We Build Confidence.

Pierce Arrow Chassis

Parts Manual

Part No. 90-5009

 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

Section I Cab
Figure l-l. CABTRIMANDLAYOUT-SHEET1 OF2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l-2
Figure l-l. CABTRIMANDLAYOUT-SHEET2OF2 ....................................... l-4
Figure l-2. CAB TO FRAME MOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l-6
Figure l-3. FRONT DOORS ................................................... ........... 18
Figure l-4. FRONT DOOR INNER PANELS ................................................ l-10
Figure l-5. REAR DOORS ............................................................... l-12
Figure l-6. REAR DOOR INNER PANELS .................................................. l-14
Figure l-7. BATTERY BOXES ............................................................ l-15
Figure l-8. DRIVERS SEAT (POSITION 1) ................................................. l-16
Figure l-9. PASSENGER SEAT (POSITION 2) ............................ .................. l-18
Figure 1-l 0. CREVVSEAT ASSEMBLY,ZIAMATIC (POSITION 3 AND 4) ......................... l-20
Figure l-11. JUMP SEAT ASSEMBLY (POSITION 5 AND 6) ................................... l-22
Figure l-12. HEATER AND DEFROSTER INSTALWTION ..................................... l-24
Section II Steering System
Figure 2-l. STEERING COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 2-2
Figure 2-2. POWER STEERING SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Section Ill Axle, Suspension System and Wheels
Figure 3-l. FRONT AXLE AND SUSPENSION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 3-2. REAR AXLE AND SUSPENSION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Section IV Engine and Accessories
Figure 4-l. ENGINE INSTALLATION - SHEET 1 OF 2 ........................................ 4-2
Figure 4-1. ENGINEINSTAUATION-SHEET2OF2.. ...................................... 4-4
Figure 4-2. ENGINE AIR INTAKE SYSTEM ................................................. 46
Figure 4-3. ENGINE EXHAUST SYSTEM ................................................... 4-7
Figure 4-4. ALTERNATOR MOUNTING .................................................... 4-8
Figure 4-5. ENGINE COOUNG SYSTEM .................................................. 440
Figure 4-6. REMOTE OIL SENDER ....................................................... 4-l 2
Section V Transmission
Figure 5-l. TRANSMISSION - SHEET I OF 3 (LEFT’SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Figure 5-l. TRANSMISSION - SHEET 2 OF 3 (RIGHT SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-l. TRANSMISSION - SHEET 3 OF 3 (TOP VIEW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-2. LOCKUP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-3. SHIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Section VI Drive Shaft
Figure 6-1. IYPICAL DRIVE SHAK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-l
Section VII Bumpers
Figure 7-7. FRONT BUMPER - NON-EXTENDED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Figure 7-8. FRONT BUMPER - EXTENDED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Section VIII Fuel System
Figure 8-l. FUELTANK INSTALLATION (TYPICAL) . . ..I..................................... 8-2
Section IX Instrument Panel
Figure 9-l. INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Figure 9-2. ROCKER SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
 SectionX Electrical System
Figure 1 O-l. ELECTRICAL AND LIGHTS - TYPICAL MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1o-2
Figure 1O-2. ELECTRICALDWICESANDUGHTS-SHEET1 OF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . lo-5
Figure 1O-2. ELECTRICAL DEVICES AND LIGHTS - SHEET 2 OF 4 -........................... 1O-6
Figure 1O-2. ELECTRICALDWICESANDLIGHTS-SHEET3OF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Figure 1O-2. ELECTRICALDWICESANDLIGHTS-SHEEr4OF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Figure 1O-3. BAITERIES AND RELATED COMPONENTS - TYPICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . lo-12
Section XI Air and Brake System
Figure 11-l. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES
SHEET1 OF2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Figure 11 -1A ................................................................. 11-2
Figure ll-1B .............. ................................................... 11-2
Figure ll-1C ........................ .......................... ............... 11-2
Figure ll-1D ....................................................... .......... 11-2
Figure 11-l. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES
SHEET2 OF2 ............................................................... 11-3
Figure ll-1E ................................................................. 11-3
Figure ll-1F .................................................................. 11-3
Figure ll-1G ................................................................. 11-3
Figure ll-1H ............ ...................................... ............... 11-3
Figure ll-1A. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES .......... 1l-4
Figure 11-l 8. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES .......... 1 l-6
Figure 11-1C. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES .......... 1 l-8
Figure ll-1D. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES .......... 1 l-l 0
Figure ll-1E. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES .......... 1 l-12
Figure ll-1F. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES .......... 1 l-14 .
Figure 1101G. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES .......... 1 l-1 6
Figure 1l-1 H. TYPICAL BASIC AIR SYSTEMS FOR SINGLE AND TANDEM REAR AXLES .......... 1 l-l 8
Figure 11-2. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM REAR AXLES
SHEET 1 OF 2 ................................................................ 1l-20
Figure If-2A ................................................................ 1 l-20
Figure ll-2A ............... ................................................. 1 l-20
Figure ll-2B. ............................................................... 1l-20
Figure ll-2C. ............................................................... 1 l-20
Figure 11-2. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM REAR AXLES
SHEET2OF2 ............................................................... 11-21
Figure ll-2D. ............................................................... 1l-21
Figure ll-2E. ............................................................... 1 l-21
Figure 11-2 F. .................................. ............................. 1 l-21
Figure l l -2G. .......................... ..................................... 1 l-21
Figure l l -2A. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM AXLES .............. 11-22
Figure l l -2A. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM AXLES .............. 11-24
Figure ll -2B. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM AXLES .............. 1l-26
Figure l l -2C. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM AXLES .............. 1 l-28
Figure 11-20. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM AXLES .............. 1 l-30
Figure l l -2E. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM AXLES .............. 1l-32
Figure l l -2F. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM AXLES .............. 1l-34
Figure ll -2G. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM AXLES .............. 1l-36
Figure 11-3. BRAKE PEDAL ASSEMBLY .................................................... 1l-38
Figure 11-4. PARKING BRAKE CONTROLVALVES........................................... 11-40
SECTION ,I
CAB
Section 7

u k
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1 1
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0 5
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Figure l-1, CAB TRIM AND LAYOUT - SHEET 1 OF 2

If you are unable to locate the part which you require, notifyPierce ManufacturingInc. with the proper shop order number.

1-2
 Figure l-l l CAB TRIM AND LAYOUT - SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY COMMENTS

1 350031 WINDSHIELD, Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 350030 WINDSHIELD, Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 44-8850 SUNVISOR, 34” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 44-7146 HEADLINER, Inspection . . . . . . . . . . . . . . . . . . . . . . . . .....................1........~........~..........“.................”........................
.
5 46-1324 HEADLINER, Cab, Center . . . . . . . . . . . . . . . . . . . . . . . . 1
6 46-l 325 HEADLINER, Cab, Outboard . . . . . . . . . . . . . . . . . . . . . . 2
7 44-7150 HEADLINER, Crew Cab, D.S. . . . . . . . . . . . . . . . . . . . . . 1
8 44-7153-001 HEADLINER, Crew Cab, Center . . . . . . . . . . . . . . . . . . . 1
9 44-7149 HEADLINER, Crew Cab, l?S. . . . . . . . . . . . . . . . . . . . . . . 1
10 44-6597 ROOF CENTER SECTION ASSEMBLY . . . . . . . . . . . . . . . . U_UI”....._
1
. ..-.._. _.._Y_11_““-._“..__..“UII..“.__.-”-~.
.--w--u- W...UI...._..- . . . . “.---__~_U._lUIII.---“~“.-“I .._.. “” ..__._.__..” .._.. “.““__.” .._. “_...._ .

11 35-0026 GASKET, Window ............................... 2 By Length

35-0027 INSERT, Gasket, Chrome ......................... 2 By Length
12 35-0151 WINDOW, Rear Compartment Wall ................. 2
13 44-0664 GASKET,Windshield ............................. 2 By Length
14 46-2210 COVER, Wire D.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 462211 COVER, Wire i?S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 44-2250 WIPER ARM KIT, (Includes Blades) ................ 1
99-3023 WIPER BLADES ................................. 2
17 63-0698 WASHER KIT, Windshield . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-3
Section1

rl’\ \

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23

b36

Figure l-l. CAB TRIM AND LAVOUT - SHEET 2 OF 2

If you are unabie to locate the part which you require, notify Pierce ManufacturingInc. with the proper shop order number.

l-4
 Section I

Figure 1-l l CAB TRIM AND LAYOUT - SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY COMMENTS

18 44-0202 HEADPIECE, ....................................

19 DOOR ASSEMBLY, Front ......................... See Fig l-3
20 35-0260-004 WINDOW ASSEMBLY, Sliding, D.S. ................
35-0257-0007 WINDOW ASSEMBLY, Sliding, PS. .................
21 DOOR ASSEMBLY, Rear .......................... See Fig l-5
.“.....“.............._...........s.,
1.-_.1...-_.“.__._..--..-.-~. “...“...............“.......“..-..-.......”..”-.........
.“.._.---__._....“.“~......~.~.-~.......--..~...~.~..~.~~..~.~......~-..“.~..-........“..“...~”~........~...........~.......~”.“~~..~.....~~.“-
..,
22 44-0203 TAILPIECE, ..................................... 2
23 GRABRAIL ASSEMBLY, Rear ..................... 2
Includes the following parts:
80-8023 STANCHION D.S. ............................. 2
80-8022 STANCHION P.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
944043 GASKET Stanchion ........................... 4
93-2171 HANDLE, Grab, with Rubber Insert .............. 2
..“...“~“..._“_.1”._..----.-...--.~..~”.”.-
.-.....
“..I._.“._“__._..“._-“..“.“--
..“..... ,_._...“....1.“..“..~..“.~~.~.““..~....”.....~...““...“...”.~.....~....~.
_“.““........a..-...-.._
.a
24 44-3748 TRIM, Fender, S/S ............................... 2
943042 RUBBER, Extruded, Fender Trim .................. 2
25 -a-- GRABRAIL ASSEMBLY, Front ..................... 2
Includes the following parts:
80-0024 STANCHION ................................. 4
944043 GASKET, Stanchion ........................... 4
93-2171 HANDLE, Grab, with Rubber Insert .............. 2

26 82-0127-0003 CAPLUG ....................................... 4

27 444904 COVER, Rad-Access ............................. 1
28 80-3056 LATCH, Lift ..................................... 6
29 44-6526 CENTER SECTION, Engine Hood ................. 1
30 80-8003 HANDLE, Grab .................................. 2

31 941001-04225 HINGE ......................................... 2

32 44-6360 WING ASSEMBLY, Engine Hood ................... 2
33 446435 BOTTOM ASSEMBLY Engine Hood, D.S. ........... 1
BOTTOM ASSEMBLY, Engine Hood, l?S. ........... 1
34 444905 COVER PIATE, Dipstick .......................... 1
35 44-5176 ARM ASSEMBLY,Stay ............................ 2
36 44-5178 CLIe SPRING, Stay Arm .......................... 2
37 44-l 147 PEDAL ACCELERATOR .......................... 1
38 44-7105-001 COVER ASSEMBLY, Console ...................... 1
39 35-0110 WINDOW, Sliding, Cab/Crew ...................... 1
... .... ..I.
_.-.-m --.I_-.._.“..l._--..-.....-.“.......~
..““1~......_.__._..~....“.~~.~.~-.-~”~..-....~.~.~....~.~~.”~”~.~.“....~.“~....~...~~~..~.....~...~~...~.~~~..~..~~~..
.
40 446222 CROWN, Fender, Front, D.S. ...................... 1
446224 CROWN, Fender, Front, PS. ....................... 1
41 446669 SCUFFPLATE, Cab Door Seal ..................... 1
42 943055 SEAL, Cab Door, Uni-Grip (Order by length) ........ AR
43 943129 SEAL, Door, Bottom, Wiper (Order by length) ....... AR
44 943128 SEAL, Hinge, Door (Order by length) ............... AR
45 943664 SEAL, D Section (Order by length) ................. AR

l-5
SectionI

Figure l-2. CAB TO FRAME MOUNTS

if you are unable to locate the part which you require, notify Pierce ManufacturingInc. with the proper shop order number.

