TERMS OF USE

Users of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERS
This Service Note is only for authorized persons with user ID and password issued by
Roland DG Corporation.

2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing
to the customers maintenance service of XJ-740/640/540.

3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or
allow this Service Note to be used in any manner by, any third party other than authorized
persons.

4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of
Roland DG Corporation.

5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through
legal action.

Copyright c 2007 ROLAND DG CORPORATION

 4 Adjustment
4-1 SERVICE MODE
MENU
[ ], [ ], [ ] + POWER ON [ MENU ] key SERVICE MENU

SERVICE MENU PRINT MENU HEAD RANK HEAD RANK 1 This menu is used for entering the HEAD RANK for each HEAD
PRINT MENU HEAD RANK HEAD 1 1234567 (1/5) with 35 digit number and alphabet. The digits can be changed
with [left] and [right] keys and parameters can be changed with
[up] and [down] keys. The digit being changed is marked with
an under bar. Press the [ENTER] key to save the settings.
HEAD RANK HEAD RANK 6 Warning sound goes off when the calculation for verification,
HEAD 6 1234567 (1/5) CHECK SUM, is not correct, in order to avoid input error.

PRINT MENU HEAD ADJUST BIAS PERFORMING

HEAD ADJUST BIAS TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.

BIAS
--- VIEW ---

HEAD ADJUST VERTICAL PERFORMING

VERTICAL TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down]
keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again
after feeding, media returns to the original position.

VERTICAL
--- VIEW ---

HEAD ADJUST HORIZONTAL PERFORMING

HORIZONTAL TEST PRINT TEST PRINT

HORIZONTAL H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT3, Low 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is
defined as the standard head.
Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.

HEAD ADJUST [Link] TEST PRINT PERFORMING

[Link] TEST PRINT 123456 TEST PRINT

Cursor can be moved with [left] and [right] keys, and the heads can
be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to
start the test print of the selected heads. It returns to the former menu
by pressing [left] key when the cursor is on the head 1.

[Link] H1 H2 H3 H4 H5 H6
DT1, Low 2 1 3 2 1 3

[Link] H1 H2 H3 H4 H5 H6
DT3, Low 2 1 3 2 1 3

[Link] H1 H2 H3 H4 H5 H6
DT1, High 2 1 3 2 1 3

[Link] H1 H2 H3 H4 H5 H6
DT3, High 2 1 3 2 1 3

Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down]
keys. The value being selected is marked with an under bar. It returns to the former menu by
pressing [left] key when the cursor is on the head of the left end.
Default: It can be changed starting from the standard value (15) with [up] and [down] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.

This menu is hidden normally.

HEAD ADJUST STANDARD HEAD It appears when Base Head Menu is enabled
STANDARD HEAD 3 > 3 on Bit6 of PAGE2 in SYSTEM SWITCH menu.

This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].

4-1
 Normal (beeps 1 time)
PRINT MENU NOW PROCESSING.. LINEAR ENCODER
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED

Error (beeps 2 times)

LINEAR ENCODER Error is found on Linear
SETUP FAILED Encoder and Scale.

LINEAR ENCODER Error is found on

Head Board.
HEADBOARD FAILED

This menu is for checking the installation and operation of Encoder Module and Encoder Scale.
Refer to [4-7 LINEAR ENCODER SETUP].

PRINT MENU [Link] PERFORMING This menu is used for Calibration.

[Link] TEST PRINT TEST PRINT Refer to [4-9 CALIBR ATION (FE-
EDING DIRECTION)].

[Link] PERFORMING
TEST PRINT 2 TEST PRINT

When it shows [ ], it means

[Link] SETTING that it has never been setup and it
SETTING +0.05% +0.10% needs to be set. In this case, even if
adjustment is unnecessary by the
test result, it needs to be set with [0].

PRINT MENU DOUBLED HEADS This menu is displayed only when the Ink Type is Max 2MC.
DOUBLED HEADS HEAD 1&2 5&6 This is for specifying the MC head combination to be disabled under the
situation when the Ink Type is Max 2MC and printing in non-high-speed
mode using 4heads.
This setting is active only when ALTERNATE HEAD is DISABLED in the
user menu. Options: 1&2, 5&6 Default: 5&6

PRINT MENU TEST PATTERN PERFORMING It is for checking the Head

TEST PATTERN HORIZONTAL TEST PRINT Alignment in Horizontal.

TEST PATTERN PERFORMING It is for checking the Head

BI-DIR. TEST PRINT Alignment in Bidirection.

TEST PATTERN PERFORMING It prints on the entire print range

FILL TEST PRINT solid in single color by each head.
Print mode is fixed at 720 dps and
8 pass.

TEST PATTERN PERFORMING This print pattern is for checking a

BI-DIR. CHECK TEST PRINT shifting error in Bidirection and also
for confirming the mechanical
tendency.

4-2
 Normal
SERVICE MENU I/S MENU NOW PROCESSING.. I/S CHECK
I/S MENU I/S CHECK COMPLETED
Checking Error
I/S CHECK ERROR
CAP

This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider.
**Make sure to move the head carriage towards left off the capping unit before performing
this check. It may damage Head, Cap or Wiper Unit.

Error Displays CAP: Error is found on Capping Motor or Capping Sensor.

WIPER: Error is found on Wiper Motor or Wiper Sensor.

I/S MENU PUMP CHECK NOW PROCESSING..

PUMP CHECK PUMP SUCTION

PUMP CHECK NOW PROCESSING..

PUMP RELEASE

This is for checking the pump motor.

The rotation for both ink suction and release can be checked.
All pump motors rotate for 5 seconds and stop.

I/S MENU I/S CONTROL CAP

I/S CONTROL CAP OPEN

I/S CONTROL WIPER

WIPER FRONT

CAP: Opens and closes the cap

Cap must not be left opened for long time when ink is installed. Dried ink may damage Head.
Option: OPEN/CLOSE Default: OPEN
WIPER: Moves the wiper towards front and rear.
Option: FRONT/REAR Default: FRONT
**Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position
to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages,
especially the Head Carriage.

I/S MENU CAP ADJUST ADJUST POS. This is for adjusting and checking
CAP ADJUST ADJUST POS. 0.00 -2.00 the height of the cap. Refer to
[4-8 CAP HEIGHT ADJUSTMENT].

CAP ADJUST CHECK GAP

CHECK GAP 0.00

I/S MENU NOW PROCESSING.. CAP AGING

This is to confirm that the
CAP AGING COMPLETED capping is done properly
Error (beeps 2 times) within the operation range.
CAP AGING
FAILED !!

I/S MENU NOW PROCESSING.. WIPER AGING

WIPER AGING COMPLETED
Error (beeps 2 times)
WIPER AGING
FAILED !!

4-3
 Remove all cartridges
before pressing ENTER Set cartridge to SLOT1
All cartridges must be removed before entering IC
I/S MENU CARTRIDGE IC CHECK CHECK menu.
CARTRIDGE IC CHECK SLOT1 INSERT It detects Ink Cartridge IC, writes and loads information,
and checks the communication. First of all, it confirms
if there is the driver for IC detection. The following
Error display indicates that error is found on driver.

IC CHECK IC CHECK
SLOT1 ERROR SYSTEM ERROR
Normal Next, IC communication is checked individually by SLOT.
IC CHECK When a cartridge is inserted, it automatically starts to
communicate with the cartridge IC and checks it. The
SLOT1 OK display shows [OK] when the communication is done
properly. As cartridge is removed, the next cartridge
From SLOT1 to 12 in order SLOT number to be inserted is displayed. Starting from
SLOT1, it continues to SLOT12 in order. When the check
Set cartridge to SLOT12 of SLOT12 is completed, the following message is
IC CHECK displayed at the end of check.
SLOT12 INSERT IC CHECK
COMPLETED
Error It returns to IC CHECK menu by pressing ENTER key.
IC CHECK When communication is failed, it displays as below.
SLOT12 ERROR IC CHECK
Normal SLOT1 ERROR
IC CHECK It returns to IC CHECK menu by pressing ENTER key.
SLOT12 OK
*Any cartridge can be used for this check as long as it
has IC chip on it.
*No information is written on IC chip during this check.
IC CHECK (Normally, the count of the cartridge installation is
COMPLETED written. However, the count of the installation in this
check is not written.)
*Before this IC check, make sure Cartridge Sensor is
working properly.

CARTRIDGE SL1 : SERIAL

Serial No. of the Ink Cartridge IC is displayed.
SLOT 1 1402A30C010000A5

SL1 : INK TYPE

Ink type is displayed.
Max K

SL1 : CAPACITY
Ink capacity is displayed.
400cc

SL1 : LOT NO. Lot No. of the Ink Cartridge is displayed.

40216A

SL1 : CONSUM.
Ink consumption is displayed.
100.000cc

SL1 : TIME The used time of the Ink Cartridge is displayed.

0y000d00h00m00s

SL1 : INSERT
The insert count of the Ink Cartridge is displayed.
1 times

SL1 : FLAG
The Flag information of the Ink Cartridge is displayed.
000000000

It reads the information written on the IC of each carriage.

CARTRIDGE Following messages are displayed when some error is found.
SLOT 2 Ink cartridge is not inserted
SLOT1
NO CARTRIDGE
CARTRIDGE A cartridge with no IC is inserted, wire break or short
SLOT 12 SLOT1
NO IC CHIP

System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR

4-4
SERVICE MENU FRHCPULWcwab 123456789101112
SENSOR CHECK H E C

This menu displays the real-time status of each sensor. It shows " " when the sensor is ON.
The first page shows the status of each sensor. Each alphabet stands for as follows.
The second page shows the status of each
F: Front Paper Sensor L: Pinch Roller Sensor Head Up/Down Sensor Cartridge Sensor and Ink Empty Sensor.
R: Rear Paper Sensor W: Paper Side Sensor H: Head HIGH Each color has 2 positions and the left side
H: Limit Sensor c: Capping Sensor L: Head LOW on the didplay shows the left-side head.
C: Front Cover Sensor w: Wiper Sensor
P: Maintenance Cover Sensor a: TU Motor Drive Sensor TU Motor Drive Sensor Blank: Cartridge not inserted, Ink remains
U: Head Up/Down Sensor (When TU is connected) : Not driving C: Cartridge inserted, Ink remains
b: Out of use Blank: Driving E: Cartridge not inserted, Ink empty
: Cartridge inserted, Ink empty

SERVICE MENU THERMISTOR CHK This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the K head, HEAD4, and
THERMISTOR CHK HEAD:25 C/ 77 F the thermistor placed on the Head Board (TH1). The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature.
Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of
THERMISTOR CHK [HEAD] and [BOARD] are not necessarily the same.
BOARD:25 C/ 77 F

SERVICE MENU SUB MENU SERIAL NO. This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits
SUB MENU SERIAL NO. ZS00000 with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.

