Automotive Supply Chain Resilience Model
Automotive Supply Chain Resilience Model
[Link]
Abstract
Purpose – The purpose of this study is to evaluate two supply chain resilience key elements of vulnerability
and capability in the automotive industry.
Design/methodology/approach – We propose a fuzzy approach for statistical hypothesis testing and
analyze two research hypotheses by synthesizing the results of a questionnaire given to 44 companies in the
Iranian automotive industry.
Findings – The results indicate that the automotive industry in Iran should: (1) resist five elements of
vulnerability, i.e. “external pressures,” “sensitivity,” “connectivity,” “supplier/customer disruptions,” and
“resource limits,” and (2) embrace nine elements of capability, i.e. “flexibility in order fulfillment,” “capacity,”
“efficiency,” “visibility,” “adaptability,” “recovery,” “dispersion,” “organization,” “market position” and
“security” to achieve greater resiliency elasticity in the supply chain.
Originality/value – This is the first study on the supply chain resilience vulnerabilities and capabilities in the
Iranian automotive industry.
Keywords Supply chain resilience, Benchmarking, Vulnerability, Capability, Fuzzy logic, Automotive
industry
Paper type Research paper
1. Introduction
1.1 Background
Supply chain management involves all activities associated with the flow of goods, money,
information and the effective management of these resources across different organizations
Benchmarking: An International
Journal
Vol. 27 No. 6, 2020
The authors would like to thank the anonymous reviewers and the editor for their insightful comments pp. 1929-1949
and suggestions. Dr. Madjid Tavana is grateful for the partial support he received from the Czech © Emerald Publishing Limited
2. Literature review
This section provides an in-depth literature review in the field of SCRE and its evaluation. In
the end, the relevant studies on the SCRE assessment problem will be summarized, and the
research gap will be highlighted.
2.1 Resilience in the SC
Resilience concept is defined as the ability of a system to react, adapt and grow when facing
turbulent changes (Pettit et al., 2019). It is a crucial characteristic of complex systems, such as
organizations, cities and ecosystems, and is currently considered as a must in the objectives
of any organizational manager. To understand the concept of SCRE more clearly, first, we
need to consider the various trends in the relevant literature. A review of the previous
literature shows several definitions for SCRE in diverse disciplines (e.g. Gunasekaran et al.,
2015; Ribeiro and Barbosa-Povoa 2018; Pettit et al., 2010, 2013, 2019). As some researchers like
Spiegler et al. (2012) and Tukamuhabwa et al. (2015) express, there is no consensus on the
definition of the resilience concept in supply chain management literature. Nonetheless, most
scholars agree that the concept of resilience is context and situation-dependent (i.e. social and
ecological vulnerability, disaster recovery policies and psychology, and risk management).
A company is as resilient as its supply chain is (Tukamuhabwa et al. (2015). Disruptions in
the supply chain may originate from various sources, including external sources (e.g. natural
disasters) and internal issues (e.g. failure to integrate supply chain operations). In most cases,
these accidents occur rapidly and without warning. In many companies, logistics activities,
such as the raw materials supply, assembly of components, production and product defects,
are the results of external supplier activities. When the risk in the supply chain increases, a
company needs to develop logistics, processes and capabilities that enable efficient and
effective responses, and the ability to continue normal business activities also increases
(Ponomorov and Holcomb, 2009). As it is highlighted by Ribeiro and Barbosa-Povoa (2018),
resiliency in SCs has an important role in supply chain operations’ effectiveness.
worldwide supply chain system. In fact, the supply chains in developing countries are more
vulnerable because they cannot rely on government safety networks (Prasad et al., 2015). As
far as the context of analysis is concerned, only some studies have addressed the issue of
resilience in the automotive industry (e.g. Azevedo et al., 2013, 2016). Yet, this industry is
typically seen by researchers as a place to develop, introduce and improve supply chain
management concepts (Yazdanparast et al., 2018) and frequently becomes the reference for
other industrial fields. Besides, the automotive industry is the second most active industry of
Iran (after the oil and gas one), accounts for 10% of the GDP of the country and enrolls
approximately 700,000 employees (Govindan et al., 2016). In light of the above considerations,
the authors believe that it is important to empirically analyze the capabilities and
vulnerabilities of SCRE in the context of an automotive company in a developing country.