1-6
 Section I

Figure l-2. CAB TO FRAME MOUNTS

ITEM PART NO. DESCRIPTION QN. COMMENTS

---- CAB ........................... ................ 1

44-0519 BISCUIT, Cab, Small ................. ............ 2
440522 . WASHER, Lord .................................. 4
82-2086-0400 BOLT, Hex Hd, 3/4-10x4” ........................ 2
82-3019-008 NUT, Hex Hd, 3/4-10 ............................. 2

6 44-0521 WASHER, Lord .................................. 8

7 44-0518 BISCUIT, Cab, Large ............................. 4
8 BOLT, Hex Hd, 3/4-10x 3-3/4” ..................... 4
9 43-0155 MOUNT ASSEMBLY, Cab, Right Rear .............. 1
10 44-3183 PAD, Rubber .................................... 1
11 ---w SCREW, Flat Hd, Self-Tapping ..................... 2
12 44-1211 MOUNT, Cab, Left Rear ........................... 1
13 44-1213 PAD, Rubber ...................... .............. 1
14 a--- SCREW, Flanged Hd, Self-Tapping ................. 2
15 82-2017-0150 BOLT, Flanged Hex Hd ........................... 4

16 82-3009 NUT, Flanged, i/24 3 ............................ 22

17 44-0520 BRACKET, Cab Mounting ......................... 5
18 44-3404 MOUNT, Cab, Left Front .......................... 1
19 82-2017-0250 BOLT, Flanged Hex Hd ........................... 18
20 44-2666 . SPACER, Cab Mount ............................. 5
21 44-6439 NUT, Captured, Cab Mount ....................... 4

l-7
Section 1

Figure 1-3. FRONT DOORS

H you are u&ie to locate the part which you require, notify Pierce ManufacturingInc. with the proper shop order number.
 Section I

Figure 1-3. FRONT DOORS

ITEM PART NO. DESCRIPTION QlY COMMENTS

350061 WINDOW, Cab, Roll-up ........................... 1

35-2156 GLASS, Window Vent ............................ 1
44-4188 VENT WINDOW RETAINER ASSEMBLY D.S. ........ 1
44-4239 VENT WINDOW RWAINER ASSEMBLY, l?S. ........ 1
44-4446 BRACKET ASSEMBLY; Reg Handle, D.S. ........... 1
444447 BRACKET ASSEMBLY, Reg Handle, l?S. ............ 1
5 44-4229 MOUNTING PLATE ASSEMBLY, Window Channel . . . 1
6 44-0330 WEBBING, Door 4” x 9” . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 44-0642 BACKING, Web Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8 44-0747 BAR, Web Strap Mounting . . . . . . . . . . . . . . . . . . . . . . . . 2
9 44-8957 SLIDE, Regulator ................................ 1
-- _--
10 44-4426 REGULATOR, D.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
444425 REGULATOR, RS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
11 444238 REGULATOR Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
12 802285 LINKAGE ROD, Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 802291 STRIKER ASSEMBLY . . . . . . . . . . . . . . ..a........... 1
14 80-2284 LOCK ASSEMBLY; Rotary, D.S. .................... 1
80-2289 LOCK ASSEMBLY, Rotary, PS. ..................... 1
15 802287 LOCK ASSEMBLY, Paddle, D.S. ................... 1
802283 LOCK ASSEMBLY; Paddle, RS. .................... 1 _
16 802295 GASKET, Paddle ................................ 1
.-..----.
17 44-8955 WINDOW CHANNEL, D.S. ........... .I. ......... 1
44-8956 WINDOW CHANNEL, RS.......................... 1
18 80-1006 GRIP STRIP ..................................... 1
19 44-0680 SEAL, Wiper Weather ............................ 2
20 44-4427 SPACER BLOCK, Regulator ....................... 1
21 94-2009 CHANNEL, Sliding Window ....................... AR
22 804034 HINGE, Front Door .............................. 2

1-9
 00

fl
13

0 0

Figure l-4. FRONT DOOR INNER PANELS

tf you are unable to locate the part which you require, notifyPierce Manufacturinginc. with the proper shop order number.

l-10
 SectionI

Figure 1-4. FRONT DOOR INNER PANELS

ITEM PART NO. DESCRIPTION QlY COMMENTS

1 AA-7901 BACKING, DOOR, Front, D.S. (Covered) ............ 1

2 802283 LOCK, DOOR, Non-Keyed ........................ 1
3 802286 LATCH ROD, For Non-Keyed Lock ................. 1
4 824160 CUP ROD, LH ................. .................. 1
5 44-7901 BACKING, Door, Front, l?S. (Covered) .............. 1
,6 802287 LOCK, Door, Non-Key& l?S. ..................... 1
7 802286 LATCH ROD, For Non-Keyed Latch ................ 1
8 82-0161 CUE Rod, RH ................................... 1
9 802254 HANDLE, Window Crank with Vinyl Knob ........... 1 Each Door
10 802255 ROStE, Window Handle ....................... 1 Each Crank
11 802256 SPRING, Window Handle ......................... 1 EachCrank
12 80-0003 HANDLE, Pull ................................... 1 Each Door
13 444336 SCUFFPLATE, Stainless Steel, D.S. ................ 1
14 SCUFFPLATE, Stainless Steel, P.S. ................ 1

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Section I

Q 2

D 3

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12
ma
15
yo 7
0 D

‘0 9

Figure l-5. REAR DOORS

Ifyou are unableto locate the partwhichyou require, notifyPierce Manufachrringinc. with the proper shop order number.

1-12
 Section I

Figure l-5. REAR DOORS

ITEM PART NO. DESCRIPTION QTY COMMENTS

1 35-0148 WINDOW, Cab, Roll-up ........................... 1

2 942009 CHANNEL, Sliding Window ....................... AR
3 80-l 006 GRIP STRIP ..................................... 1
4 44-4427 SPACER BLOCK, Regulator ....................... 1
5 802284 LOCK ASSEMBLY, Paddle, D.S., Non-Locking ....... AR
80-2289 LOCK ASSEMBLY Paddle, P.S., Non-Locking ....... AR
6 802295 . GASKET, Paddle ................................ AR
7 80-2028 LATCH ASSEMBLY DOOR, Rotary, D.S. ............ AR
80-2027 LATCH ASSEMBLY DOOR, Rotary, PS. ............. AR
8 802291 STRIKER ASSEMBLY . . . . . . . . . . ..a............... 1
9 802285 LINKAGE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 44-6498 REGULATOR BRACKET . . . . . . . ..a................ 1
44-8957 SUDE, Regulator ................................ 1
44-0330 WEBBING, Door 4” x 9” .......................... 1
44-0642 BACKING, Web Strap ............................ 2
44-0747 WEB STRAP MOUNTING ......................... 2
44-6297 REGULATOR, D.S. ............................... 1
444298 REGULATOR, l?S. ............................... 1
16 44-5418 BRACKET ASSEMBLY, Reg Handle, D.S. . . . . . . . . . . . 1
445416 BRACKET ASSEMBLY, Reg Handle, 1
17 44-8955 WINDOW CHANNEL, D.S. . . . . . . . . . . . . . . . . . . . . . . . . 1
44-8956 WINDOW CHANNEL, l?S. . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 44-4229 MOUNTING PIATE ASSEMBLY, Window Channel . . . 1
19 44-0680 SEAL, Wiper, Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
20 80-5041 HINGE, Rear Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

l-13
Section 1

2 0 0 0

Figure l-6. REAR DOOR INNER PANELS

H you are unable to locate the part which you require, notifyPierce ManufacturingInc. with the proper shop order number.

ITEM PART NO. DESCRIPTION QTY! COMMENTS

1 44-7904 BACKING, Rear Door, Upper D.S. (Covered) ........ 1

2 80-2287 LOCK ASSEMBLY, Door, Non-Locking D.S. ......... 1
3 802290 IATCH ROD, forNon-Locking Door D.S. ............ 1
4 82-0160 CUP ROD, LH ................................... 1
5 44-7904 BACKING, Rear Door, Upper F?S.(Covered) ......... 1
6 802283 LOCK ASSEMBLY, Door, Non-Locking l?S. . ......... 1
7 . 80-2292 LATCH ROD, for Non-Locking Door l?S. . . . . . . . . . . . . I
I

8 82-0161 CUR Rod, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 80-2254 HANDLE, Window Crank with Vinyl Knob . . . . . . . . . . . 1 Each Door
10 80-2255 ROSEllE, Window Handle .............. ......... 1 Each Crank
11 802256 SPRING, Window Handle ................ ......... 1 Each Crank
12 80-0003 HANDLE, Pull .......................... ......... 1 Each Door
13 44-6243 SCUFFPLATE, Stainless Steel, Rear Door . ......... 2

1-14
 Figure 1-7. BAnERY BOXES

tf you are unable to locate the part which you require,notify Pierce Manufacturing Inc. with the proper shop order number.

ITEM PART NO. DESCRIPTION QTY! COMMENTS

1 80-3006 LATCH, Spring Loaded ........................... 2

2 44-7047 COVER, Front ................................... 2
3 44-7049 HINGE ......................................... 4
4 44-2792 COVER, Top, I?S. ................................ 1
44-2152 COVER, Top, D.S. ............................... 1

l-15
Section 1

1 .

.i------
1 :
,
:i

:’ :
:i
:
bb
: :
:
I

: ’ :

: : )_---_

: i :

Figure l-8. DRIVERS SEAT (POSITION 1)

Ifyouareunable to locate the part which you require, notifyPierce ManufacturingInc. with the proper shop order number.

ITEM PART NO. DESCRIPTION QIY COMMENTS

1 31-2281 SEAT, AIR911 DR., Low Back ..................... 1

2 314570 SEAT BELT, shoulder, with 14.0” Cable ............. 1
3 31-0572-l 400 TETHER BELT, Fuced Length, 14.00” ............... 2
4 82-2080-0125 BOLT, HexHd,.44-2Ox1.25”NF,Zn ............... 5
5 82-3052-0044 NUT, Oval Lock, Flange Hex Hd, .44-20 NF ......... 2

l-16
 Section I l

THIS PAGE IS
INTENTIONAUY
BLANK

1-17
Section I

Figure l-9. PASSENGER SEAT (POSITION 2)

Ifyou are unable to locate the part which you require, notify Pierce Manufacturing inc. with the proper shop order number.

