1 - Umm
1 - Umm
COURSE CONTENTS
1. Access to ore body
1.1. Classify modes of entries – Adits , inclines and shafts ,applicability of entries.
4. Stoping methods.
4.1. Classify stoping methods with application and factors affecting methods of stopping .
4.2. Preparatory arrangement for stoping.
4.3. Describe the following methods with layout including drilling, blasting, transportation and
supports.
4.3.1 Open stoping.
4.3.2. Open stoping with pillar support.
4.3.3. Shrinkage stoping.
4.3.4. Cut & fill stoping.
4.4.4. Square set stoping.
4.4.5. Block caving.
4.4.6. Sub-level caving.
4.4.7. T op slicing.
5. Stone Drifting Describe conventional methods of drifting. Find out direction
gradient of drift.
5.1. Describe drilling and blasting, support, transportation, drainage, ventilation and lighting
arrangements, organization and supervision in mechanized method of drifting.
6. Rock Burst
6.1. Explain causes and prevention of rock burst.
7. Face mechanization
7.1. Describe use of jumbo drill with air leg.
7.2. Describe various Loading & Transportation System like L.H.D.
7.3. L.P.D.T.(Low Profile Dump Truck)
7.4. rocker shovel, spiral chutes and draw points, Scraper etc.
Lecturer Note on Underground Metal Mining
CHAPTER-1
ADIT-
a horizontal passage leading into a mine for the purposes of access or drainage.
An adit ( is an entrance to an underground mine which is horizontal or nearly horizontal by
which the mine can be entered, drained of water, ventilated, and minerals extracted at the
INCLINE - Any entry to a mine that is not vertical (shaft) or horizontal (adit). Often incline is
reserved for those entries that are too steep for a belt conveyor (+17 degrees -18 degrees), in which
case a hoist and guide rails are employed.
Lecturer Note on Underground Metal Mining
SHAFT- Shaft mining is a form of underground mining where shafts are pushed vertically
from top to bottom to excavate the ores and minerals. It is also called shaft sinking. It is best
suited for concentrated minerals such as iron, coal, etc. which can be found at the depth of the
earth's surface.
IMPORTANT DEFINATION
Lecturer Note on Underground Metal Mining
Cross cut : It is a horizontal drivage which leads the shaft and passes through the country rock in
order to cut across the load at an angle to strike.
Or
When the development of mine is carried in any direction other than the dip and strike direction.
Incubation period : It is the time interval between 1st local fall and 1st sign of spontaneous heating.
Level : It is an horizontal roadway which is driven in the ore body on the direction of strike is
called level.
Drifts : When the drivage is made in rock across the veins is called as drift.
Limit : Firm ground mainly for excavating cut out raises in stopping.
Ore body : The part of a vein that caries ore generally all parts of a given are not ore.
Cut off grade : The minimum percentage of metal in the ore for economic extraction of the ore
from a mine and its subsequent to extract the metal. It represents the average grade of run of mine
ore below which mining in no longer variable. It varies from time to time and depends upon market
price of metal as well as on costs involved in excavating ore from time to time.
Finger raise : A finger raise is used for raise ore. The usual arrangement is as a system of several
small cross-section short length that branch together to the same delivery point.
Dip of ore bodies : The line of true dip in a bed or surface is the steepest line in the inclined surface
and is always at right angles to the strike. The strike of bed is a level line in the surface of the bed.
Stope block : An under ground area generally represented by a block or ore from which are has
been extracted or is being extracted as a final mining operation before its abandonment.
Sub-incline : Sub incline is an incline roadway made from the upper level to be lower level in an
under ground mine. It starts from underground and end in under ground.
Drive a drift : A horizontal tunnel or roadway nearly parallel to the strike of the lode or vein but it
can be located on the country rock either on the footwall side of the bode or on the hang wall side.
It is called a footwall drive in the former cases and a hang wall drive in the former cases and a
hangwall drive in the later case.
Ore pass : An ore pass is a vertical or inclined under ground passage way for downward move
ment of ore by gravity.
Ore bin : It is temporary storage of broken ore near the shaft at the lower level in under ground
mine.
Lecturer Note on Underground Metal Mining
Mill tailings : The crushed and ground rejects material produced from one ore in a concentrating
plant. It is often used in mine.