3. Hypotheses
3.1 Capabilities of SCRE
Modern supply chains are facing many challenges, in addition to their complexity and
inherent uncertain natures. These challenges are making supply chains more vulnerable and
force decision-makers to design their supply chains more resilient to cope up with this Supply chain
challenge. To this end, supply chains must have resilient capabilities to mitigate and prevent resilience
potential disruptions and minimize vulnerability. Many attributes and abilities of resilient
supply chain capabilities have been identified in the literature. They include collaboration
(Pettit et al., 2010; J€
uttner and Maklan, 2011; Zhang et al., 2011), risk management (Zhang et al.,
2011), flexibility (Pettit et al., 2010; J€
uttner and Maklan, 2011; Zhang et al., 2011), integration,
redundancy and transparency (Ponomarov and Holcomb, 2009; Pettit et al., 2010; J€ uttner and
Maklan, 2011; Zhang et al., 2011). 1935
In literature, some studies have identified the capabilities of SCRE (see Hamel and
Valikangas, 2003; Rice and Caniato, 2003; Tang, 2006; Pettit et al., 2010, 2013). In this paper,
we consider the list of factors identified by Pettit et al.’s (2010), as it is more comprehensive
compared to other works. Based on this list, we hypothesized:
H1. Flexibility in sourcing, flexibility in order fulfillment, capacity, efficiency, visibility,
adaptability, anticipation, recovery, dispersion, collaboration, organization, market
position, security and financial strength are suitable capabilities for the assessment
of SCRE in the automotive parts industry of Iran.
4. Methodology
4.1 Data collection and sample
A questionnaire survey was designed to test the hypotheses developed. The population for
this research included 44 active companies in the automotive parts industry in Tehran, Iran.
After contacting these companies, all 44 manufacturers agreed to participate in the research
project. A questionnaire was designed distributed among the supply chain experts, and 31
useable responses were received. Figure 1 shows the research framework adopted for
this study.
The questionnaire designed for the first round was given to the experts, along with the
necessary explanations and directions similar to the format used by Pettit et al. (2010, 2013).
BIJ
27,6 Questionnaire Development
Set Benchmarking
Value
An extraction of variables measured from the literature and their localization using experts’
viewpoints and elementary samples were considered to validate the studied criteria, as
suggested by Hult and Ferrell (1997). Because the components of variables measured were
derived from the research literature, the questionnaire contains validated content.
One out of several ways to establish reliability is to measure internal consistency (Conca
et al., 2004). This factor is typically measured by the Cronbach’s alpha coefficient.
The minimum acceptable value for this ratio should be 0.7, 0.6 and even 0.55 values could be
acceptable (Van de Ven and Ferry, 1979). The reliability of the questionnaire, computed using
Cronbach’s alpha, was 0.84 for general inquiries, 0.73 for questions related to the vulnerability
and 0.89 for questions related to the enabling factors. All the values are higher than 0.7, which
indicates good reliability.
After defining the fuzzy sets, fuzzy numbers should be added. To this end, assuming the same
importance for all experts’ opinions, these values were expressed as triangular fuzzy
numbers; X ~ i ¼ ðX a ; X b ; X c Þ for linguistic variables is expressed as follows:
i i i
~ i ¼ X a; X b; X c
X (2)
i i i
α ¼ fx ∈ R : μ ðxÞ ≥ α
X (3)
X
U ¼ Sup x ∈ R : μ ðxÞ ≥ α
X (4)
α X
Then the fuzzy numbers were converted into a crisp value using Eq. (6) as the defuzzification
formula:
Xib Xia þ Xic Xia
Xi ¼ þ Xia (6)
3
Defuzzified numbers represent the independent variables of each questionnaire answered by
companies. Thereafter we computed the fuzzy mean of collected experts’ opinions. Similarly,
as shown in Figure 1, to calculate the fuzzy mean and standard deviation of the variables, we
used Eqs. (7) and (8) as given below:
Pn a Pn b Pn c !
~¼ i¼1 Xi X X
X ; i¼1 i ; i¼1 i (7)
n n n
27,6 t
S~ ¼ 3
(8)
n1
We then needed to compute the lower bound for acceptance of each hypothesis, as
mentioned in Figure 1. To this end, we calculate the fuzzy interval estimation of the average
1938 phase of each variable and low acceptance of the hypothesis using Eqs. (9) and (10) as given
below:
e e ea e b
e a ec e c
e b
X U ¼ X
L; X ðX X Þα ; ðX ðX X ÞαÞ α ∈ ð0; 1Þ (9)
e pffiffiffi
U þ Za ~s nÞ;Z ¼ 1:64
X (10)
0:95
In the next step, we needed to determine the region of acceptance to decide whether to accept
or reject a numerical hypothesis. As recommended by Van de Ven and Ferry (1979), we used
0.7 for fuzzy assumptions as minimum acceptance criteria. Eq. (11) was used to decide
whether to reject or accept a research hypothesis:
b
e e αÞ þ Za ~s pffiffiffi
e
c c
ðX ðX X n (11)
Table 3 shows the procedure used to determine the degree of acceptance of the hypothesis in a
fuzzy environment. It is evident from Table 3 that with a higher degree, the hypothesis is
validated, and its assurance level is significant.
