™

ZT HD
Operator’s Manual
Manuel de I’utilisateur

Models
991152 – ZT HD 48
(SN 000101 +)

991154 – ZT HD 52
(SN 000101 +)

991156 – ZT HD 60
(SN 000101 +)

991160 – ZT HD 44
(SN 000101 +)

991162 – ZT HD 48
(SN 000101 +)

991164 – ZT HD 52
(SN 000101 +)

991166 – ZT HD 60
(SN 000101 +)

991180 – ZT HD 44 CARB
(SN 000101 +)

991182 – ZT HD 48 CARB
(SN 000101 +)

991184 – ZT HD 52 CARB
(SN 000101 +)

991186 – ZT HD 60 CARB
(SN 000101 +)

E10

ENGLISH
05075300C • 6/17
FRANÇAIS Printed in USA
TABLE OF CONTENTS
WELCOME . . . . . . . . . . . . . . . . . . . . . . 1 Check Mower Belts . . . . . . . . . . . . . . . . 24
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . 2 Check Hydraulic System . . . . . . . . . . . . 24
SERVICE & ADJUSTMENTS . . . . . . . . 26
Practices & Laws . . . . . . . . . . . . . . . . . . 2
Emission Control System. . . . . . . . . . . . 2 Adjust Seat . . . . . . . . . . . . . . . . . . . . . . 26
Required Operator Training . . . . . . . . . . 2 Adjust Steering Levers. . . . . . . . . . . . . . 26
Safety Alert Symbol . . . . . . . . . . . . . . . . 2 Adjust Unit to Drive Straight. . . . . . . . . . 27
Signal Words . . . . . . . . . . . . . . . . . . . . . 2 Adjust Transaxles . . . . . . . . . . . . . . . . . 27
Safety Decals. . . . . . . . . . . . . . . . . . . . . 3 Electrical Service . . . . . . . . . . . . . . . . . . 28
Safety Rules. . . . . . . . . . . . . . . . . . . . . . 6 Replace Transaxle Drive Belt . . . . . . . . 31
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 11 Adjust Anti-Scalp Rollers . . . . . . . . . . . . 33
Adjust Parking Brake Lever . . . . . . . . . . 33
CONTROLS AND FEATURES . . . . . . . 13
Remove and Install Mower Deck . . . . . . 33
Ignition Key . . . . . . . . . . . . . . . . . . . . . . 14 Level and Pitch Mower Deck . . . . . . . . . 35
Throttle Control Lever . . . . . . . . . . . . . . 14 TROUBLESHOOTING . . . . . . . . . . . . . 37
Power-Take-Off (PTO) Knob . . . . . . . . . 14
STORAGE . . . . . . . . . . . . . . . . . . . . . . . 39
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . 14
Height-of-Cut Adjustment System . . . . . 14 Short-Term Storage . . . . . . . . . . . . . . . . 39
Transport Lock Release Lever. . . . . . . . 15 Long-Term Storage . . . . . . . . . . . . . . . . 39
Deck Lift Pedal. . . . . . . . . . . . . . . . . . . . 15 Start-of-Season Preparation . . . . . . . . . 39
Seat Adjustment Lever. . . . . . . . . . . . . . 15 ACCESSORIES. . . . . . . . . . . . . . . . . . . 39
Parking Brake Lever . . . . . . . . . . . . . . . 15 SPECIFICATIONS. . . . . . . . . . . . . . . . . 40
Safety Interlock System . . . . . . . . . . . . . 15
SPECIFICATIONS. . . . . . . . . . . . . . . . . 41
Steering Levers . . . . . . . . . . . . . . . . . . . 15
Transaxle Bypass Levers. . . . . . . . . . . . 15 SPECIFICATIONS. . . . . . . . . . . . . . . . . 42
Anti-scalp Rollers . . . . . . . . . . . . . . . . . . 16 WARRANTY . . . . . . . . . . . . . . . . . . . . . 43
OPERATION . . . . . . . . . . . . . . . . . . . . . 16
Emergency Stopping . . . . . . . . . . . . . . . 16
Before Operating Unit . . . . . . . . . . . . . . 16
Start the Engine . . . . . . . . . . . . . . . . . . . 16
Operate Unit. . . . . . . . . . . . . . . . . . . . . . 17
Stop the Engine . . . . . . . . . . . . . . . . . . . 17
Move Unit Manually . . . . . . . . . . . . . . . . 18
Transport Unit . . . . . . . . . . . . . . . . . . . . 18
Release transport lock . . . . . . . . . . . . . . 18
MAINTENANCE . . . . . . . . . . . . . . . . . . 18
Service Position . . . . . . . . . . . . . . . . . . . 18
Maintenance Schedule . . . . . . . . . . . . . 19
Service Parts . . . . . . . . . . . . . . . . . . . . . 19
Hour / Maintenance Meter . . . . . . . . . . . 20
Check Safety Interlock System . . . . . . . 20
Check Parking Brake . . . . . . . . . . . . . . . 20
Check Engine Oil . . . . . . . . . . . . . . . . . . 20
Check Tire Pressure . . . . . . . . . . . . . . . 20
Check Carbon Canister Filter. . . . . . . . . 21
Check Fasteners . . . . . . . . . . . . . . . . . . 21
Lubricate Unit. . . . . . . . . . . . . . . . . . . . . 21
Check Mower Blades . . . . . . . . . . . . . . . 21
Battery Service. . . . . . . . . . . . . . . . . . . . 23
 WELCOME
Congratulations on your purchase and welcome to the Gravely family! Every machine in the
Gravely lineup is designed for long-lasting and unsurpassed performance. We are confident
your machine will be part of your family for many years to come.

Have Questions or Need Assistance?

gravelymower.com • gravely.custhelp.com
A parts manual for your unit is available for free download
or purchase at gravely.com.
Manual del operador español está disponible para su descarga gratuita o
compra en gravely.com.

PRODUCT REGISTRATION MANUALS

You or the dealer you purchased the unit from Before operating or servicing the unit, carefully
must register the product at the time of and completely read the manuals provided with
purchase. Know the model and serial the unit. They contain safety instructions and
numbers of your unit and register online at important information about unit controls.
gravely.com or return the registration card to The engine on this unit is covered by a
Ariens Company. See Figure 1 for label separate manual. Refer to the engine manual
location. for engine service recommendations. Contact
the engine manufacturer for a replacement
manual if necessary.
Your dealer must review important information
in this manual with you before or upon delivery
of the unit. It is your responsibility to read and
understand all safety precautions and
instructions in the manuals. If you do not
understand or have difficulty following the
instructions, contact your Gravely dealer for
assistance. To locate your nearest Gravely
dealer, go to gravelymower.com.

DISCLAIMER
Gravely reserves the right to discontinue, make
changes to, and add improvements upon its
products at any time without public notice or
obligation. The descriptions and specifications
contained in this manual were in effect at
Model & Serial Number Label printing. Equipment described in this manual
Figure 1 may be optional. Some illustrations may not be
applicable to your unit.
Record model number here.

Record serial number here.

EN - 1
 SAFETY WARNING: AVOID INJURY.
This cutting machine is capable
Read these safety rules and follow them of amputating hands and feet
closely. Failure to follow these rules could and throwing objects. Failure to
observe the safety instructions
lead to loss of control of unit, severe personal
in the manuals and on decals
injury or death to you or bystanders, or result
could result in serious injury or
in damage to property or the machine. death.
PRACTICES & LAWS
Practice usual and customary safe working
SAFETY ALERT SYMBOL
precautions. Learn applicable rules and laws
in your area. Always follow the practices set This is the safety alert symbol. It
forth in this manual. means:
• ATTENTION!
EMISSION CONTROL SYSTEM • YOUR SAFETY IS
This equipment and/or its engine may include INVOLVED!
exhaust and evaporative emissions control When you see this symbol:
system components required to meet U.S. • BECOME ALERT!
Environmental Protection Agency (EPA)
and/or California Air Resources Board • OBEY THE MESSAGE!
(CARB) regulations. Tampering with emission
controls and components by unauthorized SIGNAL WORDS
personnel may result in severe fines or The safety alert symbol above and signal
penalties. Emission controls and components words below are used on decals and in this
can only be adjusted by an Ariens Company manual. Read and understand all safety
dealer or an authorized engine messages.
manufacturer's service center. Contact your
Ariens Company Equipment Retailer 1. Danger
concerning emission controls and component
questions. DANGER: Indicates an
IMMINENTLY HAZARDOUS
REQUIRED OPERATOR SITUATION! If not avoided,
TRAINING WILL RESULT in death or
serious injury.
Read and understand the
Operator's Manual and decals
on the unit. This information is 2. Warning
for your safety and the proper
use of your equipment. WARNING: Indicates a
Failure to follow these POTENTIALLY HAZARDOUS
instructions and warnings may cause death SITUATION! If not avoided,
COULD RESULT in death or
or serious injury. If you have purchased this
serious injury.
product from an Gravely dealer, the dealer
can provide you with training.
Familiarize yourself and any other operators 3. Caution
with all controls and the safe use of the
features of this unit. If you loan, rent or sell CAUTION: Indicates a
this product to others, provide them with all POTENTIALLY HAZARDOUS
manuals. SITUATION! If not avoided, MAY
RESULT in minor or moderate in-
If you have any questions, please call our jury. It may also be used to alert
customer support line at 920-756-4688 or against unsafe practices.
contact us at www.gravely.com. Do not use
this equipment if, after reading the Operator's
Manual and the on-board decals, you have
4. Notice
any questions about the safe use of this NOTICE: Indicates information or procedures
product. that are considered important but not hazard
related. If not avoided property damage could
result.