Raise: It is an upward drivage driven from the lower main level to meet the upper level.
Winze: It is downward drivage driven from the upper main level to meet the lower level.
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CHAPTER-2
Lecturer Note on Underground Metal Mining
Each level requires timbering haulage track, pipe line, loading machine and haulage
machine. The cost of the plats crusher and ore chutes can be minimized by connecting
haulage on alternate or every 3rd level.
During lateral development in metal mines the level interval varies between 15-100m.
The drive cross cuts drifts, benching of levels gives the correct idea of deposit their quality
and quantity.
i) Open raising method, ii) Two compartment method, iii) Jora raise lift, iv) Long hole
drilling method, v) Alimak raise climber, vi) Raise borer
2.3. Open raising method : For moderate length up to 8m and inclination of 40°-60° with the
horizontal. In order to accommodate the stopper and starting drill steel of 800mm length, a
clear hand of 2m is required.
Description:
This is simple and most common method adopted in majority of metal mines.
The workers stand on a platform made of timber supported on iron bars into the footwall.
The drill hole is done by jackhammer and generally done by wedge pattern.
Holes are 32mm dia. and 1.5m deep.
Before each round of blasting the platform is dismantled.
Immediately after blasting compressed air is forced to the working face to remove the fumes
of blasting and for ventilation.
The platform is shifted after 2 to 3 round blasting i.e. after getting a sufficient progress.
Disadvantages :
Lack of ventilation.
Damage to pipes and ladders etc, from the blasting.
Loss of efficiency when the raises go higher as the workers have to frequently ro up and
down the ladders. Platform holes require careful alignment.
Lecturer Note on Underground Metal Mining
2.4. Two compartment method : Adopted for vertical or very steep raises. Relatively large
cross section. The working stage rests on 2 or 3 stalls temporarily set into holes, made in walls
of the raise. If consists of wooden plunks laid over stalls.
Description:
Depending upon requirement two or three compartment are made.
In two compartment method one compartment will be serve as ore pass and the other
compartment will serve as man ways, pipes, cables etc.
Initially the excavations 2m done from the lower level.
Then the raise is divided into compartment and the raise is driven continuously.
After getting sufficient progress, the platform is extended. Generally after two or three
blasting compartment is required to be extended.
Advantages:
Strong platform can be erected.
Pipes, cables are well exacted.
Since one compartment is act as ore pass, so loading is easier at lower ends.
Person can be protect in the compartment when climbing from flying rock or adjacent roof on
side fall.
Disadvantages:
Ventilation is sluggish.
Maximum space occupied by compartment.
2.5. Jora raise lift: For vertical raise. The strata should be strong.
Description:
In this method a bore hole is drilled upper level to meet lower level.
Lecturer Note on Underground Metal Mining
The bore is drilled such that if represents the center of raise drive.
A small hoist pully is set in the upper levels from roof. The pulley is set such that it is above
the bore hole.
The pulley carries a steel wire rope on end of the rope is wound on hoisting drum set in the
upper level. The other end of rope passed through this hole. This end of the rope will be in
the lower level.
Wedge cut holes are drilled in the roof of lower level around the rope. These holes are
charged with blasting cable.
The face is well dressed and blasting material shoveled and dropped in lower level for further
transport.
The raise is ventilated for 10-15 minutes after blasting.
The complete area of the raise is highered. Now the platform is withdrawn, the jora
compartment is made free. The jora raises is further raised. When the canopy is just touching
the roof of raise it is stopped.
Advantages :
It is suitable for
vertical and inclined
drivage of raise
Preparation is very quick
and less time is lost in setting the platform.
The ladder way is not required as the workers are traveling in jora compartment.
The time wasted on softening is less.
The workers works on a strong protecting cover of canopy, hence there is no danger to
workers during drilling.
Time is not wasted in loading as the blasted material on the platform is shoveled to lower
level.
The working progress is high.
In this method, the size of the raise is marked on the floor of upper level. The center of the raise in
the upper level roof and on floor.
Raising is through long hole, all the drilling loading and blasting operation are performed from
horizontal working. There is no need of miner presence at the face.
In order to put the raise between horizontal working 1 and 2 long parallel blast holes 3 are drilled
from the upper level.
The holes are then fired portion wise, either simultaneously or in succession.