Vulnerabilities 1. Turbulence Medium possibility of accepting the 0.45 0.55 6.62 4.73 3.08 1.38
assumption of index effectiveness
2. Deliberate threats Rejecting the assumption of index 1.00 0.00 5.40 3.48 2.06 1.48
effectiveness
3. External pressures Accepting the assumption of index 0.00 1.00 7.91 6.64 4.75 1.48
effectiveness
4. Resource limits High possibility of accepting the 0.27 0.73 7.13 5.20 3.22 0.92
assumption of index effectiveness
5. Sensitivity Accepting the assumption of index 0.00 1.00 7.82 6.22 4.22 0.91
effectiveness
6. Connectivity Accepting the assumption of index 0.00 1.00 7.68 6.22 4.26 1.54
effectiveness
7. Supplier/customer Very high possibility of accepting the 0.09 0.91 7.36 5.43 3.46 1.30
disruptions assumption of index effectiveness
(continued )
resilience
1939
Statistical analysis of
Supply chain
environment
BIJ
27,6
1940
Table 4.
Acceptance of Average
Commenting on the assumed Acceptance of zero alternative Standard
Category Index effectiveness of the index assumption assumption X
c X
b X
a deviation
Capabilities 8. Flexibility in Medium possibility of accepting the 0.43 0.57 6.82 4.95 3.04 0.82
sourcing assumption of index effectiveness
9. Flexibility in order High possibility of accepting the 0.26 0.74 7.02 5.08 3.22 1.35
fulfillment assumption of index effectiveness
10. Capacity High possibility of accepting the 0.19 0.81 7.17 5.33 3.33 1.08
assumption of index effectiveness
11. Efficiency High possibility of accepting the 0.14 0.86 7.37 5.44 3.46 0.98
assumption of index effectiveness
12. Visibility High possibility of accepting the 0.10 0.90 7.11 5.33 3.42 1.64
assumption of index effectiveness
13. Adaptability High possibility of accepting the 0.19 0.81 7.20 8.28 3.42 1.18
assumption of index effectiveness
14. Anticipation Weak possibility of accepting the 0.68 0.32 6.31 4.31 2.46 1.31
assumption of index effectiveness
15. Recovery Accepting the assumption of index 0.00 1.00 7.88 6.26 4.33 1.26
effectiveness
16. Dispersion High possibility of accepting the 0.13 0.87 6.91 5.35 3.57 1.48
assumption of index effectiveness
17. Collaboration Weak possibility of accepting the 0.85 0.15 5.91 3.91 2.17 1.27
assumption of index effectiveness
18. Organization High possibility of accepting the 0.18 0.82 7.22 5.35 3.37 1.06
assumption of index effectiveness
19. Market position Very high possibility of accepting the 0.06 0.94 7.46 5.33 3.57 1.6
assumption of index effectiveness
20. Security High possibility of accepting the 0.30 0.70 7.04 5.11 3.24 1.07
assumption of index effectiveness
21. Financial Weak possibility of accepting the 0.74 0.26 6.06 4.13 2.42 1.46
strength assumption of index effectiveness
should be rejected. Conversely, for “external pressure,” “sensitivity,” and “connectivity,” Supply chain
with the membership degree of one, the impact on SCRE should be fully accepted. As far resilience
as the “external pressure” index is concerned, this outcome is consonant with Hamel and
Valikangas (2003), Pettit et al. (2010, 2013), Peck (2005). Similarly, the outcomes obtained
for “sensitivity,” correspond with Pettit et al. (2010), Peck (2005) and Sheffi and Rice
(2005); finally, correspondence with Pettit et al. (2010), Hamel and Valikangas (2003) and
Svensson (2002) can be observed for “connectivity.” Moreover, “supplier/customer
disruptions” with a membership degree of 0.91 (which highlights the possibility of very 1941
high impact) is accepted too; this outcome is consonant with Pettit et al. (2010, 2013) and
Svensson (2002). The same consideration is true for “resource limitation,” which got a
membership degree is 0.73 and shows a high potential impact; this index will be
accepted and corresponds with Pettit et al. (2010, 2013). Similarly, the “turbulence” index
with a membership degree of 0.55 is accepted, with an average probability of
correspondence with Pettit et al. (2010) and Svensson (2002).