1-18
 Section I

Figure l-9. PASSENGER SEAT (POSITION 2)

ITEM PART NO. DESCRIPTION Q’I’Y COMMENTS

1 31-2280 SEAT, 911, Companion ........................... 1

2 31-2289 SEAT BOlTOM ASSEMBLY ....................... 1
3 31-2257 SEAT BELT,3_point, with 22.0” Cable .............. 1
4 82-2080-0125 BOLT,, HexHd, .44-20x 1.25” NF,Zn ............... 3
5 82-2080-0100 BOLT,Hex Hd, .44-20x l.OO”, Zn .................. 2
6 82-3052-0044 NUT, Oval Lock, Flange Hex Hd,Mb-20NF ......... 2
7 31-0573 ANGLE, Seat Belt ................................ 2
8 82-0025 PLUS NUT, .31-18 UNCx 1.375 LG ................ 4
9 A41 850-02525 SHED, Aluminum, 0.125” Thick ................... 1
10 31-0572-l 400 TETHER BELI, Fixed Length ...................... 2

l-19
Section I

.
r,_>__-----------
:

i---
.
:
.
:
:

~_______

:
.,--“3 _____ -L-----~

Figure l-10. CREW SEA” ASSEMBLY, ZIAMATIC (POSITION 3 AND 4)

If you are unable to locate the pat which you require, notify Pierce Manufacturing Inc. with the proper shop order number.

l-20
Figure l-l 0. CREW SEAT ASSEMBLY, ZIAMATIC (POSITION 3 AND 4)

ITEM PART NO. DESCRIPTION QlY COMMENTS

. 31-2360-0010 SEA. .........................................

....... SEAT .... 3_Point,........ Cable ...............
........... TETHER .......................................
....... ANGLE, ........................................
5 82-2080-0100 BOLT, Hex Hd, .44-20 x 1.OO”NF, Zn ............... 2
6 82-2080-0125 BOLT, HexHd, .44-20x1.25” NF,Zn ............... 3
7 82-3052-0044 NUT, Oval Lock, Flanged, .44-20 NF ............... 2

l-21
Section 1

0
0
0
.

, 0’

Figure l-l 1. JUMP SEAT ASSEMBLY (POSITION 5 AND 6)

If you are unable to locate the part which you require, notify Pierce Manufacturing Inc. with the proper shop order number.
 Section I

Figure 1-11. JUMP SEAT ASSEMBLY (POSITION 5 AND 6)

ITEM PART NO. DESCRIPTION QTX COMMENTS

1 31-0565-0010 CUSHION, Bottom, Fold Down Seat ............... 1

2 31-0518 BRACKtT, Mounting, Fold Down Seat .............. 1
3 31-0564-0010 CUSHION, Back, Fold Down Seat ................. 1
4 315027 MOUNT, Seat Back, ZIAMATIC .................... 1
5 31-0038 ANGLE, Mounting Seat Back ...................... 1
6 31-0559-0100 CUSHION, Back, ZIAMATIC ....................... 2
7 31-0625 SEAT BELT,3-Point, with 14.0” Cable .............. I
8 31-0447 ANGLE, Seat Belt Vertical Mount .................. 1
9 31-0513 ANGLE, Seat Belt ................................ 2
10 82-2080-0100 BOLT,HexHd,.44-20xl.OO”NF,Zn ............... 2
11 82-2080-0125 BOLT, Hex Hd, .44-20 x 1.25” NF, Zn ............... 4
12 82-3052-0044 NUT, Oval Lock, Flange Hex Hd, -44-20 NF ......... 3
13 31-0429 PLATE, Fold Down Seat .......................... 1
14 82-0025 PLUSNUT, .31-180NC x 1.375 Lg .................. 4
15 31-2131-0010 CUSHION, Head Bumper ......................... 1

l-23
Section 1

n 5

Figure l-12. HEATER AND DEFROSTER INSTALLATION

If you are unable to locate the part which you require, notify Pierce ManufacturingInc. with the proper shop order number.

ITEM PART NO. DESCRIPTION QTY COMMENTS

59-0303 HEATER/DEFROSTER, Cab ...................... 1

44-l 372 HEATER CORE (SGM. 800-5) ..................... 1
44-2247 HEATER CONTROL CABLE, 78” ................... 1
44-2627 VALVE, Heater Control Shutoff .................... 1
44-2628 ELBOW, Rubber ................................. 2
5 80-6029-003 HOSECIAMF Rubber Hose ....................... 4
6 940115 HOSE, Flexible Duct, 3.00 Dia. .................... 2
7 80-6029-013 CLAMI? Duct Hose, 1.63”.3.50: Dia. ................ 4
8 59-0096 SPLASH GUARD (not shown) ..................... 1

l-24
 SECTION 2
STEERING SYSTEM
Section 2

0 8

Figure 2-l. STEERING COMPONENTS

Ifyou are unabie to locate the part which you require, notify Pierce Manufacturing Inc. with ihe proper shop order number.

2-2
 Section 2

Figure 2-l l STEERING COMPONENTS

ITEM PART NO. DESCRIPTION QTY COMMENTS

1 44-3692 BUlTON,Hom.. ................................ 1

2 44-6323 STEERING WHEEL, Two Spoke ................... 1
3 44-1531 BRACKET,Steering Column, F!S. ........ .......... 1
4 44-1532 BRACKET’,Steering Column, D.S. .................. 1
5 44-6208 STEERING COLUMN, Tilt ......................... 1
6 44-0572 BOOT, Steering Column Base ..................... 1
7 44-1533 SHAFI; Connecting, Column to Miter Box .......... 1
8 40-l 674 MITER BOX, Steering ............................. 1
9 44-l 020 SHAFT, Connecting, Miter Box to Gear Box ......... 1
10 40-3516 GEAR BOX, Steering ............................. 1
11 40-2942 PITMAN ARM, Steering ........................... 1
12 40-3663 LINK, Drag ...................................... 1
13 40-5880-0001 . BRACKET, Gear Box, Mounting .................... 1
14 40-4535 BRACKET, Miter Box, Mounting .................... 1
15 40-l 812 SPACER ........................................ 1

2-3
Section 2

WITHOUT POWER ASSIST

-1 11: I PUMPI I I I5 \;5/ /a

THIS PORT PRESSURIZED FOR

CLOCKWISE ROTATION OF INPUT SHAFT

EARLY DESIGN ONLY

NOTE:
1. ARROW SYMBOL REPRESENTS
POWER ASSIST WITH COOLER DIRECTION OF FLOW

Figure 2-2. POWER STEERING SCHEMATICS

If you are unable to locate the partwhich you require, notifyPierce ManufacturingInc. with the proper shop order number.

244
 Section 2

Figure 2-2. POWER STEERING SCHEMATICS

ITEM PART NO. DESCRIPTION QTY COMMENTS

42-2811 RESERVIOR, Power Steering ..................... 1

42-2918 PUMP Power Steering With Steering Assist ......... 1
42-2316 PUMP Power Steering Without Steering Assist ...... .l
534014-004 FITTING, Tee, 37” Flare, Parker 8R6X-S ............ 1
534020-010 FITTING, 90” Elbow, Steel O-ring,
JIC 2062-8-I OS Aeroquip ...................... 1
5 534020-009 FITTING, 90” Elbow, Steel O-ring,
JIG 2062.8-8s Aeroquip . . . . . . . . . . . . . . . . . . . . . . . 1
6 534038-006 FITTING, O-ring, Straight 37” Flare,
Parker 0503-8-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7 56-0234-006 FITTING, CAR Steel, l/2” x 37” flare . . . . . . . . . . . . . . . 1
8 534025028 FITTING, 90” Elbow, Steel, NPT/JIC . . . . . . . . . . . . . . . 1
9 53-0065-010 FITTING, 45” Elbow, 37” Flare Male Thd,
O-ring 16-l 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 53-0089-006 FITTING, Plug, O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 534156401 FITTING, 90” Elbow, 37” Flare, Steel O-ring,
JIT Parker 12-8 CSOX-S. . . . . . . . . . . . . . . . . . . . . . . .
12 534014006 FITTING, Tee, 37” Flare, Parker 12R6XS . . . . . . . . . . .
13 53-4025-018 FITTING, 90” Elbow, Steel, NPT/JIC, 8-12 . . . . . . . . . . 1
14 53-4132-0003 HOSE, Hydraulic, 37” Flare, Swivel Fittings,
l”Dia.x29.00 ............................... 1
15 534129-0002 HOSE, Hydraulic, 37” Flare, Swivel Fittings,
0.62= Dia. x23.00.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 53-4130-0003 HOSE, Hydraulic, 37” Flare, Swivel Fittings,
0.50n Dia. x 135.00.. . . . . . . . . . . . . . . . . . . . . . . . . . . 1
17 91-0263 LABEL, Resen/oir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
18 534131-0006 HOSE, Hydraulic, 37” Flare, Swivel Fittings,
0.75* Dia.x23.00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
19 534024022 FITTING, Straight, 37” Flare, Ext. Pipe Thds.
2021-l 2-12S, Aeroquip . . . . . . . . . . . . . . . . . . . . . . . . 2
20 40-l 648 HEAT EXCHANGER.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
21 53-41345002 HOSE, Hydraulic, 37” Flare, Swivel Fittings,
0.38” Dia. x 92.44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
22 53-0065-003 FITTING, 45” Elbow, 37” Flare, Male O-ring, 6-6 . . . . . 2
23 534020-005 FITTING, 90” Elbow, Steel O-ring, JIC,
2062-6-65 Aeroquip . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
24 534340001 HOSE, Hydraulic, 37” Flare, Swivel Fittings,
0.38” Dia. x 82.44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
25 40-3722 CYUNDER, Steering Assist . . . . . . . . . . . . . . . . . . . . . . . 1
424451 MOUNTING PLATE, Hydraulic Cylinder. . . . . . . . . . . . . 1
26 534131-0007 HOSE, Hydraulic, 37” Flare, Swivel Fittings,
0.75” Dia. x 95.00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
27 534131-0008 HOSE, Hydraulic, 37” Flare, Swivel Fittings,
0.75”Dia.x114.00 ..... .................... .. . 1

2-5
 SECTION 3
AXLE, SUSPENSION
SYSTEM AND WHEELS
Section 3

n26 Q24

Figure 3-1. FRONT AXLE AND SUSPENSION COMPONENTS

If you are unable to locate the part which you require, notify Pierce ManufacturingInc. with the proper shop order number.

3-2
 Section 3

Figure 3-l l FRONT AXLE AND SUSPENSION COMPONENTS

ITEM PART NO. DESCRIPTION QTY. COMMENTS

40-0565404 WEDGE, Front Axle Caster. ....................... 2

40-4201 FRONTAXLE, FG941-20,000 Lbs. ................. 1
40-0378 MOUNT, Lower, Shock, LH ........................ 1
40-0379 MOUNT, Lower, Shock, RH ....................... 1
82-l 007-0075 WASHER, Flat, 7/8”, Structural .................... 8
5 82-3013 NUT, Hex, 3/4-16 UNJF3B ........................ 8
6 40-0187 HANGER, Spring ................................ 2
7 82-2018-0225 BOLT,Flange Hd, 5/8-l 1 x 2-l/2” .................. 12
8 82-3010 LOCKNUT, Flanged, 5/8-l 1, Gr-8 .................. 8
9 40-0381 RETAINER, Spring ............................... 2
10 40-0280 U-BOLT, 7/8” x 3-l /2” x 10” .......................
11 40-0383 STOPFrame ....................................
12 40-0854 SUPPORT, Shackle Pivot .........................
13 40-0824 PIVOT, Shackle ..................................
14 82-2018-0275 BOLT,Flange Hd, 5/8-l 1 x 2-3/4”, Gr-8 .............
15 82-3010 LOCKNUT, Flanged, 5/8-l 1, Gr-8 ..................
16 40-0194 SHACKLE, Spring ...............................
17 82-2031-0275 BOLT,Hex Hd, 3/8-l 6 x 2-3/4”, Zn, Gr-8 ............
18 82-3015-003 NUT,Hex,3/8-16,Zn,Gr-8.. ......................
19 40-3949 SPRING, 7200 Lbs. ..............................
20 40-0190 PIN,Spring ..................................... 6
21 82-0089-012 FlITlNG,Grease ................................ 6
22 40-0826 MOUNT Upper, Shock ........................... 2
23 82-3009 LOCKNUT, Flanged, l/2-13 ....................... 8
24 40-0242 SHOCK ABSORBER ............................. 2
25 82-3019-007 NUT, Oval Toplock, 5/8-l 1, Zn ..................... 4
26 82-l 007-0062 WASHER, Flat, 5/8”, Structural .................... 4

3-3
 Section 3

Figure 3-2. REAR AXLE AND SUSPENSION COMPONENTS

Ifyou are unableto locatethe partwhichyou require,notifyPierce Manufachrring

inc. withthe propershop order number.

