Byrum Paper 2 Volume 1 Number 1
Byrum Paper 2 Volume 1 Number 1
Concrete Pavements
Christopher R. Byrum, PhD, PE1
Abstract
This paper presents the results of a study showing the effect pavement slab curvature
has on International Roughness Index (IRI) values for jointed concrete pavements. A
set of idealized curved slab profiles were generated using connected circular arcs
having varying lengths and magnitudes of constant curvature covering the range of
curvature encountered in real pavements. IRI values are calculated for these profiles
and a simple regression equation that approximates IRI for varying slab length and
curvature magnitude is presented. The ideal slab curvature vs. IRI trends are then
compared to existing profile curvature estimates and IRI data for the LTPP GPS3 test
sections for over 1000 profiles. The IRI trends for the ideal profiles match well with
the curvature vs. IRI trends for the GPS3 data. A discussion regarding how to fairly
take into account varying slab length when analyzing slab curvature data for profiles
is provided.
Introduction
________________________
1
Project Engineer, Soil and Materials Engineers, Inc. 43980 Plymouth Oaks Blvd.
Plymouth, Michigan 48170 (phone: 734-454-9900).
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joint and center slab along the wheel path is as high as 10 mm (0.4 inches) for slab
lengths of about 5.5 m (18 feet). Temperature gradients (curling effects) required to
cause this much uplift at joints for a flat slab would be around +0.22 C°/mm (10
F°/in) from the slab surface downward. For a flat 254 mm (10-inch) thick slab, the
top of slab would have to be about 67 C° (120 F°) cooler than the bottom, an
unrealistic thermal gradient (Byrum, 2001a). It is a combination of long-term creep,
warping, and construction related locked-in curvature that caused such large overall
curvature to develop in the pavement slabs shown in figure 1. By the 1920’s,
Westergaard had noted that based on the general understanding of concrete shrinkage
existing at that time, warping curvatures equivalent to that caused by temperature
gradients of 0.11 C°/mm (5 F°/in) were possible (Westergaard, 1927). Obviously,
locked-in curvatures in slabs can be many times greater than curvature caused by
typical weather related temperature gradients, which are typically less than about
±0.07 C°/mm (3 F°/in). It is well known that high degrees of locked in curvature in
concrete pavement slabs will lead to premature deterioration of the slabs.
.
LW P
G P S 3 S it e 5 5 - 3 0 0 9 RW P
15
10
Elevation, mm
-5
10± mm
-1 0
-1 5
50 60 70 80 90 100
D is t a n c e , m
NOTES:
1. Highest IRI of all GPS3 pavements less than 10 years old.
2. High faulting at an early age.
3. Sandy clay subgrade (PI=14.5, w%=13), sand and gravel with 11% P200 base.
4. Built in 1984, 300-350 KESAL/yr, 220 mm PCC, no dowels.
Profile Date: 6/19/1992
ProfileTime: 3:51:44 PM
In the 1940’s, Hveem referred to slabs having significant locked-in upward warped
shape as “man-made pumping machines” susceptible to faulting (Hveem, 1951).
Although it has long been accepted that slab shape factors affect long-term
performance, clear statistical trends showing the relative contributions slab curvature
on IRI have not been established. This fact and because IRI is the roughness statistic
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used by FHWA to track the overall condition of the United States of America’s
freeways were the motivating forces for this research. This research uses the FHWA
LTPP GPS3 pavement profile data to perform one of the first known studies showing
the effect of average slab curvature on IRI values
Figure 2 shows a set of idealized pavement profiles used for this study. The profiles
shown consist of repeating connected segments of circular arcs all having constant
curvature magnitude of 0.00231 m-1 (0.000065 ft-1) simulating up-warped pavement
slabs. It is important to note that for the same magnitude of slab curvature, longer
slab lengths result in more joint uplift and steeper slopes at joints. The mid-slab to
joint elevation differences for the 4.9 m, 6.1 m, and 7.3 m (16-ft, 20-ft and 24-ft)
slabs are 6.4 mm, 9.9 mm, and 14.2 mm (0.25-in, 0.39-in and 0.56-in), respectively,
increasing as a function of length squared. Slope values near the joints are about
0.50%, 0.63%, and 0.76%, respectively, increasing linearly with slab length. For this
study, profiles made of the three arc (slab) lengths were generated with varying
magnitudes of arc segment curvature. For each slab length, idealized repeating arc
segment profiles with curvature magnitudes of 0.000164, 0.000656, 0.001148,
0.001640, and 0.002133 m-1 (0.00005, 0.0002, 0.00035, 0.00050, and 0.00065 ft-1)
were developed. These three slab lengths shown all have a common repeating pattern
length of 73.152 m (240 feet). The ideal profiles analyzed were 146.304 m (480 feet)
in length, which includes two of the common repeating pattern segments.