EN - 2
5. Important ALWAYS replace missing or damaged safety
decals. Replacement decal part numbers are
IMPORTANT: Indicates general reference
found in the parts manual for your machine
information worthy of special attention.
and may be ordered from your dealer.
SAFETY DECALS See Figure 2 for safety decal locations.
The safety decals on your machine are visual
reminders of the important safety information
in this manual. All messages on your unit
must be fully understood and carefully
followed. Safety decals on the machine are
explained below.
Safety Decal Locations

5
7
A

07800820

5 6

6
8

07800401

4
3
KEEP HANDS and FEET AWAY
P

00
81
98
02

1 2
07800537

Figure 2

EN - 3
Safety Decal Descriptions
3. DANGER!
1. DANGER!
Discharge Hazard -
NEVER operate unit DANGER!
without discharge chute in
operating position. Thrown
objects can cause injury or
damage.
Read and understand the
DO NOT operate mower operator’s manual before
unless all guards are in operating unit.
operating position or
bagger is attached.
3.1 Amputation Hazard

To avoid amputation hazard

2. DANGER! DO NOT put hands near
rotating blades.
Discharge Hazard - NEVER
direct discharge toward
people, pets or property.
Thrown objects can cause
injury or damage. To avoid amputation hazard
DO NOT put hands near
moving belts.
Amputation Hazard -
NEVER stick hands or feet
under deck or shielded
areas.
Keep hands away from all
rotating or moving parts.
Shut off engine, remove key,
and read manual before
servicing or making
adjustments to unit.
Keep all guards and shields
in place.

Keep children and others

away from unit while unit is
in operation. 3.2 Discharge Hazard
Discharge Hazard - NEVER
direct discharge toward
people, pets or property.
Keep feet and hands away Thrown objects can cause
from all rotating or moving injury or damage.
parts.

DO NOT operate mower

unless all guards are in
operating position or bagger
DO NOT step or stand in is attached.
this area.

Keep children and people

away from unit during
operation.

EN - 4
3.3 Tipping Hazard
Look behind when operating
the unit in reverse.
Avoid tipping hazard.

3.6 Loss of Traction Hazard

15 If loss of traction is
DO NOT operate on slopes
experienced do the
over 15°.
following:

15
DO NOT operate on slopes
Disengage PTO.
over 15°.

3.4 Service Hazard

Proceed off slope slowly.

Before servicing unit do the
following:

DO NOT try to turn or speed

Read owners manual before up.
servicing or making
adjustments to unit.

4. DANGER!
P

Set parking brake. ALWAYS keep hands and

feet away from discharge
chute.

Remove key and disconnect

spark plug before servicing 5. HOT PARTS!
or making adjustments to
unit.
DO NOT touch parts which
are hot from operation.
3.5 Bystander Hazard ALWAYS allow parts to cool.

DO NOT operate the unit in

the presence of bystanders. 6. ROTATING PARTS!

AVOID INJURY. Stay clear

of rotating parts.
DO NOT carry passengers.

EN - 5
 SAFETY RULES
7. DANGER!
The following safety instructions are based
on the B71.1 specifications of the American
National Standards Institute and ISO 5395 in
DANGER! effect at the time of production.
Training
Read, understand, and follow all instructions
on the machine and in the manual(s) before
starting.
No smoking.
Be sure the area is clear of bystanders and
pets before operating. Stop machine if
anyone enters the area.
Improper use of power equipment can cause
IMPORTANT: DO NOT serious permanent injury or death to the
overfill. Fill fuel tank to operator or a bystander.
below bottom of filler neck. Understand:
• How to operate all controls
WARNING: Overfilling may cause severe • The functions of all controls
damage to evaporative system! • How to STOP in an emergency
• NEVER fill fuel tank when engine is • Braking and steering characteristics
running, hot or unit is indoors. NEVER • Turning radius and clearances
overfill fuel tank.
If the operator or the mechanic cannot read
• Replace fuel cap securely and clean up the manual, it is the owner’s responsibility to
spilled fuel. explain it to them.
ALWAYS train any inexperienced operators
8. DANGER! and require them to read and understand all
manuals and decals.
Only allow responsible adults, who are
To avoid amputation hazard familiar with the instructions, to operate this
DO NOT put hands near machine.
moving belts.
Only the operator can prevent and is
responsible for accidents or injuries
occurring to themselves, other people or
Keep hands away from all property.
rotating or moving parts.
Operator Age
DO NOT allow children under the age of 18
to operate any outdoor power equipment.
Local regulations may restrict the age of the
operator.
Data indicates operators age 60 years and
above are involved in a large percentage of
riding mower-related injuries.
These operators should evaluate their ability
to operate the riding mower safely enough to
protect themselves and others from serious
injury.

EN - 6
Children Inspect unit before each use for missing or
damaged decals and shields, correctly
Tragic accidents can occur if the operator is operating safety interlock system, and
not alert to the presence of children. deterioration of grass catchers. Replace or
Children are often attracted to the machine repair as needed.
and the mowing activity. NEVER assume
that children will remain where you last saw Ensure Safety Interlock System is
them. functioning properly. DO NOT operate unit if
safety interlock is damaged or disabled.
Be alert and turn machine off if a child enters
the area. Start and operate unit only when seated in
operator’s position. Steering control levers
Before and while backing, look behind and must be in neutral, PTO disengaged and
down for small children. parking brake set when starting engine.
NEVER carry children, even with the NEVER interfere with the intended function
blade(s) shut off. They may fall off and be of a safety device or reduce the protection
seriously injured or interfere with safe provided by a safety device. Check their
machine operation. Children who have been proper operation regularly.
given rides in the past may suddenly appear
in the mowing area for another ride and be Keep machine free of grass, leaves or other
run over or backed over by the machine. debris build-up. Clean up oil or fuel spillage
and remove any fuel-soaked debris.
NEVER allow children to operate the
machine.
Operation
Use extreme care when approaching blind
corners, shrubs, trees or other objects that Be sure the area is clear of bystanders
may block your view of a child. before operating. Stop machine if anyone
enters the area.
Keep children out of the mowing area and in
the watchful care of a responsible adult NEVER operate machine in a closed or
other than the operator. poorly-ventilated area.
ALWAYS maintain unit in safe operating
Personal Protection condition. Damaged or worn out muffler can
DO NOT wear loose clothing or jewelry and cause fire or explosion.
tie back hair that may get caught in rotating This product is equipped with an internal
parts. combustion type engine. DO NOT use unit
Wear adequate outer garments. on or near any unimproved, forest-covered
or brush-covered land unless exhaust
NEVER wear open sandals or canvas shoes system is equipped with a spark arrester
during operation. Wear adequate safety meeting applicable local, state or federal
gear, protective gloves and footwear. laws. A spark arrester, if it is used, must be
Wear proper footwear to improve footing on maintained in effective working order by
slippery surfaces. operator.
ALWAYS wear eye and ear protection when DO NOT operate machine while feeling
operating machine. tired, ill or under the influence of alcohol or
other drugs.
Before Operating DO NOT put hands or feet near rotating
Keep all nuts and bolts tight to be sure the parts or under the machine. Keep clear of
equipment is in safe working condition. the discharge opening at all times.
Maintain the machine to be in compliance DO NOT touch parts which are hot. Allow
with the maintenance schedule. parts to cool.
Clean grass and debris from unit, especially DO NOT operate machine without the entire
from around muffler and engine, to help grass catcher, discharge guard or other
prevent fires. safety devices in place and working.
Check parking brake operation frequently. ALWAYS keep hands and feet away from all
Adjust and service as required. pinch points.
Avoid slippery surfaces. ALWAYS be sure of
your footing.
NEVER carry passengers.

EN - 7
NEVER direct discharged material toward Check for weak spots on docks, ramps or
anyone. Avoid discharging material against floors. Avoid uneven work areas and rough
a wall or obstruction. Material may ricochet terrain. Stay alert for hidden hazards or
back toward the operator. Stop the blade(s) traffic.
when crossing gravel surfaces. Use care when approaching blind corners,
NEVER engage PTO when attachment, shrubs, trees or other objects that may
including mower blades, is not in use. obscure vision.
ALWAYS turn off power to attachment when Dust, smoke, fog, etc. can reduce vision and
not in active use such as traveling or cause an accident.
crossing driveways.
Operate machine only in daylight or good
ALWAYS disengage PTO, stop unit and artificial light.
engine, remove key, engage parking brake
and allow moving parts to stop before
leaving operator’s position. Slope Operation
NEVER engage PTO while raising the Slopes are a major factor related to loss of
attachment, including mower blades, or control and tip-over accidents, which can
when attachment is in the raised position. result in severe injury or death. Operation on
all slopes requires extra caution. If you
Keep safety devices or guards in place and cannot back up the slope or if you feel
functioning properly. NEVER modify or uneasy on it, DO NOT mow it.
remove safety devices.
DO NOT operate on slopes of more than
DO NOT mow in reverse unless absolutely 15°.
necessary. ALWAYS look down and behind
before and while backing. Mow up and down slopes, not across.
Stop engine before removing grass catcher ALWAYS keep the machine in gear when
or unclogging chute. going down slopes. DO NOT shift to neutral
and coast downhill.
Slow down before turning.
Watch for holes, ruts, bumps, rocks, or other
If you strike a foreign object, stop and hidden objects. Uneven terrain could
inspect the machine. Repair, if necessary, overturn the machine. Tall grass can hide
before restarting. obstacles.
NEVER leave a running machine DO NOT mow on moist or wet grass. Tires
unattended. ALWAYS turn off blade(s), set may lose traction causing a loss of control.
parking brake, stop engine and remove key
before dismounting. Use extra care while operating machine with
grass catchers or other attachments; they
Disengage blade(s) when not mowing. Shut can affect the stability of the machine. DO
off engine and wait for all parts to come to a NOT use on steep slopes.
complete stop before cleaning the machine,
removing the grass catcher, or unclogging Keep all movements on the slope slow and
the discharge guard. gradual. DO NOT make sudden changes in
speed or direction, which could cause the
Know the weight of loads. Limit loads to machine to roll over.
those you can safely control and the unit can
safely handle. Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disengage
the blade(s) and proceed slowly straight
Operating Conditions down the slope.
Lightning can cause severe injury or death. Operation on slopes may lead to loss of
If lightning is seen or thunder is heard in the steering control. When operating on slopes
area, do not operate the machine, seek be prepared to react to an emergency
shelter. situation:
ALWAYS check overhead and side • Return steering levers to neutral position.
clearances carefully before operation.
• Immediately set parking brake.
Watch for traffic when operating near or • Turn off PTO and engine.
crossing roadways.
DO NOT try to stabilize the machine by
Clear the area of objects such as rocks, putting your foot on the ground.
wire, toys, etc., which could be thrown by the
blades.

