40RUX034

Concepcion-Carrier R410A AIR-HANDLING UNITS

Air Conditioning
Company INSTALLATION MANUAL, START-UP &
Philippines SERVICE INSTRUCTIONS

Safety Considerations 1 Multi-Stage Thermostat 7

40RUX Specification 8
Pre-Installation 1 Electrical Data, Standard Motors 8
Moving and Storage 1 Fan Motor Data, Standard Motors 9
Rigging 1 Fan Motor and Drive Data 9
Fan Performance Data 10
Installation 1 Filter Pressure Drop 10
General 1 Dimensions 11
Uncrating 1 Wiring Diagram 12-13
Unit Isolation 1
Refrigerant Piping Access 1
Refrigerant Piping 1
Face Split Coil 2
Condensate Drain 2
Secondary Condensate Pan 2
Fan Motor and Drives 3
Power Supply and Wiring 3
Built-in Controller 3

Start-Up 3

Service 3
Panels 4
Fan Motor Lubrication 4
Fan Shaft Bearings 4
Centering Fan Wheel 4
Fan Shaft Position Adjustment 4
Individual Fan Wheel Adjustment 4
Fan Belts 4
Fan Rotation 4
Fan Pulley Alignment 5
Pulley and Drive Adjustment 5
Condensate Drains 5
Return Air Filters 5
Coil Cleaning 5
Unbalanced 3-phase Supply Voltage 6
Star Delta Starter 6
SAFETY CONSIDERATIONS Uncrating
Installation and servicing of air conditioning equipment can be hazardous Move unit as near as possible to final location before removing shipping
due to system pressure and electrical components. skid. Remove plastic wrap. Examine unit for shipping damage. If shipping
damage is evident, file claim with transportation agency. Remove base
skid prior to actual installation. Check nameplate information against
Only trained and qualified service personnel should install, repair or available power supply and model number description.
service air conditioning equipment.
Unit Isolation
Where extremely quiet operation is essential, install isolators between floor
Untrained personnel can perform basic maintenance functions such as and base of unit or between ceiling and top section of unit. Be sure that
cleaning coils and cleaning and replacing filters. All operations should be unit is level and adequately supported. Use channels at front and sides of
performed by trained service personnel. Observe precautions in the unit for reference points when leveling.
literature, tags and labels attached to the unit.
Refrigerant Piping Access
• Follow all safety codes.
40RUX unit come with stub-out pipes for easy refrigerant piping. These
• Wear safety glasses and gloves. Use quenching cloth and have fire pipes are protruded outside the units for ready installation. The standard
extinguisher available for all brazing operations. locations o these pipes are at the right side (if you are facing the filter of the
• Use care in handling, rigging and setting bulky equipment. unit).
Refrigerant Piping
WARNING See Table 1 for refrigerant pipe connection sizes. For easy brazing, it is
Be sure all power is shut off before performing maintenance or recommended that all internal and external solder joints be made before
service. More than one disconnect may be present. unit is placed in final position.
40RUX direct-expansion coil has internal factory-installed thermostatic
PRE-INSTALLATION expansion valves (TXVs) and distributors for use with R410a. Knock-out
holes are provided in the unit corner post. TXV sensor bulb is already fixed
Moving and storage
in the unit and should not be altered. External TXV equalizer connections
To transfer unit from truck to storage site, use a fork truck or fork lift. If are provided and factory brazed into the coil suction manifold. If TXV will
unit is to be stored for several weeks before installation, choose level, dry be replaced, kindly provide mastic sealer or equivalent insulation to cover
storage site free from vibration. Do not remove plastic wrap or skid from the whole bulb of the sensor with corresponding angle as seen below
unit until final installation. figure.
Rigging
40RUX unit can be rigged by using shipping skids. Units are shipped fully
assembled. Do not remove shipping skids or protective covering until unit
is ready for final placement, damage to bottom panels can result. Use
slings and spreader bars as applicable to lift unit.
INSTALLATION
General
Allow clearance (see figure below) at front and side of unit for service and
airflow. For units equipped with an economizer or mixing box, refer to
accessory installation instruction for additional clearance requirements.
Be sure floor mounting bracket, if any, can support unit weight.