12
10
8
6
4
2
0
0 10 20 30 40 50 60 70
Curvature Magnitude = 2.13 1/mx1000
Distance, m
IRI values were then calculated for all of the idealized profiles. Figure 3
shows the resulting IRI trends for the three slab length classes, for increasing
magnitudes of curvature. The IRI model responds linearly to increasing slab
curvature for a given slab length. IRI increases roughly exponentially with respect to
slab length at a constant curvature magnitude.
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Where,
4.5
4.0 4.9 m Length Arcs
3.5 6.1 m Length Arcs
3.0 7.3 m Length Arcs
IRI (m/km)
2.5
2.0
1.5
1.0
0.5
0.0
0.0 0.5 1.0 1.5 2.0 2.5
Repeating Arc Curvature (1/m X 1000)
Figure 3. Resulting IRI trends for the idealized repeating arc profiles.
The author has developed a method for obtaining what is referred to as the Curvature
Index, CI, for road profile data (Byrum, 2001a; Byrum, 2001b; Byrum, 2001c;
Byrum, 2004). The CI provides an estimate of the average slab curvature present
within a 152.4 m (500-ft) pavement profile sample. The method used for establishing
the curvature index is described elsewhere and is based on establishing the frequency
distributions of finite difference arc curvature magnitudes for the continuous profile
segments between obvious cracks and joints, using many arc samples ranging from
0.305 m to 2.438 m (1-ft to 8-ft) in length. Curvature statistics were obtained for
most of the 152.4 m (500-ft) long LTPP GPS3 and GPS4 jointed concrete pavement
profiles obtained during the 1990’s. The overall curvature index for a given profile is
the average of several arc sampling methods for estimating the slab segment
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curvatures. These curvature statistics are summarized below and compared to the
reported IRI values for the profiles.
Figure 4 shows the frequency distributions for average slab curvatures
observed in the GPS3 pavement test sections. The plot is broken down into two
distributions, one for doweled pavements and one for pavements with no dowels at
joints. The addition of dowels at joints provides restraint to the development of slab
curvature and faulting. Pavements without dowels have a greater tendency to
develop an upward warped shape, where the joints are lifted relative to the interior
portion of the slabs. Notice that both of the frequency distributions do not have mean
values in the downward curved (negative) region even though the pavement profiling
was typically performed during daytime conditions. Given that thermal gradients
during daytime conditions are almost always warm on top, the frequency distributions
show that there is a general condition of locked in upward curvature for both doweled
and non-doweled jointed concrete pavements, because the average values are about
zero (flat) for doweled pavements, and about 0.00066 m-1 (0.0002 ft-1) for slabs
100
# Profiles in Category
75
No Dowels
50
Dowels
25
0
8
00
16
33
49
66
82
98
15
31
48
64
80
97
.9
.8
.6
.4
.3
.1
0.
0.
0.
0.
0.
0.
0.
1.
1.
1.
1.
1.
1.
-0
-0
-0
-0
-0
-0
without dowels. Note how the negative curvature sides of the two frequency
distributions are similar, where as the positive curvature sides of the distributions are
significantly different. The primary effect that dowels have on slab curvatures is to
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reduce the chance of developing unusual upward slab curvature and lifted joints.
This effect along with the load transfer provided by the dowels will significantly
reduce the rate at which faulting develops at joints between slabs. This GPS3
frequency data can be used for reliability modeling of curvature in jointed plain
concrete pavements.