EN - 8
DO NOT park on slopes unless necessary. Keep the nozzle in contact with the rim of
When parking on slope ALWAYS chock or the fuel tank or container opening at all
block wheels. ALWAYS set parking brake. times until the fueling is complete. DO NOT
Choose a low ground speed so you will not use a nozzle lock-open device.
have to stop or shift while on a slope. NEVER overfill fuel tank. Replace gas cap
DO NOT mow near drop-offs, ditches, or and tighten securely.
embankments. The machine could suddenly If fuel is spilled on clothing, change clothing
roll over if a wheel goes over the edge or if immediately.
the edge caves in.
DO NOT bypass transmission or allow Towing
transmission to free-wheel when on a slope. Follow the manufacturer’s recommendations
for weight limits for towed equipment and
Fuel towing on slopes.
To avoid personal injury or property damage, NEVER allow children or others in or on
use extreme care in handling gasoline. towed equipment.
Gasoline is extremely flammable and the Tow only with a machine that has a hitch
vapors are explosive. designed for towing. DO NOT attach towed
Ethanol blends must not exceed E10. Higher equipment except at the hitch point.
ethanol content may cause your On slopes, the weight of the towed
machine to run hotter and damage your equipment may cause loss of traction and
engine. loss of control.
Replace fuel cap securely and clean up Travel slowly and allow extra distance to
spilled fuel before starting engine. stop.
Extinguish all cigarettes, cigars, pipes and
other sources of ignition. Accessories
Use only an approved gasoline container. Follow the manufacturer’s recommendation
NEVER store the machine or fuel container for wheel weights or counterweights
where there is an open flame, spark or pilot Check grass catcher components and the
light such as on a water or space heater or discharge guard frequently and replace with
other appliances. the manufacturer’s recommended parts,
NEVER fill containers inside a vehicle or on when necessary.
a truck or trailer bed with a plastic liner. Use only Ariens Company-recommended
ALWAYS place containers on the ground attachments that are appropriate to your use
away from your vehicle before filling. and can be used safely in your application.
NEVER fuel the machine indoors.
NEVER remove gas cap or add fuel with the
Batteries
engine running. Allow engine to cool before Avoid electric shock. Objects contacting
fueling. both battery terminals at the same time may
result in injury and unit damage. DO NOT
Fuel is highly flammable and its vapors are
reverse battery connections.
explosive. Handle with care. Use only an
approved gasoline container with an Reverse connections may result in sparks
appropriately-sized dispensing spout. which can cause serious injury. ALWAYS
NO smoking, NO sparks, NO flames. connect positive (+) lead of charger to
positive (+) terminal, and negative (-) lead to
Remove gas-powered equipment from the negative (-) terminal.
trailer and refuel it on the ground. If this is
not possible, then refuel such equipment ALWAYS disconnect negative (-) cable
with a portable container, rather than from a FIRST and positive (+) cable SECOND.
gasoline dispenser nozzle. ALWAYS connect positive (+) cable FIRST,
and negative (-) cable SECOND.
Explosive gases from battery can cause
death or serious injury. Poisonous battery
fluid contains sulfuric acid and its contact
with skin, eyes or clothing can cause severe
chemical burns.

EN - 9
No flames, No sparks, No smoking near Transporting Unit
battery.
Use extra care when loading or unloading
ALWAYS wear safety glasses and protective the machine into a trailer or truck.
gear near battery. Use insulated tools.
Secure unit chassis to transport vehicle.
ALWAYS keep batteries out of reach of NEVER secure from rods or linkages that
children. could be damaged.
Battery posts, terminals and related DO NOT transport machine while engine is
accessories contain lead and lead running.
compounds, chemicals known to the state of
California to cause cancer and reproductive ALWAYS turn off power to attachment and
harm. Wash hands after handling. shut off fuel when transporting unit.

Storage
Service
NEVER store unit with fuel in fuel tank inside
The use of non-genuine replacement parts
a building where any ignition sources are
or accessories could adversely affect
present.
machine operation and safety.
Keep machine free of grass, leaves or other
Do not change engine governor setting or
debris build-up. Clean up oil or fuel spillage
overspeed the engine.
and remove any fuel-soaked debris. Allow
Maintain or replace safety and instruction machine to cool before storing.
labels as necessary.
For extended storage, close fuel shut off
Keep unit free of debris. Clean up oil or fuel valve and clean unit thoroughly. See engine
spills. manual for proper storage.
ALWAYS block wheels and know all jack
stands are strong and secure and will hold
weight of unit during maintenance.
Release any pneumatic or hydraulic
pressure from components slowly.
NEVER attempt to make any adjustments to
unit while engine is running (except where
specifically recommended). Stop engine,
remove key and spark plug wire and wait for
all moving parts to stop before servicing or
cleaning.
Lower cutting deck unless a positive
mechanical lock is used.
Allow engine to cool before servicing.
Moving parts can cut or amputate fingers or
a hand. On multiblade mowers, rotation of
one blade will cause all blades to rotate.
NEVER weld or straighten mower blades.
NEVER make adjustments or repairs with
the engine running.
Mower blades are sharp. Wrap the blade or
wear gloves, and use extra caution when
servicing them.
ALWAYS keep body and hands away from
pin holes or nozzles which eject hydraulic
fluid under pressure.

EN - 10
 6. Rotate steering levers to operating
ASSEMBLY position and install eccentric spacer
between steering lever plates. Secure
with hardware. See Figure 5.
WARNING: AVOID INJURY.
Read and understand the
Safety section before
proceeding.

1. Remove wrap and packaging materials 2

from unit.
2. Remove unit from shipping container.
See Move Unit Manually on page 18.
3. Return seat to operating position. See
Figure 3. 1

1. Eccentric Spacer
2. Steering Lever
3. Steering Lever Plate
Figure 5

4. Adjust steering levers. See Adjust

Steering Levers on page 26.
5. Check tire pressures and inflate to
Figure 3 recommendation. See Specifications on
page 40.
4. Place the discharge chute in the
operating position. See Figure 4.
WARNING: AVOID INJURY.
Explosive separation of tire
and rim parts is possible.
• DO NOT inflate tires above
maximum pressure listed
on tire sidewalls.
• DO NOT inflate tires with a
compressor; use a hand
pump.
• DO NOT stand in front of
tire assembly when
inflating. Use a clip-on
chuck and extension hose
long enough to allow you to
stand to one side.

Figure 4 WARNING: DO NOT mount a

tire without proper equipment
and experience.
5. Remove two eccentric spacers, two
round head square neck bolts and two
locking nuts from hardware bag.

EN - 11
6. Remove battery from unit and charge.
See Charge Battery on page 24.
7. Make sure deck is level. See Level and
Pitch Mower Deck on page 35.
8. Ensure all hardware is tight.

EN - 12
 CONTROLS AND FEATURES
25
1
24
23

18

15
16
22
2
13
12

17
14

21
20
19

Models Models 10
991152 991160 991180 11
991154 991162 991182 7
991164 991184
6 991156 6
991166 991186

3
5 5 20 8
3
4 4

Figure 6
1. Fuel Tank and Cap 14. Deck Lift Pedal
2. Fuel Level Window 15. Seat Adjustment Lever
3. Oil Filter 16. Parking Brake Lever
4. Oil Drain 17. Belt Cover (2)
5. Engine Oil Dipstick 18. Steering Lever (2)
6. Air Filter 19. Discharge Chute
7. Ignition Key 20. Anti-Scalp Roller (6)
8. Choke Control Knob (Models 991160, 21. Transaxle Bypass Lever (2)
162, 164, 166, 180, 182, 184, 186) 22. Battery (Under Seat)
9. Throttle Control Lever 23. Fuse Box
10. Power Take-off (PTO) Knob 24. Hydraulic Oil Expansion Tank (2)
11. Hour Meter 25. Carbon Canister (Models 991180, 182,
12. Height-of-Cut Adjustment System 184, 186)
13. Transport Lock Release Lever

EN - 13
 THROTTLE CONTROL LEVER
WARNING: AVOID INJURY.
See Figure 9.
Read and understand the
Safety section before Controls engine speed.
proceeding.

See Figure 6 for all controls and features

locations.
Fast
IGNITION KEY
See Figure 7.
Controls power to the engine. The key cannot
be removed when in run position.
Slow
On
Off C

Figure 9

Start
POWER-TAKE-OFF (PTO) KNOB
See Figure 10.
Controls power to mower blades. The engine
will not start with the PTO knob in the on
position.

WARNING: AVOID INJURY.

Blades will not immediately
Figure 7
stop after pushing PTO knob
down to off position.
CHOKE CONTROL KNOB
Models 991160, 162, 164, 166, 180, 182,
184, 186 Blades On
See Figure 8. Blades Off
Controls airflow to the engine.

Choke On
Choke Off

Figure 10

HOUR METER
Displays the amount of time spent on
individual jobs, service alerts, and
Figure 8 recommended service intervals.

HEIGHT-OF-CUT ADJUSTMENT
SYSTEM
Sets the height of cut.

EN - 14
TRANSPORT LOCK RELEASE Brake Engaged (On)
LEVER
See Figure 11.
Releases deck from transport lock position.

Brake Released (Off)

Figure 11

DECK LIFT PEDAL

Raises mower deck to change height-of-cut
setting.

SEAT ADJUSTMENT LEVER

Unlocks seat to allow operator to move seat
forward or backward and then lock in desired
position.

PARKING BRAKE LEVER

See Figure 12.
Figure 12
Controls the parking brake. The engine will
not start with brake in the off position.
SAFETY INTERLOCK SYSTEM
Monitors the interaction of various unit
features for operator safety.

STEERING LEVERS
Control the direction and speed of unit. The
levers gradually return to neutral when
released and are locked in neutral when
parking brake is set.

TRANSAXLE BYPASS LEVERS

Engage and disengage the transaxles so unit
may be moved with the engine off.

EN - 15
ANTI-SCALP ROLLERS
Help prevent the deck from contacting the
ground and scalping the lawn when passing
over a high spot. 2

OPERATION

WARNING: AVOID INJURY.

Read and understand the
Safety section before 1
proceeding.

IMPORTANT: All references to left, right, front

or rear are given from the perspective of
operator in operator’s position, facing the
direction of forward travel.

