INSTALLATION PROPOSAL
▪ Installation proposal is in accessaries with new machine
– Instruction
– CD-ROM
– Portable disk
– BP
1
KEY CHECKPOINT - ENVIRONMENT
▪ Dust environment is not allowed
– Motor burnt
– Short life of filter
– Convertor&cubicle
Air filter Motor Convertor&cubicle
2
KEY CHECKPOINT - ENVIRONMENT
▪ Corrosive air is not allowed
– Element
– Cooler&pipe
– Water seperator & drain
Pipe Water separator Convertor&cubicle
3
KEY CHECKPOINT – PIPE CONNECTION
▪ T connection on air pipe is not recommended
▪ On GA
– Condensed water return
– Oil system contaminated
▪ Oil seperator
▪ Oil
▪ Element
▪ Heavy start
▪ ON Z
– Oil contaminated
▪ Through breath system
– Heavy start
4
KEY CHECKPOINT – RESULT OF CONDENSE WATER RETURN
Damaged separator Water in cooler Water in element
Damaged bearing Corrosive separator Blocked element
5
KEY CHECKPOINT – PIPE CONNECTION
▪ Pipe supporter-Good sample
KEY CHECKPOINT – PIPE CONNECTION
▪ Pipe supporter-Bad sample
KEY CHECKPOINT – PIPE CONNECTION
▪ Check valve is not recommended especially in airnet
– Air leak will cause high frequencies LUL(load and unload)
– Confusion with outlet pressure reading
– A little degree 1-2° lean with air direction
▪ Avoid condensed water return
8
KEY CHECKPOINT – DRAIN COLLECTOR
▪ Drain collector
– Lay out the drain piping from the condensate outlets towards an open condensate collector.
– The drain pipes must not dip into the water in the collector.
– It is recommended to provide a funnel to allow visual inspection of the condensate flow
Condensate outlet
9
KEY CHECKPOINT – DRAIN PARTS
▪ Drain parts
– Which one is best?
A B C
10
KEY CHECKPOINT – DRAIN SYSTEM
▪ Drain system
– Which one is best?
B C D
11
KEY CHECKPOINT – COOLING WATER
▪ Cooling water
– Filter
▪ Mesh quantity 40
▪ 1 inch 40 holes
▪ Particles larger than 0.1mm (0.004 in)
▪ Release water valve
– Easily to blow off water in cooler
– Maintenance and troubleshooting
▪ Meter will be better
– Temperature
– Pressure
12
KEY CHECKPOINT – COOLING WATER
▪ Freezing water is not allowed or element easily damaged
13
KEY CHECK POINT - VENTILATION
▪ Exhaust ducting
– Downsize is not allowed
– Separated ducting
– Shutter is not allowed
– AHU is recommended
– Qv=0.1 N / dT
– • Qv=required ventilation capacity in m3/s
– • N=shaft input of the compressor in kW
– • dT=temperature rise over ambient in ˚C
14
KEY CHECK POINT - VENTILATION
▪ Even no ducting-Bad samples
15
KEY CHECK POINT - VENTILATION
Bad ventilation Convertor burnt
16
KEY CHECK POINT - VENTILATION
▪ Separator ducting - Good samples
17
KEY CHECKPOINT – INCOMING CABLES
▪ Incoming power system-good sample
18
KEY CHECKPOINT – INCOMING CABLES
▪ Incoming power system-bad sample
19
X
COMMISSIONING
▪ Fan rotation direction-special caution-different rotation direction
– GA160-280+
– GA90-160 Gazelle 2014
