Appendix 8 Inspection Test Plan
Appendix 8 Inspection Test Plan
1
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
MISCELLANEOUS CONSTRUCTION WORKS
Inspection by
Requirement/Standard
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
/Specification Engineer
Site QC QA
LEGEND:
"HOLD"- The Contractor is NOT allowed to proceed with the test/inspection unless written release is issued by the Employer &/or the Engineer. Contractor to submit Request
H
for Inspection (RFI) to the Engineer
"WITNESS" The Contractor can proceed with the test/Inspection when the Employer &/or the Engineer's inspector is not present at the notified time. Contractor to submit
W
Request for inspection (RFI) to the Engineer.
"INITIAL WITNESS" The Contractor is required to notify the Engineer of the initial inspection date/time. Contractor can proceed with the test/ inspection when the Employer
IW Engineer's inspector is not present and the notify time subsiquent test/inspection will not be witness unless any deficiencies are found in the initial inspection.
2
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
EARTHWORKS
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
1.0 Equipment Delivery and Site Mobilization
Construction
Prior to Commence of
1.1 Equipment Tools Methodology/ Visual Construction Methodology As Specified
Excavation Work
Check H H H H
2.0 Excavation
Construction
Section VI-B: Specification Part
2.2 Excavation for Structure Each location Methodology/Inspection As Specified H H IW H
D5
Record
Construction
Section VI-B: Specification Part
2.3 Disposal of Excavated Materials Each location Methodology/Inspection As Specified H IW IW H
D9
Record
3.0 Removal of Structure and Obstruction , Clearing and Grubbing
Verification of the area to be cleared or Commencement of clearing Survey data/ Visual Check Section VI-B: Specification Part
3.1 As Specified H IW H H
Stripped / stripping Works / Inspection Record D4
Verification of the area to be Prior to commencement of Survey data/ Visual Check Section VI-B: Specification Part
3.3 As Specified H IW W H
demolished Clearing/Stripping Works / Inspection Record D3
3
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
EARTHWORKS
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
4.0 Earthworks
4.1 Materials Approval
4.2 Placing
Construction
Section VI-B: Specification Part
4.2.1 Embankment Each location/layer Methodology/Inspection As Specified H H W H
D6.1 , D6.3 &D6.4
Record
Construction
Section VI-B: Specification Part
4.2.2 Fill and Backfill Each location/layer Methodology/Inspection As Specified H H W H
D6.1 , D6.3 &D6.4
Record
Construction
Section VI-B: Specification Part
4.2.3 Backfill(Sand Material) Each location/layer Methodology/Inspection As Specified H H W H
D8
Record
4
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
EARTHWORKS
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
LEGEND:
"HOLD"- The Contractor is NOT allowed to proceed with the test/inspection unless written release is issued by the Employer &/or the Engineer. Contractor to submit Request for
H
Inspection (RFI) to the Engineer
"WITNESS" The Contractor can proceed with the test/Inspection when the Employer &/or the Engineer's inspector is not present at the notified time. Contractor to submit
W
Request for inspection (RFI) to the Engineer.
"INITIAL WITNESS" The Contractor is required to notify the Engineer of the initial inspection date/time. Contractor can proceed with the test/ inspection when the Employer
IW Engineer's inspector is not present and the notify time subsiquent test/inspection will not be witness unless any deficiencies are found in the initial inspection.
5
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
PILING WORKS
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
1.0 Materials Approval
Construction
Section VI-B: Specification Part
6.1 Pile Installation Each Pile Methodology/Pile As Specified H H W H
H8
Installation Records
6
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
PILING WORKS
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
LEGEND:
"HOLD"- The Contractor is NOT allowed to proceed with the test/inspection unless written release is issued by the Employer &/or the Engineer. Contractor to submit Request for
H
Inspection (RFI) to the Engineer
"WITNESS" The Contractor can proceed with the test/Inspection when the Employer &/or the Engineer's inspector is not present at the notified time. Contractor to submit
W
Request for inspection (RFI) to the Engineer.
"INITIAL WITNESS" The Contractor is required to notify the Engineer of the initial inspection date/time. Contractor can proceed with the test/ inspection when the Employer
IW Engineer's inspector is not present and the notify time subsiquent test/inspection will not be witness unless any deficiencies are found in the initial inspection.