SUB MENU CHANGE INKTYPE NOW PROCESSING..

To Setup View
CHANGE INKTYPE MAX cm MAX cm
BUSY LED flashes

This menu is to change Ink Type. Different from the process in the user menu,
operations such as Head Wash and Ink Fill are not included. Ink Type Max cm : ECO-SOL Max CMYKLcLm
This menu is used as a correction purpose when a wrong type ink is selected. Max 2MC: ECO-SOL Max CMYKMC
When the ink type is changed, Ink System is initialized internally. Then, it exits UNKNOWN: Ink Type not specified
the menu and Setup is canceled.

Fills Ink to each print head. A to C shown on the lower

LCD are the head groups. Cursor can be moved with
SUB MENU FILL INK CHECK [left] and [right] keys. Use [up] and [down] keys for
ON/OFF. By pressing [ENTER] key, it starts to fill ink
FILL INK A B C DRAIN BOTTLE for the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: Normally, FILL INK is to be performed on the
three groups together. Performing this on
individual head group should be only for a
recovery when PUMP UP or HEAD WASH is
performed individually.

When ink is not filled

SELECT INK TYPE INSTALL SET SOL CRT.

E-SOL Max LcLm DRAIN BOTTLE 123456789101112
Goes next, when cartridge is set

FILLING INK... CHECK

DRAIN BOTTLE
Goes next, when completed

Removes ink from each print head. The difference

SUB MENU PUMP UP CHECK from the user menu is that head group can be
DRAIN BOTTLE selected.
PUMP UP A B C NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, PUMP UP is
to be performed on the three groups together.
REMOVE SOL CRT. PUMPING-UP... When it is necessary to perform it individually,
123456789101112 fill the same type of ink for recovery with FILL
Goes next, when cartridge is removed Goes next, when completed INK menu immediately.

Head wash and ink filling

SUB MENU HEAD REPLACE CHECK REMOVE SOL CRT. after replacing head
HEAD REPLACE A B C DRAIN BOTTLE 123456789101112
Goes next, when cartridge is removed

SET SOLCL-LIQUID FILLING INK... REMOVE SOL CL FILLING INK...

123456789101112 123456789101112
Goes next, when cleaning cartridge is set Goes next,
when cleaning cartridge is removed

CHECK SET SOL CRT. FILLING INK... CHECK

DRAIN BOTTLE 123456789101112 DRAIN BOTTLE
Goes next, when cartridge is set

4-5
 Washes print heads. A to C shown on the lower
LCD are the head groups. Cursor can be moved with
[left] and [right] keys. Use [up] and [down] keys for
SUB MENU HEAD WASH CHECK ON/OFF. By pressing [ENTER] key, it starts to wash
HEAD WASH A B C DRAIN BOTTLE the selected head groups. To exit the menu, press
[left] key when the cursor is on A.
NOTE: When this is performed on individual head
group, the normal maintenance operations
cannot be performed. Normally, HEAD WASH
is to be performed on the three groups
together. When it is necessary to perform it
individually, fill the same type of ink for
recovery with FILL INK menu immediately.

REMOVE SOL CRT. SET SOLCL-LIQUID WASHING HEAD...

123456789101112 123456789101112
Goes next, Goes next,
when cartridge is removed when cleaning cartridge is set

REMOVE SOL CL WASHING HEAD...

123456789101112
Goes next, Goes next, when completed
when cleaning cartridge is removed

SUB MENU PERIODIC CL. This menu is to select the cleaning type of [PERIODIC CL] in the user menu.
PERIODIC CL. LIGHT LIGHT Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL

WIPE: Wiping and flushing only

LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel

Cleaning period can be set up in PERIODIC CL. menu of the user menu.

SUB MENU FAN CHECK This menu is to check FANs.

FAN CHECK VACUUM FAN Select a FAN type with [up] and [down] keys.
Press [ENTER] key for ON/OFF of FANs.
FAN turns off automatically when exit this menu.

FAN CHECK
BLOWER FAN

SUB MENU TU CHECK TU This menu is to confirm that Take-Up unit which is
TU CHECK TU START STOP connected to the connector equipped for Take-up unit
can be operated properly.
Refer to [4-12 TAKE-UP UNIT OPERATION CHECK].
When Take-Up unit is not connected

TU IS [TU] menu supports the one named [TAKE UP] of the

two connectors located on the bottom of the right
NOT CONNECTED printer body.

TU CHECK OPTION-TU
OPTION-TU START STOP

When Take-Up unit is not connected

OPTION-TU IS
NOT CONNECTED

SUB MENU CLOCK DATE DATE

CLOCK DATE 05/09/10 05/09/10
[Year/Month/Day] Display [Year/Month/Day] Edit

CLOCK TIME TIME

TIME [Link] [Link]
Display Edit

TIME TIME It shows [B], when

battery is dead.
[Link] B [Link] B

This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it
performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record
of Event Log function. It must be aware that it affects the maintenance operations if the time is changed.
When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as
an information.

4-6
 SUB MENU DIP SW CHECK This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left.
DIP SW CHECK 0110 0000 [0] is OFF and [1] is ON.
bit # [1 2 3 4 5 6 7 8]

This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when
SUB MENU KEY CHECK any key has not been pressed. It shows the key name when some key is pressed. And it shows a message
KEY CHECK NONE of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button
is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to
be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing
other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key,
it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot
be turned off with the sub power key while performing this menu.

SUB MENU This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the
Abbreviated
LCD/LED/BUZ CHK functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back
light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD.
Returns when completed
Confirm that all functions operate properly, visually and by the sound.

Waiting for incoming data

SUB MENU DETECTING...
This menu is to confirm the data input from network. The check sum and input data byte are shown on the
PORT CHECK 00: 0B lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the
input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input
Receiving data from network data byte overflows at 4GB(4294967296B) and is reset to 0.
NETWORK
B3:1073741624B

SUB MENU MAINTE. MSG.

This menu is to set up the cycle of showing the message of [TIME FOR MAINTENANCE].
MAINTE. MSG. NONE 100 hours
Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE

SUB MENU PAPERSIDE SENS OUTPUT LEVEL This menu is used for adjusting the Paper Side Sensor.
OUTPUT LEVEL 0.7V Refer to [4-6 PAPER SIDE SENSOR ADJUSTMENT].
PAPERSIDE SENSE

PAPERSIDE SENS NOW PROCESSING.. TIME

SENSOR AUTOTEST [Link]

When MEDIA CLAMP is detected.(beeps one time)

This menu is for checking the detection of
SUB MENU NOW PROCESSING.. MEDIA CLAMP CHK the Media Clamp.
MEDIA CLAMP CHK COMPLETED
When MEDIA CLAMP is not detected.(beeps two times)

MEDIA CLAMP CHK

FAILED

SCAN : Aging for Scan Motor.

SERVICE MENU MOTOR MENU AGING SCAN The Head Carriage runs max. printing width
MOTOR MENU AGING SCAN NOW AGING in Scan direction.

FEED : Aging for Feed Motor.

Grit Roller runs 100mm back and forth.

AGING FEED BOTH : The Head Carriage runs max. printing width
NOW AGING in Scan direction, and at the same time, Grit Roller
FEED runs 100mm back and forth.

AGING BOTH To stop Aging, press [ENTER] key. The Head Carriage returns
BOTH NOW AGING back to the capping position, and it returns to the former menu
after the Head is capped.
Make sure not to perform Aging for excessive time when the
Head is filled with ink, in order to prevent the Head from being
damaged by dried ink.
When Aging is performed with ink filled, it runs with performing
the Flushing. No Flushing when ink is not filled.

Servo Motor : LOCKED

MOTOR MENU SERVO LOCK SERVO LOCK This menu is to check whether Servo Motor can be locked
properly. While in this menu, Servo Motor is free. When the
SERVO LOCK S: 100 F: 0 0 Carriages are moved by hands, the displayed values change as
the feed-back is performed normally.
Servo Motor : FREE Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the normal power
SERVO LOCK SERVO LOCK control is performed.
As for [F(Feed direction)], the value displayed on the left changes
F: 240 20 F: 0 0 by Grid Encoder, and the right changes by Motor Encoder.

4-7
SERVICE MENU HEATER MENU [Link] HEAT. This is to specify ON/OFF of the heater when the machine is started in the Service Mode.
HEATER MENU SVC. MODE HEAT. STOP > STOP START : Heater ON Default : STOP
STOP : Heater OFF

HEATER MENU HEATER ADJUST PRE

This menu is to offset the temperature of each heater.
HEATER ADJUST PRE 0 -3 It should be set when the displayed temperature is different from
the actual temperature.
Range : -5 to +5 Default : 0

HEATER ADJUST PRINT

PRINT 0 -3

HEATER ADJUST DRYER

DRYER 0 -3

HEATER ADJUST OPTION-DRYER

OPTION-DRYER 0 -3

HEATER MENU PREHEAT TEMP. Range : 20 to 40 This menu is to specify the temperature that is displayed in the [PREHEATING] menu
PREHEAT TEMP. 35 C 35 C Default : 30 in the user menu.

HEATER MENU HEAT TIMEOUT Range : OFF, 10 to 30min. This menu is to set the timing to show the timeout message.
(in 10min. unit) If the temperature does not reach to the targeted temperature and within the set
HEAT TIMEOUT OFF 10min Default : 20min. time when starting a printing, the message of “HEATING TIMEOUT CONTINUE?”
is displayed.

Print Heater : OFF Print Heater : ON

HEATER MENU PRE 25 C PRE 25 C
This menu is to check the heaters and thermistors.
HEATER CHECK PRINT _ 25 C PRINT _ 25 C While in this menu, it displays ON/OFF status and the temperatures read
by thermistors on each Preheater, Printheater, Dryer and Option Dryer.
[Up] and [down] keys are to select heaters or dryers, and [ENTER] key is
Option Dryer : Not connected to turn ON/OFF the selected heater or dryer.
("ON/OFF" described here stands for power manually distributed or not.
DRYER _ 25 C DRYER _ 25 C It is not for controlling the temperatures set in other menus. Be aware
OPT. 25 C OPT. that the temperature keeps rising when it is left ON. It turns off automatically
when exiting the menu.)
Check if the temperature rises when the heater is ON and also if the heater
temperature decreases to ambient temperature when it is OFF.
The temperature is displayed in Celsius only.