ITEM PART NO. DESCRIPTION QTY COMMENTS

1 82-3010 NUT, Lock, Flanged, 5/8-l 1 NC .................... 16

2 82-2018-0225 BOLT, Flange Hd, 5/8-11 NC, Gr-8 ................. 8
3 40-0472 HANGER, Spring, Rear ........................... 2
4 40-3604 U-BOLT ........................................ 4
5 40-0278 RETAINER, Spring Clip ........................... 2
6 40-l 820 SEAT Spring .................................... 2
7 404307 SPRING, 11,000 Lbs. ............................ 2
8 40-0209 HANGER, Spring, Rear ........................... 2
9 82-2018-0175 BOLT, Flange Hd, 5/8-11 NC, Gr-8 ................. 8
10 40-2354 SHACKLE, Rear Spring .......................... 2
~. -. -. _~
.-
11 8202031-0275 BOLT, Hex Hd, 318-l 8 NC x 2-3/4” ................. 6
12 82-3014-003 NUT, Hex, 318-18 NC ............................. 6
13 40-4056-410 AXLE ASSEMBLY;Rear ........................... 1
14 82-3012 NUT, Thick, Hex, 7/8=14UNJF ..................... 8
15 40-l 823 SEAT Axle ...................................... 1
16 41-0238 DRIVESHAFT ASSEMBLY ........................ 1
17 40-0195 PIN, Spring, Rear ................................ 6
18 82-0089-012 FlTTING,Grease ................................ 6

3-4
 SECTION 4
ENGINE AND
ACCESSORIES
Section 4

Figure 4-L ENGINE INSTALLATION - SHEET 1 OF 2

Ifyouareunableto locate the part which you require, notifyPierce Manufkturing Inc. with the proper shop order number.

42
 Section 4

Figure 4- 1 l ENGINE INSTALLATION - SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY COMMENTS

1 42-0205 ELBOW, Hose, Radiator, 2-i/4” Dia. ................ 2

2 940038 HOSE, Radiator, I” Dia. .......................... 1
3 42-0254 TUBE, Radiator Supply, 2-l/4” Dia. ................ 2
4 80-8020-004 CIAMR Hose ................................... 10
5 940037~0400 HOSE, Radiator, 2-l/4” Dia. x 4” Lg ................ 3
6 80-6029-012 CIAMF Hose ................................... 8
7 42-l 933 SPLICE ASSEMBLY;Radiator Hose ................ 1
8 42-0173 VALVE, Shutoff, Heater ........................... 1
9 80-6029-005 CIAMF Hose ................................... 4
10 940003 HOSE, Heater, 5/8” I.D. ........................... AR
11 53-4024-008 FITTING, Ext Pipe/37” Flare ....................... 4
12 42-l 101 NIPPLE, Pipe, Male .............................. 1
13 56-0222 ELBOW, Street, 3/4” x 45O ........................ 2
14 56-0497-002 FlTTING, Hose/M Pipe, 90° ....................... 2
15 56-0127 COUPLING, l/2” ................................ 1
16 56-0235 NIPPLE, Close, l/2” .............................. 1
17 44-0785 SENDING UNIT, Pulse Generator,
Tachometer (Non-DDEC) ...................... 1
18 42-4652 DIPSTICK, Engine Oil ............................ 1
19 42-0359 BRACKET,Dipstick Tube Mounting ................ 1
20 42-4653 TUBE, Dipstick .................................. 1
21 42-4868 ADAPTER, Dipstick Tube to Engine Block ........... 1

4-3
Sect/on 4

Figure 4-1. ENGINE INSTALLATION - SHEET 2 OF 2

Ifyou are unable to locate the part which you require, notify Pierce Manufacturing Inc. with the proper shop order number.
 Section4

Figure 4- 1 l ENGINE INSTALLATION - SHEET 2 OF 2

ITEM FART NO. DESCRIPTION QTY COMMENTS

22 56-0497-004 FIlTlNG, Hose/M Pipe, 90° ....................... 1

23 53-4019-004 FITTING, 37O Flare SW/37O Flare ................... 1
24 42-3085 FAN, Engine Cooling ............................. 1
25 42-2784 ADAPTER, Fan .................................. 1
26 44-5183 SENDER, Temperature ........................... 1
27 42-4016-5925 V-BELT,l/2” Wide, 38O ........................... 3
28 42-4550 WASHER, Biscuit ................................ 2
29 42-4074 BISCUIT ........................................ 2
30 42-0795 WASHER, Engine Mount ......................... 2
31 82-3015-008 NUT, Hex, 3/4-10, Zn, Gr-8 ........................ 2
32 42-0646 MOUNT, Engine ................................. 1
33 42-0611 ELBOW, Radiator Hose, 3” Dia. ................... 1
34 940051-01000 HOSE, 3” Dia. x 10” Lg ........................... 1
35 80-6029-015 CLAMR Hose ................................... 4
36 42-0265 TUBE, Radiator Return ........................... 1
37 940051-00500 HOSE Radiator, 3” Dia. x5” Lg .................... 1
38 42-0360 BRACKET,Engine Lift ............................ 1
Section 4

Figure 4-2. ENGINE AIR INTAKE SYSTEM

Ifyouareunable to iocate the part which you require, notify Pierce Manufaching
Inc.withtheproper
shop order number.

ITEM PART NO. DESCRIPTION QTY COMMENTS

1 42-2758 AIR CLEANER, 13.5D x 24,7” Open ............... I

2 42-2780 CLAMP Air Cleaner Mounting ..................... 2
3 42-0040 ELBOW, 90° Rubber, 7.00” ....................... 2
4 42-0831 TUBING, Air Intake, 7.00n Dia. x 12.00n Lg .......... 1
42-0338 FLANGE, Air Intake, Tapped (not shown) . . . . . . . . . . . 1

5 53-0107-001 FITTING, Barbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6 944031 HOSE, Pushlock, 25” Dia. x 16” Lg ................ 1
7 80-6026 CLAMP Band, T-Bolt, 7.00” S/S. ................... 5
8 931013-00400 TUBING, 7.00” Dia. x 4” Lg . . . . . . . . . . . . . . . . . . . . . . . 1
9 806031 CU\MP Band, T-Bolt, 5.50” . . . . . . . . . . . . . . . . . . . . . . . 1

10 42-2450 HUMP HOSE, Rubber, 7.00 x5.50” . . . . . . . . . . . . . . . . 1

11 42-0564 INSERT, Reducer (not shown) . . . . . . . . . . . . . . . . . . . . . 1

4-6
 Section4

Figure 4-3. ENGINE EXHAUST SYSTEM

Ifyou are unable to locate the part which you require, notify Pierce ManufacturingInc. with the proper shop order number.

ITEM PART NO. DESCRIPTION QlY COMMENTS

1 42-4522 HANGER, Bracket ............................... 2

2 82-2036-0175 SCREW, Hex Hd, 3/&24, Zn, Gr-8 ................. 4
3 42-4521 LINK ........................................... 2
4 81-1015 SPRING, Compression ........................... 4
5 42-0198 CLAMI?Tru-Seal, 5” Dia. .......................... 1

6 42-0080 OUTS, Exhaust ................................ 1

7 42-0234 CLAMP V-Band, 5” Dia. .......................... 1
8 42-0570 PIPE, Exhaust ................................... 1
9 80-6010 CLAMP Muffler, 5” Dia. ........................... 4
10 42-0039 MUFFLER ...................................... 1
11 42-0365 RING, Mounting, Muffler .......................... 1
12 42-0161 BRACKET,Exhaust .............................. 1
13 42-0056 PIPE, Tail ....................................... 1
14 42-3102 BRACKET,Exhaust, Clamp ....................... 1
15 42-5303 SHIELD ASSEMBLY;Heat, Exhaust, with Bracket .... AR

4-7
Section 4

Figure 4-4. ALTERNATOR MOUNTING

tfyouareunable
tolocate
thepart which you require, notify Pierce ManufacturingInc. with the proper shop order number.

4-8
 Section 4

Figure 4-4. ALTERNATOR MOUNTING

ITEM PART NO. DESCRIPTION QTK COMMENTS

42-0311 BRACKET ...................................... 1

82-0166 ROD END, Ball Joint ............................. 1
82-3021-006 NUT, Hex, l/2-20, Zn .............................6
82-0113-01200 ROD, Threaded ................................. 1
SCREW, HexHd, l/2-2Ox2”,Zn, Gr-8 ............. 1
6 42-0964 BRACKE?;Tightener ............................. 1
7 82-l 01 l-0050 WASHER, Lock, l/2” ............................. 1
8 63-0661 ALTERNATOR, 250 Amp. N1207-1 ................. 1
9 63-0021 PULLEysAlternator ............................... 1
10 42-l 647-3250 BELT,Alternator ................................. 2
11 82-2032-0650 SCREW, Hex Hd, l/2-20 x 6-l/2”, Zn, Gr-8 .......... 1
12 63-0807 BRACKET,Alternator ............................. 1
Section 4

_
T

‘0 20

b 32

Figure 4-5. ENGINE COOLING SYSTEM

If you are unable to locate the part which you require, notifyPierce Marx&awing Inc. with the proper shop order number.

4-l 0
 Section 4

Figure 4-5. ENGINE COOLING SYSTEM

ITEM PART NO. DESCRIPTION QTY COMMENTS -

1 42-5835 RADIATOR ...................................... 1

2 42-0183 CAI? Radiator, 9 Lbs. ............................. 1
3 42-0191 BRACKET,Radiator Mounting ..................... 2
4 82-2013-0125 SCREW, Hex Hd, 3/&16NC x l-1/4”,Zn, Gr-5 ........ 8
5 NIPPLE, Close ..................................
6 53-4179-0001 ELBOW, 90°, Extra Long, ext. Pipe, 37O .............
-7 FITTING, . Pipe/37” Flare, 90’ ..................
8 42-0226 STABILIZER ROD, Radiator .......................
9 81-0026 SPRING, Compression, Radiator ..................
10 82-3015-005 NUT, Hex, l/2-13, Zn, Gr-8 .............. .......... 10
11 82-l 013-010 WASHER, Flat, l/2”, Zn .......................... 6
12 42-0231 RADIATOR STABILIZER END, Lower ............... 2
13 82-2017-0150 SCREW, Flanged Hex Hd, 1/2-l 3 x l-1/2,Zn.Gr-8 .... 2
14 82-3015-005 NUT, l/2-13, Zn, Gr-8 ............................ 2
15 42-l 436 SENDER, Low Coolant Probe ..................... 1
16 44-0522 WASHER, Snubbing ............................. 2
17 44-0519 T-MOUNT ISOLATOR ........................... 2
18 42-4422 SHROUD ASSEMBLY ............................ 1
19 91-0061 LABEL, Fan Warning ............................. 2
20 940055-06300 HOSE, Radiator Overflow, l/4” I.D. ................. 1
21 42-5726 SEAL, Radiator, Side ............................. 2
22 42-5367 BAR, Side Seal Clamp ........................... 2
23 42-4696 SEAL, Radiator, Top .............................. 1
24 42-4693 BAR, Top Seal Clamp ............................ I
25 42-3112-0001 COOLER, Water Outlet ........................... 1
26 42-4708 BRACKET,Cooler Mounting ....................... 1
27 42-2787 CLAMP HALF ................................... 2
28 42-2762 TUBE, Cooler ................................... 1
29 42-2763 TUBE, Cooler ................................... 1
30 56-0497-004 ELBOW, 90°, m-NPT/Barb ........................ 1
31 42-0264 SIGHT GAUGE .................................. 1
32 940114 HOSE, 3/8” I.D. (length as required) ............... 1

4-1 I
Section 4

n6

Figure 4-6. REMOTE OIL SENDER

Ifyouareunable
tolocate
thepart
which you require, notifyPierce ManufacturingInc. with the proper shop order number.

