User's

Manual
Peripherals

IM 33Y06G01-01E

IM 33Y06G01-01E
13th Edition
Yokogawa Electric Corporation
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Introduction
The CENTUM is a production control system designed for small to medium sized plants
(CENTUM CS 1000) as well as large sized plants (CENTUM CS 3000). This user’s manual
contains information on the hardware peripherals used by both the CENTUM CS 1000 and
the CENTUM CS 3000.
Moreover, Enclosed Display Style Console Type HIS in which a fixed model LCD is installed
is available for CENTUM CS 3000, while Open Display Style Console Type HIS in which
LCD is used as display is available for both CENTUM CS 1000 and CENTUM CS 3000.
Both Enclosed Display Style Console Type HIS and Open Display Style Console Type HIS
are built in with a PC. Hereinafter, both Enclosed Display Style Console Type HIS and Open
Display Style Console Type HIS are referred to as console type HIS.
This document consists of four parts.

● PART-A Peripherals
Chapter 1 YAX 101 General-purpose Desk
The rated power supply and current of the power distribution panel, the grounding method
and installation of the general-purpose desk are explained.
Chapter 2 YAX801 General-purpose Desk
The outline of YAX801, the power supply and grounding method as well as the installation
of YAX801 general-purpose desk are explained.
Chapter 3 Operation Keyboard
The model of operation keyboards, the functions, the connection of power and signal
cables are explained.
Chapter 4 Control Bus Interface Card
The procedures for installing control bus interface card to PC, connecting bus cable and
setting station address are explained.
Chapter 5 Maintenance of Peripherals
Routine maintenance and replacements of the parts with life span are explained.

Media No. IM 33Y06G01-01E (CD) 13th Edition : Dec. 2007 (YK) IM 33Y06G01-01E 13th Edition : Dec.10,2007-00
All Rights Reserved Copyright © 1998, Yokogawa Electric Corporation
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● PART-B Enclosed Display Style Console-Type HIS
Enclosed Display Style Console Type HIS is available for CENTUM CS 3000.
Chapter 1 Configuration and Component Names of the Enclosed Display Style
Console-Type HIS
Features and configuration of Enclosed Display Style Console Type HIS are explained.
Chapter 2 Installation of the Enclosed Display Style Console-Type HIS
The space for maintenance and the installation of a general-purpose PC to the Enclosed
Display Style Console Type HIS are explained.
Chapter 3 Cable Connection for the Enclosed Display Style Console-Type HIS
Connections of power supply cables, grounding cables and bus cables are explained.
Chapter 4 Operations of the Enclosed Display Style Console-Type HIS
Switching power on or off, settings and adjusting items of Enclosed Display Style Console
Type HIS are explained.
Chapter 5 Configuration and Functions of Cards and Units
The units on power distribution panel and the cards installed in the PC are explained.
Chapter 6 How to Perform Maintenance and Parts Replacement
Routine maintenance and replacements of the parts with life span are explained.

● PART-C Open Display Style Console-Type HIS

Open Display Style Console Type HIS can be used in CENTUM CS 1000 and CENTUM
CS 3000.
Chapter 1 Configuration and Component Names of the Open Display Style
Console-Type HIS
Features and configuration of Open Display Style Console Type HIS are explained.
Chapter 2 nstallation of the Open Display Style Console-Type HIS
The space for maintenance and the installation of a general-purpose PC to the Open
Display Style Console Type HIS are explained.
Chapter 3 Cable Connection for the Open Display Style Console-Type HIS
Connections of power supply cables, grounding cables and bus cables are explained.
Chapter 4 Operations of the Open Display Style Console-Type HIS
Switching power on or off, settings and adjusting items of Open Display Style Console Type
HIS are explained.
Chapter 5 Configuration and Functions of Cards and Units
The units on power distribution panel and the cards installed in the PC are explained.
Chapter 6 How to Perform Maintenance and Parts Replacement
Routine maintenance and replacements of the parts with life span are explained.

● Part D Materials of the Console Kit

When deserting a console type HIS, the materials of the parts are listed for trash separa-
tion.