Results
Figure 5 shows the overall scatter plot for GPS3 IRI vs. the average 1.219 m (4-ft)
long moving arc based slab curvature estimates. A key point regarding figure 5, is
that pavement deterioration is represented by upward vertical movement within the
scatter data. When analyzing a scatter plot for pavement data, it must be understood
how aging is present within the plot trends. The most significant trend from this
scatter plot is the lower boundary trend, which represents smooth younger pavements
with low amounts of other types of age related roughness features. Fitting a trend
line through the center of mass of this data is not of much use. That trend would
constantly change as the pavements age and more data points are accumulated in the
higher IRI region of the plot. When a pavement has no other roughness except slab
curvature, the IRI values would be down near the lower boundary and roughly along
the ideal pure curvature lines. Then as faulting and other deformations develop in
addition to curvature, IRI will increase above the curvature only trend lines shown.
Please note that the lines representing the ideal slab curvatures shown in figure 5 all
initiate from an initial IRI of about 0.5 m/km (32 in/mi). This value of 0.5 m/km (32
in/mi) is the apparent lower bound for the initial IRI values for the LTPP GPS3 at a
zero curvature condition and was added to the trend lines shown in figure 3 prior to
plotting them in figure 5. This value of 0.5 m/km (32 in/mi) is the apparent GPS3
lower bound for the contribution to IRI from the typical jointed concrete pavement
texture and construction techniques used to build the test sites. Actually, each
individual roadway has its own unique initial “zero-curvature and zero-faulting”
roughness level, and the curvature vs. IRI trend lines branch off from that point
based on the effective slab lengths.
The lower boundary trend line generally follows the ideal 5-meter (16.4-ft)
arc trend for low values of curvature and eventually ends up following the ideal 4-
meter (13.1-ft) arc trend line for high curvature magnitude. This makes sense
because about 60% of the LTPP GPS3 pavement test sites have slab lengths between
4.26 meters and 5.18 meters (14 feet and 17 feet), with an average slab length of 5.1
meters (16.6 feet). The LTPP GPS3 test sections have slab lengths ranging from 3.47
m to 9.14 m (11.4 feet to 30 feet) with only 13% of test sites having joint spacing less
than 4.26 meters (14 feet). The observed lower boundary trend for the author’s 1.219
meter (4-ft) arc based LTPP GPS3 slab curvature estimates vs. IRI data set is what
would be theoretically expected given the slab lengths used in the GPS3 pavements.
Real pavement slab wheel paths wont respond to gradients quite like ideal
constant curvature arc segments. As thermal and moisture gradients develop that
would cause curvature, pure constant curvature over the slab area would only develop
in a zero-gravity and zero edge restraint condition. In the presence of gravity, the
slabs are pressed against the earth and the middle portions of the slabs have reduced
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curvature and increased internal stresses. The bending stress can be considered anti-
curvature in this case, where the flattened interior portions of slabs exposed to
gradients are stressed (Westergaard, 1927; Byrum & Hansen, 1994). These flatter
middle portions of slabs result in regions of lesser curvature and lesser joint uplift
compared to the ideal pure arc curvature profiles. The greater the curvature causing
forces become, the greater percentage of those forces that get expressed in the form of
stress rather than curvature. Only short slabs can maintain high levels of average slab
curvature. For longer slabs, a greater percentage of the slab area will be stressed and
flattened. This general behavior could explain the general downward curvature for
the lower boundary trend line observed for the real pavements compared to the ideal
arc curvature profiles. The lower boundary trend line shown is unique to the LTPP
GPS3 data set and is based on the slab lengths within.
2.5 4 m Arcs
3 m Arcs
2
1.5
Lower Boundary for GPS3 Data
1 0.0948x3 - 0.4585x2 + 1.5966x
0.5
0
0 0.25 0.5 0.75 1 1.25 1.5 1.75 2
x = Average Profile Curvature (24"), 1/m x 1000
Figure 5. Scatter plot for the LTPP GPS3 1.219 m (4-ft) arc length based
profile curvature magnitude compared to the profile IRI values and
showing the ideal arc curvature profile IRI trends and the lower boundary
trend for the LTPP GPS3 pavements.