(3) Among the enabling indices, for indicators such as “visibility” and “market position”
(whose membership degrees are 0.90 and 0.94, respectively) with a very high
frequency, the assumption of their impact on SCRE will be accepted. As far as
“market position” is concerned, these findings correspond with Hamel and
Valikangas (2003), Pettit et al. (2010, 2013), while for “visibility” our findings are
consonant with Rice and Caniato (2003) and Peck et al. (2003).
(4) Indexes like “dispersion,” “organization,” “adaptability,” “capacity,” “flexibility in
order fulfillment,” and “security” got membership degrees ranging from 0.87 to 0.70.
Their influence on SCRE is therefore accepted. The outcomes for the “dispersion”
capability are consistent with Hamel and Valikangas (2003) and Pettit et al. (2010,
2013), while for “efficiency,” they show correspondence with Rice and Caniato (2003)
and Peck et al. (2003). Similarly, correspondence can be found for “organization” (Rice
and Caniato, 2003; Pettit et al., 2010, 2013), “adaptability” (Pettit et al., 2010, 2013;
Tang, 2006), “flexibility in order fulfillment” and “security” (Hamel and Valikangas,
2003; Pettit et al., 2010; Peck, 2005).
6. Discussion
It is evident from the results of this study that SCRE has a direct impact on the overall supply
chain performance. To compete in this challenging environment, supply chain management
has been changed from a fragmented chain to an integrated chain. Moreover, due to
globalization and digitization and after the introduction of information technology, supply
chain activities are becoming more uncertain and vulnerable. Variations in supplier’s delivery
due to the increasing trend of having global suppliers and frequent customer preference
changes made the supply chain riskier. Therefore, organizations need to design their supply
chain so as they can predict disruptions or, in case of disasters, minimize their impact on
supply chain performance. In line with this premise, in this study, we have analyzed the effect
of supply chain capability and vulnerability elements in a specific context, i.e. the Iranian
automotive industry. The results obtained show that the automotive industry of Iran should
counteract five main elements of vulnerability, i.e. “external pressures,” “sensitivity,”
“connectivity,” “supplier/customer disruptions,” and “resource limits.” A suitable way to
counteract “supplier/customer disruptions” could be, for instance, to redesign the purchasing
process by distributing the supplies among both 1st tier suppliers and 2nd tier ones. This is
also expected to increase the flexibility of automotive industries, making them more prepared
in case of any disaster. As far as the resilient capabilities are concerned, the automotive
supply chain should enhance “flexibility in order fulfillment,” “capacity,” “efficiency,”
BIJ “visibility,” “adaptability,” “recovery,” “dispersion,” “organization,” “market position” and
27,6 “security” as the most effective countermeasures to vulnerability.
For example, Toyota Motor Corporation faced significant production loss due to the
earthquake, tsunami and nuclear meltdown in Japan in 2011. In response, to build a disaster-
resilient future, Toyota moved some of its production to other countries to improve flexibility
and manage vulnerability in case of future disasters. Vulnerability and flexibility are inter-
related concepts. In this respect, we demonstrate the Iranian automotive industry is in a
1942 transition phase, from traditional supply chain management to resilient supply chain
management, compared to the world-class automotive manufacturing companies. It is
noteworthy that by flourishing the capability elements and overcoming the vulnerability
factors, the Iranian automotive industry can gradually implement resiliency to cope with
disruptive events, even in light of the economic sanctions.
However, more awareness and cultural change are required to adopt and designing
resilient supply chains. Similarly, this study demonstrates that collaboration and visibility
are also perceived as important for companies to improve their performance and increase the
surplus.
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Appendix. Questionnaire
This survey is designed to evaluate supply chain resilience key elements that contain vulnerability and
capability factors in your company. Please appraise each factor associated with each group of
vulnerabilities and capabilities employing the following five-point scale:
Very low 1
Low 2
Medium 3
High 4
Very high 5
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Identified capabilities for SCRE such as flexibility, efficiency, visibility, and collaboration significantly contribute to operational continuity and performance improvement. Flexibility allows quick adaptation to changes, reducing downtime during disruptions. Efficiency ensures resource optimization, maintaining steady production. Visibility enhances real-time monitoring, aiding in proactive response to issues. Collaboration fosters knowledge and resource sharing, improving resilience against disturbances. These capabilities collectively ensure the supply chain can adapt, sustain operations, and perform efficiently, even amidst unexpected disruptions .