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CS 1000/CS 3000 Document Map

■ Engineering CS 1000
Engineering
Guidance
CS 3000
Engineering
Guidance

Engineering Engineering Reference

Test Guide Tutorial IM 33S01B30-01E
IM 33S04N10-01E IM 33S04H10-01E

CENTUM Data
Fieldbus APCS
Access Library
Documentation Documentation
IM 33S02T10-01E

■ Operation and Operating

HIS Operation
Monitoring Messages
IM 33S02C10-01E IM 33S02H10-01E

■ Hardware
Peripherals Input & Output
Migrated-FCS (FIO)
IM 33Y06G01-01E Modules
IM 33Y06K01-01E IM 33Q01B41-01E

Communication Field Control

Devices Stations Vnet/IP
IM 33Y06H01-01E IM 33Q06C20-01E IM 33Q06H90-31E

User's manual
■ Installation CS 1000 Installation Only available in electronic document
IM 33S01C10-01E Relationship between manuals
that must be read in order
CS 3000 Installation Relationship to a referred manual
IM 33Q01C10-01E
Reference manual

IM 33Y06G01-01E 9th Edition : Oct.28,2004-00

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Safety Precautions
■ Safety, Protection, and Modification of the Product
• In order to protect the system controlled by the product and the product itself and
ensure safe operation, observe the safety precautions described in this user’s manual.
We assume no liability for safety if users fail to observe these instructions when
operating the product.
• If this instrument is used in a manner not specified in this user’s manual, the protection
provided by this instrument may be impaired.
• If any protection or safety circuit is required for the system controlled by the product or
for the product itself, prepare it separately.
• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter
simply referred to as YOKOGAWA) when replacing parts or consumables.
• Modification of the product is strictly prohibited.
• The following symbols are used in the product and user’s manual to indicate that there
are precautions for safety:

Indicates that caution is required for operation. This symbol is placed on the product
to refer the user to the user’s manual in order to protect the operator and the equip-
ment. In the user’s manuals you will find precautions to avoid physical injury or death
of the operator, including electrical shocks.

Identifies a protective grounding terminal. Before using the product, ground the
terminal.

Identifies a functional grounding terminal. Before using the product, ground the
terminal.

Indicates an AC supply.

Indicates a DC supply.

Indicates that the main switch is ON.

Indicates that the main switch is OFF.

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■ Notes on Handling User’s manuals
• Please hand over the user’s manuals to your end users so that they can keep the
user’s manuals on hand for convenient reference.
• Please read the information thoroughly before using the product.
• The purpose of these user’s manuals is not to warrant that the product is well suited to
any particular purpose but rather to describe the functional details of the product.
• No part of the user’s manuals may be transferred or reproduced without prior written
consent from YOKOGAWA.
• YOKOGAWA reserves the right to make improvements in the user’s manuals and
product at any time, without notice or obligation.
• If you have any questions, or you find mistakes or omissions in the user’s manuals,
please contact our sales representative or your local distributor.

■ Warning and Disclaimer

The product is provided on an "as is" basis. YOKOGAWA shall have neither liability nor
responsibility to any person or entity with respect to any direct or indirect loss or damage
arising from using the product or any defect of the product that YOKOGAWA can not predict
in advance.

■ Notes on Hardware

● Appearance and Accessories

Check the following when you receive the product:
• Appearance
• Standard accessories

Contact our sales representative or your local distributor if the product's coating has come
off, it has been damaged, or there is shortage of required accessories. In case the follow-
ing label attached on the distribution panel is so dirty that the information on it is unrecog-
nizable, or if it has peeled off, order a new label with the part number T9029BX.

: Label located on the power distribution board.

● Model and Suffix Codes

The name plate on the product contains the model and suffix codes. Compare them with
those in the general specification to make sure the product is the correct one. If you have
any questions, contact our sales representative or your local distributor.

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■ Symbol Marks
Throughout this user’s manual, you will find several different types of symbols are used to
identify different sections of text. This section describes these icons.

CAUTION
Identifies instructions that must be observed in order to avoid physical injury and
electric shock or death of the operator.

WARNING
Identifies instructions that must be observed in order to prevent the software or hard-
ware from being damaged or the system from becoming faulty.

IMPORTANT
Identifies important information required to understand operations or functions.

TIP
Identifies additional information.

SEE ALSO
Identifies a source to be referred to.
Clicking a reference displayed in green can call up its source, while clicking a refer-
ence displayed in black cannot.

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■ Cautions for Safely Applying the Device

● Standard
The CENTUM CS 3000/CS 1000 system complies with the standards shown below.

SEE ALSO
Different standards are applied according to the types of equipment. For details, refer to the hardware
general specifications (GS) for each equipment.