TOP VIEW
FLOOR MOUNTED UNIT
Face Split Coil Connection
The 40RUX unit will have a 3 equal face-split coil connected to 3 units
380HOP012. It has 3 sets of suction and liquid line pipe connection as
shown below. Each set will have a filter drier and sight glass accessories
located in the outdoor unit. Illustrated below is the sequence of indoor coil
circuits.

As shipped, the unit’s condensate drain pan is not sloped towards the
FACE-SPLIT COIL SUCTION AND LIQUID PIPING drain connection. The pan slope must be changed to pitch toward the
side of the unit with the drain connection. Loosen the screws next to the
CONDENSATE DRAIN drain outlet at both ends of the unit. Push drain pan down in the slots
Install a trapped condensate drain line to unit as shown below. Some near the drain connections, and up in the slots on the opposite end.
areas may require an adapter to connect to either galvanized steel or Retighten screws. The pan should have a pitch of at least ¼ in. over its
copper pipe. length toward the drain connection.

FLOOR MOUNTED UNIT or VERTICAL INSTALLATION

Note: A trap must be installed in the condensate drain line to ensure that
the static pressure of fans is balanced with the water column in the drain
SECONDARY CONDENSATE PAN
line and that the condensate can drain completely from pan. Without a
trap, air can be drawn up to drain line until water level in condensate pan A secondary condensate pan must be installed under the entire unit to
becomes equal to static pressure created by fans, preventing complete protect against damage either from a plugged primary drain or from water
drainage. Conditions will worsen as filters become dirty. dripping odd the outside of the unit as a result of condensation. Building
codes for many areas mandate the use of a secondary condensate drain
Install clean-out plugs in traps. Pitch drain line downward to an open floor
pan.
drain or sump. Provide service clearance around drain line to permit
removal of panels. Observe all local sanitary codes. See next figure for
standard of trap installation.
FAN MOTOR and DRIVES BUILT-IN CONTROLLER
Motor and drive packages are factory-installed in all units. The standard This unit has a thermostat already installed and wired in to the unit (see
motor and drive packages consist of the following items: figure below). This controller can also be relocated outside of the unit but
it should be done on the field. Cover for the display is also provided as
• Fan Motor
part of the accessories.
• Adjustable Motor Pulley
• Fan Pulley
• Fan Belt
Tabulation of fan motor specification and pulley setting can be seen on
the Table 4

For instructions on changing fan rotation, changing the drive speeds and
adjusting drives. Please refer to Fan Rotation Section. START-UP
Before starting the unit, check the following and correct as necessary:
POWER SUPPLY and WIRING • Is the unit solidly supported?
Check the unit data nameplate to ensure that available power supply • Is fan adjusted for speed and pulley alignment?
matches electrical characteristics of the unit. Provide a disconnect switch
• Are pulleys, motor, and bearings securely mounted?
of size required to provide adequate fan motor starting current. See Table
2 for unit electrical data. • Is condensate drain pan pitched for correct drainage?
• Are coil baffles tight against coil to prevent air bypass?
Wiring access can be found on the side of the unit (see below figure). • Are all panels securely fastened?
Fan motors are factory installed on all units. Indoor fan contactors are • Are all electrical connections correct and tight?
located in the control box behind the side access panel (see below
figure). Wire the connecting wire from the outdoor unit as per wiring
diagram to the terminal block provided as shown below. SERVICE
Inspection and maintenance should be performed at regular intervals and
should include the following:
• Complete cleaning of cabinet, fan wheel, cooling coil,
condensate pan, drain and return air grille (if present)
• Inspection of panels and sealing unit against air leakage.
• Adjustment of fan motor, belt, bearings and wheels.
• Cleaning or replacing of filters.
• Testing for cooling system leaks.
• Checking of all electrical connections.
Most unit service can be performed by removing one or both of the unit’s
side end panels. Coil cleaning or removal or insulation cleaning may
require removal of front, or top panel. When service is completed, replace
unit panels.
PANELS FAN BELTS
Panels are fastened to unit frame with metal screws. Fan coil and coil Motor mounting plate and motor support are slotted to permit horizontal
compartment must be sealed tightly after service to prevent air from adjustments. Adjust belt(s) for correct deflection by loosening motor
bypassing the cooling coil. mounting bolts, moving motor/plate assembly forward or back and
tightening bolts. Press down on belt with one finger midway between fan
and motor pulleys to check deflection. The correct deflection is 1/8in
FAN MOTOR LUBRICATION (3.2mm). See below figure.
Fan motor supplied with unit is permanently lubricated and requires no
further lubrication.