EMERGENCY STOPPING
1. Move steering levers to neutral position. 1. Deck Lift Pedal
2. Set parking brake. 2. Height-of-Cut Adjustment System
3. Push PTO knob down to off position. Figure 13
4. Turn ignition key to off position and
remove key. START THE ENGINE
BEFORE OPERATING UNIT 1. Push PTO knob down to off position.
1. Check fuel level and add fuel if needed. 2. Move steering levers to neutral position.
IMPORTANT: Use fresh unleaded fuel with 3. Engage parking brake.
an octane rating of at least 87. DO NOT use 4. Models 991160, 162, 164, 166, 180, 182,
E85 blended fuels; the engine is not E20 / 184, 186 Only: If engine is cold, pull
E30 / E85 compatible. The maximum choke knob up to on position. If engine is
recommended ethanol content is 10%. warm or hot, turn choke off.
Gravely recommends using a quality fuel 5. Set throttle to slow speed.
stabilizer in all fuel. See Short-Term Storage 6. Insert ignition key and turn to start
on page 39. position. Release key when engine starts.
2. Check engine oil level and add oil if NOTICE: Do not operate the starter for more
needed. Refer to engine manual. than 10 seconds at a time. If the engine does
3. Check condition of air cleaner. Refer to not start, allow a 60-second cool down period
engine manual. between starting attempts.
4. Check function of the Safety Interlock 7. Models 991160, 162, 164, 166, 180, 182,
System by performing the tests in Check 184, 186 Only: If choke is on, wait a few
Safety Interlock System on page 20. seconds after engine starts and then push
Contact your Gravely dealer for repair if choke knob down to off position.
any of the tests fail.
IMPORTANT: Make sure choke is completely
5. Set cutting height. See Figure 13. off. Engine will not run smoothly using partial
a. Push mower lift pedal forward until choke.
transport lock engages.
b. Insert adjustment pin through desired
setting in height-of-cut adjustment
system.
c. Push mower lift pedal slightly forward,
release transport lock and slowly
release pedal until it contacts
adjustment pin and stops.

EN - 16
OPERATE UNIT For Best Mowing Results
1. Release parking brake. • Cut grass when it is dry.
• Keep mower blades sharp.
WARNING: AVOID INJURY. • Keep mower deck properly leveled.
Move the steering levers • Adjust anti-scalp rollers to prevent scalping.
slowly and keep the throttle at
slow speed until you learn how • Do not set height of cut too low. For very
to operate the unit. tall grass, mow twice.
• Do not travel too fast.
2. Set throttle to slow speed. • Mow with the engine set at full throttle.
3. Pull PTO knob up to on position. • When mulching, only remove 1/3 of grass
length per cutting. Do not cut more than
IMPORTANT: Never engage the PTO if the 2.5 cm (1") at any one time.
mower is plugged with grass or other
• Discharge clippings into areas already cut.
material. This may cause damage to the
electric clutch. • Vary cutting pattern with each mowing.
• Do not allow grass or debris to collect
4. Move throttle control lever to fast.
inside of mower deck. Clean after each
5. Move steering levers to begin mowing. use.
Direction Lever Position
of Travel STOP THE ENGINE
Forward Push both levers
WARNING: AVOID INJURY.
forward from
Wait for all moving parts to
neutral position. stop before leaving operator’s
position.
Reverse Pull both levers
backward from 1. Place steering levers in neutral position
neutral position. and rotate outward.
2. Engage parking brake.
3. Push PTO knob down to off position.
Right Turn Push left lever 4. Set throttle to slow speed.
farther forward
than the right 5. Turn ignition key to off position and
lever. remove key.

Left Turn Push right lever

farther forward
than the left lever.

Stop Return both

levers to neutral
position.

IMPORTANT: Aggressive turning can scuff or

damage lawns. Always keep both wheels
rotating when making sharp turns. DO NOT
make turns with inside wheel completely
stopped. For minimum turning radius, slowly
reverse inside wheel while moving outside
wheel slowly forward.

EN - 17
MOVE UNIT MANUALLY TRANSPORT UNIT
Bypass the transaxles to move the unit with 1. Push deck lift pedal completely forward to
the engine off. engage transport lock. Release pedal.
See Figure 14. 2. Move unit to transport vehicle.
IMPORTANT: There is one transaxle bypass 3. Stop engine, engage parking brake,
lever on each side of unit. Ensure that both remove key from ignition.
levers are fully in front or rear position. 4. Secure mower frame to transport vehicle.
1. Stop engine, remove key and wait for NOTICE: NEVER secure unit to vehicle from
moving parts to stop and for hot parts to rods or linkages that could be damaged.
cool. See Stop the Engine on page 17.
2. Pull both transaxle bypass levers out into RELEASE TRANSPORT LOCK
bypass position. 1. Push deck lift pedal forward and lift
transport lock release lever.
2. Slowly return mower lift pedal to resting
position.

MAINTENANCE

WARNING: AVOID INJURY.

Read and understand the
Safety section before
proceeding.

Proper maintenance can prolong the life of

unit. The Maintenance Schedule on page 19
shows the recommended service schedule.
Your Gravely dealer can provide service and
adjustments to keep your unit operating at
Figure 14
peak efficiency. Contact an authorized engine
manufacturer’s service center for engine
3. Release parking brake and push unit to service.
desired location.
More frequent service may be required due to
4. Engage parking brake. working conditions (heavy loads, high
5. Return transaxle bypass levers to ambient temperatures, dusty conditions, or
operating position. See Figure 15. airborne debris).
See the maintenance instructions in the
Engine Manual for additional information.

SERVICE POSITION
See Figure 16.
1. Park unit on a flat, level surface.
2. Stop engine, remove key and wait for
moving parts to stop and for hot parts to
cool.
3. Chock wheels. Strap and clamp unit onto
lift, if used.
4. Place steering levers in neutral position
and rotate outward.
5. Engage parking brake.
6. Rotate seat forward.
Figure 15

EN - 18
 SERVICE PARTS
See your Gravely dealer to purchase service
parts for your unit.
Description Qty. Part No.
Transaxle Drive Belt 1 07225600
Mower Belt – Left 44" 1 07200814
Mower Belt – Right 44" 1 07200805
Mower Belt – Left 48" 1 07200815
Mower Belt – Right 48" 1 07200805
Mower Belt – Left 52" 1 07200816
Mower Belt – Right 52" 1 07200806
Mower Belt – Left 60" 1 07200817
Mower Belt – Right 60" 1 07200807
Mower Blade – 44" 3 00450200
Mower Blade – 48" 3 00450200
Mower Blade – 52" 3 03253800
Figure 16
Mower Blade – 60" 3 03253900
Front Wheel and Tire 2 07101226
Assembly
MAINTENANCE SCHEDULE Drive Wheel and Tire 2 07101224
Assembly – 44, 48"
Every 100 hrs.
Every 400 hrs.
Every 25 hrs.
Every 50 hrs.

Drive Wheel and Tire 2 07101211

Each Use

Assembly – 52"
Drive Wheel and Tire 2 07101227
Assembly – 60"
Service Performed
Seat Switch 1 02754100
Check Safety Interlock
• Armrest Kit – Left & Right 1 59109900
System
Check Hydraulic System • Hydraulic Oil AR 00057100
Check Parking Brake • Hydraulic Oil Filter 2 21545100
Check Engine Oil * • Spark Plug (Models 2 21541700
Change Engine Oil * 991152, 154, 156)
Check Tire Pressure • Spark Plug (Models 2 21547800
991160, 162, 164, 166,
Check Mower Blades • 180, 182, 184, 186)
Check Battery • Fuel Filter (Models 991152, 1 21545700
Clean Battery • 154, 156)
Check Carbon Canister Fuel Filter (Models 991160, 1 21548101
•
Filter 162, 164, 166, 180, 182,
Check Air Filter * • 184, 186)
Check Fasteners • Engine Oil Filter (Models 1 21550800
Lubricate Unit • 991152, 154, 156)
Clean Engine Cooling Engine Oil Filter (Models 1 21548100
• 991160, 162, 164, 166,
System*
180, 182, 184, 186)
Check Belts •
Air Filter (Models 991152, 1 21545800
Change Hydraulic Oil and
• 154, 156)
Filter **
Air Filter (Models 991160, 1 21548000
* Refer to engine manual for instructions. 162, 164, 166, 180, 182,
**Change after first 75 hours of operation. 184, 186)

EN - 19
HOUR / MAINTENANCE METER CHECK SAFETY INTERLOCK
Hour Meter-only Models SYSTEM
Hour meter measures engine runtime and Check function of the Safety Interlock System
cannot be reset. by performing the tests below. Contact your
Gravely dealer for repair if any of the tests
Maintenance Models fail.
See Figure 17.
Test Steering PTO Parking Result
When the key is in the on position, the Timer Levers Brake
mode displays. Press the Mode button to
toggle between different modes. Starting Interlock
Timer: Measures engine runtime until reset. 1 Neutral Off On Engine
To reset the timer, press the Mode button to starts.
select TMR1 mode and then hold Mode 2 Forward, On On or Engine does
button for 3 seconds. Neutral, Off not start.
IMPORTANT: Turn ignition key to the off Reverse
position when unit is not in use. Some meters 3 Forward, On Off Engine does
may count hours when the key is in the on Neutral, or not start.
position, even if the engine is off. This results Reverse Off
in inaccurate maintenance intervals.
Operating Interlock (Engine On)
Service Alerts: Counts down hours until 4* Forward, On On or Engine
service is needed and displays "Now" when Neutral, Off shuts off.
service is due. Service time is measured for: Reverse
• Engine oil and filter changes (CHG OIL)
5* Forward, On Off Engine
• Hydraulic oil and filter changes (CHG H Neutral, or shuts off.
OIL) Reverse Off
• Air filter service (SVC AIRFILTER) * When operator lifts off seat.
The service intervals preset into the hour
meter are:
CHECK PARKING BRAKE
• Hydraulic oil and filter: First 75 hours and
1. Park unit on a flat, level surface.
every 400 hours thereafter
2. Position steering levers in neutral.
• Engine oil and filter: First 25 hours and
every 100 hours thereafter 3. Engage parking brake.
• Air filter: Every 100 hours 4. Stop engine and wait for moving parts to
stop and for hot parts to cool.
NOTICE: The preset engine oil services
intervals are normal recommended intervals. 5. Bypass transaxles. See Move Unit
Specific engine manufacturer’s Manually on page 18.
recommendations may vary. 6. Push unit forward.
To clear a service message, press the Mode • If unit does not move forward, no
button to select Service Alert mode and then adjustment is needed.
hold the Mode button for 3 seconds. • If unit moves forward easily, adjust the
brake lever.