ITEM PARTNO. DESCRIPTION QTY COMMENTS

530332-01400 HOSE, Hydraulic, 37O flare, Swivel Fittings,

.25” Dia. x 14.00” . ..a......................... 1
53-4024-001 FITTING, Straight, 37’ Flare
Extension Pipe Thds, 2021-2-4s . . . . . . . . . . . . . . . . 1
534025-004 FilllNG, Elbow 90” Steel., NPT/JIC, 4-4 . . . . . . . . . . . 1
42-4698 MANIFOLD, Remote Sender g..................... 1
--.
5 564498402 PLUG, Hex Pocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6 44-1091 SENDER, Pressure, with SW, Oil,
O/80 p.s.i., VDO 1 523 001 066B . . . . . . . . . . . . . . . . 2

4-12
 SECTION 5
TRANSMISSION
Section 5

Figure 5-1. TRANSMISSION - SHEET 1 OF 3 (LEFT SIDE)

Ifyou are unable to locate the partwhich you require, not@ Pierce Manufacturing Inc. with the proper shop order number.

5-2
 Section 5

Figure 5- 1m TRANSMISSION - SHEET 1 OF 3 (LEFT SIDE)

ITEM PART NO. DESCRIPTION QTY COMMENTS

53-4052-0002 ELBOW, 90°, Steel, Vion O-ring ................... 3

43-0021 FILTER BASE, Transmission ...................... 1
43-0019 FILTER,Transmission H%700 ..................... 1
42-0184 CABLE, Modulator, HT (Non DDEC Engines Only)
(not shown) .................................. 1
44-0817 SWITCH, Neutral Safety DDA Transmission ......... 1
6 44-0217 CONNECTOR KIT, Transmission ................... 1
7 56-0490401 ELBOW, 90”, Tube/M-N.PT4-2 ..................... 1
8 44-0216 CABLE, Shifter, 160” Lg .......................... 1
9 43-0008 PLATE, Transmission,LH ......................... 1
10 43-0225 TRANSMISSION MOUNT ......................... 2
11 43-0276 SPACER, Transmission Support ................... 2
12 440521 WASHER, Lord .................................. 8
13 44-0518 BISCUIT, Cab ................................... 4
14 TUBING, l/4” O.D., Black ......................... 1
15 56-0490-002 ELBOW, 90°, Tube/M-NPT, 4-4 .................... 1
16 55-0072 REGULATOR,Air, l-125 p.s.i. ..................... 1 .
17 56-0492-001 BUSHING, Reducer .............................. 1
18 56-0492-001 NIPPLE, Hex, Steel, 2-2 .......................... 2
19 56-0490-001 ELBOW, 90°, Tube/M-NPT; 4-2 .................... 1
20 . 42-1772 BRACKET,Mounting, HD Valve .................... 1
21 43-0591 VALVE, Solenoid, N .V. 12 VDC .................... 1

5-3
Section 5

Q
32

Figure 5-l. TRANSMISSION - SHEET 2 OF 3 (RIGHT SIDE)

Ifyou are unable to locate the pat which you require, notify Pierce Manufacbring Inc. with the proper shop order number.

ITEM PART NO. DESCRIPTION Q’IY. COMMENTS

22 44-0818 SWITCH, Back-up and Pump Ready ............... 2

23 43-1497 FITTING, Elbow, 90” .......... ................... 2
24 63-0690 SEND, Temp Transmission Oil, 4OOOFVDO ......... 1
25 64-0121 SWITCH, Temp, 28S” 112 NPT ..................... 1
26 0794-0001 DIPSTICK TUBE, Transmission .................... 1
27 43-0795 DIPSTICK, Transmission .......................... 1
28 43-0226 TRANSMISSION MOUNT, Frame, RH .............. 1
29 434009 PLATE, Transmission, RH ......................... 1
30 531171-07800 HOSE ASSEMBLY ............................... 2
31 53-4180-0001 ELBOW, 90°, Viion O-ring ........................ 1
32 44-0785 SENDER, Pulse Gen. Speedo/Tach. ............... 1
 Section 5

Figure 5-l. TRANSMISSION - SHEET 3 OF 3 (TOP VIEW)

tfyou are unable to locate the part which you require, notify Pierce Manufacturingfnc. with the proper shop order number.

ITEM PART NO. DESCRIPTION C2l-K COMMENTS

33, ---- HOSE ASSEMBLY (Order By Shop Order Number) . . 1

34 53-4052-0002 ELBOW, 90°, ITL, Viion O-ring .................... 1
35 53-4019-008 FITTING, 37’ Flare SW/37O Flare .................. 4
36 54-0010 VALVE, Check, Fuel Line, 3/8” ..................... 1
37 43-0042 MOUNTING BRACKET, Fuel Filter ................. 1
38 53-4024-012 FITTING, Ext. Pipe/37” Flare Straight ............... 1
39 53-4024-008 FITTING, Ext. Pipe/37O Flare Straight ............... 1
40 53-4025-011 FITTING, Ext. Pipe/37” Flare-90” .................. 1
41 53-4025-007 FITTING, Ext. Pipe/37” Flare-90” .................. 1
42 54-4017 FilllNG, Push-Lok, 1/2H, l/2 JIG .................. 1

5-5
Section 5

Figure 5-2. LOCKUP ASSEMBLY

Ifyou are unable to locate the par&which you require, notify Pierce Manufacturing Inc. with the proper shop order number.

5-6
 Section5

Figure 5-2. LOCK-UP ASSEMBLY

ITEM PART NO. DESCRIPTION QlY COMMENTS

1 534025003 FITTING, Extension Pipe/37O Flare 90’ ............. 4

2 51-0355 VALVE, Check ................................... 1
3 56-0095 PLUG, l/4” ..................................... 2
4 51-0358 CROSS, AS l/4-18 ............................. 1
5 41-0119 HOSE, 9” Lg .................................... 1

6 41-0189 HOSE, 42” Lg ................................... 1

7 51-0039 VALVE,Skinner,R2Hx52NC .................... 1
8 41-0018 TUBE, Pilot ..................................... 1
9 41-0015 ASSEMBLY;Lock-upHose, 20” Lg ................. 2
10 51-0354 VALVE,Skinner, 12VDCR91 -Hx29N.O.. ......... 1
11 51-0360 CROSS, 44s l/4-18 ............................. 1
12 64-0543 CONNECTOR BODY ............................. 1
13 64-0550 TERM, Female 14016Whr Pak .................... 2
14 64-0552 SEAL, Wire 12 Gauge Wthr Pak ................... 2
15 41-0187 HANGER, Lock-up ............................... 1
16 41-0124 HANGER, Plate ................................. 1

5-7
Section 5

-\1

6
Q n7

Figure 5-3. SHIFTER

Ifyou are unable to locate the part which you require, notify Pierce Manufacturing Inc. with the proper shop ordernumber.

ITEM PART NO. DESCRIPTION QTY COMMENTS

44-0215 SHIFTER, HT 740 Transmission ................... 1

40-0214 SHIFTER MOUNTING FIANGE .................... 1
SCREW ........................................ 4
WASHER, Flat ................................... 4
99-2140 FINGER GRIP ................................... 1
6 43-0268 SHIFTER, Electronic, Push Button ................. 1
7 44-l 574 PLATE, Cover ................................... 1

5-8
 SECTION 6
TYPICAL DRIVE SHAFT
 Section 6

Figure 6-1. TYPICAL DRIVE SHAFT

Ifyouareunable to locate the part which you require, notify Pierce Manufacturing Inc. with the proper shop order number.

ITEM PART NO. DESCRIPTION QlX COMMENTS

1 41-1069 DRIVESHAFT ASSEMBLY ........................ ALR

2 41-0169 YOKE, End, #6.542541,1810 .................... ARL

41-0134 YOKE, End, #6.542581 ......................... ALR

41-0134 YOKE, End, #6.444771 ......................... ALR
41-0134 YOKE, End, #6.445041 ......................... ALR
3 41-0050 CROSS AND BEARING 5=280X, 1710 .............. ALR
41-0050 CROSS AND BEARING 5281X, 1810 .............. AbR
4 41-0064 YOKE, Slip #6-3-2651 )(x ......................... A ,R
41-0064 YOKE, Slip #6.53-1371 KX ....................... A ,R
5 41-0063 PLUG, Spline #6.5-40-191 ........................ A IR
41-0063 PLUG, Spline #6=4O-521 ......................... A ,R
6 41-0135 YOKE, Weld #6.5-28-117 ......................... A ,R
41-0135 YOKE, Weld #6-28-347 .......................... A ,R
SECTION 7
BUMPER
 Section 7

Figure 7-7. FRONT BUMPER - NON-EXTENDED

ifyouareunableto locateihepartwhich
yourequire,
notify Pierce Manufacturing inc. with the proper shop order number.

ITEM PART NO. DESCRIPTION QTY COMMENTS

* BUMPER, S/S, with Notch, One Piece .............. I
* BUMPER, S/S, without Notch, One Piece ........... 1
* FRAME, Bumper ................................ AR
40-0530 HOOK, Tow (Primed) ............................. 1
404265 HOOK, Tow (Chrome) ............................ 1
82-2018-0200 BOLT, Flanged Hd, 5/8-II NCx2”, Gr-8 ............ 6
82-3019-007 NUT, Oval Toplock, 5/8-I 1 NC, Zn, Gr-8 ......... ... 6
82-3015-005 NUT, Hex, I/2-13 NC, Zn, Gr-8 .................... 8
82-I 01 l-0050 WASHER, Lock, Med., I/2”, 2m ................... 8
82-1013-010 WASHER, Flat, I/2”, SAE, Zn ..................... 8
82-2060 BOLT,Bumper, I/2-13 NC, Buffed .................. 8

* Part numbers vary. Order by Truck Shop Order Number.

7-2
 Section 7

THIS PAGE IS
INTENTIONALLY
BLANK

7-3
Section 7

Figure7-8. FRONT BUMPER - EXTENDED

Ifyou are unableto locatethe partwhich you require, notifyPierce ManuikturingInc. with the propershop ordernumber.