FAN SHAFT BEARINGS

Bearings used are deep groove ball bearing type sealed at both sides.
The bearings are self-aligning and are mounted in rubber housing.

CENTERING FAN WHEEL

If fan and fan shaft assembly are not properly centered, blades may
scrape against scroll or may create an objectionable whistling noise. It
may be necessary to adjust individual fan wheels or move the entire fan
shaft.
If complete belt replacement is required during servicing, loosen the
motor plate mounting bolts. Move the motor/plate assembly towards the
FAN SHAFT POSITION ADJUSTMENT fan pullet and pull the belt(s) off the pulleys. Reverse the procedure with
new bolt and readjust deflection.
Loosen setscrew or locking collar of each fan shaft bearing. Slide shaft
into correct position and replace locking collar (see below figure). To lace
locking collar, push collar up against inner face of the bearing. Turn collar
FAN ROTATION
in direction of the fan rotation until tight, and tighten setscrew. Tightening
locking collar in direction of fan rotation results in further tightening of Correct fan rotation with respect to fan outlet. To reverse the direction of
collar should setscrew work itself loose. rotation of a 3-phase fan motor, interchange any 2 of the power leads.
Refer to the wiring diagram located on the control box cover for proper
reversing procedure.

INDIVIDUAL FAN WHEEL ADJUSTMENT

Loosen the two locking bolts holding the fan wheel hub to the shaft.
Position fan wheel in center of the fan housing and tighten locking bolts.
Clearance between wheel and housing should be the same on both
sides.
FAN PULLEY ALIGNMENT CONDENSATE DRAINS
Align as follows: Keep condensate drain free of dirt and foreign matter.
• Loosen setscrews on pulleys.
• Align pulley visually and tighten setscrews on fan pulleys to RETURN AIR FILTERS
lock it in place.
Replace air filter as follows:
• Use the previous methods to check proper pulley alignment
• Unscrew the filter side cover. (can access on both side)
• If pulleys are not in correct alignment, loosen the motor/plate • Slide out the filter one by one from the filter tack.
assembly mounting bolts and slide the motor until the pulleys
are aligned. • Clean the filters with running water. Or replace the worn-out
filters of the size listed on Table 1.
• Tighten the mounting bolts.
• Replace the filter back to the unit.
• Screw back the filter side cover.
PULLEY and DRIVE ADJUSTMENTS
To obtain desired fan speed, refer to the fan motor and drive data (Table
4) and adjust the pulley as follows: CAUTION
• Remove belt from fan motor pulley after loosening motor from Do not operate unit without air filters.
motor base.
• Loosen the setscrew in movable flange of pulley. Screw
moveable flange toward fixed flange to increase the fan speed
and away from fixed flange to reduce speed. Before tightening
setscrew, make certain that setscrew is over nearest flat
surface of pulley hub.