CHECK ENGINE OIL

Mode Button NOTICE: Engine oil level must be maintained
at correct level or engine damage may occur.
Refer to engine manual.

CHECK TIRE PRESSURE

Figure 17
See Specifications on page 40 for
recommended tire pressure.

EN - 20
 Lubricate Seat
WARNING: AVOID INJURY. See Figure 19.
Explosive separation of tire
1. Tip seat forward.
and rim parts is possible.
2. Apply grease to seat tracks through slots
• DO NOT inflate tires above
under seat plate.
the recommended pressure.
• DO NOT inflate tires with a
compressor; use a hand
pump.
• DO NOT stand in front of
tire assembly when
inflating. Use a clip-on
chuck and extension hose
long enough to allow you to
stand to one side.
• DO NOT mount a tire
without proper equipment
and experience.

CHECK CARBON CANISTER

FILTER
Models 991180, 182, 184, 186
Figure 19
See Figure 18.
Clean or replace filter whenever engine air
3. Return seat to operating position and
filter is cleaned or replaced.
slide seat back and forth to spread
grease along tracks.
1
CHECK MOWER BLADES
Check blades for wear. Replace or sharpen
as needed.

CAUTION: AVOID INJURY. Use

sturdy gloves or padding to
protect hands when working with
mower blades.
Rotation of one blade rotates the
other blades.

1. Carbon Canister Filter

Figure 18

CHECK FASTENERS
Check for loose or missing hardware.

LUBRICATE UNIT
1. Apply oil to all pivot points and pin
connections.
2. Pump grease into grease fittings.

EN - 21
Remove Blades
DO NOT sharpen to this pattern.
1. Stop engine, remove key and wait for
moving parts to stop and for hot parts to 1
cool.
2. Disconnect spark plug wires. 2
See Figure 20.
3. Remove hardware securing blades to
spindles and remove blades. Retain all
hardware for reinstallation.

Sharpen to this pattern. 1

DISCARD if more
than 1.3 cm (1/2") 4
1
1. Cutting Edge
2. Square Corner
3. Air Lift Erosion
4. Air Lift
Figure 21
1. Mower Blade
2. Spindle
Figure 20 CAUTION: Unbalanced blades
cause excessive vibration and
Sharpen Blades eventual damage to unit.
Balance blades before
reinstalling on unit.
CAUTION: DO NOT sharpen
NEVER weld or straighten
blades while attached to unit.
blades.

1. Remove blades. Discard blades if: 3. Check blade balance by sliding blade on
• More than 1.3 cm (1/2") of metal is an unthreaded bolt. If blade does not
removed. remain horizontal, sharpen the heavy end
• Air lifts are eroded. until blade is balanced.
• Blades are bent or broken. Install Blades
2. File or grind an equal amount of material See Figure 20.
from each cutting edge of the blade until 1. Reinstall blades and secure with original
sharp. DO NOT change angle of cutting hardware. Torque to 156 N•m – 217 N•m
edge or round the corner of the blade. (115 lb-ft – 160 lb-ft).
See Figure 21.

EN - 22
BATTERY SERVICE 4. Remove T bracket from upper slots in
hold-down brackets. Retain for
WARNING: Battery posts, reinstallation.
terminals and related 5. Remove battery.
accessories contain lead and
lead compounds, chemicals Clean Battery
known to the State of California 1. Clean terminals and battery cable ends
to cause cancer and with a wire brush.
reproductive harm. Wash hands 2. Coat terminals with dielectric grease or
after handling. petroleum jelly.
Install Battery
Remove Battery
Remove Factory Battery CAUTION: DO NOT allow direct
1. Place unit in service position. See metal contact across battery
Service Position on page 18. posts.
2. Disconnect the negative cable and then
the positive cable from the battery. Install Factory Battery
See Figure 22. 1. Reinstall positive cable and then the
negative cable.
3. Loosen hex nut securing right hold-down
bracket to frame. 2. Insert T bracket through lower slots in
hold-down brackets.
4. Remove T bracket from lower slots in
hold-down brackets. 3. Tighten hex nut securing right hold-down
bracket to frame.
5. Remove battery.
4. Return seat to operating position
Install U1 Battery
1. Reinstall positive cable and then the
negative cable.
2. Insert T bracket through upper slots in
hold-down brackets.
See Figure 23.
3. Tighten hex nut securing right hold-down
bracket to frame.
2
4. Return seat to operating position.
1

1. T Bracket
2. Hold-Down Bracket
Figure 22

Remove U1 Battery
1. Place unit in service position. See
Service Position on page 18.
2. Disconnect the negative cable and then
the positive cable from the battery.
3. Loosen hex nut securing right hold-down Figure 23
bracket to frame.

EN - 23
Charge Battery
Check battery with a voltmeter. If battery is
less than 11 volts, charge battery.
NOTICE: DO NOT fast charge. Charging at a
higher rate damages or destroys the battery.
ONLY use an automatic charger designed for
use with your battery.
NOTICE: Always follow information provided
on battery by battery manufacturer. Contact
battery manufacturer for detailed information
about charging.
1. Remove battery from unit. See Remove 1
Battery on page 23.
2. Place battery on bench or other well-
ventilated area.
3. Connect positive lead of charger to
positive battery terminal.
4. Connect negative lead of charger to
negative battery terminal.
5. Charge battery following battery 1. Cold Fill Line
manufacturer’s instructions. Figure 24
6. Reinstall battery. See Install Battery on
page 23. 2. Operate engine for 1 minute and recheck
oil levels.
Jump Starting 3. Add hydraulic oil, if needed.
Gravely does not recommend jump starting a. Remove expansion tank caps.
your unit. Jump-starting can damage engine
b. Fill expansion tanks with 15W-50
and system components. Refer to engine
synthetic motor oil (Gravely p/n
manual for details.
00057100) or equivalent until oil
CHECK MOWER BELTS reaches the cold fill indicator mark.
See Figure 25.
Check belts for wear and replace as needed.
c. Reinstall expansion tank caps.
CHECK HYDRAULIC SYSTEM Change Hydraulic Oil and Filter
Check Hydraulic Oil Level 1. Operate unit for a few minutes to warm
hydraulic oil.
See Figure 24.
2. Stop engine, remove key and wait for all
1. Place unit in service position. See
moving parts to stop and for hot parts to
Service Position on page 18.
cool.
2. Check oil level in expansion tanks. Oil
3. Position container under oil filter to catch
should reach the cold fill indicator mark.
used oil.
IMPORTANT: Engine should be cold when See Figure 25.
checking initial oil level.
4. Remove filter guard and oil filter from
transaxle.
5. Remove the vent / fill plug from the fill
port and allow transaxle to drain
completely.

EN - 24
 Purge Hydraulic System
Purge air from hydraulic system after draining
oil or changing the filter.

WARNING: AVOID INJURY.

This adjustment requires
operating the engine. Use
extreme care to avoid contact
with moving parts and hot
surfaces. Be sure rear of unit
is well supported and secure
before starting engine.

1. Park unit facing a wall or chock wheels.

2. Release parking brake.
3. Support unit so drive wheels are off the
ground.
4. Bypass transaxles. See Move Unit
Manually on page 18.
5. Start the engine and slowly move steering
Figure 25 levers forward and backward 5 or 6 times.
6. Stop engine.
6. Wipe filter-mounting surface clean. 7. Return transaxle bypass levers to
7. Lubricate rubber gasket on new oil filter operating position. See Move Unit
with clean hydraulic oil. Manually on page 18.
8. Spin filter onto filter housing until it makes 8. Start engine.
contact, and then turn filter 3/4 turn to 9. Slowly move steering levers forward and
tighten. backward 5 or 6 times.
9. Reinstall filter guard and torque to 7.3 10. Stop engine, lower unit to ground and
N•m (65 lb-in). DO NOT overtighten. check oil level. Add oil if needed.
10. Add 15W-50 synthetic motor oil (Gravely 11. Repeat steps 1 – 10 until transaxles
p/n 00057100) or equivalent until oil operate smoothly in forward and reverse
appears at the bottom of the fill port at normal speed without excessive noise.
(1892.7 mL (64 fl. ounces) per transaxle).
11. Reinstall the vent / fill plug and torque to
20.3 N•m (180 lb-in).
12. Add hydraulic oil to expansion tank until
oil reaches cold fill indicator mark.
13. Repeat steps 3 – 12 for other transaxle.
14. Purge hydraulic system. See Purge
Hydraulic System on page 25.

EN - 25
 SERVICE &
ADJUSTMENTS

WARNING: AVOID INJURY.

Read and understand the
Safety section before
proceeding.

ADJUST SEAT
See Figure 26.
1. Pull seat adjustment lever up to unlock
seat.
2. Move seat to desired position.
3. Release seat adjustment lever to lock
seat in place.

Figure 27

4. Adjust steering lever position. See Adjust

Steering Levers on page 26.
5. Turn eccentric spacer so levers are at the
same height and have a 1.3 cm – 2.5 cm
(1/2" – 1") gap between lever ends. See
Figure 28.

Figure 26

ADJUST STEERING LEVERS

Adjust Height
The steering lever height may be adjusted for
operator comfort.
See Figure 27.
1. Stop engine, remove key and wait for Figure 28
moving parts to stop and for hot parts to
cool. If there is more than 3.2 mm (1/8") between
2. Remove steering lever hardware and the horizontal alignment of the steering
remove steering lever from lower control levers, align the levers.
arm. 6. Stop engine, remove key and wait for
3. Position steering lever at desired height moving parts to stop and for hot parts to
and align with lower control arm. Secure cool.
with original hardware. 7. Engage parking brake.
8. Loosen mounting hardware, align levers
and tighten hardware. See Figure 29.

EN - 26
 Adjust Limiter Bolts
See Figure 30.
Limiter bolts can be adjusted to increase or
decrease drive wheel speeds. To adjust:
1. Loosen jam nut.
• Turn limiter bolt counterclockwise to
increase maximum drive wheel speed
on that side.
• Turn limiter bolt clockwise to reduce
maximum drive wheel speed on that
side.
2. Tighten jam nut.

