications – Issued for

Construction SP09 96 00 – High Performance Coatings
October 2023; Rev. 00 Page 11 of 12
 2. Epoxy Coating System:
a. Prime Coat: Epoxy, cold-cured, gloss,
b. Intermediate Coat: Epoxy, cold-cured, gloss,
c. Topcoat: Epoxy, cold-cured, gloss,

B. Screed Substrates.
1. Epoxy Coating System:
a. Prime Coat: Epoxy, cold-cured, gloss,
b. Intermediate Coat: Epoxy, cold-cured, gloss,
c. Topcoat: Epoxy, cold-cured, gloss,

C. Steel Substrates:
1. High-Build Epoxy Coating System:
a. Prime Coat: Epoxy zinc primer,
b. Intermediate Coat: High-build epoxy marine coating, low gloss,
c. Topcoat: Epoxy, cold-cured, gloss,
2. Epoxy Coating System:
a. Prime Coat: Cold-curing epoxy primer,
b. Intermediate Coat: Epoxy, cold-cured, gloss,
c. Topcoat: Epoxy, cold-cured, gloss,
3. Polyurethane, Pigmented Coating System:
a. Prime Coat: Epoxy zinc primer,.
b. Intermediate Coat: Epoxy, cold-cured, gloss,
c. Topcoat: Polyurethane, two-component, pigmented, gloss,

D. Galvanized-Metal Substrates:
1. Epoxy Coating System:
a. Prime Coat: Cold-curing epoxy primer, 1.
b. Intermediate Coat: Epoxy, cold-cured, gloss,
c. Topcoat: Epoxy, cold-cured, gloss,

E. Wood Substrates:
1. High-Performance Architectural Latex Coating System:
a. Prime Coat: Interior latex-based wood primer,
b. Intermediate Coat: High-performance architectural latex matching topcoat.
c. Topcoat: High-performance architectural latex, eggshell finish, , Gloss Level 3 or semigloss finish, , Gloss Level 5 as
required.
2. Pigmented Polyurethane Coating System:
a. Prime Coat: Polyurethane, two-component, pigmented, gloss,
b. Intermediate Coat: Polyurethane, two-component, pigmented, gloss,
c. Topcoat: Polyurethane, two-component, pigmented, gloss,.
3. Polyurethane, Clear, Moisture-Cured Coating System:
a. Stain Coat: Interior wood stain, semitransparent (solvent based),
b. Intermediate Coat: Polyurethane, moisture cured, clear, gloss,
c. First Topcoat: Polyurethane, moisture cured, clear, gloss,
d. Second Topcoat: Polyurethane, moisture cured, clear, gloss.
4. Polyurethane, Clear, Two-Component Coating System:
a. Stain Coat: Exterior semitransparent stain (solvent based),
b. Intermediate Coat: Two-component, aliphatic polyurethane, clear,
c. Topcoat: Two-component, aliphatic polyurethane, clear,.

F. Gypsum Board Substrates:

1. High-Performance Architectural Acrylic Coating System:
a. Prime Coat: Interior latex primer/sealer,
b. Intermediate Coat: High-performance architectural latex matching topcoat.
c. Topcoat: High-performance architectural latex, eggshell finish, , Gloss Level 3, satin finish, Gloss Level 4 or semigloss
finish, Gloss Level 5 as indicated on ID Data sheets.
2. Epoxy Coating System:
a. Prime Coat: Interior latex primer/sealer,
b. Intermediate Coat: Epoxy, cold-cured, gloss,
c. Topcoat: Epoxy, cold-cured, gloss,
3. Water-Based Epoxy Coating System:
a. Prime Coat: Interior latex primer/sealer, .
b. Intermediate Coat: Water-based epoxy (interior and exterior),.
c. Topcoat: Water-based epoxy (interior and exterior),

END OF SECTION 099600

Volume 3A – Part 2 - Civil and Architectural Specifications – Issued for

Construction SP09 96 00 – High Performance Coatings
October 2023; Rev. 00 Page 12 of 12