Revised 6
This menu is to change the functions of the machine. Normally, it is not necessary to change.
SERVICE MENU SYSTEM SWITCH PAGE1 Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys.
SYSTEM SWITCH PAGE1 00000000 Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch.

bit #[ 8 7 6 5 4 3 2 1 ] Bit Contents Settings Default

With [1], the error does not occur even if
PAGE1:Bit1 Cover Sensor 0
the cover is open.
SYSTEM SWITCH PAGE16 PAGE1:Bit4
Reflection to the test pattern [1] enables the settings of [FULL WIDTH S] and
0
of a heater related parameters [SCAN INTERVAL] for all test patterns.
PAGE16 00000000 Maintenance flushing that
PAGE1:Bit7 Enables with [0], Disables with [1] 0
bit #[ 8 7 6 5 4 3 2 1 ] takes place every 24 hours

Standard Head Menu With [1], [STANDARD HEAD] menu is added

PAGE2:Bit6 0
to the Service Menu.
* All the default of settigs not shown here is "0".
CAUTION : The machine may make unexpected move when other system switches not shown here are changed.

SERVICE MENU HISTORY MENU MOTOR HOURS F MOTOR HOURS F

HISTORY MENU MOTOR GROUP 3 hours CLEAR

In History Menu, the parameters are separated in groups CATEGORIES : MOTOR GROUP / HEAD GROUP / The menu shown on the upper LCD can be changed with [up] and
by categories. The parameters can be displayed or cleared MAINTE GROUP / WIPE GROUP / [down] keys. The corresponding parameter is shown on the lower
by entering the menu of each groups. PRINT GROUP / LCD. Refer to the HISTORY MENU List on the following pages.
INK GROUP / HEATER GROUP / Press [right] key to enter [CLEAR] menu, and parameter can be
ERROR GROUP / SYSTEM GROUP cleard by pressing [ENTER] key.

SERVICE MENU REPORT SERVICE REPORT Reports can be printed. The Head to print the report is selectable considering the case of head
REPORT SERVICE REPORT HEAD H1 trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing.

H1/H2/H3/H4/H5/H6 SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional
Service Information.
HISTORY : History Report is printed.
REPORT HISTORY REPORT CARTRIDGE : Ink Cartridge IC Report is printed.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from
HISTORY REPORT HEAD H1 100/200/ALL(400).
ALL : All Reports are printed together. (System Report, Service Report, History Report,
H1/H2/H3/H4/H5/H6 Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool.
(9600bps, N81, X : ON/OFF)
REPORT CARTRIDGE
CARTRIDGE HEAD H1
H1/H2/H3/H4/H5/H6

REPORT SELECT MAXIMUM EVENT LOG Required Printing Area

EVENT LOG 100 LOGS HEAD H1
SERVICE : W350 L450mm
Setting Value : 100LOGS/200LOGS/ALL HISTORY : W250 L220mm
CARTRIDGE : W250 L100mm
EVENT LOG/100 LOGS : W350 L200mm
REPORT ALL EVENT LOG/200 LOGS : W350 L330mm
EVENT LOG/ALL(400) : W350 L590mm
ALL HEAD H1 ALL : W800 L350mm

REPORT
SERIAL

4-8
HISTORY MENU
MOTOR GROUP

Item Contents Unit Reference

Motor feed Total time that the Feed Motor has been rotated hour
Motor scan Total time that the Scan Motor has been rotated hour Life: 1500 hours
Pump Times A Total time that the Pump Motor A has been rotated times Life: 200,000 times
Pump Times B Total time that the Pump Motor B has been rotated times Life: 200,000 times
Pump Times C Total time that the Pump Motor C has been rotated times Life: 200,000 times
CLEAR ALL Clear all the value in the Motor Group.

HEAD GROUP

Item Contents Unit Reference

Life: 6 billion Shots/nozzle
Shot Cnt. 1 Number of shots fired from the nozzle (H1 left) Shots/1000
Ink from SLOT2
Life: 6 billion Shots/nozzle
Shot Cnt. 2 Number of shots fired from the nozzle (H1 right) Shots/1000
Ink from SLOT8
Life: 6 billion Shots/nozzle
Shot Cnt. 3 Number of shots fired from the nozzle (H2 left) Shots/1000
Ink from SLOT3
Life: 6 billion Shots/nozzle
Shot Cnt. 4 Number of shots fired from the nozzle (H2 right) Shots/1000
Ink from SLOT9
Life: 6 billion Shots/nozzle
Shot Cnt. 5 Number of shots fired from the nozzle (H3 left) Shots/1000
Ink from SLOT6
Life: 6 billion Shots/nozzle
Shot Cnt. 6 Number of shots fired from the nozzle (H3 right) Shots/1000
Ink from SLOT12
Life: 6 billion Shots/nozzle
Shot Cnt. 7 Number of shots fired from the nozzle (H4 left) Shots/1000
Ink from SLOT1
Life: 6 billion Shots/nozzle
Shot Cnt. 8 Number of shots fired from the nozzle (H4 right) Shots/1000
Ink from SLOT7
Life: 6 billion Shots/nozzle
Shot Cnt. 9 Number of shots fired from the nozzle (H5 left) Shots/1000
Ink from SLOT5
Life: 6 billion Shots/nozzle
Shot Cnt. 10 Number of shots fired from the nozzle (H5 right) Shots/1000
Ink from SLOT11
Life: 6 billion Shots/nozzle
Shot Cnt. 11 Number of shots fired from the nozzle (H6 left) Shots/1000
Ink from SLOT4
Life: 6 billion Shots/nozzle
Shot Cnt. 12 Number of shots fired from the nozzle (H6 right) Shots/1000
Ink from SLOT10
WIPE H1 Number of times the Wiping has been performed (H1) times
WIPE H2 Number of times the Wiping has been performed (H2) times
WIPE H3 Number of times the Wiping has been performed (H3) times
WIPE H4 Number of times the Wiping has been performed (H4) times
WIPE H5 Number of times the Wiping has been performed (H5) times
WIPE H6 Number of times the Wiping has been performed (H6) times
RUB H1 Number of times the Rubbing has been performed (H1) times
RUB H2 Number of times the Rubbing has been performed (H2) times
RUB H3 Number of times the Rubbing has been performed (H3) times
RUB H4 Number of times the Rubbing has been performed (H4) times
RUB H5 Number of times the Rubbing has been performed (H5) times
RUB H6 Number of times the Rubbing has been performed (H6) times
AUTO CL.H1 Number of times the Automatic Cleaning has been performed (H1 times
AUTO CL.H2 Number of times the Automatic Cleaning has been performed (H2 times
AUTO CL.H3 Number of times the Automatic Cleaning has been performed (H3 times
AUTO CL.H4 Number of times the Automatic Cleaning has been performed (H4 times
AUTO CL.H5 Number of times the Automatic Cleaning has been performed (H5 times
AUTO CL.H6 Number of times the Automatic Cleaning has been performed (H6 times
NORMAL CL. H1 Number of times the Normal Cleaning has been performed (H1) times
NORMAL CL. H2 Number of times the Normal Cleaning has been performed (H2) times
NORMAL CL. H3 Number of times the Normal Cleaning has been performed (H3) times
NORMAL CL. H4 Number of times the Normal Cleaning has been performed (H4) times
NORMAL CL. H5 Number of times the Normal Cleaning has been performed (H5) times
NORMAL CL. H6 Number of times the Normal Cleaning has been performed (H6) times
MEDIUM CL. H1 Number of times the Medium Cleaning has been performed (H1) times
MEDIUM CL. H2 Number of times the Medium Cleaning has been performed (H2) times
MEDIUM CL. H3 Number of times the Medium Cleaning has been performed (H3) times
MEDIUM CL. H4 Number of times the Medium Cleaning has been performed (H4) times
MEDIUM CL. H5 Number of times the Medium Cleaning has been performed (H5) times
MEDIUM CL. H6 Number of times the Medium Cleaning has been performed (H6) times
POWERFUL CL.H1 Number of times the Powerful Cleaning has been performed (H1) times
POWERFUL CL.H2 Number of times the Powerful Cleaning has been performed (H2) times
POWERFUL CL.H3 Number of times the Powerful Cleaning has been performed (H3) times
POWERFUL CL.H4 Number of times the Powerful Cleaning has been performed (H4) times
POWERFUL CL.H5 Number of times the Powerful Cleaning has been performed (H5) times
POWERFUL CL.H6 Number of times the Powerful Cleaning has been performed (H6) times
CLEAR H6 Clear all the value of the H6.
CLEAR H5 Clear all the value of the H5.
CLEAR H4 Clear all the value of the H4.
CLEAR H3 Clear all the value of the H3.
CLEAR H2 Clear all the value of the H2.
CLEAR H1 Clear all the value of the H1.
CLEAR ALL Clear all the value of all the Head.

4-9
MAINTENANCE GROUP

Item Contents Unit Reference

MAINTE. COUNT Number of times the Head Maintenance has been performed times
TOTAL TIME Lapsed time from the last Head maintenance hour This value is cleared automatically after carrying out the Head Maintenance.
PRINTING TIME Printing time from the last Head Maintenance hour This value is cleared automatically after carrying out the Head Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP.

WIPER GROUP

Item Contents Unit Reference

WIPING COUNT Number of times the Wiping has been performed times This value is cleared automatically after replacing it.
RUBBING COUNT Number of times the Rubbing has been performed times This value is cleared automatically after replacing it.
WIPE REPLACE Number of times the Wipe has been replaced times
CLEAR ALL Clear all the value in the WIPE GROUP.

PRINT GROUP

Item Contents Unit Reference

PRINTING TIME Total time of printing performed hours Test print time is excluded.

PRINT PAGES Number of pages printed pages

CLEAR ALL Clear all the value in the PRINT GROUP.

INK GROUP

Item Contents Unit Reference

CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed times
CARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed times
CARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed times
CARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed times
CARTRIDGE 5 Number of times the Ink Cartridge 5 has been changed times
CARTRIDGE 6 Number of times the Ink Cartridge 6 has been changed times
CARTRIDGE 7 Number of times the Ink Cartridge 7 has been changed times
CARTRIDGE 8 Number of times the Ink Cartridge 8 has been changed times
CARTRIDGE 9 Number of times the Ink Cartridge 9 has been changed times
CARTRIDGE 10 Number of times the Ink Cartridge 10 has been changed times
CARTRIDGE 11 Number of times the Ink Cartridge 11 has been changed times
CARTRIDGE 12 Number of times the Ink Cartridge 12 has been changed times
CHANGE INK TYPE Number of times the Ink Type has been changed times
CLEAR ALL Clear all the value in the INK GROUP.