Figure 29

Adjust Forward Position

The steering lever forward position may be
adjusted for operator comfort.
1. Stop engine, remove key and wait for
moving parts to stop and for hot parts to
cool.
2. Loosen mounting hardware on steering
lever assemblies.
3. Place steering levers in desired position:
• Gently push levers forward for greater
distance from operator.
• Gently pull levers back for closer
Figure 30
distance to operator.
4. Tighten hardware. 3. Align steering levers. See Adjust Steering
Levers on page 26.
ADJUST UNIT TO DRIVE
STRAIGHT ADJUST TRANSAXLES
NOTICE: Reverse travel can only be Check For Excessive Creep
adjusted by your Gravely dealer.
Adjust Tire Pressure WARNING: AVOID INJURY.
1. Place unit in service position. See This adjustment requires
Service Position on page 18. operating the engine. Use
extreme care to avoid contact
2. Check tire pressures. If needed, adjust to
with moving parts and hot
recommended pressures. See surfaces. Be sure rear of unit
Specifications on page 40. is well supported and secure
3. Check tracking. before starting engine.
• If unit does not track straight, increase
tire pressure to the drive wheel of the 1. Operate unit for a minimum of 5 minutes
side it moves toward. to warm hydraulic system.
IMPORTANT: DO NOT exceed maximum tire 2. Stop engine and engage parking brake.
pressure listed on tire sidewall.
3. Chock front wheels and support unit so
• If increasing tire pressure does not both drive wheels are off the ground.
correct tracking, adjust the limiter bolts 4. Remove drive wheels.
as directed below.

EN - 27
5. Start engine, move throttle lever to fast 2. Slowly turn transaxle control arm in the
position and release parking brake. opposite direction of hub rotation until hub
6. Move steering levers forward and stops. See Figure 32.
backward 5 or 6 times and then return
levers to neutral position.
7. Check hubs for rotation.
• If there is only slight rotation, stop
engine, reinstall wheels and lower unit
to ground.
• If there is excessive rotation, adjust
neutral position as directed below.
IMPORTANT: Torque wheel lug nuts to
81.3 N•m – 122.0 N•m (60 lb-ft – 90 lb-ft).
Adjust Neutral Position
12 21
If wheel hub has excessive rotation after
checking for excessive creep, adjust neutral
position.
1. Transaxle Control Arm
1. Loosen the return-to-neutral screw on the 2. Wheel Hub
transaxle. See Figure 31. Figure 32

3. Hold the transaxle control arm in position

and tighten the return-to-neutral screw.
4. Start engine, move throttle lever to fast
position and release parking brake.
5. Move steering levers forward and
backward 5 or 6 times and then return
levers to neutral position.
6. Check wheel hubs for rotation.
• If there is only slight rotation, stop
engine, reinstall wheels, return unit to
operating position and advance to
Adjust Parking Brake Lever on Page
33.
• If there is excessive rotation, repeat
steps 1 – 6.
Figure 31
IMPORTANT: Torque wheel lug nuts to
81.3 N•m – 122.0 N•m (60 lb-ft – 90 lb-ft).

ELECTRICAL SERVICE
See Figure 33.
Replace Fuse
NOTICE: To avoid damaging the circuit,
replace fuses with fuses of the same
amperage rating. Determine the cause of
electrical failure and repair before replacing
failed electrical components.
1. Remove defective fuse.
2. Determine cause of fuse failure and
repair condition.
3. Install new fuse.

EN - 28
Replace Relay
NOTICE: Relays are interchangeable. Use
only quality replacement parts. See Service
Parts on page 19.
1. Remove defective relay.
2. Determine cause of relay failure and
repair condition.
3. Install new relay.

Figure 34

CAUTION: Use care when

releasing idler spring tension.
Keep body parts away from
idlers when performing this
operation.

Figure 33 See Figure 35.

4. Slowly remove spring hook from anchor
REPLACE MOWER BELTS bolt to release tension from belt idler.
5. Remove PTO belt.
CAUTION: Damage or worn
belts may result in injury and / or
damage to the unit. Check belts
for excessive wear or cracks of-
ten.

Remove PTO Belt

1. Place unit in service position. See 4
Service Position on page 18.
2. Position mower deck at lowest cutting
3
height.
3. Remove hardware securing belt covers to
deck and remove belt covers. See
Figure 34.
2

1. Spring
2. Anchor Bolt
3. PTO Belt Idler
4. PTO Belt
Figure 35

EN - 29
Remove Mower Drive Belt Install Mower Drive Belt
1. Remove PTO belt. See Remove PTO 1. Install mower drive belt around bottom
Belt on page 29. groove of split pulley at deck center and
around bottom groove of right spindle
CAUTION: Use care when re- pulley. See Figure 37.
leasing idler spring tension. Keep 2. Reinstall idler spring hook around anchor
body parts away from idlers bolt to apply tension to belt.
when performing this operation.

See Figure 36.

2. Slowly remove spring hook from anchor
bolt to release tension from belt idler.
3. Remove mower drive belt.
1
3

2
2
1

3
4

1. Split Pulley
2. Right Spindle Pulley
3. Mower Drive Belt
Figure 37

Install PTO Belt

1. Spring
2. Anchor Bolt IMPORTANT: Mower drive belt MUST be
installed before PTO belt.
3. Mower Drive Belt Idler
4. Mower Drive Belt 1. Install PTO belt around clutch sheave at
Figure 36 rear of unit.
See Figure 38.
2. Install PTO belt around top groove of split
pulley at deck center and around left
spindle pulley.
3. Align belt with idler pulleys.
4. Reinstall idler spring hook around anchor
bolt to apply tension to belt.

EN - 30
 1

4
3
4

2
3 1
1
2

Figure 38

1. Idler Pulley 1. Spring

2. Split Pulley 2. Anchor Bolt
3. Left Spindle Pulley 3. Transaxle Idler
4. PTO Belt 4. Transaxle Drive Belt
Figure 38 Figure 39

IMPORTANT: Make sure belts are correctly See Figure 40.

aligned in pulleys.
4. Remove hardware securing clutch stop
5. Reinstall belt covers and secure with bracket to frame and remove bracket.
original hardware.
NOTICE: DO NOT cut cable tie.
REPLACE TRANSAXLE DRIVE
BELT
Remove Transaxle Drive Belt
1. Place unit in service position. See
Service Position on page 18.
2. Remove PTO belt from clutch. See
Remove PTO Belt on page 29.

CAUTION: Use care when re-

leasing idler spring tension. Keep
body parts away from idlers
when performing this operation.

3. Under unit, slowly remove spring hook

from anchor bolt to release transaxle idler
tension. See Figure 39.

Figure 40

EN - 31
5. Remove transaxle drive belt from drive 4. Reinstall clutch stop bracket and secure
system in the following order: with original hardware. See Figure 42.
a. From right transaxle sheave. 5.

b. From left transaxle sheave.

c. From clutch sheave.
Install Transaxle Drive Belt
See Figure 41.
1. Install transaxle drive belt to drive system
in the following order:
a. Around clutch sheave.
b. Around left transaxle sheave.
c. Around right transaxle sheave.
2. Align belt with idler pulley.
3. Reinstall idler spring hook onto anchor
bolt. Make sure belt has tension and is
aligned in all pulleys.

Figure 42

6. Reinstall PTO belt. See Install PTO Belt

on page 30.
Reverse Clutch Brake Plates
2 See Figure 43.
1. Remove hardware securing brake plates
to clutch bracket. Retain for reinstallation.
2. Reverse the brake plates and secure to
clutch bracket using original hardware.

1. Spring
2. Idler Pulley
Figure 41

Figure 43

EN - 32
ADJUST ANTI-SCALP ROLLERS ADJUST PARKING BRAKE
See Figure 44. LEVER
The anti-scalp rollers are set at the factory for See Figure 45.
typical mowing height, but can be adjusted for 1. Place unit in service position. See
high or low cutting conditions. Make sure all Service Position on page 18.
rollers are set to the same height.
2. Loosen jam nuts on cable adjustment
1. Stop engine, remove key and wait for barrel.
moving parts to stop and for hot parts to 3. Adjust cable tension.
cool.
• To increase lever response, loosen the
2. Remove hardware securing anti-scalp upper jam nut and tighten the lower jam
rollers to deck and remove rollers. nut until both jam nuts are tight against
3. Position rollers as necessary: cable bracket.
• For a very high cutting height, set the • To decrease lever sensitivity, loosen the
anti-scalp rollers in the lowest position lower jam nut and tighten the upper jam
on the bracket. nut until both jam nuts are tight against
• For a very low cutting height, set the cable bracket.
anti-scalp rollers in the highest position 4. Check parking brake and readjust if
on the bracket. necessary. See Check Parking Brake on
4. Secure with original hardware. page 20.
NOTICE: All anti-scalp rollers MUST be set to
the same height.

1
2

Figure 44

1. Upper Jam Nut

2. Lower Jam Nut
Figure 45

REMOVE AND INSTALL MOWER

DECK
Remove Deck
1. Place unit in service position. See
Service Position on page 18.
2. Set deck to lowest cutting height.
3. Position supports, such as wood blocks,
under mower deck.
4. Remove PTO belt. See Remove PTO
Belt on page 29.

EN - 33
5. Slowly disconnect lift-assist springs from 7. Remove hardware retaining deck lift links
spring peg on each side of deck. See to deck lift brackets. See Figure 48.
Figure 46.

Figure 48
1. Lift-Assist Spring
2. Spring Peg 8. Remove deck from under unit.
Figure 46 Install Deck
1. Position deck under unit.
6. Remove hardware retaining drag links to
frame. See Figure 47. See Figure 49.
2. Reinstall drag links to frame with original
hardware.
3. Secure deck lift links to deck lift brackets
with original hardware.

Figure 47

Figure 49

4. Reinstall PTO belt. See Install PTO Belt

on page 30.
5. Reconnect lift-assist springs to spring
pegs.

