φ46 ELECTRIC ANCHOR WINDLASS

（226SHT-46A-00SM）

OPERATION

&

MAINTENANCE

INSTRUCTION

CHONGQING ACIR MARINE CO., LTD.

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1 总则 GENERAL DESCRIPTION
1.1 本说明书适用于φ46 电动单链轮起锚机。
This manual is suitable for 46mm electric single gypsy anchor windlass.
1.2 本起锚机安装于船舶艏部供起锚、抛锚之用。
This anchor windlass is installed at the bow deck for anchor lifting and lowering.
1.3 本锚机符合中国船级社《钢质海船入级规范》（2021），并符合《起锚机和
起锚绞盘》GB/T4447-2008 的有关规定和要求。
This windlass complies with the regulations and requirements of the CCS
classification society《Rules for Classification of Steel Seagoing Ships》(2021), also
comply with the regulations and requirements of《anchor windlass and anchor capstan》
GB/T4447-2008.
2 主要技术参数 Main Technical Specifications
2.1 锚链直径 Chain Diameter（AM3） φ46 mm
2.2 最大抛锚深度 Max. Anchoring Depth ≤82.5 m
2.3 工作负载 Working Load 100.5 kN
2.4 过载拉力 Overload Pull. 150.8 kN
2.5 支持负载 Brake Holding Load 753 kN
2.6 公称速度 Nominal Speed ≥9m/min
2.7 电动机型号 Electric Motor Model JZ2-H52-4/8/16
功率 Power 22/22/16 kW
转速 Speed 1400/665/300 r/min
电制 Sources 380V/ 50Hz
3 结构简介 Structure Introduction
本电动锚机由机械、电气二大部分组成。本机由电机带动减速机，带动主
轴转动。主轴上分别装有锚链轮、离合器等。电气部分及其工作原理见电力拖
动说明书，现将机械部分结构和原理简述如下：
This electric anchor windlass consists of two main parts: mechanical and
electrical. This windlass is driven by an electric motor to drive the enclosed type
reducer and drive the spindle to rotate. The main shaft is equipped with gypsy, clutch,
etc. The electrical part and its working principle can be found in the electric drive
manual. The structure and principle of the mechanical part are briefly described as
follows:
3.1 机械部分 Mechanical Parts:
机械部分主要由主轴装置、墙架装置、刹车装置、减速箱装置、离合器装置、
底座、电动机等组成。
Mechanical parts are mainly consisting of main shaft device, wall frames, brake
device, enclosed type gearbox, clutch device, base, and electric motor, etc.

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3.1.1 主轴装置 Spindle Device
主轴装置，它主要有主轴、锚链轮、离合器、衬套等组成。主轴装置安装在
墙架及减速箱上。锚链轮滑套在主轴上，离合器和链轮轴用六角形连接。
The spindle device mainly consists of main shaft, gypsy, clutch, bushing, etc. The
spindle device is installed on the wall frame and gearbox. The gypsy slides onto the
main shaft, and the clutch and sprocket shafts are connected in a hexagonal shape.
3.1.2 底座和墙架 Base and Wall Frame
用于支承主轴装置、离合器装置、刹车装置、减速箱装置，并固定在船体上。
Used to support the spindle device, clutch device, brake device, enclosed type
gearbox, and installed on the ship deck.
a) 底座： 由刹车基座、链舌板和锚链筒等零部件组成。
Base: Composed of components such as brake base, chain tongue plate, and
anchor chain tube.
b) 墙架： 由墙架本体、轴承座和衬套等组成。
Wall Frame: Composed of wall frame body, bearing seating, and bushing, etc.
3.1.3 离合器装置 Clutch Device
本操纵机构采用手柄拨销式、支承在墙架上。手柄上焊有圆柱销。它插入离
合器环形槽内，拨动手柄，离合器移动，从而使离合器上的齿与锚链轮上的齿离
合；为了防止离合器产生位移。在手柄上装有定位插销。
This clutch mechanism adopts a handle pin type and is supported on a wall frame.
The handle is welded with a cylindrical pin. It is inserted into the annular groove of the
clutch, and when the handle is turned, the clutch moves, causing the teeth on the clutch
to clutch with the teeth on the anchor chain wheel; To prevent displacement of the clutch.
Install a positioning pin on the handle.
3.1.4 刹车装置 Brake Device
本锚机采用普通带式刹车机构，刹车机构主要由制动带、梯形螺杆、螺母、
手柄、拉板、销轴等组成。制动带由钢带和复合型刹车带铆接而成，二端焊有接
头，在制动带上焊有支持梯形螺杆的接头，其内有梯形螺母，梯形螺杆的螺纹一
端旋入梯形螺母内，另一端支撑在摇臂挡块内，端部装有刹车手柄，顺时针方向
转动手柄为制动，逆时针方向转动为松开刹车。锚机工作时，制动带应松开。
This anchor windlass adopts a regular belt brake mechanism, which mainly
consists of a brake band, trapezoidal screw, nut, handle, pull plate, pin shaft, etc. The
brake band is riveted from steel strip and composite brake band, with joints welded at
both ends. A joint supporting a trapezoidal screw is welded on the brake band, which

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contains a trapezoidal nut. One end of the thread of the trapezoidal screw is screwed
into the trapezoidal nut, and the other end is supported in the rocker stop. The end is
equipped with a brake handle. Turning the handle clockwise to brake, and turning it
counterclockwise to release the brake. When the windlass is working, the brake band
should be released.
3.1.5 减速机 Enclosed Type Gearbox