ERROR GROUP

Item Contents Unit Reference

SERVICE CALL Number of times the Service Call has occurred times
S-CALL HISTORY Service Call Number of the last 5 Calls. No.
MOTOR ERROR F Number of times the Feed Motor Error has occurred times
MOTOR ERROR S Number of times the Scan Motor Error has occurred times
LOW [Link]. Number of times the Low Temperature Error has occurred times
HIGH [Link]. Number of times the High Temperature Error has occurred times
Number of times of forcible capping for Head dry prevention that works when cap is left open for 3
EMERG. CAPPING Number of times the Emergency Capping Error has occurred times
minutes or more due to cover open or other reasons.
START UNCAPPED Number of times the machine has started uncapped times When cap is left open, it is detected when machine is started.
CLEAR ALL Clear all the value in the ERROR GROUP.

HEATER GROUP

Item Contents Unit Reference

PRE USE TIME Total time of PRE heater used hour
PRINT USE TIME Total time of PRINT heater used hour
DRYER USE TIME Total time of DRYER used hour
OPT. USE TIME Total time of OPTION DRYER used hour
CLEAR ALL Clear all the value in the HEATER GROUP.

SYSTEM GROUP

Item Contents Unit Reference

POWER ON COUNT Number of times Subpower has been turned on times
POWER ON TIME Total time of Subpower ON hour SLEEP time is excluded.
SLEEP TIME Total time of the machine in Sleep Mode hour
SHEETCUT COUNT Number of times the Sheet Cut has been performed times It counts Auto Sheet Cut performed by both command and panel.
CLEAR ALL Clear all the value in the SYSTEM GROUP.

4-10
Roland SOL JET PRO III series
Model XJ-740 IP Address 133, 111, 128, 060 Ink type E-SOL Max LcLm
Version 2.00 Subnet Mask 255, 255, 252, 000 Ink remain (1-6) 74/ 86/ 64/ 100/ 71/ 100
Serial No. XX00001 Gateway Address 000, 000, 000, 000 Ink remain(7-12) 100/ 100/ 97/ 72/ 100/ 100
Date 2006/07/25 16:24 MAC Address [Link]

Head Temperature 28 C / 82.4 F Heater temp. (PRE) 32 C / 88 F

On Board Temperature 35 C / 95.0 F Heater temp. (PRINT) 34 C / 92 F
Heater temp.(DRYER) 33 C / 90 F

Menu language Japanese Scan interval 0.0 sec Set remain at loading Disable
Length unit mm Sleep Enable Heater setting(PRE) 35 C / 94 F
Temperature unit C Sleep interval 30 min Heater setting (PRINT) 35 C / 94 F
Head height High Sheet remain 0.0m Heater setting (DRYER) 50 C / 122 F
Sheet type Opaque Periodic cleaning NONE Feed for dry Disable
Empty mode Stop Vacuum power Auto Preheating 30 C / 86 F
Calibration +2.20 % Option Dryer Enable
Full width scanning FULL Media Release Disable Blower Fan Enable
Sheet Width 1879mm Sheet Position 0mm
Side Margin 10mm
Bi-dir. simple -4
H1 H2 H3 H4 H5 H6 H1 H2 H3 H4 H5 H6
Bi-dir. adjust No. 1 -3.5 -2 -2 -2 -1 0 No. 3 -3 -2.5 -2.5 -2 -2 -1.5
No. 2 -1 -1 -1 +0.5 -0.5 +1.5 No. 4 -2 -1 -1 -1 -1 -0.5

Preset name SV-GG

Bi-dir. simple -3 Feed for dry Disable Preheating 30 C / 86 F Sheet Width 1879mm
Calibration -0.10 % Scan interval 0.0 sec Blower fan Disable Sheet Position 0mm
Heater setting (PRE) 35 C / 94 F Sheet type Opaque Vacuum power Auto Side Margin 10mm
Heater setting (PRINT) 35 C / 94 F Full width S FULL Media Release Disable
Heater setting (DRYER) 50 C / 122 F
Bi-dir. adjust No. 1 -3 / -3 / -3 / -2 / -0.5 / -0.5 No. 3 -3.5 / -2.5 / -2.5 / -2 / -2.5 / -2.5
No. 2 -2 / -1 / -1 / +1 / +1 / +2 No. 4 -2.5 / -2 / -2 / 0 / 0 / 0

Preset name IKC 114XX

Bi-dir. simple -2 Feed for dry Disable Preheating 30 C / 86 F Sheet Width 1879mm
Calibration +1.70 % Scan interval 0.0 sec Blower fan Disable Sheet Position 0mm
Heater setting (PRE) 40 C / 104 F Edge detection Enable Vacuum power Auto Side Margin 10mm
Heater setting (PRINT) 40 C / 104 F Full width S FULL Media Release Disable
Heater setting (DRYER) 50 C / 122 F
Bi-dir. adjust No. 1 -4 / -3 / -3 / -3 / -2 / 0 No. 3 -3 / -2.5 / -2.5 / -2 / -2 / -2
No. 2 -2.5 / -1 / -1 / +0.5 / +0.5 / +1.5 No. 4 -2 / -1 / -1 / -1 / -1 / -0.5

Preset name SVGG2

Bi-dir. simple -4 Feed for dry Disable Preheating 30 C / 86 F Sheet Width 1879mm
Calibration +2.20 % Scan interval 0.0 sec Blower fan Enable Sheet Position 0mm
Heater setting (PRE) 35 C / 94 F Edge detection Enable Vacuum power Auto Side Margin 10mm
Heater setting (PRINT) 35 C / 94 F Full width S FULL Media Release Disable
Heater setting (DRYER) 50 C / 122 F
Bi-dir. adjust No. 1 -4 / -3 / -3 / -3 / -2 / 0 No. 3 -3 / -2.5 / -2.5 / -2 / -2 / -1.5
No. 2 -2.5 / -1 / -1 / +0.5 / +0.5 / +1.5 No. 4 -2 / -1 / -1 / -1 / -1 / -0.5

Preset name PRESETTING4

Bi-dir. simple 0 Feed for dry Disable Preheating 30 C / 86 F Sheet Width 1879mm
Calibration 0.00 % Scan interval 0.0 sec Blower fan Disable Sheet Position 0mm
Heater setting (PRE) 40 C / 104 F Edge detection Enable Vacuum power Auto Side Margin 10mm
Heater setting (PRINT) 40 C / 104 F Full width S FULL Media Release Disable
Heater setting (DRYER) 55 C / 130 F
Bi-dir. adjust No. 1 0 / 0 / 0 / 0 / 0 / 0 No. 3 0 / 0 / 0 / 0 / 0 / 0
No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0

Preset name PRESETTING5

Bi-dir. simple 0 Feed for dry Disable Preheating 30 C / 86 F Sheet Width 1879mm
Calibration 0.00 % Scan interval 0.0 sec Blower fan Disable Sheet Position 0mm
Heater setting (PRE) 40 C / 104 F Edge detection Enable Vacuum power Auto Side Margin 10mm
Heater setting (PRINT) 40 C / 104 F Full width S FULL Media Release Disable
Heater setting (DRYER) 55 C / 130 F
Bi-dir. adjust No. 1 0 / 0 / 0 / 0 / 0 / 0 No. 3 0 / 0 / 0 / 0 / 0 / 0
No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0

(Abbreviated)

Preset name PRESETTING8

Bi-dir. simple 0 Feed for dry Disable Preheating 30 C / 86 F Sheet Width 1879mm
Calibration 0.00 % Scan interval 0.0 sec Blower fan Disable Sheet Position 0mm
Heater setting (PRE) 40 C / 104 F Edge detection Enable Vacuum power Auto Side Margin 10mm
Heater setting (PRINT) 40 C / 104 F Full width S FULL Media Release Disable
Heater setting (DRYER) 55 C / 130 F
Bi-dir. adjust No. 1 0 / 0 / 0 / 0 / 0 / 0 No. 3 0 / 0 / 0 / 0 / 0 / 0
No. 2 0 / 0 / 0 / 0 / 0 / 0 No. 4 0 / 0 / 0 / 0 / 0 / 0

4-11
Service Report

Head rank H1 6CZ343CUYUOVVRT 00B. . D

H2 73V3739TVUXVVSV 00C. . D
H3 6FW3436TVUXWWST 004. . D
H4 6BV3230UTVVWVSU 00D. . D
H5 6DT332FUSWSVVTT 00P. . D
H6 6ET3935TTVUVVTU 00H. . D
H1 H2 H3 H4 H5 H6
Head hori. (DT1. Low) +1 +2 -3 -2 +1
(DT3. Low) 0 +2 -2 -2 +2
(DT1. High) +1 +2 -3 -2 +1
(DT3. High) -2 +1 -3 -2 +3
Head bi (DT1. Low) +23 +23 +23 +21 +22 +21
(DT3. Low) +22 +22 +22 +21 +21 +21
(DT1. High) +33 +32 +32 +31 +32 +30
(DT3. High) +31 +31 +32 +30 +30 +29
Dip SW 00000000
System SW page ( 1 - 4 ) 01000000 00000000 00000000 00000000
System SW page ( 5 - 8 ) 01000000 00000000 00000000 00000000
System SW page ( 9 - 12 ) 00000000 00000000 00000000 00000000
System SW page ( 13 - 16 ) 00000000 00000000 00000000 00000000
Network I/F version Print Server 1.1 (Tue May 30 [Link] JST 2007)
Maintenance request NONE
Booter version 1.00 Set sheet position -1 - 1877
Battery Empty Heater adjust (PRE) 0C
Periodic CL. degree Light Heater adjust (PRINT) 0C
Limit position 25.2 mm Heater adjust (DRYER) 0C
Cutter down position 1950.3 mm Preheat temperature 30 C
Calibration default -0.09 % Heating timeout 20 min
Encoder position (L) 1642.7 mm Cap adjust 0.00 mm
Encoder position (R) 271.1 mm Drain liquid volume 589.9 cc
Standard head 4