EN - 34
6. Level the deck. See Level and Pitch If the front measurement is not 3.2 mm (1/8")
Mower Deck on page 35. lower than the rear measurements, adjust the
blade pitch. See Adjust Blade Pitch on
LEVEL AND PITCH MOWER page 36.
DECK Level Mower Deck
IMPORTANT: Make sure unit is on a flat, See Figure 52.
level surface and that tires are inflated to the 1. Lower the high side of deck:
recommended pressures.
a. Loosen jam nuts against deck-
Check Blade Level and Pitch leveling links.
1. Raise deck to 3 1/2" (8.9 cm) cutting b. Turn adjustment bolts
height. counterclockwise.
2. Stop engine, remove key and wait for c. Measure distance between the
moving parts to stop and for hot parts to ground and cutting edges of left and
cool. right blades. Continue adjustment if
3. Engage parking brake. necessary.
See Figure 50. d. Tighten jam nuts against deck-
4. Position mower blades so ends point left leveling links.
to right across the width of the deck. 2. Raise the low side of deck:
5. Measure the distance between the a. Loosen jam nuts against deck-
ground and the cutting edge of the left leveling links.
and right blades. If the measurements are b. Turn adjustment bolts clockwise.
not within 4.7 mm (3/16") of each other, c. Measure distance between the
level the deck. See Level and Pitch ground and cutting edges of left and
Mower Deck on page 35. right blades. Continue adjustment if
necessary.
d. Tighten jam nuts against deck-
leveling links.

Figure 50 Raise
Lower
See Figure 51. 1
6. Position mower blades so ends point
front to back and measure the following:
• At the front of the deck, measure the
distance between the ground and the
cutting edge of the middle blade. 2
• At the rear of the deck, measure the
distance between the ground and the 3
cutting edge of the left and the right
blades. 3

1. Adjustment Bolt
2. Jam Nut
3. Deck-Lift Link
Figure 52
Figure 51

EN - 35
Adjust Blade Pitch
IMPORTANT: Side-to-side deck heights
MUST remain level even after completing
pitch adjustment.
IMPORTANT: Pitching the front of the blades
lower than the rear provides a balance
between cut quality and the power needed to
cut grass. Certain cutting conditions require
the deck rear to be pitched lower than the
front. Positioning the deck this way requires
more engine power but can provide better cut
quality.
1. Increase forward pitch:
a. Loosen jam nuts against all deck-
leveling links.
b. Turn front adjustment bolts
counterclockwise to lower deck front.
c. Turn rear adjustment bolts clockwise
to raise deck rear.
d. Check adjustment. See Check Blade
Level and Pitch on page 35.
e. Tighten jam nuts against deck-
leveling links.
2. Decrease forward pitch:
a. Loosen jam nuts against all deck-
leveling links.
b. Turn front adjustment bolts clockwise
to raise deck front.
c. Turn rear adjustment bolts
counterclockwise to lower deck rear.
d. Check adjustment. See Check Blade
Level and Pitch on page 35.
e. Tighten jam nuts against deck-
leveling links.

EN - 36
 TROUBLESHOOTING
Problem Probable Cause Correction
Safety Interlock System is not Check Safety Interlock System. See
engaged or is faulty. Check Safety Interlock System on
page 20.
Fuel tank is empty. Fill fuel tank. See Before Operating Unit
on page 16.
Fuel supply is contaminated. Replace with clean fuel.
Engine does Battery is discharged. Charge battery. See Install U1 Battery on
not start. page 23.
Connection between battery and Tighten and/or clean battery and battery
battery cables is poor. cables. See Clean Battery on page 23.
Spark plug wire(s) are loose or Connect spark plug wire(s) or replace
spark plug(s) are faulty. spark plug(s). Refer to engine manual.
Electrical system is faulty. Contact your Gravely dealer.
Engine is faulty. Contact your AriensGravely dealer.
Choke control knob is in on Move knob to off position.
position.
Engine runs
Air filter cartridge is plugged. Clean or replace air filter cartridge. Refer
rough.
to engine manual.
Engine is faulty. Contact your Gravely dealer.
Engine oil level is low. Add engine oil. Refer to engine manual.
Engine
Cooling fins are plugged. Clean engine. Refer to engine manual.
overheats.
Engine is faulty. Contact your Gravely dealer.
The transaxles are bypassed. Engage levers. See Move Unit Manually
Unit does not on page 18.
drive. Transaxle drive belt is faulty. Contact your Gravely dealer.
Transaxles are faulty. Contact your Gravely dealer.
Operator presence switch is not Activate switch by sitting on operator seat.
engaged.
Operator presence switch is Contact your Gravely dealer.
PTO faulty.
malfunctions. PTO belt is faulty. Replace deck drive belt. See Replace
Relay on page 29.
PTO switch, wiring, connectors Contact your Gravely dealer.
or clutch are faulty.
Unit moves Parking brake needs adjustment. Adjust parking brake lever. See Adjust
with engine off Parking Brake Lever on page 33.
and parking Parking brake is faulty. Contact your Gravely dealer.
brake engaged.
Tire pressure is incorrect. Check tire pressure. See Specifications
on page 40.
Unit does not
Steering levers need adjustment. See Adjust Steering Levers on page 26.
drive straight.
Transaxles and/or linkages need Contact your Gravely dealer.
adjustment.
Unit creeps Transmission and/or linkage Contact your Gravely dealer.
when steering need adjustment.
levers are in
neutral
position.

EN - 37
 TROUBLESHOOTING
Problem Probable Cause Correction
Mower blades not level or mower Level and adjust pitch of mower deck.
deck pitch is incorrect. See Level and Pitch Mower Deck on
page 35.
Mower blades are dull or faulty. Sharpen or replace mower blades. See
Poor cutting Sharpen Blades on page 22.
quality. Mowing speed is too fast. Drive slower when cutting grass.
Belt tension or condition is poor. Replace mower belts. See Check Mower
Belts on page 24.
Cutting height is too low. Do not set height of cut too low. For very
tall grass, mow twice.
Clutch brake plates worn. Reverse clutch brake plates. See Reverse
Blades do not
Clutch Brake Plates on page 32. If clutch
stop within 5
brake plates have already been reversed,
seconds.
replace clutch.

EN - 38
 START-OF-SEASON
STORAGE PREPARATION
1. Before adding fuel for the first time after
SHORT-TERM STORAGE long-term storage, add fresh, stabilizer-
IMPORTANT: NEVER wash unit with high- treated fuel to fuel tank and any fuel
pressure water or store outdoors. containers with remaining fuel.
1. Allow unit to cool and clean with mild 2. Charge and install the battery.
soap and water.
2. Tighten all hardware to correct ACCESSORIES
specifications.
3. Inspect unit for visible signs of wear or See your Gravely dealer for a complete list of
damage. Repair as needed. compatible accessories and attachments for
4. Prepare fuel system for storage. your unit.
NOTICE: Gravely recommends using a Description Part No.
quality fuel stabilizer in all fuel. Gasoline left
in the fuel system without a stabilizer, even Mulch Kit – 44" 79106700
for short periods of time, deteriorates and Mulch Kit – 48" 79105700
leaves gummy deposits in the system that Mulch Kit – 52" 79105800
may damage the carburetor and fuel hoses,
filter and tank. For the best effectiveness, add Mulch Kit – 60" 79105900
stabilizer to all fuel containers whenever Headlight Kit 79106800
purchasing fuel. Add the stabilizer to the Rollover Protection Structure 89100900
container before adding fuel. (ROPS) Kit
a. Add fuel stabilizer (see Service Parts Bagger Kit 89116000
on page 19) or equivalent according
to manufacturer's instructions to the Bagger Adapter – 44" 79106300
fuel tank and any fuel containers with Bagger Adapter – 48" 79106400
remaining fuel. Bagger Adapter – 52" 79106500
b. Run engine outdoors for at least Bagger Adapter – 60" 79106600
5 minutes to allow stabilizer to reach
the carburetor. Seat Spring 79107000
5. Turn key to off position and remove from Seat Isolator Kit 79106900
ignition.
6. Store unit in a cool, dry, protected area.
DO NOT store unit outdoors.

LONG-TERM STORAGE
1. Perform short-term storage procedures.
2. Lubricate as directed in Maintenance
Schedule on page 19.
3. Touch-up all scratched painted surfaces.
4. Remove and charge battery as directed
in Install U1 Battery on page 23. Store
battery in a cool, dry, protected area.
5. Store unit in a cool, dry, protected area.
DO NOT store unit outdoors.

EN - 39
 SPECIFICATIONS
Model Number 991152 991154 991156
Description ZT HD 48 ZT HD 52 ZT HD 60
Engine Kohler 7000 Pro
Engine Displacement – cm3 (in3) 725.0 (44.2)
Maximum RPM – No Load 3600 ± 75
Oil Capacity Refer to engine manual.
Liquid or Air Cooled Air
Transmission
Type Hydrostatic Drive
Oil 15W-50 synthetic motor oil (Gravely p/n 00057100)
or equivalent
Hydraulic Oil Filter Yes
Drive
Forward Maximum – km/h (mph) 12.9 (8)
Reverse Maximum – km/h (mph) 6.4 (4)
Turning Radius Zero
Brakes Parking
Electrical
Starter Electric
Battery 12 Volt 12A-190 CCA (U1 Replaceable)
PTO (Power Take-off) Electric PTO Clutch / Brake
Fuel
Fuel Tank Capacity – Liter (gal) 23 (5)
Type See Engine Manual
Size and Weight
Length – cm (in) 200.7 (79)
Width – cm (in) 160 (63) 170.2 (67) 190.5 (75)
Height – cm (in) 119.4 (47)
Weight – kg (lbs) 374.2 (825) 385.6 (850) 394.6 (870)
Tires
Front Tire Size – in 13 x 6.5-6
Rear Tire Size – in 22 x 10-12 22 x 10.5-12 22 x 12-12
Recommended Front Tire Pressure –
137.9 – 172.4 (20 – 25)
kPa (psi)
Recommended Rear Tire Pressure –
103.4 – 124.1 (15 – 18)
kPa (psi)
Mower Deck
Cutting Height – cm (in) 3.8 – 12.7 (1.5 – 5.0)
Cutting Height Increments 0.635 (0.25)
Cutting Width – cm (in) 121.9 (48) 132.1 (52) 152.4 (60)
Mower Deck Lift Mechanical Pin Lock