7
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
CONCRETE WORKS
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
4.0 Pre-Concrete Inspection
4.1 Formworks Installation Prior to Concrete Works Approved Shop Drawing DPWH Specification Item407 As per approved drawing
H H W H
5.0 During Concrete Production and Pouring
Concrete Class as Per
Purchase order/Approved
5.1 Concrete Order Each Concreting Schedule Specification/Approved Design Approved Supplier H H H H
Concrete Design Mix
Mix
Concrete Class as Per Approved
Approved Concrete Design
5.2 Concrete Production Each Concreting Schedule Specification/Approved Design Supplier/Concrete H H W H
Mix
Mix Strength Requirements
Every 40 m3 or fraction Test Report and Pouring As Specified for each class
5.3 Slump Test of Concrete ASTM C143 H H W S
thereof Record of concrete
Every 40 m3 or fraction Test Report and Pouring As Specified for each class
5.3 Cylinder Sampling ASTM C143 H H W S
thereof Record of concrete
5.5 Surface Finish Each concrete placement Visual Check only DPWH Specification Item 407 As specified H H W S
5.6 Formworks Removal Each concrete placement Visual Check only DPWH Specification Item 407 As specified H I I S
5.7 Curing Works Each concrete placement Visual Check only DPWH Specification Item 407 As specified H IW IW S
Laboratory Test
Compression Test of Concrete Cylinder
5.8 As per specification Report/Compression Test DPWH Specification Item 407 Strength as specified I H IW S
Sample
Report
8
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
CONCRETE WORKS
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
LEGEND:
"HOLD"- The Contractor is NOT allowed to proceed with the test/inspection unless written release is issued by the Employer &/or the Engineer. Contractor to submit Request for
H
Inspection (RFI) to the Engineer
"WITNESS" The Contractor can proceed with the test/Inspection when the Employer &/or the Engineer's inspector is not present at the notified time. Contractor to submit
W
Request for inspection (RFI) to the Engineer.
"INITIAL WITNESS" The Contractor is required to notify the Engineer of the initial inspection date/time. Contractor can proceed with the test/ inspection when the Employer
IW Engineer's inspector is not present and the notify time subsequent test/inspection will not be witness unless any deficiencies are found in the initial inspection.
9
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
BANK AND SLOPE PROTECTION
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
1.0 Materials Approval Prior to Production
Submission to/Approvals
1.1.2 Fine & Coarce Aggregates Prior to Design Mix Specifications G1.1 & G1.2, G4 As Specified H H W H
from Engineer
Submission to/Approvals
1.5 Curing Compound Prior to Usage Specification G1.3&G2 As specified H H W H
from Engineer
10
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
BANK AND SLOPE PROTECTION
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
Submission to/Approvals Specication G1.3&G2 DPWH
1.6 Drain Pipes Prior to Usage As specified H H W H
from Engineer Specification Item 517.2
Specication G1.1&G2 DPWH
Submission to/Approvals
1.7 Joint Filler Prior to Usage Specification Item 413/AASHTO Strength as specified H H W H
from Engineer
153
2.0 Equipment Delivery and Site Mobilization
Prior to Commencement of
2.1 Equipment and Tools Construction Methodology As Specified As Specified H H W H
Concreting
LEGEND:
"HOLD"- The Contractor is NOT allowed to proceed with the test/inspection unless written release is issued by the Employer &/or the Engineer. Contractor to submit Request for
H
Inspection (RFI) to the Engineer
"WITNESS" The Contractor can proceed with the test/Inspection when the Employer &/or the Engineer's inspector is not present at the notified time. Contractor to submit
W
Request for inspection (RFI) to the Engineer.
"INITIAL WITNESS" The Contractor is required to notify the Engineer of the initial inspection date/time. Contractor can proceed with the test/ inspection when the Employer
IW Engineer's inspector is not present and the notify time subsiquent test/inspection will not be witness unless any deficiencies are found in the initial inspection.