The length of the sections depends on the properties of rock ranging from 1.5-6m or even 9m.
The bottom of the blast hole is filled with plugs 4 from below and explosive charges 5 are lowered
down into the holes on string. The holes are then stemmed material 6.
the explosives are fired by detonating fuse. For better accuracy care should be taken that straight
without any deviation.
The practical limit in adopting this method is holes of 15-50m at a maximum inclination of 35°.
The method is used only in firm ground mainly for excavating cut out raises in stopping.
2.7. Alimak raise climber : The method of driving long raise with the help of machine called.
Alimak raise climber was introduced in 1957.
The Alimak raise climber consists of :-
1. A reel with air hose of provide compressed air to the twin air motors causing travel of cage.
The reel automatically winds upto the hose when the raise climber descends and feed its
during ascent.
2. Guide the rails with the rock and pinion. The length of guide rails 1 or 2m. Some pieces are
suitably curved for smooth profile. The guide rails are bolted into rock bolts fitted in side of
the raise.
3. The guide rails have recess to carry 2 compressed air tubes. 1 water tube and a telephone
cable which is used for blasting.
4. The rock bolts are of expansion shell type recoverable spears are provided to cover up the
length between the rock bolt and guide rail.
5. There is a cage that travel along the guide rail and carries the driller and other screw to the
face of the raise.
6. The working platform on the top of cage materials are transported on the platform.
7. compressed air drive unit with air, motor for travel of the cage.
8. Protection canopy.
Lecturer Note on Underground Metal Mining
The Alimak climber can be used only where the raise is driven at an angle 40° or more with
the horizontal since the rock blasted at the face of the raise has to come down by gravity.
Advantages:
1. The materials falls due to gravity in lower level.
2. Loading of material in lower level is quick.
3. Much of the time is saved by climber as workers are riding in it.
4. No ladder ways, pipes lines etc. are required.
5. Dressing is safe under canopy.
6. Platform is not damaged.
7. Cycle time is short.
8. It is quick method.
9. Suitable for vertical and inclined raise.
2.8. Raise borer : Raise bore are first introduced in mines of western countries in 1962 and at
present 300 raise bores are in use throughout the worlds.
1. The method of raise drilling of pilot hole, 230 mm to 300 mm dia between two levels at the
site, and in the direction of proposed raise and then reaming the pilot hole by reaming bit to
the size of the raise.
2. If the pilot hole is reamed from upper level to the lower level, it is known as down reaming
method. If the pilot hole is reamed from lower level to upper level, called up reaming
method.
Lecturer Note on Underground Metal Mining
3. The cutting rock fall down from the face by gravity and the pilot hole does not need large dia
holes. Down reaming method demands pilot hole of large diameter to permit cutting rock
between drill rod and the hole sides.
4. Normally the diameter of the drilled raise varies from 1 m to 3.7 m as the raise drill bit are
available in these sizes.
Driving rises has often creates difficulty in many mines using conventional method.
Ventilation, transport, safety of person, cost are the problem in conventional raise. Now hard rocks
can be cut by various type of rotary bit developed in recent years. This is possible by raise bore
method ranging from 1 m to 3.7 m dia.
Advantages :
1. They are usually drilled faster.
2. They are less cost in many cases.
3. Personnel are not exposed to the hazards of raise driving in drilling, blasting method.
4. The finished section is often smooth which offers less resistance to flow ventilation of air and
drilled raise may not require support.
5. A large cross section are not needed and a small dia raise is easier to drill, if can be drive
congenitally.
6. The raising cost per length becomes less as the raise length increases.
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Lecturer Note on Underground Metal Mining
CHAPTER:3
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Lecturer Note on Underground Metal Mining
CHAPTER-4
4.STOPPING METHOD
Stope : It is a solid are block or ore pillar which is under extraction is called stope.
Stopping : It is the method of extraction of ore from a block or pillar formed during development.
As a rule stopping is started on each side of a raise winze connection.
Stopping Method : Stopping is the final extraction of an ore body that has already been developed.
The main work consists of drilling & blasting or ore. Removal of the broken ore from working
place & supporting the ground, so that the operation can be carried out safely varies methods of
stopping are adopted have been adjective to exploit the ore in the sagest & economical way
observing the rule of conservation of minerals.