COIL CLEANING
Clean the coil as follows:
• Remove air filters.
• Remove ay heavy dirt that may have accumulated on the
underside of the coil.
• Use stiff brush, vacuum cleaner or compressed air for cleaning
if the coil is dry.
CAUTION
• Guard the electrical components or damaging surrounded
Increasing fan speed produces a greater load on motor. Do not exceed
areas if using water for cleaning.
rated capacity of motor.
• Replace the air filters after cleaning.
Motors are design for satisfactory operation of nominal voltages shown. STAR DELTA STARTER (WYE-DELTA STARTER)
Voltages should not exceed the limits shown in the Voltage Limit column
A Wye-Delta Starter is used for starting a three phase motor specially
on Table 2.
motor with high power or current. This is considered an
electrical/mechanical reduced voltage starter. During start-up, connecting
the motor in a Wye-Delta configuration will reduce the line current of the
UNBALANCED 3-PHASE SUPPLY VOLTAGE
motor by a factor of 33%..
Never operate a motor where a phase imbalance in supply voltage is
greater than 2%. Use the following formula to determine to percentage of
voltage imbalance. Below are the components that can be seen in a wye-delta starter
controller box.

% Voltage Imbalance
For 7.5HP Fan Motor
= max. voltage deviation from ave. voltage x 100
1 pc 50A 3P Circuit Breaker
average voltage
3 pcs 220V coil Magnetic Contactor
1 pc Thermal Overload Relay (9 – 13 amps)

Example: 1 pc Wye Delta Timer

Supply Voltage: 230-3-60 1 pc 6A 2P Control Circuit Breaker
2 pcs Push Button
Voltage Measurement: 2 pcs Pilot Light Indicator
Phase A-B = 226 1 pc HOA Selector Switch
Phase B-C = 233
Phase C-A = 228 This components must be completely wired and assembled in IP10 rated
powder coated enclosure. This assembly will be installed outside of the
unit.
Average Voltage = 226 + 233 + 228
3
WYE-DELTA STARTER CONTROL SCHEMATIC DIAGRAM
Average Voltage = 229

Determine maximum deviation from average voltage.

(AB) 229 – 226 = 3
(BC) 233 – 229 = 4
(CA) 229 – 228 = 1
Maximum deviation is 4 V.
Determine % Voltage Imbalance.
= 100 x 4 / 229 = 1.75 %
This amount of phase imbalance is satisfactory as it is below the
maximum allowable 2%

IMPORTANT
If the supply voltage phase imbalance is more than 2% at main circuit
breaker, contact your utility company.
MULTI-STAGE THERMOSTAT
OPERATION
A multi-stage thermostat will be the one that control the system. It is the
one that will control the percent operation of the unit depending on the
room temperature and set temperature. Below is the operation for a 3-
stage system.

COMPRESSOR SEQUENCE
This thermostat is programmed that the main compressor position will
automatically changed once the controller turns off. See below the
sequence of the compressor. This rotational sequence of the compressor
is to balance the compressor operation and oil return.

FACTORY DEFAULT SETTING

The factory default setting of the controller is as follow below and its
option:

Default Option Remarks

Remove the jumper
Non-Auto Restart Can be Auto restart
of OP6 at ID PCB
Remove the jumper
Can be change to
of OP11 but this is
with 3min time
No 3min Time Delay no need since there
delay per
is a time delay in the
compressor
CDU
3 Compressors - Do not Change
TABLE 1: SPECIFICATION
40RUX034
NOMINAL CAPACITY (TONS) 30
UNIT WEIGHT (kg) 467
BLOWER
Qty… Diam. (in) 2… 18
Nominal Air Flow (cfm) 12,000
9,000
Air flow Range (cfm)
15,000
Nominal Motor Hp (Std Motor)
208/230-3-60 and 460-3-60 7.5
Motor Speed (rpm)
208/230-3-60 and 460-3-60 1,740
REFRIGERANT R410A R410a
Operating Charge (kg)/ 7.5m/circuit 6.8
DIRECT EXPANSION COIL Enhanced Copper Tubes, Aluminum Sine-Wave Fins
Max Working Pressure (psig) 650
Face Area (sqm) / split 0.923
No. of Splits 3
No. of Circuits per Split 12
Split Type… Percentage Face… 33/33/33
Rows… Fins/in 3… 15
PIPING CONNECTIONS (Qty/Size, in)
DX Coil - Suction (ODF)/split face 1… 1-1/8
DX Coil - Liquid Refrigerant (ODF)/split face 1… 5/8
Condensate 1… 1-1/4 ODF
FILTERS Washable – Factory Supplied
Quantity… Size (in) 4… 20 x 25 x 2
1… 13 x 25 x 2
Access Location Either side