74
 Section 7

Figure 7-8. FRONT BUMPER - EXTENDED

ITEM PART NO. DESCRIPTION QTY COMMENTS

1 * GRATING, Front Suction Box. ..................... 1

2 * DECKPLATE, Bumper Ext, PS. 4-way .............. 1
3 * DECKPLATE, Bumper Ext, D.S. 4way .............. 1
4 * SUCTION BOX ASSEMBLY ....................... 1
5 82-2018-0550 BOLT, Flange Hd Pn, 5/8-l 1 NC x 2”, Gr-8 .......... 10
6 82-301 Q-007 NUT, Oval Toplock, 5/8-l 1 NC, Zn, Gr-8 ............ 10
7 * EXTENSION ASSEMBLY Front Bumper ............ AR
8 82-3015-005 NUT, Hex, 1/2-l 3 NC, Zn, Gr-8 .................... 8
9 82-l 0134010 WASHER, Fiat, l/2”, Zn ........................... 8
10 * BUMPER, S/S, with Notch, One Piece .............. AR
* BUMPER, S/S, without Notch, One Piece ........... AR
11 40-0012 HOOK, Tow, (Primed) .................... ........ AR
404QQ8 HOOK, Tow, (Chrome) ........................... AR
12 * SCUFFPLATE, Suction Box ....................... AR
13 82-2060 BOLT, Bumper, 1/2-l 3 NC, S/S, Buffed ............. 8

* Part numbers vary. Order by Truck Shop Order Number.

 SECTION 8
FUEL SYSTEM
Section 8

Figure 8-l. FUEL TANK INSTALLATION (TYPICAL)

tf you are unable to iocate the part which you require, notifyPierce ManufacturingInc. with the proper shop order number.

8-2
 Section 8

Figure 8- 1 l FUEL TANK INSTALLATION (TYPICAL)

ITEM PART NO. DESCRIPTION QTY! COMMENTS

1 82-2017-0175 BOLT, Flange Hd, 50-13 NC, Gr-8 ................. 4

2 82-3001 NUT, Hex SO-20 NF .............................. 4
3 W-0530 SUPPORT, Fuel Tank Mounting .................... 2
4 943089-02600 RUBBER, 1.5 x 12” 60 Duro ....................... 2
5 82-3009 NUT, Hex, Flanged, .50-13 NC .................... 4
6 50-0529 TANK, Fuel, 65 Gal. .............................. 1
7 932142-05600 EXTRUSION, Rubber Tank Strap .................. 2
8 50-0648 STRAP Fuel Tank Mounting ....................... 2
9 56-0498-005 PLUG, Hollow, Hex .............................. 1
10 544016 HOSE, Push-Lok, l/2” ........................... AR
11 544017 FllTING, Push-Lok, l/2” H l/2” JIC ................ 1
12 53-4025-020 FITTING, Ext. Pipe/37” Flare 90° .................. 1
13 44-0251 GASKET, Fuel Gauge Sender ..................... 1
14 44-1086 SENDER, Fuel Level ............................. 1
15 53-0127-004 FITTING, Pipe, Blk, Plug, Sq Hd .7S’ ............... 1
16 53-4025-021 FITTING, Ext. Pipe/37” Flare 90° .................. 1
17 544037 FITTING, Push-Lok 5/8” .......................... 1
18 544036 HOSE, Push-Lok 5/8” ............................ AR
19 944056-02100 HOSE, Fuel, .25” Dia. ............................ 1
20 54-0054 VENT, Tank Valve, .50” ........................... 1.
21 80-6020-003 CIAMP Hose ................................... 2
22 53-4034-004 FITTING, M Pipe/F Pipe 90° ...................... 1
23 804033402 CLAMP, Hose .31n to .88” Dia. ..................... 1
24 53-0107-011 FlTTlNG,HoseEnd,MaletoBarb ................. 1
25 54-0059 HOSE, Fuel Fill 2.00 I.D. .......................... 1

26 15-0002 DOOR, Gas Fill, S/S .............................

27 15-0003 HINGE ASSEMBLY,Fuel Door .....................
28 81-0038 SPRING, Door Retaining .........................
29 540003 CAP Gas Filler ..................................
30 544023 FILLER SPOUT ASSEMBLY .......................
31 544017 FlTTING, Push-Lok .............................. I
32 53-4025-011 FITTING, Elbow ................................. 1
33 54-0015 BRACKET,Pump Mounting ....................... 1
34 544001 PUMR Primer ................................... 1
35 56-0357 ELBOW, Male ................................... 1
36 94400440800 TUBING, Copper, .38” O.D. ....................... 1
37 56-0489-006 FITTING, M-Con, Tube, M-NPT, 6-6 ................ 1
38 564488403 TEE, Pipe, F, NPT, Steel, 6-6 ...................... 2
39 s-4024-013 FITTING, Ext. Pipe/37"Flare ...................... 2
40 54-0010 VALVE, Check, 3/8” .............................. 1

41 56-0492-006 NIPPLE, Hex, Steel, 6-6 .......................... 1

42 56-0492-005 NIPPLE, Hex, Steel, 4-6 .......................... 1
43 5494037 FITTING, Push-Lok, F-JIC ........................ 2

8-3
 SECTION 9
INSTRUMENT PANEL
 Section 9

NDICATOR
LHXT MODULE

d11

Figure 9-1. INSTRUMENT PANEL

Ifyou are unable to locate the part which you require, notify Pierce ManufachJring Inc. with the proper shop order number.

9-2
 Section 9

Figure 9-1 8 INSTRUMENT PANEL

ITEM PART NO. DESCRIPTION QTY COMMENTS

441608 HOURMETER, Engine ............................ 1

44-l 606 GAUGE, Oil Pressure, Engine ..................... 1
441604 VOLTMETER ....... ............................. 1
44-l 605 GAUGE, Water Temperature ...................... 1
63-l 141-0001 TACHOMETER, 12.Pulse, Electronic Engines ....... AR
63-1141-0002 TACHOMETER, 15-P&e, Mechanical Engines ...... AR

6 44-5254 SPEEDOMETER ................................. 1

7 63-0688 GAUGE, Temperature Transmission Oil ............. 1
8 63-0791 GAUGE, Air Pressure, Front ........................ 1
9 44-9868 GAUGE, Fuel .............. ..................... 1
10 634792 GAUGE, Air Pressure, Rear ....................... 1
11 64-0214 BUTTONS, Engine Start . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 63-1069 ALARM, Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
13 63-0754 ALARM, SONA, Chime-Tone, “Do Not Move Truck” . . 1
14 63-0748 DIMMER CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
15 64-0318 SWITCH, Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . ...* l
16 64-l 1050015 SWITCH, lgniicn ......... ....................... 1
17 590550 CONTROLS, Heater ............ ................. 1
18 442251 SWITCH, Washer/Wiper .......................... 2
60-2815 ELECTRIC SHIFT, Pump .......................... 1
----- SWITCH, Rocker ............... ................. AR See Figure 92
63-0825 SELECTOR, Battery (Dual Battery System) .......... AR with Indicator tights
63-0824 SELECTOR, Battery (Dual Battery System) .......... AR without Indicator Lights
64-0012 SWITCH, Battery (Single Battery System) ........... 1

93
Section 9

OPTIONAL GAUGE PANELS

OPTIONAL ROCKER SWITCH PANELS

OPTIONAL ROCKER SVUllCl+ES

Tmou

9 10
C C

014 015 016

D8tPoLE
DBLTHFIOW

v
sPEclALlGNmoN
18
u19
0
21

Figure 9-2. ROCKER SWITCHES

If you are unable to locate the part which you require, notifyPierce ManufacturingInc. with the proper shop order number.

9-4
 Section9

Figure 9-2. ROCKER SWITCHES

lTEM PART NO. DESCRIPTION QlY COMMENTS

GAUGE PANELS
1 60-0349 PANEL, 3 Gauge
2 60-l 881-006 PANEL, 2 Gauge

ROCKER SWITCH PANELS

3 60-2087 PANEL, Lighted, 10 Switch
4 60-l 861-008 PANEL, Lighted, 8 Switch
5 60-l 861-006 PANEL, Lighted, 6 Switch
6 64-0242 BLANK COVER, Rocker Switch Panel Openings (not shown)
ROCKER SWITCHES
7 64-l 105-0001 ROCKER SWITCH, White
8 64-l 105-0002 ROCKER SWITCH, White with Green indicator
9 64-l 1050003 ROCKER SWITCH, Black with Green indicator
10 64-l 1050004 ROCKER SWITCH, Red with Green indicator (2)
11 64-l 1050005 ROCKER SWITCH, Red
12 64-1105-0006 ROCKER SWlTCH, White
13 64-l 105-0007 ROCKER SWITCH, White with Green Indicator
14 64-l 105-0008 ROCKER SWITCH, Red with Green indicator
15 64-l 105-0009 ROCKER SWITCH, Black
16 64-l 105-0010 ROCKER SWITCH, White with Green Indicator (2)
17 64-l 105-0011 ROCKER SWITCH, Black with Green indicator
18 64-l 105-0012 ROCKER SWITCH, Black with Green Indicator
19 64-l 105-0013 ROCKER SWITCH, Locking, Black
20 64-l 105-0014 ROCKER SWITCH, Locking, Yellow
21 64-l 105-0015 ROCKER SWITCH, Special Ignition, Black with Green Indicator

9-5
Section 9

MISCELLANEOUS ELECTRICAL PARTS

ITEM PART NO. DESCRIPTION SUGGESTED VENDOR OR EQUIVALENT

FLASHERS
1 64-0027 #552 WAGNER ELECTRIC
. 2 63-0936 ALTERNATING, UGHT SOUND OFF INC., ESTRRSA RD. RUN
3 63-0937 DIRECIIONAL, SIGNAL SOUND OFF INC., ETSPAM RD. RUN
RELAYS
64-2744 S.F?D.T.30AMP POKORNY #2623
4 64-2382 S.F?S.T.70 AMP POTl-ER BLOOMFIELD, VF7-41 F 11
5 64-0005 0.RD.T. 10 AMP POTTER BLOOMFIELD, KUP 11055
6 644916 S.F?D.T.75 AMP BOSCH, O-332002-155
7 64-0364 S.f?D.T.30 AMP BOSCH, o-332-204-125
a 64-0835 S.F?D.T.30 AMP BOSCH, N/T
SOLENOIDS
9 64-0009 INTERMIl-lENT WELLS, F49a
AUTOMATIC CIRCUIT BREAKERS. WITH TABS
10 51-0095 15 AMP WATEROUS, v-1376
11 64-0126 20 AMP POLLACK, 54-220
12 64-1192 30 AMP POLIACK, 54-230
AUTOMATIC CIRCUIT BREAKERS. WITHOUT TABS
13 64-0032 20 AMP POUACK, 54-120
14 30 AMP POLLACK, 54-130
15 64-0239 35 AMP AUTOMOTiVE SUPPLY 0B070
16 64-0033 40 AMP POLLACK, RAI-40
BREAKER ASSEMBLY
17 64-2299-008 BREAKER, CIRCUIT 7.5 AMP
la 64-2299-010 BREAKER, CIRCUIT 10 AMP
19 64-2299-015 BREAKER, ClRCUlT 15 AMP
64-2299-020 BREAKER, CIRCUIT 20 AMP
64-2299-030 BREAKER, CIRCUIT 30 AMP
LIGHTS
20 64-0120 UGHT, INDICATOR, RED SOLECO, 3TF6lAB4
21 61-0261 LIGHT, INDICATOR, AMBER, ROUND NARTRON, 2WR
22 644090 UGHT, INDICATOR, RED, ROUND NARTRON, 2WR
BULBS
23 61-0592-53 BULB, UGHT, CLEAR, #53,14.4V
24 61-0592-57 BULB, UGHT, CLEAR, #57,14.OV
25 61-0592-l 891 BULB, UGHT, CLEAR, #l a91,12.OV

tf a part is not listed, order by Shop Order Number or Vendor Number

9-6
 SECTION 10
ELECTRICAL SYSTEM
Section 10

Figure I O-l l ELECTRICAL AND LIGHTS - TYPICAL MOUNTINGS

Ifyouareunable to locate the part which you require, notifyPierce ManufacturingInc. with the proper shop order number.