4.1 Classify stopping methods with application and factors affecting methods of stopping.
Classification :
(A) Stopes naturally supported.
(1) Open stopping.
(a) Open stopes in small ore bodies.
(b) Sublevel stopping.
(c) Long hole stopping.
(2) Open stopes with pillar supports.
(a) Casual pillars.
(b) Room (or stope) and pillar (regular arrangement)
(D) Combination of supported and caved stopes, (as shrinkage stopping with pillar caving, cut and
fill stopping and top slicing of pillars, etc.)
Lecturer Note on Underground Metal Mining
4.3 Describe the methods with layout including drilling, blasting, transportation and
supports.
4.3.1. Open stopping : It is a stope in which no filling or timber is used to support walls and only
simple forms of scattered timber is used as temporary supports. The walls are sometimes supported
by temporary or permanent pillars of ore, Open stopping permits of mechanization in drilling,
loading and hauling. Dilution of ore is minimum. A typical stop block may have maximum
dimensions 30m X 120m with the height varying from 10m to 50m. Steeply dipping ore bodies are
also extracted by open stopping but up to a depth of about by intermittent pillars.
Open stopes further classified as follows :
(a) Overhand stopping
(b) Underhand stopping.
(c) Breast stopping.
(a) Overhand stopping : The two levels enclosing an ore block are connected by raises at interval,
25-40m and stopping starts from one direction only. The stopping operation proceeds from lower
main level towards the upper main level and ore is extracted in an ascending manner. Horizontal
slices are taken parallel with the haulage level. If the ore body has a mild gradient which prevents
gravitation of blasted ore, scrapers are used to collect and load it into mine cars. In the method of
overhand stoping with stull timbering the preparatory arrangement consists in driving roof haulage
drift and raise from lower level to upper level. If the ore body is not steep and nearly 3m in
thickness. Overhand stopping is replaced by room and pillar method of stopping. In thick ore body
(nearly 3m and above) stopping dipping the overhand method of stopping is usually changed to
shrinkage method or sub-level method of stoping.
Condition :
1. The thickness is selected is upto 4.5m.
2. The ore body required strong.
3. Both hangwall and footwall should be strong.
4. The inclination of ore body is 40°-90°.
Lecturer Note on Underground Metal Mining
Preparation :
1. Preparation are made for ventilation supply of power, supply of material, addition man
power and additional handling of production.
2. The lower level is prepared for ore transport.
Development :
1. The ore body is approached from the shaft, inclines or adits.
2. The ore body is further approached by cross-cuts, set regular interval from shaft and
inclines.
3. When cross-cut touch the ore body, the ore body is developed by driving the levels or
caompanion levels at their horizons.
4. These levels are inter connected at regular intervals, by raise or winzes.
5. The raise and winzes are connecting the upper and lower level.
6. When the development of two adjecnet levels is complete the stopping operation is under
taken.
Advantages :
1. The full advantages of gravitational force is taken from face.
2. Blasting efficiency is high.
3. The broken ore fall away from face.
4. The danger is less.
5. Ventilation is good.
6. The dust and smokes can be easily cleared.
Disadvatages :
1. Setting of platform cann’t done easily.
2. Sometimes drilling creates problems.
3. No. of benches blasted are 3-4 only.
4. Muck falls on body of workers.
5. Not suitable for weak ore body.
6. Selective mining is not possible.
(b) Under hand stopping : It is used in working thin steeply dipping veins enclosed in strong wall
rocks. In an underhand stope the face is below the driller who is supported partly by footwall. The
stope is worked in a downward direction from upper main level to the lower main level
commencing from a winze. A horizontal slice 2 to 2.5m high is started on top of an ore block. The
ore is broken in horizontal slices. Miners stand on the steps formed and drill the shot holes
downwards. It is a common practice to open new chutes as the stope is extended along the strike.
Underground stopping is practiced relatively rarely. The transport of ore is somewhat difficult and
vlasting efficiency is poor as the blast has to lift the ore that is blasted. Ventilation is also not
simple. Efficiency of miners in breaking the ore is however high.