History Report
Model XJ-740 Serial No. : XX00001
Version 2.00 Date : 2007/06/25 16:24
==== Motor group ====
Motor feed (trip / total [clear]) 1 / 1 hours [0]
Motor scan (trip / total [clear]) 3 / 3 hours [0]
Pump Times A (trip / total [clear]) 5,829 / 5,829 times [0]
Pump Times B (trip / total [clear]) 5,664 / 5,664 times [0]
Pump Times C (trip / total [clear]) 5,461 / 5,461 times [0]
==== Maintenance group ====
Maintenance Count 3 times
Total Time 134 hours
Printing time 10 hours
==== Wiper group ====
Wiping count 42 times
Rubbing count 0 times
Wiper replace count 1 times
==== Head group ====
Shot Cnt. 1 (trip / total [clear]) 4,277 / 4,277 times [0]
Shot Cnt. 2 (trip / total [clear]) 4,260 / 4,260 times [0]
Shot Cnt. 3 (trip / total [clear]) 12,387 / 12,387 times [0]
Shot Cnt. 4 (trip / total [clear]) 12,408 / 12,408 times [0]
Shot Cnt. 5 (trip / total [clear]) 7,287 / 7,287 times [0]
Shot Cnt. 6 (trip / total [clear]) 7,285 / 7,285 times [0]
Shot Cnt. 7 (trip / total [clear]) 2,026 / 2,026 times [0]
Shot Cnt. 8 (trip / total [clear]) 2,021 / 2,021 times [0]
Shot Cnt. 9 (trip / total [clear]) 6,873 / 6,873 times [0]
Shot Cnt. 10 (trip / total [clear]) 6,883 / 6,883 times [0]
Shot Cnt. 11 (trip / total [clear]) 5,518 / 5,518 times [0]
Shot Cnt. 12 (trip / total [clear]) 5,529 / 5,529 times [0]
H1 H2 H3 H4 H5 H6
Wiping count for head 62 62 60 60 62 62 times
Rubbing count for head 6 6 6 6 0 0 times
Headrank set count 0 0 0 0 0 0 times
Auto cleaning count 6 6 6 6 6 6 times
Normal cleaning count 10 10 9 9 10 10 times
Medium cleaning count 4 4 4 4 6 6 times
Powerful cleaning count 2 2 2 2 0 0 times
==== Print group ====
Printing time 2 hours
Print pages 39 pages
==== Ink group ====
Cartridge change (1-6) 0 0 0 1 0 0 times
Cartridge change (7-12) 0 1 0 0 1 0 times
Change ink type 0 times
==== Error group ==== ==== System group======
Service call count 0 times Power on count 197 times
Service call history **** **** **** **** **** Power on time 45 hours
Motor error (feed) 0 times Sleep time 5 hours
Motor error (scan) 1 times Sheet cut count 34 hours
Low temperature error 0 times Peck used count 0 times
High temperature error 0 times
Emergency capping 0 times
Start uncapped 2 times
====Heater group==== PRE PRINT DRYER OPT.
Heater used time 18 18 18 16 hours

4-12
Ink Cartridge Report
Model XJ-740 Serial No. : XX00001
Version 2.00
No : SERIAL / INK TYPE / CAP. / LOT No/ CONSUM. / TIME / INS. / FLAG
1: NO IC CHIP / / / / / / /
2: 14f83740020000a6 / eSOL C / 400 cc / 61002A / 55.526cc / 0y003d00h07m48s / 1 / 00000000
3: 1449ff3f070000b8 / eSOL M / 400 cc / 60806A / 86.091cc / 0y001d05h19m20s / 1 / 00000000
4: 14e09c400200001f / eSOL Lc / 400 cc / 60906A / 0.063cc / 0y000d13h14m59s / 2 / 00000000
5: 1442f14f060000fd / eSOL Lm / 400 cc / 60807A / 43.356cc / 0y001d08h51m44s / 1 / 00000000
6: 148e3a85060000ef / eSOL Y / 400 cc / ----------- / 77.280cc / 0y001d11h08m29s / 0 / 00000000
7: 1449ff3f020000b8 / eSOL K / 400 cc / 60911A / 0.641cc / 0y001d00h10m01s / 0 / 00000000
8: 1438f73f05000086 / eSOL C / 400 cc / 61002A / 62.584cc / 0y003d00h36m21s / 1 / 00000000
9: 1442f53f020000fd / eSOL M / 400 cc / 60806A / 11.978cc / 0y001d10h07m37s / 0 / 00000000
10 : 14f82960050000a6 / eSO L Lc / 400 cc / 60906A / 98.108cc / 0y000d18h52m14s / 2 / 00000000
11 : 148e3a41020000ef / eSOL Lm / 400 cc / 60807A / 0.892cc / 0y001d06h22m07s / 1 / 00000000
12 : 1438f73f02000029 / eSOL Y / 400 cc / 60911A / 0.748cc / 0y001d01h56m57s / 0 / 00000000

Event Log
Model XJ-740 Serial No. : XX00001
Version 2.00 Date : 2007/06/25 16:24
Date Time Temp. Event Information Date Time Temp. Event Information
----------- ------ -------- ---------------------- ------------------------------------------------------- ----------- ------ -------- ---------------------- -------------------------------------------------------
07/06/01 14:12 28 Print start Testpattern 07/05/31 03:53 28 Sleep out
07/06/01 14:09 28 Setup done Width : 1204mm Env. : 0.097 07/05/31 02:33 28 Sleep in
07/06/01 14:08 28 Cancel done 07/05/31 01:18 23 Main power on Nor mal
07/06/01 14:08 28 Cancel start User cancel 07/05/31 01:18 23 Sub power on Nor mal
07/06/01 14:07 28 Setup done Width : 1204mm Env. : 0.097 07/05/31 00:02 25 Sub power off
07/06/01 14:07 28 Cancel done 07/05/30 23:59 25 Cleaning Power on cleaning
07/06/01 14:07 28 Cancel start User cancel 07/05/30 23:59 25 Sub power on Normal
07/06/01 14:01 28 Setup done Width : 1204mm Env. : 0.098 07/05/30 12:16 30 Sub power off
07/06/01 14:00 28 Sub power on Service mode 07/05/30 11:29 32 Print done
07/06/01 14:00 28 Sub power off 07/05/30 11:28 32 Print start
07/06/01 13:56 28 Print done Testpattern 07/05/30 11:28 32 Print done
07/06/01 13:55 28 Print start Testpattern 07/05/30 11:26 32 Print start
07/06/01 13:55 28 Print done Testpattern 07/05/30 11:26 32 Print done
07/06/01 13:53 27 Print start Testpattern 07/05/30 11:24 32 Print start
07/06/01 13:53 27 Setup done Width : 1204mm Env. : 0.100 07/05/30 11:24 32 Print done
07/06/01 13:52 27 Sub power on Service report mode 07/05/30 11:20 32 Print start
07/06/01 13:52 27 Sub power off 07/05/30 11:20 32 Print done
07/06/01 13:29 26 Print done Testpattern 07/05/30 11:17 32 Print start
07/06/01 13:28 26 Print start Testpattern 07/05/30 11:16 32 Setup done Width : 1304mm Env. : 0.066
07/06/01 13:28 26 Print done Testpattern 07/05/30 11:16 32 Cancel done
07/06/01 13:28 26 Print start Testpattern 07/05/30 11:16 32 Cancel start User cancel
07/06/01 13:28 26 Print done Testpattern 07/05/30 11:15 32 Print done Testpattern
07/06/01 13:27 26 Print start Testpattern 07/05/30 11:15 32 Print start Testpattern
07/06/01 13:27 26 Print done Testpattern 07/05/30 11:14 32 Print done Testpattern
07/06/01 13:26 26 Print start Testpattern 07/05/30 11:14 32 Print start Testpattern
07/06/01 13:26 26 Print done Testpattern 07/05/30 11:13 32 Print done Testpattern
07/06/01 13:26 26 Print start Testpattern 07/05/30 11:13 32 Print start Testpattern
07/06/01 13:25 26 Print done Testpattern 07/05/30 11:05 32 Print done
07/06/01 13:25 26 Print start Testpattern 07/05/30 10:58 32 Print start
07/06/01 13:25 26 Print done Testpattern 07/05/30 10:57 32 Print done
07/06/01 13:24 26 Print start Testpattern 07/05/30 10:50 32 Print start
07/06/01 13:24 26 Print done Testpattern 07/05/30 10:37 32 Print done
07/06/01 13:24 26 Print start Testpattern 07/05/30 10:29 32 Print start
07/06/01 13:22 26 Print done Testpattern 07/05/30 10:29 32 Setup done Width : 1304mm Env. : 0.067
07/06/01 13:22 26 Print start Testpattern 07/05/30 10:28 32 Cancel done
07/06/01 13:21 26 Print done Testpattern 07/05/30 10:25 32 Cancel start User cancel
07/06/01 13:18 26 Print start Testpattern 07/05/30 10:24 32 Print start
07/06/01 13:18 26 Setup done Width : 1204mm Env. : 0.107 07/05/30 10:24 32 Print done
07/06/01 13:17 26 Sub power on Normal 07/05/30 10:17 32 Print start
07/05/31 12:12 28 Sub power off 07/05/30 10:15 32 Print done Testpattern
07/05/31 11:52 28 Sleep out 07/05/30 10:14 32 Print start Testpattern
07/05/31 08:09 29 Sleep in 07/05/30 10:13 32 Print done
07/05/31 07:39 28 Print done Testpattern 07/05/30 10:12 32 Print start
07/05/31 07:39 28 Print start Testpattern 07/05/30 10:11 32 Print done
07/05/31 07:38 28 Print done Testpattern 07/05/30 10:10 32 Print start
07/05/31 07:38 28 Print start Testpattern 07/05/30 10:10 32 Print done
07/05/31 07:26 28 Setup done Width : 1204mm Env. : 0.092 07/05/30 10:08 31 Print start
07/05/31 07:07 26 Sub power on Normal 07/05/30 10:08 31 Print done
07/05/31 07:07 26 Main power on Normal 07/05/30 10:04 31 Print start
07/05/31 03:53 28 Sub power off 07/05/30 10:04 31 Print done

4-13
Other Factory Mode

SYSTEM PARAMETER INITIALIZE Revised 6

All parameters will be initialized. Turn on the sub
power switch while pressing [ ],[ ] and [ENTER]
keys to start the machine in SYSTEM PARAMETER
ENTER
+ INITIALIZE mode.
Confirmation message is displayed first and press
[ENTER] key. Select the machine using [ ],[ ]
in [SELECT MODEL] menu. Press [ENTER] key to
INITIALIZE ALL initialize the SYSTEM PARAMETER or press
[Link]
[ ]
[POWER] key to cancel the initialization.
The machine turns off automatically when the
SELECT MODEL initialization is completed. All the parameters are
XJ-740
[ ] reset to the default.
It is necessary to setup the LIMIT POSITION after the
INITIALIZATION
COMPLETED
initialization. The error message [SERVICE CALL
0101] is displayed and the machine never starts
before the LIMIT POSITION is set up.

DISPLAYED LANGUAGE SERVICE REPORT PRINTING

Turn on the Sub Power SW while
MENU
+ pressing [ ] key to start the
machine in the SERVICE REPORT
+ PRINTING mode.
Roland DG Corp. [SERVICE REPORT] is displayed
XJ-740
and it turns to be the normal mode
SERVICE REPORT after printing.
MENU LANGUAGE It starts printing automatically when
ENGLISH
media is setup. It requires a A4 size
[ ] SETUP SHEET
ROLL
media and prints with Black ink.
LENGTH UNIT * Please print the [HISTORY
mm > INCH
REPORT] from the service mode.
[ ]

TEMP. UNIT
C > F

4-14
Special Key Combinations

Function for Service Combination Key Selection Comments

Press [MENU] and [ ] to enter Service

Service Mode + Menu.