lo-2
 Section IO

Figure 10-l. ELECTRICAL AND LIGHTS - TYPICAL MOUNTINGS

ITEM PART NO. DESCRIPTION QlY! COMMENTS

LIGHT ASSEMBLY, Dir/HS 100 Red Rect

MOTOR ASSEMBLY, Wiper (See Section 1) ............... .......... REF
WIPER ACCESSORY KIT (See Section 1) ........................... REF
LIGHT .......................................... AR
61-0010 LIGHT, ID Amber Bulb ............................ AR
994021 LENS, Red ...................................... AR
994020 LENS, Amber ................................... AR
6 60-0516 LIGHT ASSEMBLY,Spot .......................... AR
61-0044 LIGHT, Cab Spot, Unity 225A &7635 ............... AR
61-0304 BULB, Light Cir H7635 50W Par 46 ................ AR
61-0305 BULB, tight Clr H7609 50W Par 46 ................ AR
7 61-0641 LIGHT, 7” Red S/R Weldon 1020 ................... AR
61-0150 LIGHT 7” Rd Wld 1-1010-0300 .................... AR
61-0151 LIGW, 7” Cl Weld 3-1010-0300 .................... AR
61-0156 LIGHT 7” Rd 2 Wr Wld l-1010-3201 ............... AR
61-0158 LIGHT 7” Cl S/B WId 3-1020-3703 ................. AR
99-4017 LENS, Clr ....................................... AR
61-0159 LIGHT, Rect Rd S/B Wd 2020-l 100 ................ AR
99-4018 LENS, Red ............................ .......... AR
61-0160 LIGHT Rect Cl S/B Wld 2020-1190 ................. AR
99-4019 LENS, Clr ............................. .......... AR
61-0460 LIGHT Rect Rd Wld l-201 O-1100 .................. AR
61-0487 LIGHT Rect Cl Wld 3-2010-l 100 ................... AR
61-0638 LIGHT Red rd S/B Wld 2020-l 190 ................. AR
61-0639 LIGHT, 7” Cl S/B Wld 3-1020-0390 ................. AR
61-0641 LIGHT 7” Rd S/B Wd l-1020-0390 ................ AR
99-4016 LENS, Red ...................................... AR
8 61-0080 LIGHT, Dir Amb Guide 311 l-04 .................... AR

9 6190374 LIGHT, Sidetum & ID Amber, KD 85631055 ......... AR

943087 GASKET, Rubber, V-Channel ...................... AR
10 63-0113 HORN, Electric, “F” Note (High) ................... AR
11 63-0114 HORN, Electric, “A”Note (Low) .................... AR
12 61-0673 LIGHT ASSEMBLY, Head LH w/Bulbs, ATC .......... AR
13 61-0385 GASKET Head tight (KD) ........................ AR
14 61-0319 BEZEL, Headlight Mount ......................... AR
15 61-0315 BULB, tight Clr H46515OW Rect .................. AR
16 61-0316 BULB, Light Clr H4656 35/35W Rt ................. AR
17 61-0674 LIGHT ASSEMBLY;Head RH w/Bulbs, ATC ......... AR

18 61-0009 LIGHT, ID Red Bulb ................... ........... AR

19 61-0242 LIGHT ASSEMBLY, Rear Warn, Left ................ AR
20 61-0001 UGHT, Deck Spot, Unity w/Sqr Brkt ................ AR
6190737 LIGHT, Deck Flood, AC Unity Mfg. ................. AR
21 61-0241 LIGHT ASSEMBLY, Rear Warn, Right ............... AR
61-0004 LIGHT 6”, Rd, Dietz g-51204 ...................... AR
22 60-2071 ALARM ASSEMBLY;Backup, Smart ................ AR
63-0161 ALARM, Backup, Preco 380 ....................... AR
63-0577 ALARM, Backup, Smart 87-l 12DB ................. AR
23 61-0019 LIGHT ID Red Cluster, Peterson 107-3 ............. AR
24 60-0615 LIGHT ASSEMBLY,Step/ Work w/Gasket ........... AR
614041 LIGHT Step, Arrow 43799012 .................... AR

lo-3
Section 10

Figure 10-l. ELECTRICAL AND LIGHTS - TYPICAL MOUNTINGS

ITEM PART NO. DESCRIPTION QTY COMMENTS

25 61-0003 LIGHT, Backup, M392 Peterson ................... AR

26 61-0042 REFLECTOR, Red, Trucklite 98039R ............... AR
27 61-0151 LIGHT, 7” Cl Weld 3-1010-0300 .................... AR
28 61-0018 LIGHT, Dir Red, Guide 311 l-82 .................... AR
29 61-0022 LIGHT, tic, Arrow 437-00-332 ..................... AR
30 63-0196 BASE, Siren Mtg. Fed. Q2B ....................... AR
61-0121 GARNISH RING, Mars 88 Siren .................... AR
31 63-0006 HOUSING, Siren, Fed. Q2B ....................... AR
32 63-0004 SIREN, Fed. Q2B w/o Base & Hsg ................. AR
33 550001 HORN,Air25.25”AL1510GroveST ........ ........ AR ’
55-0310 HORN, Air 21 n AL 1510 Grove STUT ............... AR
34 61-0147 LIGHT, Map/Dome, KD Lamp 534-2544 ............. AR
35 61-0416 UGH’I; Work, w/Switch Clr Lens, PM 391 ........... AR
36 64-0022 SWITCH, Door SPST NC Mom, 3760 Cole Hersee ... AR
37 61-0007 UGHT, Dome, 6” w/Switch, Trucklite 79350 ......... AR
38 61-0417 LIGHT, Work, w/Clear Lens, PM 39.3C .............. AR
39 63-0009 RECEPT, Battery Charging Hub ................... AR
40 63-0010 PLUG, 250V 20A 2W ST 2-20P .................... AR
.
41 52-0117 BEZEL, Tag Style B w/Pins ........................ AR
42 LABEL ......................................... AR
43 61-0043 REFLECTOR, Amber Doray 125T .................. AR
44 64-0794 FOOT SWITCH ASSEMBLY ....................... AR
45 60-0070 BRACKET, Siren ................................. AR
60-0410 BRACKET, Siren Q2B/Arrow Reces ................ AR
46 99-2076 DIAPHRAGM, Air Horn ........................... AR
47 55-0118 GARNISH RING, Air Horn Control Valve ............ AR

lo-4
 Section 10

Figure 10-2. ELECTRICAL DEVICES AND LIGHTS - SHEET 1 OF 4

If you are unable to locate the part which you require, notifyPierce ManufacturingInc. with the proper shop order number.

10-S
Section 10

06

08 09

0 12 013

Figure 10-2. ELECTRICAL DEVICES AND LIGHTS - SHEET 2 OF 4

Ifyou are unable to locate the part which you require, notifyPierce ManufacturingInc. with the proper shop order number.

lo-6
 Section 10

016

018 019

020
021

Figure 10-2. ELECTRICAL DEVICES AND LIGHTS - SHEET 3 OF 4

If you are unable to locate the part which you require, notify Pierce Manufacturing Inc. with the proper shop order number..

lo-7
Section 10

024

027

0 26

028 029

Figure 10-2. ELECTRICAL DEVICES AND LIGHTS - SHEET 4 OF 4

tf you are unable to locate the part which you require, notify Pierce ManufWuring Inc. with the proper shop order number.

10-8
 Section IO

Figure 1O-2. ELECTRICAL DEVICES AND LIGHTS - TYPICAL

ITEM PART NO. DESCRIPTION QTY. COMMENTS

1 61-0359 LIGHT 25 CF Aero w/Rd/Clear Lens ............... AR

2 61-0361 LIGHT, Fed 22 Aero Dynic w/Red Lens ............. AR
3 616160 LIGHT, Rect Cl S/B Weldon 20201190 .............. AR
61-0638 LIGHT, Rect Rd S/B Weldon 2020 .................. AR
994018 LENS, Red Weldon 2020 ......................... AR
99-4019 LENS, Clear Weldon 2020 ........................ AR
4 61-0148 LENS, Amber, Weldon 1020 ....................... AR
61-0492 LIGHT, Blue 7” Weldon 1020 ...................... AR
61-0639 LIGHT, Clear 7” Weldon 1020 ..................... AR
61-0641 LIGHT, Red 7” Weldon 1020 ...................... AR
61-0642 LIGHT Blue 7” Weldon 1020 ...................... AR
99-4016 LENS, Red Weldon 1020 ......................... AR
994017 LENS, Clear Weldon 1020 ........................ AR

5 61-0156 UGH7; 7” Red 2 Wr Weldon l-1010-0320 ........... AR

61-0150 LIGHT, 7n Red Weldon l-l 01 O-0300 ................ AR
61-0151 UGHT, 7” Clr Weldon 340104300 ................. AR
61-0154 LENS, Red Weldon 1010 ......................... AR
61-0155 LENS, Clear Weldon 1010 ........................ ’ AR
61-0152 LENS, Blue 7” Weldon 1010 ...................... AR
992047 LENS, For Weldon 1010 tight, Amber .............. AR
61-0460 LIGHT, Rect Rd Weldon 1-2010-l 100 ............... AR
6190487 UGHT, Rect Cl Weldon 3-2010-l 100 ............... AR
61-0567 LIGHT, Chassis Tail, Left, w/Brkt. ................... AR
61-0041 LIGHT, Step, l-Wire .............................. AR In Body
61-0044 LIGHT, Step, 2-Wire .............................. AR In Cab
61-0022 UGHT, tic. Arrow 43700432 ..................... AR
9 61-0139 LIGHT, 3 Lmp Mod Grote 02-5208-23 .............. AR
61-0107 LENS, Clear/Red Triple Module 907522 Monarch ... AR
61-0108 LENS, Red Triple Module 907422 Monarch ......... AR
10 61-0816 UGHT, Dome 5”, Clear, 3-Wire ..................... AR
61-0007 UGHT, Dome5”, Clear 2-Wire ..................... AR
61-0079 LENS, Clear 5” Dome Trk Lite 99082 ............... AR
61-0871 LIGHT, Dome 5”, Red W/SW3-wire ................. AR
992003 SWITCH, for Compt Lite .......................... AR
61-0872 LENS, Red 5” Dome ............................. AR
11. 61-0018 UGHT, Dir Rd Guide 311 l-02 ..................... AR
61-0080 UGHT, Dir Amb Guide 311 l-04 .................... AR
61-0074 LENS, Amber Arrow, Guide 5942095 P5273K ....... AR
615199 LENS, Red Arrow, Guide 5941749 ................. AR
12 61-0016 UGHT, 4” Rd 1 Wire Sig 3613 ..................... AR
614015 LIGHT, 4” Rd 2 Wire Sig 3616 ..................... AR
13 61-0009 LIGHT, ID/Mark, Bullet, Red 1301 R Sig Stat ......... AR
99-4010 LENS, Red Bullet Sig Stat ........................ AR
14 615019 LIGW, ID Rd Clust Peterson 107-3 ................. AR
994003 LENS, Red Cluster Lights ......................... AR
15 61-0005 LIGHT, ID Rd Chr Gd 1204R Sig Stat ............... AR
615006 LIGHT, ID Amb Chr Gd 1204A Sig Stat ............. AR
615610 GUARD, Chrome for Clearance tight ............... AR
99-4005 LENS, Amber Clearance tight. .................... AR
99-4006 LENS, Red Clearance Light ....................... AR