Advantages :
1. It allows high blocks.
2. It makes a systematic sorting of the ore possible.
3. Broken ore falls clear of the face.
4. High wall & face can be conviently examined.
Lecturer Note on Underground Metal Mining
Disdvantages :
1. The performance of the drillers is less.
2. With a dip exceeding 45° platform have to be erected in the stopes for the mines.
3. Much supporting material is used.
4. The losses of fine ore are considerable.
Description :
The horizontal movement of a vertical face is called breast or when the holes are drilled in
front of face such holes are called breast holes. When a stope is extracted by breast holes
the method of stoping is called breast stoping.
In this method 2 levels are driven in the horizontal direction & serve for haulage way.
In this method ore is broken by flat or slightly inclined holes drilled in a vertical or nearly
vertical face (breast) of considerable lateral area, which is being advanced in a nearly
horizontal direction and the work resembles that of advancing the face of a very wide drift.
The face is in dip rise direction & mining process along the strike. Breast is used
exclusively in the case of open stopes as opposed to the overhand & underhand stope which
is adopted with other support systems as well.
Breast stopping is a low cost, simple method much preferred for low grade ore deposite
where supporting ore pillars may be left. The ore and the wall rocks should therefore be
strong.
The method is best suited deposits of horizontal or mild dip of thickness of upto 5m, lying a
moderate depth.
Advantages :
1. Selective mining is possible.
2. High intensity is possible.
3. Simplicity and low prime cost of ore.
4. Possibility of mechanization of drilling & load at the face.
5. More safe than other methods.
6. No lateral development proceeds mining.
7. It is simplest method.
8. It gives high intensity of stoping & compactable stopping area.
9. Higher productivity of mines compaires to other method.
Disadvantages :
1. Chances of high ore losses due to in sit pillars.
2. High stability are required.
3. Higher output is not possible.
4. Initial cost is high.
Lecturer Note on Underground Metal Mining
5. The need for keeping a constant watch of the condition of the back.
Condition :
1. when ore body is strong.
2. Hanging wall and footwall are strong.
3. the ore body thickness is not more than 4-5 mt.
4. Inclination of ore body is 0° - 30°.
5. It is poor mineralization of ore body and less costly mineral.
Description :
1. In this method the ore is extracted in wide rooms separated by pillars provided in regular
manner for support of hanging wall.
2. The dimension of room and pillars depends on such factors like stability of hanging wall
and ore thickness of deposits and rock pressure.
3. Pillars are generally arranged in regular pattern.
4. The ore left in the pillars may to some extent be recovered but generally to be required as
lost.
Application :
1. Ores with horizontal or flat dip.
2. Comparatively stable hanging wall and ore.
3. Ore body up to 12 m thickness.
Preparation :
1. The ore block near the boundary is to be stopped first and the stoping operation will be
carried up to the shaft.
2. The last ore block is divided in two valves by driving the raise or winze.
3. The lower level is provided with main haulage and center raise of the block provided with
track line of the block.
Development :
1. Ore body is approached through shaft and cross-cut.
2. The cross-cuts are located at regular interval of 100mt – 200mt.
3. When cross-cut touch the ore body the ore body is developed by levels.
4. Here the size of the cross cut is 3-5m wide and 2-3mt height.
5. As levels are developed at their horizons, they are interconnected by raises or winzes at
regular intervals of again 100-200m.
Advantages :
1. the pressure on hanging wall is distributed on barrier.
Lecturer Note on Underground Metal Mining
Disadvantages :
1. the loss of ore in barrier pillar more.
2. The percentage of extraction is less.
Condition :
1. This method is used for thick or thin ore bodies.
2. It is suitable for strong ore body that can stand the pressure in its own weight.
3. The grade of the ore body required is high as there is the possibility of dilation of ore body.
4. The inclination required is more than 40° upto 85°.
5. The dip must exceed the angle of repose of the broken ore,
6. The ore should be free flowing.
7. Undercut the stope by taking a complete bottom, bottom slices 5-10 above haulage drift.
Description : In shrinkage stopping the ore is excavated in horizontal slices, starting from the lower
part of a stope and advancing towards rise. A characteristics feature of shrinkage stopping is that a
part of the blasted ore is left in the stope where it serves both as a working platform for drilling and
as support for the stope wall. The ore so left in the stope is removed when the block is fully
stopped out.
Shrinkage stopping is based on the fact that when a solid rock is broken by blasting the
broken rock fragments occupy a larger volume. The increase in volume may vary from 30% to 70
%.