TABLE 2: ELECTRICAL DATA, STANDARD MOTOR

Fan Motor Power Supply
Voltage
Unit V-Ph-Hz FLA Min Circuit Amps MOCP
Limit HP
230 380 460 230 380 460 230 380 460

230-3-60, 207-253 (230V),

40RUX034 380-3-60, 342-418 (380V), 7.5 20.3 11.3 10.8 30 14.6 12.6 50 30 20
460-3-60 414-506 (460V)

LEGEND:
FLA Full Load Amps
MOCP Maximum Overcurrent Protection, Amps (Circuit Breaker)
Note: For 3-phase motors, use circuit breakers with common trip bar to prevent single phasing defect
TABLE 3: FAN MOTOR DATA, STANDARD MOTOR

UNIT 40RUX034

Speed (rpm) 1740

Hp 7.5

Frame 132S (IEC)

Shaft Dia. 38mm

TABLE 4: FAN MOTOR and DRIVE DATA

40RUX034

MOTOR DRIVE

Motor Pulley Pitch Diameter (in) 4.3-5.3

Pulley Factory Setting 4

Full Turns Open 6

FAN DRIVE

Pulley Pitch Diameter (in) 9.8

Pulley Bore (mm) 50

Belt No. - Section 2 – B39

FAN SPEEDS (rpm)

Factor Setting 840

Range 770-930

Max. Allowable Speed (rpm) 1200

Max. Full Turns From 6

TABLE 5: FAN PERFOMANCE DATA, STANDARD MOTOR (0.0 – 0.6 in. wg. ESP – English)

STATIC PRESSURE

AIRFLOW
UNIT 0.0 0.2 0.4 0.6
(cfm)

RPM BHP RPM BHP RPM BHP RPM BHP

8,750 745 3.5 760 3.8 767 4.1 775 4.1

10,000 785 4.1 787 4.2 790 4.5 800 4.6

11,250 805 4.4 807 4.6 815 4.9 825 5

40RUX034
12,500 810 4.5 820 4.8 825 5.1 847 5.4

13,500 820 5.2 840 5.6 855 5.8 870 6.1

15,000 840 5.9 858 6.3 870 6.6 885 6.9

TABLE 6: FAN PERFOMANCE DATA, STANDARD MOTOR (0.8 – 1.4 in. wg. ESP – English)

STATIC PRESSURE

AIRFLOW
UNIT 0.8 1.0 1.2 1.4
(cfm)

RPM BHP RPM BHP RPM BHP RPM BHP

8,750 785 43 805 4.8 850 5.7 855 5.7

10,000 810 4.7 850 5.7 860 5.9 870 6.1

11,250 850 5.5 855 5.8 870 6.1 885 6.4

40RUX034
12,500 852 5.5 870 6.1 880 6.3 900 6.7

13,500 885 6.4 917 7.1 940 7.7 964 8.3

15,000 893 7.1 925 7.9 949 8.5 973 9.2

Legend: TABLE 7: FACTORY-SUPPLIED FILTER PRESSURE DROP - English

BHP – Brake Horsepower Input to Fan
ESP – External Static Pressure AIRFLOW PRESS. DROP
UNIT
(cfm) (in. wg)
Note: 9,000 0.19
1. Maximum allowable fan speed is
40RUX034 12,000 0.29
1200rpm
2. Fan Performance is based on deductions 15,000 0.4
for wet coil, clean 2-in. filters and unit
casing. See Table 7 for the Factory
supplied filter pressure drop
UNIT DIMENSIONS
WIRING DIAGRAM

230V

380V
WIRING DIAGRAM

460V
15
 Concepcion-Carrier Air Conditioning Company
Km. 20 East Service Road, South Superhighway,
Alabang, Muntinlupa City
Telephone No. (63)2 8863 5555
Website: [Link]
The manufacturer reserves the right to change the contents of this document at any time without prior notice.
Part Number: AS36213138
Edition: 05.12.2022 Revision: -

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