减速机采用我司自主设计并生产的减速机。输入轴一端通过小齿轮轴与电动
机相连，输出端即为主轴。启动电机，通过减速机齿轮传动，带动主轴转动，从
而输出动力。
The enclosed type gearbox is designed and produced independently by our
company. One end of the input shaft is connected to the motor through a pinion shaft,
and the output end is the main shaft. Start the motor and drive it through the reducer
gear to drive the main shaft to rotate, thereby outputting power.
3.2 电气部分 Electrical Part:
3.2.1 电控箱 Electric Control Box
电控箱设置有过热与过电流保护装置，其原理见电控箱说明书。
The electric control box is equipped with overheating and overcurrent protection
devices, and its principle is shown in the manual of the electric control box.
3.2.2 主令控制器 Master Controller
用于操纵电动机的变速和换向，其原理见主令控制器说明书。
Used to control the speed change and commutation of electric motors, the principle
of which can be found in the instruction manual of the main controller.
4 操作使用规程 Operating Instructions:
4.1 工作前注意事项 Precautions Before Operation
电动锚机每次工作前应做好下述检查，确信无任何故障时，方可进行工作。
Before each operation of the electric windlass, the following checks should be
carried out to ensure that there are no faults before proceeding with the operation.
a) 检查各处轴承的润滑情况，确保各运动部件有良好的润滑条件。
Check the lubrication of each bearing to ensure that all moving parts have good
lubrication conditions.
b) 检查减速箱油位，应达到规定的油位。
Check the oil level of the gearbox to ensure it reaches the specified level.
c) 检查锚机附近有无障碍物。
Check for any obstacles near the windlass.

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 d) 检查离合器是否处于正确位置。
Check if the clutch is in the correct position.
e) 检查刹车装置的安全可靠性。
Check the safety and reliability of the braking device.
f) 检查锚机各部件固定螺栓是否有松动现象。
Check if the fixing bolts of each component of the anchor machine are loose.
4.2 电动起锚机的工作 Operation of Anchor Windlass
4.2.1 起锚 Anchor Lifting
a) 合上锚链轮离合器，松开锚链轮刹车。
Clutch In, and release the gypsy brake.
b) 松开掣链器 Open the chain stopper。
c) 操纵主令控制器手柄进行起锚 Operate the handle of the master controller to
lift the anchor。
4.2.2 起锚后 After Anchor Lifting
a) 主令控制器手柄处 于中 间位 置，关闭 电 动机。 The handle of master
controller is at the middle place, shut off the electric motor.
b) 操纵刹车手柄，将锚链轮刹车刹紧。Operate the brake lever to brake the
anchor chain wheel tightly.
c) 放下掣链器，止住锚链。Close the chain stopper to stop the anchor chains.
4.2.3 抛锚 Anchor Lowering
a) 刹紧锚链轮刹车，脱开离合器。Brake in the gypsy, then clutch out.
b) 松开掣链器。Loose the chain stopper.
c) 操纵刹车手柄，松开刹车，在锚和锚链自重作用下抛锚。为了保证安全抛
锚，应利用刹车限制抛锚速度，一般在每放出锚链 15—20m 应进行制动，
待速度降低后再松开刹车。
Operate the brake handle to release the brake, and anchor dropping under the
weight of the anchor and chains. To ensure safe anchoring, brakes should be
used to limit the anchoring speed. Generally, brakes should be applied every 15-
20 meters after releasing the anchor chain, and the brakes should be released
after the speed decreases.
5 维护与保养 Maintenance
5.1 电动起锚机应在良好的润滑条件下工作，以减少各运动部件磨擦面的磨
损，延长机器的使用寿命，因此维护保养的重要内容就是经常检查机器的润
滑情况。

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Electric anchor winches should operate under good lubrication conditions to reduce
wear on the friction surfaces of various moving parts and extend the service life of
the machine. Therefore, an important part of maintenance is to regularly check the
lubrication condition of the machine.
a) 各油杯应充满油脂，定期向各磨擦面加油，加油后应空车运转片刻，
使油脂均匀分布在各磨擦面上。
Each oil cup should be filled with grease, and regular refueling should be
applied to each friction surface. After refueling, the vehicle should run
empty for a moment to evenly distribute the grease on each friction surface.
b) 定期对减速机加润滑油或换油，使之不低于油位。
Regularly add or change lubricating oil to the gearbox to ensure that it is
not below the oil level.
c) 电动锚机所有非加工面应保持清洁，外露表面应经常涂以油漆防止
生锈。
All non-machined surfaces of electric anchor machines should be kept
clean, and exposed surfaces should be regularly painted to prevent rusting.
d) 经常检查各零部件有无损坏，各固定螺栓有无松动。
Regularly check for damage to all components and looseness of fixing
bolts.
5.2 操纵台的维护保养 Maintenance of Master Controller
主令控制器在不使用的情况下，应用防护罩将操纵台罩住。
The master controller should cover the controller with a protective cover when
not in use.
6 拆装 Dismantle
6.1 本电动锚机的拆卸程序 Disassembly Procedures for This Anchor Windlass
a) 拆除锚链。Remove the chains.
b) 拆除离合器装置。Remove the clutch device.
c) 拆除刹车装置。Remove the clutch device.
d) 拆除墙架装置 Remove the wall frames.
e) 拆除主轴上零件. Remove components on spindle.
f) 拆除减速机。Remove the enclosed gearbox.
如有必要可继续拆卸其它各零部件。If necessary, can continue to dismantle
other components.
6.2 安装程序和拆卸程序相 The installation procedures are the opposite to 6.1.