Development :
1. The shrinkage is an conventional overhand stopping method.
2. The broken ore is used as support to walls.
3. In this method, there is complete extraction of narrow vein.
4. the ore body is approached through shaft or incline.
5. At regular interval of 50-100 mt the cross0cut are developed to reach the ore bocy.
6. When two adjacent levels are developed upto the boundary, the complete mine developed
the stopping operation is under taken.
Advantages :
1. It is not a cyclic operation as compared to the cut and fill method of stopping.
2. It is more efficient and cheaper.
3. The broken ore in the stope forms a reverse to cope with sudden demand for more ore.
4. No scraping of ore is required.
5. It involves smaller capital outlay and less development work.
6. No ore has to be handed in the stope and use of wheel barrows and tubs is dispensed with.
7. The broken ore with in the compartment form a platform for the workers to work face.
8. Broken ore is used as temporary support hanging wall and foot wall.
9. There are less preparation of stope.
10. No shoveling of broken ore.
11. Less timber support.
12. Face ventilation is good.
Lecturer Note on Underground Metal Mining
Disadvantages :
1. If walls are flexible there is possibility of dilution of ore due to mixing of rock.
2. Chutes are to be closely placed.
3. Sorting of ore in the stope is not possible.
4. Selective mining is not possible.
5. Large amount of broken ore is locked in stope.
6. There is possibility of accident or fire.
7. The chutes may jammed.
8. Traveling in broken ore is difficult.
9. There is danger of failure of crawn pillars.
10. The upper level may be badly affected when broken ore is loaded.
11. The cavity of walls can’t be controlled when the broken ore is loaded.
12. Shorting is not risible.
13. Mechanization is not possible.
14. Man power requirement is high.
In cut & fill mining the ore is excavated by drilling and blasting in horizontal slices, starting from
the bottom of a stope and advancing upwards.
Lecturer Note on Underground Metal Mining
Description :
A slice has a thickness more than 3m. The broken ore is loaded and completely removed from the
stope, when one slice of ore has been excavated; the corresponding volume is filled with waste
material. The filling serves both as support for the walls and as a floor when the next slice above is
mined.
The filling material may be waste rock excavated during development crushed and distributed
mechanically over the stope area. In modern cut and fill mining the hydraulic filling method is
normal practice. The filling material may be sand, crushed rock, boiler plant ash or slag at smelter
plants. The filling material mixed with water, is transported into mine and distributed through pipe
lines.
Application :
1. It can be used with steeply dipping as well as mildly dipping ore bodies with reasonably
firm ore.
2. Smelt as well as large deposits with regular outline can be worked easily.
3. Important advantage of this method is the flexibility and high degree of extraction.
4. High grade of ore can be extracted leaving the low grade ore behind in the fill.
5. Dilution of ore is very little. Therefore if is often used for ores with irregular boundaries.
6. This method is suitable where ground surface is to be prevented from substances.
7. Compared cut and fill method offers advantages of selectivity.
Preparation :
1. Haulage drift along ore body at the lower main level.
2. Undercut of the stope, usually 5-10m above the haulage drift,
3. Short raises for manwaus and ore passes from haulage drift to undercut.
4. Raises from undercut to the above for transport of filling material and for ventilation.
5. Provision of sufficient water and filling material and arrangement for their storage and
transport.
6. Adequate pumping capacity for underground to pump out water overflowing from the filled
stope.
Development :
The ore slices can be drilled in two different ways, with horizontal shot holes or with upward,
vertical holes, for drilling light rocks simple wagons are often used. An advantage of up hole
drilling method is that large section of the roof can be drilled without interruption and large round
can be blasted.
A the stope proceeds upwards timbering and filling proceeds on a cyclic basis. Cut & fill mining
permit of mechanization of drilling and loading operation. Cut & fill mining has a very broad range
of application due to the flexibility good recovery and the possibility of mining rather weak rock
condition.
Advantages :
1. Ore is removed immediately after blasting.
2. There are no fire hazards and no oxidation problem.
3. Preparatory arrangements or stopping are not heavy.
4. A large area is not exposed and the workers work in newly exposed area.
5. Stopes can be brought into production comparatively quickly.
6. Ventilation is comfortable because of small area of stope for air current.
Lecturer Note on Underground Metal Mining
Disadvantages :
1. It is a cyclic method.
2. Production of ore is intermittent unless a few stopes are worked simultaneously.
3. Suitable filling material may not be available.
4. Arrangements for procuring filling material and transport to the stope involves a sizable
cut.