[UPDATE FIRMWARE?] will be displayed.

Upgrade Firmware + Press [ENTER] to upgrade firmware.

+ Use this when the Main Board is replaced.

Installing Firmware
(At Main Board Change)
[SUM-ERROR] will be displayed.
ENTER
Press [ENTER] to upgrade firmware.

System Parameter All parameters will be initialized.

Initialize
ENTER
+ Press [ENTER] to start initializing.

Press [ ] while aligning Carriage to cap

Limit & Cutter Down
Position + Heads, and press [ENTER].
Set up Cut Down Pos., and press [ENTER].

Service Report(Adjustment value) will be

Service Report
+ printed.

Function for Users Combination Key Selection Comments

Language MENU
+ Press[ ] and [ ] to select Language.

4-15
4-2 HOW TO UPGRADE/INSTALL FIRMWARE

It is necessary to prepare the followings to upgrade/install the firmware.

[Link] file
[Link] (Network port is required.)
[Link]
[Link] cable (A cross cable is required when you connect XJ-740/640/540 to PC directly.)

HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)

Check the IP address of XJ-740/640/540.

1 Turn on the Main Power SW and Sub Power SW, then
press [MENU] key. MENU
Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS].

[ ]

MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NETWORK
[ ]

NETWORK
IP ADDRESS
[ ]

IP ADDRESS
[Link]

Turn off the Sub Power SW.

2

4-16
 Start the Peck on PC.
3 [Peck] screen is displayed, and click [Select Port]
button.

Select [Type 3] ProIII etc. from [Product].

4
Also, select [Via Network] and input IP address of XJ-
740/640/540 specified earlier.

Click [OK] button.

[Peck] screen is displayed again.

5
Click [Firmware Upgrade] button.

[OPEN] screen is displayed.

6
Select the firmware file and click [Open].
Peck starts to send the firmware to XJ-740/640/540.

4-17
 The machine goes into the Firmware Upgrade mode
7
automatically. FIRMWARE V1.0 NG DATA ERROR

When upgrade is completed, the Sub Power SW turns off

automatically.
ERASING NG DEVICE ERROR

WRITING NG DEVICE ERROR

VERIFYING NG DEVICE ERROR

COMPLETE

HOW TO INSTALL FIRMWARE (Referential Time : 5 min)

This is required when a new Main Board without the firmware is installed.

Turn on the Main Power SW while pressing [ ], [ ],

1
and [ ] keys.

UPDATE FIRMWARE?

Press the [ENTER] key for the machine to be ready to

2
receive the firmware.

UPDATE FIRMWARE?

[ ]

WAITING
[Link]

4-18
 Press MENU key, and set [IP ADDRESS], [SUBNET
3 MASK] and [GATEWAY ADDR.].
Press [ ] and [ ] keys for moving between digits, and
[ ] and [ ] keys for selecting value. After setting an
address, press the [ENTER] key to go to the next
address setting.
When [GATEWAY ADDR.] is set, it returns to the
waiting mode for receiving the firmware by pressing the
[ENTER] key.

The setting made here is only temporary for

the firmware installation and it is not saved.

Start the Peck on PC.

4 [Peck] screen is displayed, and click [Select Port]
button.

Select [Type 3] ProIII etc. from [Product].

5
Also, select [Via Network] and input IP address of XJ-
740/640/540 specified earlier.

Click [OK] button.

4-19
 [Peck] screen is displayed again.
6
Click [Firmware Upgrade] button.

[OPEN] screen is displayed.

7
Select the firmware file and click [Open].
It starts to send the firmware to XJ-740/640/540.

It starts loading the firmware.

8 The firmware installation is done when [COMPLETE] FIRMWARE V1.0 NG DATA ERROR

message is displayed.
Turn off the sub power when it is completed.

ERASING NG DEVICE ERROR

WRITING NG DEVICE ERROR

VERIFYING NG DEVICE ERROR

COMPLETE

4-20
 Turn on the Sub Power SW while pressing [ ], [ ],
9 and the [ENTER] keys to enter [INITIALIZE ALL
[Link]] menu. ENTER
+
Press the [ENTER] key to start initialization. The Sub
Power SW turns off automatically when it is completed.
INITIALIZE ALL
[Link]
[ ]

SELECT MODEL
XJ-740
[ ]

INITIALIZATION
COMPLETED

Turn on the Sub Power SW while pressing [ ], [ ]

10 and [ ] keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Enter the [NETWORK] menu and input [IP ADDRESS],

11 [SUBNET MASK] and [GATEWAY ADDR.].
Turn off the Sub Power SW when the network setting is MENU
SERVICE MENU
completed.
[ ]

MENU
SYSTEM INFO.

[ ][ ]

SYSTEM INFO.
NETWORK
[ ]

NETWORK [ ] IP ADDRESS
[ ]
IP ADDRESS [Link]
[ ]

NETWORK [ ] SUBNET MASK

[ ]
SUBNET MASK [Link]
[ ]

NETWORK [ ] GATEWAY ADDR. [ ]

GATEWAY ADDR. [Link]

4-21
 Start the Peck on PC.
12 [Peck] screen is displayed, and click [Put Parameters]
button.

13 [OPEN] screen is displayed.

Select the System Parameter file that is saved before the
main board replacement.
Click [Open]. Peck starts to send the System Parameter
to XJ-740/640/540.

14 Click [Get Report] button to import the System Report

file.
Confirm that the System Parameter is reloaded properly.

The addresses set at the step 11 are

replaced with the addresses saved in the
System Parameter as [Put Parameter] is
executed.
Please set it again if necessary.

4-22
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER
( Referential Time : 5min.)
Turn on the Main Power SW and Sub Power SW. Select MENU
1
[SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the
[ ]
User's Menu and set the IP address.
MENU
SYSTEM INFO.
[ ] [ ]

SYSTEM INFO.
NETWORK
[ ]
Cancel the RIP when the RIP is running.
NETWORK
IP ADDRESS
[ ]

IP ADDRESS
[Link]

Open a browser on the PC and enter the IP address

2
which is set at 1 .
Current firmware version appears.

The Internet Explorer is recommended.

Click [Update].
3

Specify the target file for upgrade and click [Update].

4

4-23
 The progress is shown in percentage while upgrading.
5

Do not turn off the power or press any keys

during the upgrade.

When upgrading is completed, the version of upgraded

6
firmware appears.

Turn off the sub power and main power once.

4-24
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

HEAD ALIGNMENT is necessary to obtain the good printing quality.

Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.
If HEAD ALIGNMENT is not adjusted, printing problems such as banding, fine lines and gap between bands
could occur.
Please use the sheet media ([PET-G]).

Please DO NOT use Take-Up devise for this alignment.

The media tension changes during test printing and the result of alignment is not reliable.

Remove the Front Cover, Right I/S Cover and Right Inner
1
I/S Cover. Right I/S Cover

Right Inner Plate has a small hook on its right

bottom and it is inserted to the lower cover.
Be cautious when removing it. Front Cover

Right Inner Plate

Remove the Carriage Cover, removing the 4 screws

2 Carriage Cover
shown in the figure. Holes on Top Cover

There are 2 holes on the Top Cover.

Upper 2 screws can be removed inserting a
screwdriver through the Top Cover.

Remove the Damper Plate, removing the 2 screws shown

3 Damper Plate
Screws
in the figure.

4-25
 Turn on the Sub Power SW while pressing [ ], [ ]
4
and [ ] keys to enter the Service Mode.
Setup the sheet media (PET-G) film on the machine.
+

MENU

MENU
SERVICE MENU

[BIAS ADJUSTMENT]
Select [PRINT MENU] > [HEAD ADJUST] > [BIAS] >
5 SERVICE MENU
[TEST PRINT] menu and press the [ENTER] key. PRINT MENU
[ ] [ ]

PRINT MENU
HEAD ADJUST
[ ]

HEAD ADJUST
BIAS
[ ]

BIAS
TEST PRINT
[ ]

test pattern shown in the figure will be printed.

6

C M Y K Lm Lc

Loosen the 3 screws fixing the Head in order shown in

7
the figure.

Loosen the screws fixing the Head for 1/2 turn. 1

If the screws are too loose, it may affect the
result of this alignment.
3

4-26
 Insert the 1.5 mm Hexagonal Wrench through the hole of
8
the Head Carriage, then, turn the adjustment screw to
make the lines of each color in the test pattern to be
straight.

*Reference* Adjustment
Position of the printing moves 1 line by turning Screw
the screw for a 3/4 turn.

Hole for inserting

the Hexagonal
Wrench

- When the upper lines are shifting towards the left of the
lower lines, turn the screw CW.
- When the upper lines are shifting towards the right of
the lower lines, turn the screw CCW.

Tighten the screws fixing the Head in the order reverse of

9
loosening, using the TORQUE DRIVER (ST-056).

2
Torque for tightening is 2kgf • cm (20cNm).
3
Make sure not to tighten the screws firmly.

4-27
 Print the test pattern again.
10
If the result is not satisfactory, repeat 5 to 9 .

The shifting of lines should be less than 1/2 dot.

4-28
[VERTICAL ADJUSTMENT]
Select [PRINT MENU] > [HEAD ADJUST] > [VERTICAL]
11 SERVICE MENU
> [TEST PRINT] and press the [ENTER] key. PRINT MENU
[ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
VERTICAL
[ ]

VERTICAL
TEST PRINT
[ ]

test pattern shown in the figure will be printed.

12 Test pattern can be moved by [ ] and [ ] keys.

The test pattern changes if the Base Head is

changed. K C K M K Y K Lm K Lc K

K Head is specified as the Base Head.

13 Loosen the 3 screws fixing the Head in order as shown in

the figure.

1
Loosen the screws fixing the Head for 1/2 turn.
If the screws are too loose, it may affect the
result of this alignment.
3

14 Turn the Adjustment Screw to make the lines of each

color in the test pattern to be straight.

*Reference*
Position of the printing moves 1/2 line by turning
the screw 30 degrees.

Adjustment Screw

4-29
 - When the lines other than K are above the K lines, turn
the Adjustment Screw CW.
- When the lines other than K are below the K lines, turn
the Adjustment Screw CCW.

Adjust the Head positions referring to the left-

end K head as the base position. The position
of K head on the left end does not need to be
adjusted.

Tighten the screws fixing the Head in the order reverse of

15 loosening, using the Torque Driver (ST-056).

2
3
Torque for tightening is 2kgf • cm (20cNm).
Make sure not to tighten the screws firmly.

Print the test pattern again.

16
If the result is not aligned, repeat 11 to 15 .

The shifting of lines should be less than 1/2 dot.

4-30
Revised 3
If the Vertical test print result is satisfactory, select the
17
[BIAS] > [TEST PRINT] menu uder the [HEAD ADJUST]
menu and print the Bias test pattern again.
If the Bias test print result is not satisfactory, repeat the
Bias Adjustment.