11
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
SURFACE COURSES
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
1.0 Materials Approval
Specifications G2, DPWH ITEM
Prior to Commencement of Submission to/Approvals
1.1 Subgrade 104.2 (AASHTO T11. AASHTO As Specified H H H H
Subgrade from Engineer
T90, AASHTO T89)
Prior to commencement of
Bituminous Concrete Submission to/Approvals Section VI-B Specification G8,
1.6 Quality Test of Materials for Job Mix All design mixes approved H H H H
Surface Binder and Wearing from Engineer G9, DPWH Item 307.2
Course, Hot Laid Works
12
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
SURFACE COURSES
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
Section VI-B Specification G8,
Submission to/Approvals
1.6.2 Aggregate Prior to Use G9, (AASHTO M79, AASHTO M62 As Specified H H H H
from Engineer
Section 2.1 & 3.1)
Section VI-B Specification G8,
Submission to/Approvals
1.6.2 Fine Aggregates Prior to Use G9, (AASHTO M703.5.2, Properties as specified H H H H
from Engineer
(AASHTO M29 or ASTM D1073)
Section VI-B Specification G8,
Submission to/Approvals
1.6.3 Mineral Filler Prior to Use G9, (AASHTO M703.5.2, As specified H H H H
from Engineer
(AASHTO 703A ( ASHTO M17)
Section VI-B Specification G8,
Submission to/Approvals
1.6.4 Hydrated Lime Prior to Use G9, DPWH Item 701 (ASTM As specified H H H H
from Engineer
C207)
Prior to Commencement of
Approved Job Mix of Bituminous
Bituminous Concrete Submission to/Approvals Section VI-B Specification G9,
1.7 Concrete Surface Binder Course, Hot All Job Mixes Approved H H H H
Surface Binder Course, Hot from Engineer DPWH Item 307.2
Laid
Laid Works
Prior to Commencement of
Approved Job Mix of Bituminous
Bituminous Concrete Submission to/Approvals Section VI-B Specification G8,
1.8 Concrete Surface Wearing Course, Hot All Job Mixes Approved H H H H
Surface Binder Course, Hot from Engineer DPWH Item 307.2
Laid Works
Laid Works
2.0 Equipment Delivery and Site Mobilization
3.0 Subgrade
Specifications G2, DPWH ITEM
Construction Methodology
3.1 Subgrade Preparation each location/500 sq.m 105 (AASHTO T191, AASHTO T99 As Specified H H W H
/ Visual Check
Method C)
13
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
SURFACE COURSES
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
4.0 Aggregate Subbase Course
Bituminous Concrete Surface Binder Each Bituminous Concrete Purchase order/Approved Section VI-B Specification G9,
6.2 Approved Supplier H H W IW
Course Mix Production Surface Works Schedule Job Mix Approved Job Mix
Bituminous Concrete Surface Wearing Each Bituminous Concrete Purchase order/Approved Section VI-B Specification G8,
6.3 Approved Supplier H H W W
Course Mix Production Surface Works Schedule Job Mix Approved Job Mix
14
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
SURFACE COURSES
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
LEGEND:
"HOLD"- The Contractor is NOT allowed to proceed with the test/inspection unless written release is issued by the Employer &/or the Engineer. Contractor to submit Request for
H
Inspection (RFI) to the Engineer
"WITNESS" The Contractor can proceed with the test/Inspection when the Employer &/or the Engineer's inspector is not present at the notified time. Contractor to submit
W
Request for inspection (RFI) to the Engineer.
"INITIAL WITNESS" The Contractor is required to notify the Engineer of the initial inspection date/time. Contractor can proceed with the test/ inspection when the Employer
IW Engineer's inspector is not present and the notify time subsiquent test/inspection will not be witness unless any deficiencies are found in the initial inspection.
15
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
DRAINAGE WORK
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
1.0 Materials Approval
Quality Test / 3-Edge Bearing Test of Prior to installation of RC Submission to/Approvals Section VI-B Specifications I.12
1.1 Strength Specified H H W H
RC Pipes pipes 1 for every 50 pipes from Engineer AASHTO M 170
Mill or Inspection Certificate of 1 for each size of Flap Gates Submission to/Approvals
1.2 Section VI-B Specifications I.15 As Specified H H W H
Materials used for Flap Gate per Shipment from Engineer
3.1 Bedding Preparation each location Survey Records Section VI-B Specification I.12 As Specified H H W H
3.2 Pipe Laying abd Installation each location Survey Records Section VI-B Specification I.12 As Specified H W W H
3.3 Pipe Joining each location Survey Records Section VI-B Specification I.12 As Specified H W W H
16
REPUBLIC OF THE PHILIPPINES
FLOOD RISK MANAGEMENT PROJECT FOR CAGAYAN DE ORO RIVER (FRIMP-CDOR)
(JICA L/A No. PH-P259) CONTRACT PACKAGE NO. 3 (KACABANAMA)
CONTRACT ID NO. 18Z00029
INSPECTION AND TEST PLAN
DRAINAGE WORK
Inspection by
Requirement/Standard/Speci
No. Activity/Operation Frequency Records Acceptance Criteria QMCG
fication Engineer
Site QC QA
4.0 Flap Gate Works
1.6.2 Flap Gate Installation each location Survey Records Section VI-B Specification I.15 As Specified H H W H
Flapgate Test
1.6.2 Testing after Installation each location Section VI-B Specification I.15 As Specified H H W H
Records/Visual Check
LEGEND:
"HOLD"- The Contractor is NOT allowed to proceed with the test/inspection unless written release is issued by the Employer &/or the Engineer. Contractor to submit Request for
H
Inspection (RFI) to the Engineer
"WITNESS" The Contractor can proceed with the test/Inspection when the Employer &/or the Engineer's inspector is not present at the notified time. Contractor to submit
W
Request for inspection (RFI) to the Engineer.
"INITIAL WITNESS" The Contractor is required to notify the Engineer of the initial inspection date/time. Contractor can proceed with the test/ inspection when the Employer
IW Engineer's inspector is not present and the notify time subsiquent test/inspection will not be witness unless any deficiencies are found in the initial inspection.
17