Condition :
1. This method is suitable for thick and extra thick ore bodies.
2. The suitable indination in between 40° - 85°.
3. The ore body is strong and can stand it’s own weight.
4. The hanging wall and footwall are weak and they require support.
5. The ore body should be costly mineral.
6. Rich ore body with high percentage of mineralization is preferred.
7. The deposit required is regular.
8. There should be continuous supply of timber.
Lecturer Note on Underground Metal Mining
Application :
1. where the walls of the ore body and back of the stope are weak and don’t stand without
support even for a weak.
2. For recovery of fractured remnants and pillars.
3. Can be used in almost any size of deposit regardless of its shape or depth the method of
mining as aquare set stopping is costly and labour intensive method.
Preparation :
1. the lower levels is used as main haulage level.
2. The arrangements of ventilation, power supply increased transport of ore and additional
manpower is made.
Description :
The square set stope is timbered stope. In square set stopping is support to the walls and back.
The four vertical timbers of a square set are called posts. To start timbering a stope with square
sets, sills are laid in trenches cut in the floor of the stope. A clear height of 2m is about the
minimum height desirable and at a number of mines posts are 2-3m high in the clear, particularly
on main levels or sill floor.
If waste rock filling is used to fill up the square set, such filling provides additional support and the
method is then called filled square set stopping.
The square set stopping is labour intensive, costly and requires skilled labour for setting the timber
in a systematic manner. The scarcity of timber and gradual deplection of skilled labour makes the
system unpopular. It is used in Beloghat mines of MOIL in MP.
Advantages :
1. Irregular ore bodies of any shape can be worked by this method.
2. It can be adopted where ground condition is bad.
3. Wasted rock can be stored out and allowed to remain in the stope.
4. The grade of the ore can be controlled at as each new face, can be sampled.
5. If the sets are filled with waste rocks as soon as possible after they are ereced, only a small
space is open at a time.
Disadvantages :
1. A large quantity of timber is required. It constitutes a fire hazard.
2. Production of the ore is slow and the OMS is poor.
3. It is a labour intensive method with high cost of mining.
4. Square set stopping has a high accident rate compared to other method of stopping.
Application :
1. Block caving is used in large ore bodies.
2. The ore body should have steep dip.
3. Ore should be weak enough to cave under its own weight wall rocks also should be weak
enough to cave under the weight of the over burden.
4. Ore should be comparatively low value or grade.
5. A fairly uniform distribution of values in the ore is necessary.
6. The surface should be allowed to subside.
Advantages :
1. Mining cost is low and may be nearly as economical as in opencast method of mining.
2. The accident rate is fairly low.
3. After the caving starts a high rate of production is possible.
4. Control of ventilation is less compare compared to other methods of mining.
Disadvantages :
1. Capital expense is large.
2. Preparation for the stope is complicated and time consuming.
3. The ore is diluted with waste and there is some loss of ore.
4. Caving of a block is difficult to control.
5. There is no chance of selective mining of high and low grade ore.
6. There is excessive dilution if caving is uncontrolled.
7. There must be careful supervision of ore drawing.
8. Mechanization is possible only to a limited extent.
9. Secondary blasting is required on a large scale.
Lecturer Note on Underground Metal Mining
10. As in all methods of caving, a large flow of surface water or ground water finds.
At present block caving is not adopted at any of the mines in India.
Application:
1. Sublevel caving is used in steeply dipping ore and in other deposits with comparatively
large vertical thickness.
2. The method can be vertical thickness.
3. The hanging can be used in weak ore.
4. The surface conditions must sallow subsidence.
5. Due to the dilution and loss of ore sub level caving is mostly used for ores which are not
too valuable or which can be connected by a relatively cheap ore dressing process.
Preparation:
1. The main part of preparation consists of very comprehensive drifting on the sub levels.
2. In addition to drifts ore passes and raises are required to connect the sub levels with main
levels.
3. Initially 20% inclined service ramp is driven in the footwall rock.
Lecturer Note on Underground Metal Mining
4. The ramp normally turns at 180° about every 150m to keep it reasonably close to the rock.
5. Sublevel is established by driving horizontal access drifts on the ramp approximately every
9m vertical.