External causes of disruptions, such as natural disasters, and internal causes, like operational integration failures, can significantly weaken supply chain resilience. These disruptions often occur without warning, requiring immediate and effective responses. Managers can address these challenges by bolstering SCRE through strategies such as enhancing visibility, improving flexibility, and fostering collaboration across the supply chain. Additionally, implementing structured risk management frameworks and diversifying sourcing strategies can minimize the impact of such disruptions and maintain continuity in supply chain operations .
Methodologies for empirically evaluating vulnerabilities and capabilities in supply chains, particularly in the automotive industry, include hybrid fuzzy hypothesis testing and Z-number data envelopment analysis. These methodologies allow for a nuanced assessment of SCRE by capturing the subjective and uncertain nature of vulnerabilities and capabilities. The hybrid fuzzy hypothesis testing evaluates the strength and impact of various SCRE components, while the Z-number data envelopment analysis quantifies performance in uncertain conditions, providing a comprehensive evaluation framework for SCRE in the automotive parts manufacturing sector .
Understanding the unique definition and context-dependent nature of supply chain resilience is crucial for companies as it directly impacts their risk management strategies. Given the diverse definitions of resilience across disciplines, companies must contextualize resilience to their specific industry challenges and operational environments. This understanding allows for the tailoring of risk management strategies that address specific vulnerabilities while leveraging capabilities effectively. It ensures that resilience measures are relevant and effective, aligning with organizational goals and enhancing the company's ability to manage risks and recover from disruptions effectively .
Supply chain resilience (SCRE) enhances an organization's competitive advantage by improving supply chain performance and enabling quick recovery from disruptions. The critical components that define SCRE include 'vulnerability' and 'capability' elements. Vulnerability refers to potential causes of disruptions within the supply chain, such as delays or procurement issues. Capability involves the ability of supply chain entities to manage disruptions through strategies like information sharing, multiple sourcing, and collaboration. The balance between these elements determines the level of resilience, which directly contributes to competitive advantage .
Vulnerabilities and capabilities interact to influence supply chain resilience by determining how well the supply chain can withstand and recover from disruptions. Vulnerabilities increase the risk of system impacts, while capabilities provide the means to manage and mitigate those risks. Pettit et al. argue that resilience increases as capabilities rise and vulnerabilities decrease. Organizations can measure this balance by assessing vulnerabilities such as turbulence and deliberate threats, and capabilities like flexibility and adaptability, integrating them into a single framework to evaluate the current level of resilience .
The balance between supply chain vulnerabilities and capabilities is central to evaluating a supply chain's resilience, as suggested by Pettit et al. Vulnerabilities, such as external pressures and resource limits, represent risks that can disrupt operations, while capabilities like flexibility and collaboration offer means to mitigate these risks. The ability of an organization to maintain this balance influences its resilience, as a well-balanced supply chain can adapt and recover effectively. Pettit et al. emphasize that assessing this balance is crucial to understanding a supply chain's current resilience level and guiding improvements .
The integration of leanness, agility, resilience, and greenness into automotive supply chain performance assessment provides a holistic view of operational efficiency and sustainability. Leanness focuses on minimizing waste and optimizing processes. Agility involves the ability to quickly adapt to market changes. Resilience ensures the supply chain can withstand and recover from disruptions. Greenness emphasizes the environmental impact of supply chain operations. Assessing supply chain performance using the LARG index, a benchmarking tool developed to address these areas, enables comprehensive evaluation and improvement of automotive supply chains by balancing efficiency, adaptability, sustainability, and resilience .
Newly proposed frameworks for enhancing supply chain resilience encompass a variety of approaches tailored to different industries. For instance, the use of neural network models and hybrid Z-number data envelopment analysis helps assess resilience in automotive sectors. Simulation-based frameworks are used in smartphone supply chains to address the ripple effect. In oil and gas industries, Bayesian networks evaluate resilience, while system dynamics modeling aids in the lithium sector. These frameworks differ in their focus on industry-specific challenges and leverage advanced modeling and assessment techniques to enhance the robustness and adaptability of supply chains .
The SCRE drivers identified by Pettit et al., such as flexibility, collaboration, and adaptability, play a crucial role in reducing supply chain vulnerabilities by providing mechanisms to manage and mitigate disruptions. These drivers enhance the supply chain's ability to flexibly source materials, efficiently fulfill orders, and maintain dynamic capacity and visibility. Resilience acts as the process through which these capabilities are leveraged to anticipate, recover, and adapt to changes, thus preventing minor disruptions from escalating into major ones. This proactive approach fortifies the supply chain against various types of vulnerabilities .