EN - 40
 SPECIFICATIONS
Model Number 991160 991162 991164 991166
Description ZT HD 44 ZT HD 48 ZT HD 52 ZT HD 60
Engine Kawasaki FR
Engine Displacement – cm3 (in3) 726 (44.3)
Maximum RPM – No Load 3600 ± 100
Oil Capacity Refer to engine manual.
Liquid or Air Cooled Air
Transmission
Type Hydrostatic Drive
Oil 15W-50 synthetic motor oil (Gravely p/n 00057100) or
equivalent
Hydraulic Oil Filter Yes
Drive
Forward Maximum – km/h (mph) 12.9 (8)
Reverse Maximum – km/h (mph) 6.4 (4)
Turning Radius Zero
Brakes Parking
Electrical
Starter Electric
Battery 12-Volt 12A-190 CCA (U1 Replaceable)
PTO (Power Take-off) Electric PTO Clutch / Brake
Fuel
Fuel Tank Capacity – Liter (gal) 23 (5)
Type See Engine Manual
Size and Weight
Length – cm (in) 200.7 (79)
Width – cm (in) 149.9 (59) 160 (63) 170.2 (67) 190.5 (75)
Height – cm (in) 119.4 (47)
Weight – kg (lbs) 365.1 (805) 374.2 (825) 385.6 (850) 394.6 (870)
Tires
Front Tire Size – in 13 x 6.5-6
Rear Tire Size – in 22 x 10-12 22 x 10.5-12 22 x 12-12
Recommended Front Tire
137.9 – 172.4 (20 – 25)
Pressure – kPa (psi)
Recommended Rear Tire
103.4 – 124.1 (15 – 18)
Pressure – kPa (psi)
Mower Deck
Cutting Height – cm (in) 3.8 – 12.7 (1.5 – 5.0)
Cutting Height Increments 0.635 (0.25)
Cutting Width – cm (in) 111.8 (44) 121.9 (48) 132.1 (52) 152.4 (60)
Mower Deck Lift Mechanical Pin Lock

EN - 41
 SPECIFICATIONS
Model Number 991180 991182 991184 991186
Description ZT HD 44 ZT HD 48 ZT HD 52 ZT HD 60
Engine CARB Kawasaki FR
Engine Displacement – cm3 (in3) 726 (44.3)
Maximum RPM – No Load 3600 ± 100
Oil Capacity Refer to engine manual.
Liquid or Air Cooled Air
Transmission
Type Hydrostatic Drive
Oil 15W-50 synthetic motor oil (Gravely p/n 00057100) or
equivalent
Hydraulic Oil Filter Yes
Drive
Forward Maximum – km/h (mph) 12.9 (8)
Reverse Maximum – km/h (mph) 6.4 (4)
Turning Radius Zero
Brakes Parking
Electrical
Starter Electric
Battery 12-Volt 12A-190 CCA (U1 Replaceable)
PTO (Power Take-off) Electric PTO Clutch / Brake
Fuel
Fuel Tank Capacity – Liter (gal) 23 (5)
Type See Engine Manual
Size and Weight
Length – cm (in) 200.7 (79)
Width – cm (in) 149.9 (59) 160 (63) 170.2 (67) 190.5 (75)
Height – cm (in) 119.4 (47)
Weight – kg (lbs) 365.1 (805) 374.2 (825) 385.6 (850) 394.6 (870)
Tires
Front Tire Size – in 13 x 6.5-6
Rear Tire Size – in 22 x 10-12 22 x 10.5-12 22 x 12-12
Recommended Front Tire
137.9 – 172.4 (20 – 25)
Pressure – kPa (psi)
Recommended Rear Tire
103.4 – 124.1 (15 – 18)
Pressure – kPa (psi)
Mower Deck
Cutting Height – cm (in) 3.8 – 12.7 (1.5 – 5.0)
Cutting Height Increments 0.635 (0.25)
Cutting Width – cm (in) 111.8 (44) 121.9 (48) 132.1 (52) 152.4 (60)
Mower Deck Lift Mechanical Pin Lock

EN - 42
 Consumer Mowing Equipment
Limited Warranty Warr
Ariens Company (Ariens) warrants to the original purchaser that Ariens, Gravely and Countax brand
lawn and garden consumer products purchased on or after 9/1/2016 will be free from defects in material
and workmanship for the time period noted in the chart below. Equipment put to personal use around a
single household or residence is considered “Consumer Use”; equipment put to any business use
(agricultural, commercial, or industrial) or used at multiple locations is considered “Commercial Use.” If
any product is rented or leased, then the duration of these warranties shall be 90 days after the date of
purchase.
An authorized Ariens dealer (Ariens brand products), Gravely dealer (Gravely brand products), or
Countax dealer (Countax brand products) will repair any defect in material or workmanship, and repair or
replace any defective part, subject to the conditions, limitations and exclusions set forth herein. Such
repair or replacement will be free of charge (labor and parts) to the original purchaser except as noted
below.
Warranty Warranty Period Warranty Period
Product Group
Code Consumer Use Commercial Use
Zoom, ZT, IKON-X, IKON-XL, ZT-X, ZT-XL
HA 3 Years 90 Days
Zero-Turn Riders

HB Apex, Max Zoom & ZT HD Zero-Turn 3 Years 1 Year

Riders

HC "936" Tractors, "961" Series Walk-Behind

2 Years 90 Days
Mowers
Classic LM Series Mowers; Wide Area
HD 3 Years 90 Days
Walk Mowers; Razor, XD3
N/A Service (replacement) Parts 90 Days (no labor) 90 Days (no labor)
AA Serialized Attachments 1 Year 1 Year

Special Extensions
The chart below details special extensions to this warranty:
Warranty Warranty
Code Warranty Exception Period Use Detail

Mower Deck Shell on 3 years parts and labor

HA, HB 5 Years Consumer
Zero-Turn Riders Additional 2 years parts only
Main Frame on 3 years parts and labor
HA, HB 5 Years Consumer
Zero-Turn Riders Additional 2 years parts only

Exceptions and Limitations

The chart below details special exceptions to this warranty:
Warranty Warranty
Code Warranty Exception Period Use Detail

All Batteries 1 Year Consumer Prorated

Commercial These
components are not covered
All Belts, Muffler, Tires None
when used commercially.
Cloth, Plastic, and Warranty is limited to 2 years for
Rubber Components Maximum consumer use. Except as noted above,
All All
(Including Belts and 2 Years these components are covered for
Cables) defect, not for wear.
Engines are covered by engine
See Engine
All Engines Manufacturer’s All manufacturer’s warranty. Refer to
engine manufacturer’s warranty
Warranty statement.

Customer Responsibilities
Register the product immediately at the time of sale. If the dealer does not register the product, the
customer must complete the product registration card in the literature package and return it to the Ariens
Company, or register the unit online at www.ariens.com, www.gravely.com, www.countax.com.
To obtain warranty service, the original purchaser must:
• Perform the maintenance and adjustments explained in the owner's manual.

EN - 43
Consumer_2017
 • Promptly notify Ariens or an authorized Ariens, Gravely or Countax service representative of the need
for warranty service.
• Transport the product to and from the place of warranty service at owner's expense.
• Have the warranty service performed by an authorized Ariens, Gravely or Countax service
representative.

To Find an Authorized Service Representative:

In the U.S. and Canada:
Use the dealer locator on our websites: www.ariens.com • www.gravely.com
Or contact us by mail or by phone:
In the U.S., Canada, Mexico, Caribbean, In Europe, Asia, Africa or In Australia or New Zealand:
Central and South America: the Middle East:
Ariens Company Ariens Company Limited Allpower Industries Pty Ltd
655 W. Ryan Street Great Haseley, 128 Bridge Rd
Brillion, WI 54110 Oxford OX44 7PF Keysborough VIC 3173
Phone: (920) 756 - 4688 United Kingdom Australia
www.ariens.com Phone: +44 800 597 7777 Phone: +61 1800 333 428
www.countax.co.uk www.allpower.com.au

Exclusions – Items Not Covered by This Warranty

• Parts that are not genuine Ariens, Gravely or Countax service parts are not covered by this
warranty and may void the warranty.
• Damages resulting from the installation or use of any part, accessory, or attachment which is not
approved by the Ariens Company for use with product(s) identified herein are not covered by this war-
ranty.
• The following maintenance, service and replacement items are not covered by this warranty unless
they are noted in the Limitations section above: lubricants, spark plugs, oil, oil filters, air
filters, fuel filters, brake linings, brake arms, brake shoes, skid shoes, scraper blades, shear bolts,
mower blades, mower vanes, brushes, headlights, light bulbs, knives, cutters.
• Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires
repair is not covered by this warranty.
• Use of gasoline blends exceeding 10% ethanol voids any and all warranties.
• Products are designed to the specifications in the area that the product was originally distributed. Dif-
ferent areas may have significantly different legal and design requirements. This warranty is limited to
the requirements in the area in which the unit was originally distributed. Ariens Company does not
warrant this product to the requirements of any other area. Warranty service is limited to service
within the area originally distributed.
• In countries other than the United States and Canada, contact the Ariens Company dealer for
warranty policies that govern within your country. Rights may vary from country to country and within
any one country.
Disclaimer
Ariens Company may from time to time change the design of its products. Nothing contained in this
warranty shall be construed as obligating the Ariens Company to incorporate such design changes into
previously manufactured products, nor shall such changes be construed as an admission that previous
designs were defective.
LIMITATION OF REMEDY AND DAMAGES
Ariens Company's liability under this warranty, and under any implied warranty that may exist, is limited to
repair of any defect in workmanship, and repair or replacement of any defective part. Ariens Company
shall not be liable for incidental, special, or consequential damages (including lost profits). Some states
do not allow the exclusion of incidental or consequential damages, so the above limitation or exclusion
may not apply to you.
AUSTRALIAN CONSUMER LAW
The following applies solely to warranties subject to Subsection 102(1) of the Australian Consumer Law:
Our goods come with guarantees that cannot be excluded by the Australian Consumer Law. You are
entitled to a replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail
to be of acceptable quality and failure does not amount to a major failure.
DISCLAIMER OF FURTHER WARRANTY
Ariens Company makes no warranty, express or implied, other than what is expressly made in
this warranty. If the law of your state provides that an implied warranty of merchantability, or an
implied warranty of fitness for particular purpose, or any other implied warranty, applies to Ariens
Company, then any such implied warranty is limited to the duration of this warranty. Some states
do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from region to
region.

EN - 44
Consumer_2017
655 West Ryan Street
Brillion, WI 54110

gravelymower.com
gravely.custhelp.com

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