4-31
 [ HORIZONTAL ADJUSTMENT ]

18 S e l e c t
[PRINT MENU] > [HEAD ADJUST] > SERVICE MENU
[HORIZONTAL] > [TEST PRINT] and press the [ENTER] PRINT MENU
[ ][ ]
key.
PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
HORIZONTAL
[ ]

HORIZONTAL
TEST PRINT
[ ]

Following test pattern will be printed.

19 Find the position where the line of each color matches the K line and check the number.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with is the current setting.

H6

H5

H3

H2

H1

[Link] -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

Head Position :
High H6

H5

H3

H2

H1

[Link] -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

H6

H5

H3

H2

H1
Head Position :
Low [Link] -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

H6

H5

H3

H2

H1

[Link] -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20

4-32
20 Select [HORIZONTAL] > [TEST PRINT] > [DT1, Low],
[DT3, Low], [DT1, High] and [DT3, High] menu and enter
the parameters checked at 19 with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.

Parameters can be entered with an increment

of 1/2.

HORIZONTAL
TEST PRINT

HORIZONTAL H1 H2 H3 H5 H6
DT1, Low 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT3, Low 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT1, High 2 1 3 2 1

HORIZONTAL H1 H2 H3 H5 H6
DT3, High 2 1 3 2 1

4-33
 [ BIDIRECTION ADJUSTMENT ]
21 Select [PRINT MENU] > [HEAD ADJUST] > [BI- SERVICE MENU
[Link]] > [TEST PRINT] and press the [ENTER] PRINT MENU

key. [ ][ ]

PRINT MENU
HEAD ADJUST
[ ][ ]

HEAD ADJUST
[Link]
[ ]

[Link]
TEST PRINT
[ ]

Following test pattern will be printed.

22 Find the position where the two lines are overlapping and check the number of each color.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value.
The number with is the current setting.

H6

H5

H4

H3

H2

H1

DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

Head Position :
High H6

H5

H4

H3

H2

H1

DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

H6

H5

H4

H3

H2

H1

Head Position : DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

Low
H6

H5

H4

H3

H2

H1

DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50

4-34
23 Select [[Link]] > [TEST PRINT] > [DT1, Low],
[DT3, Low], [DT1, High] and [DT3, High] in the [HEAD Parameters can be entered with an
ADJUST] menu and enter the parameters checked at 22 increment of 1/2.
with [ ] and [ ] keys.
Press the [ENTER] key to save the settings.

[Link]
TEST PRINT

[Link] H1 H2 H3 H4 H5 H6
DT1, Low 2 1 3 2 1 3

[Link] H1 H2 H3 H4 H5 H6
DT3, Low 2 1 3 2 1 3

[Link] H1 H2 H3 H4 H5 H6
DT1, High 2 1 3 2 1 3

[Link] H1 H2 H3 H4 H5 H6
DT3, High 2 1 3 2 1 3

24 Fix the Damper Plate. Damper Plate

Make sure to press the Damper Plate

downward lightly when fixing it.
* Fix the screws at the bottom of the long hole.

If you press the Damper Plate strongly, the

Damper may be damaged.

4-35
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)

This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also
detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error. And
also, if the Cut Down Position is not correctly set, it may also cause a cutter-down error when separating the
sheet.

Remove the Right I/S Cover, Front Cover and Right Inner
1 Plate. Right I/S Cover

Right Inner Plate has a small hook on its right

bottom and it is inserted to the lower cover.
Be cautious when removing it.
Front Cover

Right Inner Plate

2 Turn on the Sub Power SW while pressing [ ], [ ] and

[ ] keys for LIMIT INITIALIZE mode.

LIMIT INITIALIZE
MENU

MOVE TO CAP POS

Confirm the relative positions of Head and Cap, moving

3
the capping unit up and down with [ ] and [ ] keys.

Align the guides on the both ends of the

Capping Unit with the guides on the both
ends of the Carriage.

Make sure not to move the Carriage when the

Capping Unit is up because the heads could
be broken by touching the Capping Unit.

4-36
4 Press the [ENTER] key to cap the heads.

Carry out the Limit Position Initialize by pressing the

5
[ENTER] key.
After the limit Position Initialize is completed, the
message appears as shown in the figure. DETECTING..

SETTING UP
CUTTER DOWN POS

Move the Head Carriage with your hand until it makes full
6
contact with the Left Frame.

Perform the Cut Down Position Initialize by pressing the

7
[ENTER] key.
After the initialization, print the Service Report and check
DETECTING..
that the value of the Limit Position is 10 +/- 2.5mm.
If the value is not appropriate, perform the adjustment
again.

INITIALIZATION
COMPLETED

4-37
4-6 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the
media. If it is not adjusted, media width could not be detected correctly.

Remove the Right I/S Cover.

1
Right I/S Cover

Lower the Sheet Loading Lever.

2

Sheet Loading Lever

Select [SUB MENU] > [PAPER SIDE SENSE] >

3 [OUTPUT LEVEL] menu and press the [ ] key.
SERVICE MENU
SUB MENU
[ ][ ]

SUB MENU
PAPERSIDE SENSE
[ ]

PAPERSIDE SENS
OUTPUT LEVEL
[ ]

OUTPUT LEVEL
0.7V

4-38
4 Adjust the VR on the Carriage Board so that the
[OUTPUT LEVEL] will be 0.5 - 0.7V.

VR

Carriage Board

Select [PAPER SIDE SENSE] > [SENSOR AUTOTEST]

5 SERVICE MENU
menu. SUB MENU
[ ][ ]
Press the [ENTER] key to carry out the test and make
sure the voltage is 0.5-1.0V and the NOISE is 0. SUB MENU
PAPERSIDE SENSE
[ ]

PAPERSIDE SENS
SENSOR AUTOTEST
[ ]

SENSOR AUTOTEST
0.5V, NOISE 0

If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the
6
[SENSOR AUTOTEST] for checking.

If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the
[SENSOR AUTOTEST] for checking.

If the NOISE is more than 0, try the followings.

1. Clean the REFLECTION TAPE.
2. Replace the REFLECTION TAPE with new one in case of scratch.

If adhesion of a tape remains on the Bed or

the dust sticks on the reverse side of a tape
when you replace reflective tape, a sensor
cannot read correctly.

4-39
4-7 LINEAR ENCODER SETUP (Referential Time : 10min.)

Linear Encoder Setup is necessary for the machine to recognize the width by the software coordinates.
It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
Be sure to perform this setup when the adjustment or replacement of the Limit Sensor, Encoder Scale and
Encoder Module. And also, perform this when replacing the Main Board or initializing the system parameter.

Turn on the Sub Power SW while pressing [ ], [ ] and

1
[ ] keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Lower the Pinch Rollers.

2
Make sure to unload the media when it is set on the
machine.
Also, the media clamps must be removed.

Select [PRINT MENU] > [LINEAR ENCODER] menu in

3
the Service Menu and press the [ENTER] key. SERVICE MENU
PRINT MENU
[ ] [ ]

PRINT MENU
LINEAR ENCODER
[ ]

NOW PROCESSING..
POS: 1361.00mm

4-40
 One of the messages appears at the completion of the
4 set up. In case of Setup error, check the followings.

1. Dirt/Scratch on the ENCODER SCALE. LINEAR ENCODER

2. Dirt/Scratch on the ENCODER MODULE. SETUP COMPLETED
3. ENCODER SCALE is not between the
ENCODER MODULE. LINEAR ENCODER
4. Backlash of the CARRIAGE MOTOR GEAR SETUP FAILED
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the CARRIAGE
LINEAR ENCODER
BELT.
HEADBOARD FAILED
6. Bad Contact in the cables.

In case of [HEADBOARD FAILED], the Head Board is

possibly defective.

4-41
4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

Cap Height Adjustment is to adjust the height of the cap.

This adjustment is required when the cap unit is removed or replaced.
Without this adjustment, the Cap Evacuation* may not be performed properly.
* Cap Evacuation is an operation of ink evacuation with the Heads uncapped. This removes
the ink accumulated on the Cap surfaces.

For this adjustment, the Head height can be either High or Low. When it is adjusted with one of the Head
heights, the setting for the other height is also changed automatically.

Open the Front Cover and remove the Right Inner Plate.
1

Right Inner Plate has a small hook on its right

bottom and it is inserted to the lower cover.
Be cautious when removing it.
Front Cover

Right Inner Plate

Make sure to unload the media when it is set on the

2
machine.
Then, turn on the Sub Power SW while pressing [ ] [ ] +
and [ ] keys to enter the Service Mode.

MENU

MENU
SERVICE MENU

3 Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.]

menu in the Service Menu.
SERVICE MENU
I/S MENU
[ ][ ]

I/S MENU
CAP ADJUST
[ ]

CAP ADJUST
ADJUST POS.

4-42
 Move the cap upward to the position that the cap contacts
4
exactly to the head, then press the [ENTER] to update CAP ADJUST [ ]
ADJUST POS.
the adjustment value. ADJUST POS. 0.00 -2.00 Head

-When you press [ ] key, the cap moves upward in 0.25mm

unit.
-When you press [ ] key, the cap moves to the position of
-2.00mm of the setting value.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out, and then it exits the menu.

Cap

If it is difficult to see whether Head makes

contact with the Cap, irradiate the plate behind
the Head Carriage with a penlight.
Move the Cap upward. And, when the light on
the back plate cannot be seen through the
gap between Head and Cap, it means that
Head makes contact with the Cap correctly.

Check the adjusted Capping Position.

5 Enter the [CHECK GAP.] menu.

The Cap moves to the same position as the Cap

Evacuation. Confirm that there is a gap between the
Cap and all Heads.
Gap

[CHECK GAP.] menu is for checking the gap

between the Cap and Head. For the
adjustment, use the [ADJUST POS.] menu.

4-43
4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)

This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper
amount by calibrating the variation in Grit Roller diameter. Calibration of the machine is made based
on the value in feeding media [PET-G] (Roll media with a width of 1050mm.)
Without proper calibration, it causes misalignment in the feed amount of media, and results in the
problems such as white banding, banding of overlap or the dimension error of print result compared
to the original data.

Do not use the Take-up unit during this adjustment.

Turn on the Sub Power SW while pressing [ ], [ ]

1
and [ ] keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

2 Set PET-G film on the machine.

Select [PRINT MENU] > [[Link]] > [TEST

3 SERVICE MENU
PRINT] menu and press the [ENTER] key. PRINT MENU
[ ] [ ]

Test print requires 510mm or more of the media PRINT MENU

[Link]
Setup width.
[ ]

[Link]
TEST PRINT
[ ]

4-44
 test pattern is printed.
4
Measure the length of the feed direction and use the
value to calculate the calibration amount with the formula
shown
at 5 .