• Safety Standards (*1)

[CSA]
CSA C22.2 No.1010-1 (100-120 V AC and 24 V DC power supply)
[CE Mark] Low Voltage Directive
EN61010-1 (220-240 V AC and 24 V DC power supply)
• EMC Conformity Standards (*1)
[CE Mark] EMC Directive
EN55011 Group 1 Class A (220-240 V AC and 24 V DC power supply) (*2)
EN61000-6-2 (220-240 V AC and 24 V DC power supply) (*3)
EN61000-3-2 (220-240 V AC power supply) (*4)
EN61000-3-3 (220-240 V AC power supply) (*5)
[C-Tick Mark]
AS/NZS 2064 (220-240 V AC and 24 V DC power supply)
*1: To conform to the safety standards and the EMC conformity standards, install the 19-inch rack mountable type devices
in a keyed metallic cabinet.
*2: A Class A hardware device is designed for use in the industrial environment.
Please use this device in the industrial environment only.
*3: A lightning arrestor or the like is required to meet this surge immunity standard.
*4: An external device such as a power unit with harmonic current neutralizer and an active harmonics conditioner must be
connected to meet this harmonic current emission standard.
*5: The specified limits of voltage drop across wiring must be satisfied to meet this standard.

TIP
According to the New Approach Directive, the manufacturer and the representative office in EU are
indicated below.
Manufacturer :
YOKOGAWA Electric Corporation (2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan).
Representative office in EU Community :
Yokogawa Europe B.V. (Databankweg 20, 3821 AL Amesfoort, The Netherlands).

SEE ALSO
• For more information about power supply system, see the following:
“■ Selecting a Power Unit”
• For choosing proper cables and wiring methods, see the CENTUM CS 3000 Installation Guidance “TI
33Q01J10-01E”, and CENTUM CS 1000 Installation Guidance “TI 33S01J10-01E.”

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● Installation method
Please follow the following guidance on how to use this device so that to guarantee the
satisfactory safety and performance.
• Close the cabinet door of the device.
• Confirm that all the empty slots in the cabinet are covered by covers provided.
• Confirm that all cables are firmly fixed with the screws.
• Install the rack type devices in the cabinet and lock the cabinet doors for safety.
• Prepare a special breaker in the same room of the device so that it can cut the power
supply when abnormality occurs. Use this breaker to shutdown equipment devices
power supply when device abnormality occurs.

SEE ALSO
For Installation method, see the following:
A1.2, “Setting Up the YAX 101”
A2.2, “Setting Up the YAX801”
B2, “Installation of the Enclosed Display Style Console-Type HIS”
C2, “Installation of the Open Display Style Console-Type HIS”

● Requirements for Installation

When installing the devices, the requirements for the device should be satisfied.
Install the device under the following conditions:
Installation height: Altitude up to 2000m.
Installation category based on IEC1010:II (*1)
Pollution degree based on IEC1010: 2 (*2)
*1: Installation category is the specification of the impulse withstanding voltage which is called as overvoltage category.
II indicates an electrical device.
*2: Pollution degree is the level of foreign body adhesion such as the solid, liquid, and gas which decrease withstanding
voltage. 2 means general indoor atmosphere.

SEE ALSO
For Requirements for Installation, refer to CENTUM CS 3000 Installation Guidance TI 33Q01J10-01E
Section 1.2 “Installation Environment Specifications”, and CENTUM CS 1000 Installation Guidance TI
33S01J10-01E Section 1.2 “Installation Environment Specifications.”

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● Measurement Categories
Regarding to the measurement inputs, to meet the requirements of the device the following
specification must be satisfied:
IEC61010-1 Category: I
The rated transient overvoltage of the measurement category I is 1500 V.

WARNING
This equipment has Measurement category I, therefore do not use the equipment for
measurements within measurement categories II, III and IV.

• Measurement category I
Measurement category I is for measurements performed on circuits not directly
connected to MAINS.
• Measurement category II
Measurement category II is for measurements performed on circuits directly con-
nected to the low voltage installation.
• Measurement category III
Measurement category III is for measurements performed in the building installation.
• Measurement category IV
Measurement category IV is for measurements performed at the source of the low-
voltage installation.

● Wiring Power Cable

Connect the power cables according to the procedure in this document.

Power cables must conform to the safety standards of the country where the device is
installed.
CAUTION
SEE ALSO
For Wiring Power Cable, see the followings:
A1.3.1, “Power Cables”
B3.1.1, “Power Cable Wiring”
C3.1, “Power Cable Wiring and Ground Wiring”

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● Earth Wiring

Ground the device following the procedure in this document to prevent from electric shock
and to minimize the noise.