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with shorter slabs and one with longer slabs, to the same IRI smoothness
bonus/penalty scheme? Is it necessary to adjust the bonus/penalty scheme as a
function of the design joint spacing? It is not the purpose of this paper to answer
these questions, but to provide clear data regarding these issues.
Figure 5 also shows a key observation regarding loss of serviceability for a
roadway when significant slab curvature is present. Notice that regardless of the
magnitude of slab curvature present, there are no roadways with IRI greater than
about 4 m/km (250 in/mi), a typical limiting threshold for allowable roughness for
highways. Pavement segments with high locked in curvature in slabs will have
higher initial IRI values and, therefore, a smaller range of serviceability available
between initial construction and the end of useful service life. There is also much
evidence available that if large locked in slab curvature is present, premature cracking
and faulting will occur for the roadway segment indicating more rapid loss of the
already diminished available serviceability (Byrum, 2001a, 2001b; Westergaard,
1927; Hveem, 1951; Byrum & Hansen, 1994; Sixbey et al, 2001; Hansen et al 2002,
Byrum, 2004). Locked in slab curvature of high magnitude must be avoided.
To summarize this discussion on the effect that slab curvature has on IRI
values, consider drawing the general shapes of the positive sides of the frequency
distributions shown in figure 4, onto the ideal IRI vs. curvature trends shown in figure
3. This allows a view of the relative percentages of pavements being affected by slab
curvature of varying magnitudes. About 85% of the GPS3 pavements with non-
reinforced joints having no dowels have locked in curvature values less than about
0.00065 m-1 (0.0002 ft-1). The IRI due to slab curvature for these flatter 85% of test
sections without dowels will be between about zero m/km and 0.8 m/km (up to about
50 in/mi) .
Doweled pavements have reduced measured slab curvature values. About
85% of the GPS3 pavements with reinforced doweled joints have locked in curvature
values less than about 0.00035 m-1 (0.00011 ft-1). The IRI due to slab curvature for
these flatter 85% with dowels at joints will be between about zero m/km and 0.5
m/km (up to about 32 in/mi).
The IRI values from slab curvature for the two high values in the doweled and
non-doweled pavements (0.0013 m-1 (0.0004 ft-1) and 0.0017 m-1 (0.00052 ft-1),
respectively) are about 2 m/km and 2.5 m/km (125 in/mi and 160 in/mi), respectively.
For the flatter 85% of the GPS3 test sections, adding dowels at joints will apparently
reduce potential slab warping by about 40% to 50%. In extreme cases, IRI from slab
curvature can reach 2.5 m/km (160 in/mi). Extreme locked in curvature can develop
in both doweled and non-doweled slab systems.
Conclusions
This paper presents a detailed comparison of the International Roughness Index (IRI)
trends for ideal repeating arc profiles and the observed curvature vs. IRI trends for the
LTPP GPS3 jointed concrete pavement profiles. The study quantifies the effect that
slab curvature has on jointed concrete pavement IRI values.
Frequency distributions describing the magnitude of average slab curvature
encountered in the LTPP GPS3 jointed concrete pavements are provided, which can
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References
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Byrum, C.R. , 2001a. A High Speed Profile Based Slab Curvature Index For Jointed
Concrete Pavement Curling And Warping Analysis. Ph.D. Dissertation. University of
Michigan.
Byrum, C.R. 2001c. Analysis of LTPP JCP Slab Curvatures Using High Speed
Profiles. Transportation Research Board, Transportation Research Record 1719.
National Academy Press, Washington DC.
Byrum, C.R. 2004. A Detailed Breakdown of the IRI Statistic: The GPS3 Case Study
Proceedings of the 5th Symposium on Pavement Surface Characteristics. World
Road Association. Toronto, Canada.
Hveem, F.N. 1951. Slab Warping Affects Pavement Joint Performance. American
Concrete Institute. Vol. 22, no. 10.
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