400mm

Feed
test pattern is always printed with offset 0.00%.
Even if a correction is made in the [SETTING]
500mm
menu, the Test Pattern is not changed.
Scan

Calculate the amount to be calibrated with the formula

5
shown in the figure.

CA = Calibration Amount
CL = Commanded Length (=400mm) FORMULA
ML = Measured Length
CA = CL - ML x 100
ML

Select [PRINT MENU] > [[Link]] >

6 SERVICE MENU
[SETTING] menu and enter the calibration value with PRINT MENU
[ ] [ ]
[ ] and [ ] keys.
Press the [ENTER] key to save the setting. PRINT MENU
[Link]
[ ] [ ]
Parameters can be entered with an increment of
0.01%.
[Link]
(MAX. +2.00% to MIN. -2.00%) SETTING
[ ]

SETTING
+0.00% +0.15%

[ ]

4-45
4-10 BELT TENSION ADJUSTMENT (Referential Time : 20min.)

Remove the following covers. Left I/S Cover

1
Front Rail Cover
Front Rail Cover
Top Cover
Left I/S Cover (XJ-740 only) Top Cover

Turn on the Sub Power SW while pressing [ ], [ ]

2 and [ ] keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
3 and press the [ENTER] key.
SERVICE MENU
I/S MENU

The Cap Unit moves down and is free to move by hand. [ ][ ]

I/S MENU
I/S CONTROL
[ ]

I/S CONTROL
CAP
[ ]

CAP
OPEN

[ ]

Turn off the Sub Power SW and Main Power SW.

4

Main Power SW
< REAR SIDE >

4-46
 Measure the tension of the belt at the position above the
5 <Front side> Upper Belt
center of the grit roller as below using Tension Gauge
(ST-001). Hold down the belt
Press the upper belt downward with the gauge to make with Tension
slight contact with the lower belt. The tension is proper Gauge

when the measured value is as below. Lower Belt

When the tension is not proper, move on to the next step
and adjust the belt tension.
The center of the
4th Grit Roller from
Measured position Measured value the left
XJ-740 8th grit roller from the left 0.70~0.94kgf
XJ-640 7th grit roller from the left 0.85~1.09kgf
XJ-540 6th grit roller from the left 0.96~1.18kgf

It is recommended to put the Solenoid Cushion

(P/N 22265241) on the top of the ST-001 for an
easy measuring.

Loosen the two fixing screws which are located on the

6 <Top view - Left end of the belt >
left end of the belt halfway round.

Be cautious with the sharp edges around the

belt when loosening the screws. It may
cause injury.

Fixing Screw

Insert a wrench through the holes on the side frame

7 Screw
prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
3mm
Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the
screw contacts with Idle Pulley Holder.)

The gap between the screws and Idle Pulley

can be seen from both front and rear side of
the machine.
Idle Pulley Holder

4-47
 Turn the adjustment screw shown in the figure to adjust
8 Adjustment Screw
so that the value of the tension gauge is the following with
the procedure of 6 .

The value of the tension gauge

XJ-740 0.8kgf
XJ-640 0.95kgf
XJ-540 1.05kgf

Turn the screw CW: Tension is increased

Turn the screw CCW: Tension is decreased

Tighten the two fixing screws shown in the figure, and

9 again confirm that the tension is within the proper value.

Fixing Screw

Tighten the two screws shown in the figure to slightly

10 contact with Idle Pulley Holder. Screw

Make sure not to tighten the screws too

tight. It may move the fixed Idle Pulley Holder
accidentally.

Move on to [4-11 BELT POSITION ADJUSTMENT].

4-48
4-11 BELT POSITION ADJUSTMENT (Referential Time : 30min.)

This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley
flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and
adjusted if it is necessary.

Remove the following covers.

1 Front Rail Cover

Right I/S Cover Top Cover

Top Cover Right Top Cover
Right Top Cover Right I/S Cover
Front Rail Cover
Front Cover
Left I/S Cover (XJ-740 only) Left I/S Cover

Front Cover

Confirm that the Belt Tension Adjustment is completed

2
and turn on the Main Power SW.

Main Power SW

< Rear view >

Turn on the Sub Power SW while pressing [ ], [ ]

3 and [ ] keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

4-49
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]
Carry out the AGING test for the belt.
4 SERVICE MENU
Select [MOTOR MENU] > [AGING] > [SCAN], and press MOTOR MENU
the [ENTER] key. [ ]

MOTOR MENU
AGING
[ ]

AGING
SCAN

[ ]

Confirm the belt position.

5 <Top view - Right end
The position is proper when the belt is not touching the of the belt - >
flanges of the Drive Pulley excessively. When the position Drive Pulley
is proper, skip this adjustment and go to [ADJUSTMENT
ON THE IDLE PULLEY SIDE] described in the later step
of this adjustment leaving the belt aging on. When the BELT

position is improper, make adjustment as following steps.

Belt partly touching the flange is acceptable.

Flange

Press the [ENTER] key to cancel Aging.

6

SCAN
NOW AGING

[ ]

Loosen the two fixing screws located on the right end of Stay
7 the belt.

Fixing Screw

Loosen the screws about 3 rounds for the Screw

bottom of the screw head not to contact
with the Stay.

Stay

4-50
 Press the [ENTER] key to restart Aging.
8

AGING
SCAN

[ ]

Adjust the belt position turning the Adjustment Screw as

9
follows.

The work space is limited. Be cautious and

try not to touch the driving pulley and belt.
Also, there are many mechanical parts
around it. You need to work carefully with
your tool not to touch them.

Belt leans to the front side of the machine Adjustment Screw

-Turn the screw carefully in CCW (loosening).

Touching the flange on the front side of machine

Belt leans to the rear side of the machine

Adjustment Screw
-Turn the screw carefully in CW (tightening).

Touching the flange on the rear side of machine

4-51
10 Tighten the two fixing screws for the bottom of the screw
head to slightly contact with the Stay.
Fixing Screw

Make sure not to tighten the screws too tight.

It may move the fixed Drive Pulley Holder Screw
accidentally.

Stay

Confirm that the belt is not touching the pulley flanges

11 excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
Pulley Flange
When it is proper, leave the belt again on, and go to the
following [ADJUSTMENT ON THE IDLE PULLEY SIDE].

[ADJUSTMENT ON THE IDLE PULLEY SIDE]

Confirm the position of the belt. <Top view - Left end of the belt - >
12 The position is proper when the belt is not touching the Idle Pulley

flanges excessively. When the position is proper, close

this Belt Position Adjustment. When it is not proper, make
adjustment as following steps.

Belt

Belt partly touching the flange is acceptable.

Flange

Press the [ENTER] key to cancel Aging.

13

SCAN
NOW AGING

[ ]

4-52
14 Loosen the two fixing screws located at the left end of
the belt eighth to quarter round.

When the screw is loosen more than

necessary, it gives difficulty in adjusting the
belt. Also, you need to be cautious with the sharp
edges around it when turning the screws. It may
cause injury.

Fixing Screw

Insert a wrench through the holes on the side frame

15 Screw
prepared for the adjustment, and loosen the two screws
to make a gap of 3mm between the tip of the screw and
3mm
Idle Pulley Holder.

The gap between the screws and Idle Pulley

can be seen from both front side and rear side
of the machine.

Idle Pulley Holder

16 Press the [ENTER] key to restart Aging.

AGING
SCAN

[ ]

17 Insert a wrench through the holes on the side frame and Idle Pulley
adjust the belt position turning the screw 1 and 2 shown
in the figure. Screw
1

2
Not touching the flanges

4-53
 Belt leans to the front side of the machine
Screw
-Turn the screw 1 carefully in CW to press it to the
1
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
2 and Idle Pulley Holder when turning the screw 1 .

Touching the flange

on the FRONT side of machine

Belt leans to the rear side of the machine Screw

-Turn the screw 2 carefully in CW to press it to the 2
Idle Pulley Holder.
* Make sure to have a gap of 3mm between the screw
1 and Idle Pulley Holder when turning the screw 2 .

Touching the flange

on the rear side of machine

Tighten one of the screws that has no contact with the

18 Screw
Idle Pulley Holder to slightly touch the Idle Pulley Holder. (The one with no contact with Idle Pulley Holder.)

Make sure not to tighten the screw too tight. It

may move the Idle Pulley Holder accidentally.

19 Tighten the two fixing screws shown in the figure.

Be cautious with the moving Carriages and

Cableveyor during the work, and also with the
sharp edges of the mechanical parts around it.

Fixing Screw

4-54
20 Confirm that the belt is not touching the pulley flanges Pulley Flange
excessively while the carriages are in the printing area.
When the belt is in improper position, adjust it again.
When it is proper, press the [ENTER] key to cancel Aing.

SCAN
NOW AGING

[ ]

4-55
4-12 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)

This is required when Take-up unit is installed or TU Junction Board is replaced.

This is to check whether Take-up Unit operates properly.

Confirm that the cable is connected to the connector

1 Undersurface of the right side of machine
named [TAKE UP] and turn on the Main Power SW.

Turn on the Sub Power SW while pressing [ ], [ ]

2 and [ ] keys to enter the Service Mode.
+

MENU

MENU
SERVICE MENU

Select [SUB MENU] > [TU CHECK] > [TU] menu.

3 SERVICE MENU
SUB MENU
[ ] [ ]

SUB MENU
TU CHECK
[TU] menu supports the connector named
[ ]
[TAKE UP].
Although [OPTION-TU] menu is for another TU CHECK
TU
connector with no name, it is not in use. [ ]

TU
START START

[ ]

4-56
 Confirm that [START] is selected, and press the [ENTER]
4
key to turn on the Take-up Unit.

TU
[START] or [STOP] can be selected with START START
[ ] and [ ] keys.
The current setting is displayed on the left [ ]
and the new setting is displayed on the right.

Set the Auto switch of the Take-up Unit to either Forward

5
or Backward.

Move the Dancer Roller up and down by hand, to confirm

6
that the drive part rotates.
Drive Part
Make sure that the rotation direction of the drive
part is the same as the setting at 5 .

The operation status of Take-up Unit can be

confirmed also on the LCD. [ * ] is displayed on
the right side of upper LCD while taking-up, and
not displayed while not taking-up.
TU
START START Dancer Roller

Select [STOP] with [ ] and [ ] keys, and press the

7 [ENTER] key.

TU
START STOP
[ ]

4-57
 Move the Dancer Roller up and down by hand to confirm
8
that the drive part does not rotate.
Drive Part

The setting of [STOP] is canceled when exiting

the menu. The initial setting is [START] every
time entering [TU] menu.

Dancer Roller

4-58