CAUTION SEE ALSO

For Earth Wiring, see the followings:
A1.3.2, “Grounding”
B3.1.2, “Grounding”
C3.1, “Power Cable Wiring and Grounding”

● Air Filter

Wash the air filters periodically (such as every three months). Use water and the neutral
detergent to clean the filter then reuse it after drying.
• Follow the procedure in this document to exchange the air filter at the specified period.
CAUTION
SEE ALSO
For Air Filter, see the following:
B6.5.2, “Parts that can be Replaced by the User”

● Fan Unit

When changing fan unit while the power supply is not shutdown, be careful not to touch
other parts so as to avoid electric shock.

CAUTION SEE ALSO

For Fan Unit, see the following:
B6.5.2, “Parts that can be Replaced by the User”

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● Power Distribution Board

Exchanging the fuses must follow the procedure in this document since it has danger of
electric shock.
• The fuse for exchange must be the Yokogawa designated fuses.
CAUTION
• Exchanging relay must follow the procedure in this document so as to avoid electric
shock.

SEE ALSO
For Power Distribution Board, see the followings:
B5.1, “Power Distribution Board”
C5.1, “Power Distribution Board”

● Exchanging Relay

Exchanging relay must follow the procedure in this document so as to avoid electric shock.

SEE ALSO
CAUTION
For Exchanging Relay, see the following:
B6.5.2, “Parts that can be Replaced by the User”

● Exchanging Fuse

• The fuses for exchange must be the Yokogawa designated fuses.

• Switch off the power supply before exchanging the fuses.
CAUTION
SEE ALSO
For Exchanging Fuse, see the following:
B6.5.2, “Parts that can be Replaced by the User”

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● Maintenance

• The product maintenance should be only performed by the persons who have under-
gone the specialized training.
• When the device becomes dusty, use a vacuum cleaner or a soft cloth to clean it.
CAUTION
• During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge)
measures.
• If the existing caution label is dirty and illegible, prepare a new label (part
number:T9029BX) to replace it.

SEE ALSO
For Maintenance, see the followings:
A5, “Maintenance of Peripherals”
B6, “How to Perform Maintenance and Parts Replacement”
C6, “How to Perform Maintenance and Parts Replacement”

● Cards, Cables, Connectors

When power is ON, Do not install or remove the cards, cables, connectors not listed in this
user’s manual.

CAUTION SEE ALSO

For Maintenance, see the followings:
A5, “Maintenance of Peripherals”
B6, “How to Perform Maintenance and Parts Replacement”
C6, “How to Perform Maintenance and Parts Replacement”

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■ Selecting a Power Unit
The CS 3000/CS 1000 system requires a power supply that satisfies power requirements
in accordance with EMC regulations. It is recommended that an external power supply unit
is employed in order to prevent disruptions due to momentary or extended power failure,
line noise, or thunder-caused surges, as well as to suppress flows of high-frequency
current from various devices. The most proper power unit should be installed to ensure
safety for the system by considering the items described below.

● Source Output Capacity

Take the following items into consideration to determine the output capacity when discuss-
ing with a power unit manufacturer:

Power consumption: Both VA and W data should be studied.

Device crest factor: Check the peak value of every device in relation to the effective
value of input current supplied to each device.
Device rush current: The method of turning on the power should also be studied.
Failure backup time: Time period required to back up the devices when power fails.
Reserve capacity: An extra power capacity should be determined as reserve to meet
any device additions.

SEE ALSO
For more information about “Power Consumption”, “Rush Current”, and “Power and Ground Cabling” , see
the CENTUM CS 3000 Installation Guidance “TI 33Q01J10-01E” or CENTUM CS 1000 Installation
Guidance “TI 33S01J10-01E”.

● Crest Factor
The crest factor is the ratio of the peak value to the effective value of any input current.

Input voltage waveform

Input current waveform Approx. 5 ms

Peak value

Effective value

Peak value
Crest factor =
Effective value
Figure Input Voltage & Current Waveforms

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The device crest factor can be obtained by dividing the peak value of the current supplied
to the device by the effective value of that current.
The crest factor must be considered for the input current supplied to every device con-
nected to the system when estimating the power output capacity in selecting the power
unit. Approximate device crest factors should be as follows:
100 V system: About 3.
220 V system: About 6.

● Common Method to Determine Power Unit Capacity

The commonly used method in determining a power unit capacity considering the crest
factor is as follows - the final determination should be made in consultation with the vendor:

• If the power unit crest factor (the peak value allowable in relation to the effective value)
is larger than the device crest factor, the power unit can be used to its full rated capac-
ity. However, rush current, backup time, reserve capacity, etc., must be separately
taken into consideration.
• If the power unit crest factor is smaller than the device crest factor, the power unit
capacity needs to be calculated in the formula shown below. Rush current, backup
time, reserve capacity, etc., must be separately taken into consideration.