lo-9
Section IO

Figure 10-2. ELECTRICAL DEVICES AND LIGHTS - TYPICAL

ITEM PART NO. DESCRIPTION QTY. COMMENTS

16 61-0387 MOUNT, Tele, N-Flight, Fed FL3tk*l ................ AR

61-0388 MOUNT FLPK*i Night Flighter .................... AR
17 61-0001 UGHT, Deck Spot, Unity w/Sqr Brkt ................ AR
61-0737 UGHT, Deck Flood, Unity w/Sqr Brkt ............... AR
644083 BRACKD, Clamp Deck Light ..................... AR
61-0304 BULB, tight Clr H7635 5OW Par 46 ................ AR
61-0305 BULB, tight Clr H7609 5OW Par 46 ................ AR
18 62-0053-0019 BRACKET Spotlight 52, Pair, Unity 52 RH ........... AR
62-0053-0020 BRACKET, Spotlight 52, Pair, Unity 52 LH ........... AR
61-0044 UGHT, Spot, Cab, Unity 225 A-H7635 .............. AR
61-0304 BULB, tight Clr H7635 50W Par 46 ................ AR
61-0305 BULB, Light Clr H7609 50W Par 46 ................ AR
99-2036 SPOTLIGHT TOGGLE SWITCH .................... AR
19 614045 LIGHT, Spot, Cab Unity 10300H-H7604 ............. AR
20 61-0076 LENS, Red ...................................... AR
99-4009 LENS, Amber BR2 Federal ........................ AR
BULB, Light, Clr For FBH12 & BR2 ................. AR
99-4011 LENS, Red BR2 Federal .......................... AR
21 63-0300 MICROPHONE, Public Safety, NC-MIC ............. AR
22 61-0162-0001 LIGHT,Fed 14 Rd/Lens, Clr/Blb ................... AR
61-0077 LENS, Red 1 l/14 Federal 8422GOO2-01 ............ AR
61-0078 LENS, Clr 1 l/14 Federal .............. ............ AR
61-0269 LIGHT, Fed 14Amb/Lens, Clr Blb .................. AR
23 61-0056-0003 LIGHT, Fed 121A Rd/Lens, Clr Blb ................. AR
24 63-0236 SPEAKER ...................................... AR
25 63-0508 SPEAKER, 109W PSE 125 ........................ AR
26 63-0240 SPEAKER, 1OOWPSE 100 ........................ AR
SIREN, Code 3 3692 w/Mic ....................... AR
27 63-0004 SIREN,FedQ2Bw/oBase&House ............... AR
63-0006 HOUSING, Siren, Fed Q2B Chrome ................ AR
63-0196 BASE, Siren Mtg. Fed Q2B ....................... AR
28 LIGHT, Strobe (not standard) ...................... AR
29 SPEAKER/STROBE UGHT (not standard) .......... AR

lo-10
 Section IO

THIS PAGE IS
INTENTIONALL’Y
BLANK

1041
Section IO

Figure 10-S. BATTERIES AND RELATED COMPONENTS - TYPICAL

If you are unableto locate the part which you require, notifyPierce ManufacturingInc. with the proper shop order number.

lo-12
 Section 10

Figure 1O-3. BATTERIES AND RELATED COMPONENTS - TYPICAL .

ITEM PART NO. DESCRIPTION QTX COMMENTS

I 63-0120 BLOCK, Terminal ................................ 2

2 63-0009 RECEPTACLE, Battery Charging .................. 1
3 63-0010 PLUG, 25OV,2OA, 2-Wire, ST 2-20P (not shown) ..... 1
4 520117 BEZEL, Style B w/Pins ........................... 1
5 91-023~116B TAG, Battery Charging Receptacle ................. 1
~_.__._ __
6 b-1192 BREAKER, Circuit, 30A ........................... 1
7 63-0171 ISOLATOR, 1602. Sure Power Battery .............. AR
63-0898 ISOLATOR, Battery 51-I 40 Vanner ................. AR
8 64-0603 BOOT, Rubber, Terminal Cover .................... 9
9 64-0010 SOLENOID, Start ................................ 2
10 63-0822 BOOT, Battery Terminal Protector, Blk .............. 2
63-0823 BOOT, Battery Terminal Protector, Red ............. 2

lo-13
 SECTION 11
BRAKE AND AIR SYSTEM
 Section 11

Figure ll-2G. TYPICAL AIR SYSTEM OPTIONS FOR SINGLE AND TANDEM AXLES

ITEM PART NO. DESCRIPTION QTY COMMENTS

LL0-l 44-0543 U-BOLT, Zn Pit, for Park Brake ..................... 1

LLo2 52-0117 BEZEL, Tag Style B, w/Pins ....................... 1
LLo3 55-007s VALVE, Control, w/Air, RD.3 ....................... 1
LL04 56-0490-006 ELBOW, 90°, Tube/M-NPT; 6-6 .................... 3

NNOl 53-4034-004 ELBOW, Street, 90”, Steel ........................ 1

N’N02 55-0035 TANK, Air, 1454 cu. in. ........................... 1
NN03 55-0038 VALVE, Check, Single, l/2” NPT ................... 1 B-W #22787-I
NN04 55-0039 VALVE, Check, Double, 3/8” NPT .................. 1 B-W #278614
NN05 5590151 VALVE, Pressure Protection, 85 p.s.i. ............... 1 B-W #286500
NNO6 552149 DRAIN COCK, Brass, l/4” NPT .................... 1
NN07 552153 BRACKET, Mounting, Air Tank ............. ........ 2
NN08 56-0490-006 ELBOW, 90”, Tube/M-NPT, 6-6 .................... 3
NN09 56-0490-007 ELBOW, 90”, Tube/M-NPT, 6-8 .................... 1
NNlO 560490-008 ELBOW, 90°, Tube/M-NPT, 84 .................... 1
NN11 56-0490-010 ELBOW, 90°, Tube/M-NPT, 8-8 .................... 1
NN12 56-0492-007 NIPPLE, Hex, Steel, 4-8 ................ .......... 1
biN13 56-0498-003 PLUG, Hollow, Hex4 ............................. 1
NN14 56-0498-005 PLUG, Hollow, Hex-8 ............................. 1
NN15 646292 TUBING, Split, 5/8”x6’.... ....................... 1
NN16 82-2184-0600 BOLT HexHd.,3/8=16NCx6”,Zn, Gr-8 ............ 2
NN17 82-3029-003 NUT, Lock, Fin., Nylon Insert, 3/8-16 NC, Zn ........ 2
NN18 944035 TUBING, 3/8” x 60’, Black ........................ 1
NN19 944036 TUBING, i/2” x 6’, Black ......................... 1

cm01 534034-001 ELBOW, Street, 90°, Steel ........................ 1

QQ02 55-0035 TANK,Air,1454cu.in. ........................... 1
QQ03 5590151 VALVE, Pressure Protection, 85 p.s.i. ............... 1 B-W #286500
QQo4 552149 DRAIN COCK, l/4” NPT .......................... 1
QQO5 552153 BRACKtr, Mounting, Air Tank ..................... 2
QQO6 56-0489-006 FITTING, Male Connector, Tube/M-NPT, 6-6 ......... 1
QQ07 56-0489-008 FITTING, Male Connector, Tube/M-NPT, 84 ......... 1
QQ08 56-0490-007 ELBOW, 90°, Tube/M-NPT; 6-8 .................... 1
QQ09 56-0490-010 ELBOW, 90°, Tube/M-NPT, 8-8 .................... 1
QQlO 56-0492-007 NIPPLE, Hex, Steel, 4-8 .......................... 1
QQl 1 564498403 PLUG, Hollow, Hex4 ............................. 3
QQ12 56-0498-005 PLUG, Hollow, Hex-8 ............................. 4
QQ13 56-0578-0006 COUPLING, Anchor, Brass, 3/8” NPT .............. 1
QQ14 640265 TUBING, Split, 041 n x 20’ ........................ 1
QQ15 944035 TUBING, 3/8” x 20’, Black ........................ 1
QQ16 944036 TUBING, l/2” x lo’, Black ........................ 1

II-37
Section 71

Figure 11-3. BRAKE PEDAL ASSEMBLY

ifyouareunable to locate the part which you require, notify Pierce Manufacturing Inc. with the proper shop order number.

1 I-38
 Section 11

Figure 11-3. BRAKE PEDAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY COMMENTS

55-2266 BRAKE PEDAL ASSEMBLY,

E-6 Floor Mount Arrow/Ross ................... REF
1 55-0146 PEDAL COVER, 4-Pit, E-6 Brake ................... 1
2 55-0103 VALYE E-6, Dual Brake ........................... 1
3 56-0490-011 FITTING, M-Elbow (NTA) 10-6 ..................... 2
4 56-0490-006 FITTING, M-Elbow (NTA) 6-6 ...................... 1

5 56-0490-009 FITTING, M-Elbow (NTA) 8-6 ...................... 1

6 44-5759 FLOOR INSERT, D.S. ............................. 1
7 44-0335 SWITCH PRESS, “Low Air”, 60 p.s.i. NC ............ 2
8 56-0493-003 REDUCER BUSHING, (Brass), 6-4 ................. 4
9 56-0539-003 FITTING, Male Branch Tee (Brass) ................. 2
10 56-0489-006 FITTING, M-Connector (NTA), 4-6 ................. 2
11 56-0489-006 FITTING, M-Connector (NTA), 6-6 ................. 1
12 56-0300 NIPPLE, Brass Close, 3/8” ........................ 1
13 56-0298 TEE, Brass Pipe, 318” ............................ 1
14 SWITCH, Press, Stoplight, Brake Light ............. 2

II-39
Section II

Figure 11-4. PARKING BRAKE CONTROL VALVES

tf you are unable to locate the part which you require, notify Pierce Manufacturing Inc. with the proper shop order number.

II-40
 Section 1 I

Figure 11-4. PARKING BRAKE CONTROL VALVES

_
ITEM PART NO. DESCRIPTION QTY COMMENTS

1 444338 VALVE, Parking Brake ............................ 1

2 44-0543 U-BOLT ...................... .................. 3
3 82-3014-001 NUT, Hex, l/4-20, Zn ............................. 12
4 82-l 013-006 WASHER, Flat, l/4”, Zn .......... ................ 12
5 91-0137 TAG, Instruction, Front Wheel Lock ................ 1
6 52-0116 BEZEL, Tag Style D with Holes ........... ......... 1
7 82-2003 SCREW, Self-Tap, 10-24x l/2” .................... 2
8 55-0075 VALVE, Isolated Emergency Brake Release ......... 1
9 55-0115 VALVE, Front Brake Lock ......................... 1
10 52-0162 BEZEL, Tag Style B with Holes .................... 2
11 82-2003 SCREW, Setf-Tap, 10-24x l/2” .................... 4
12 91-0137 TAG, Name, Front Wheel Lock .................... 1
13 56-0490-004 FITTING, Male, 3/8” Tube to l/8” Pipe, 90’ ......... 4
14 56-0489-001 FITTING, Male, l/4” Tube to l/8” Pipe, Straight ...... 1
15 56-0490-006 FlTTING,3/8”Tubeto3/8”Pipe,90° ............... 3
16 64-0122 SWITCH, Parking Brake .......................... 1
17 56-0281 FllllNG, l/8” Pipe, Brass, 90’ .................... 1
18 56-0500-001 NIPPLE, Brass Close, l/8” ........................ 1
19 91-0359 TAG, Name, SAE 40 Engine Oil ................... 1