Power unit output capacity = Total device power consumption x Capacity coefficient

Capacity coefficient = Device crest factor/Power unit crest factor specification

● Rush Current
A large rush current flows in to the device due to momentary condenser-charging current or
transformer-exciting rush current when the device is turned on. Thus it is necessary that no
voltage fluctuation that could adversely affect any other devices is caused at least when
some devices are turned on or off. Slow starting, switching to uninterruptible backup power,
etc., will also be required when all devices are to be turned on simultaneously.
The rush current when power is turned on could trip the overload protector and cause
inadvertent switching to backup power or commercial power supply; in this connection, a
power unit that is equipped with a function to automatically resets the condition instanta-
neously without any break when overloading has been terminated.

● Suppressing High-frequency Current

In order to suppress high-frequency current supplied to a low-voltage distribution system, it
is necessary to install a power unit or an active filter, such as indicated below, between a
device and the distribution system:
• Power unit equipped with a high-frequency current suppressing function (a high
power-factor inverter-type uninterruptible power unit, etc.)
• High-frequency supply current suppressing active filter unit
In Europe, a power unit should be selected so that high-frequency supply current require-
ments are properly met in accordance with EMC regulations.
The capacity of the high-frequency current suppressing unit should be determined in
consultation with the vendor similar to the selection of power unit's output capacity previ-
ously discussed.

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■ Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of
description.
Some screen images depicted in the user’s manual may have different display positions or
character types (e.g., the upper / lower case). Also note that some of the images contained
in this user’s manual are display examples.

■ Distinguishing text related to CS 1000 or CS 3000

When there are explanations for CS 1000 and CS 3000 in the same document, the follow-
ing pictograms are used to distinguish CS 1000-specific functions and CS 3000-specific
functions.
¡ : indicates CS 1000 system-specific functions.
This is for the CS 1000 user.
£ : indicates CS 3000 system-specific functions.
This is for the CS 3000 user.
¡£ : indicates that some functions are different for CS 1000 and CS 3000.
This is for the CS 1000/CS 3000 user.
No pictograms : indicates a function common to CS 1000 and CS 3000.
This is for the CS 1000/CS 3000 user.

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Copyright and Trademark Notices

■ All Rights Reserved
The copyrights of the programs and online manual contained in the CD-ROM are reserved.
The online manual is protected by the PDF security from modification, however, it can be
output via a printer. Printing out the online manual is only allowed for the purpose of using
the product. When using the printed information of the online manual, check if the version
is the most recent one by referring to the CD-ROM's version.
No part of the online manual may be transferred, sold, distributed (including delivery via a
commercial PC network or the like), or registered or recorded on video tapes.

■ Trademark Acknowledgments
• CENTUM and Vnet/IP are registered trademarks of YOKOGAWA.
• Microsoft, Windows, Windows NT, Visual Basic and Visual C++ are either registered
trademarks or trademarks of Microsoft Corporation in the United States and/or other
countries.
• Adobe, Acrobat and Acrobat Reader are either registered trademarks or trademarks
of Adobe Systems Incorporated in the United States and/or other countries.
• Ethernet is a registered trademark of XEROX Corporation.
• Java is a registered trademark of Sun Microsystems,Inc.
• Netscape Communicator is a registered trademark of Netscape Communications
Corporation.
• NetDDE is a registered trademark of Wonderware Corporation.
• MELSEC-A is a registered trademark of Mitsubishi Electric Corporation.
• Modicon and Modbus are registered trademarks of Schneider Electric SA.
• Memocon-SC is a registered trademark of Yaskawa Electric Corporation.
• PLC is a registered trademark of Rockwell Automation, Inc.
• SYSMAC is a registered trademark of OMRON Corporation.
• SIEMENS and SIMATIC are registered trademarks of Siemens Industrial Automation
Ltd.
• “FOUNDATION” in “FOUNDATION fieldbus” is a registered trademark of Fieldbus
Foundation.
• SmartPlant is a registered trademark of Intergraph Corporation.
• HART is a registered trademark of the HART Communication Foundation.
• All other company and product names mentioned in this user’s manual are trade-
marks or registered trademarks of their respective companies.
• We do not use TM or ® mark to indicate those trademarks or registered trademarks in
this user’s manual.

IM 33Y06G01-01E 11th Edition : Dec.26,2006-00