6. In general, drifts in rock are 4.3 m wide by 3.9 m high, while in ore they are 1.9m wide by
3.9m high a wider drifts improves recovery.
Advantages:
1. It can be applied to both hard and moderately weak ground.
2. It is flexible so that it can be applied to irregular ore bodies.
3. All operation takes place in drift size heading, that can be well supported.
4. It provide good condition for accident prevention.
5. It is suitable for high degree of mechanization.
Disadvantages :
1. More dilution of the ore.
2. There is practically no sorting of ore in the stopes.
3. The stopes are difficult to ventilate.
4. Low grade of ore in the aver burden or near the boundary of the deposits is lost.
5. High development cost.
Preparation :
The development for top slicing consists of driving a series of drifts and cross cuts at some
distance below the top level and then raising to the top of the ore for mining.
The ore is removed in slices 2-3 m thick. A block is divided into horizontal slices. A drift is driven
under the over burden near and parallel to footwall. The drift extends to each end of the block from
the body of the drift cross cuts are driven to the hanging wall. The drift is timbered upon removing
the ore from the slice.
Advantages :
Lecturer Note on Underground Metal Mining
Disadvantages :
1. The method causes surface substance
2. Ventilation is somewhat difficult.
3. A considerable number of working places are needed for a large output and the rate is not
flexible.
4. Period of development prior to production is fairly long.
5. Handling of timber and laying of mats is expensive in labour and time consuming as in the
case of square set mining.
6. Waste or low grade ore can not be easily left in place.
7. The method is not adopted to sorting of waste in the stopes.
8. Rate of output can not be suddenly increased to meet market demands.
9. If the roof does not collapse over a long period, its sudden collapse results in air blast and
can be dangerous in the slice below.
Top slicing is not adopted at any of the mines in India.
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Lecturer Note on Underground Metal Mining
5.STONE DRIFTING
5.1. Describe drilling and blasting, support, transportation, drainage, ventilation and lighting
arrangements, organization and supervision in mechanized method of drifting.
6.0.ROCK BURST
Rock burst : It is a sudden violent failure of rock in and around mine opening. In the rock bursts
the strain energy is released from the stressed rock mass violently with a magnitude of seismic
events ranging from 1 to more than in a Richter scale.
7. By reducing the kinetic or seismic energy which is produced due to tectonic forces,
gravitational forces and also due to stresses induced by mining activity.
8. By having limited no. of working face and mining the faces towards, each other must be
avoided.
9. By pre-distressing with blasting.
10. By providing adequate supporting in the underground mine working.
11. By introducing special short firing technique.
Mechanical Characteristics of rock burst : Rock usually connected with rock burst depending upon
that it is strong of brittle.
1. Rock type : Plastically or vosco elastically deformabe rocks fall slowly & ore less likely to
bursting.
2. Petrology : Igneous & metamorphic rocks are generally of no bursting zone that sedimentary
rock.
3. Minerological composition : More siliceous rock quartz in those containing hard members are
belongings to burst classes & carbonates & other sharp mineral are belonging to non burst classes.
4. Geological features : Measures geological features also played a role on the process of burst
dyke may cause weakness in the mild structure and the rate increases in burst process in their rock
series.
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Lecturer Note on Underground Metal Mining
Jumbo drill with air leg : Where compressed air is the motive power for drills air legs may be
advantageously used to mount the compressed air drills.
An air leg is essentially a long cylinder in which a piston is actuated by compressed air
controlled valve which is also used to release the air pressure to lower the piston.
An air leg relives the operator of the fatigue involving in holding the drills and keeping
if, pressed forward as the leg exerts on upward lift and a forward feeding pressure on
the drill.
The air leg does not increase the rate of penetration of feed and is used for drifts upto
2m height. In underground mine drilling rigs or jumbos have to be used for high speed
drivage of large size drifts.
The term jumbo are after used synonymously but jumbo is a portable carries for under
ground use.
A jumbo has a crew 3-4 operator who performs various operation of setting a drill,
drilling, dismantling etc.
Describe various transportation machineries like L.H.D., rocker shovel, Spiral chutes and
draw points, scraper etc.
Applicability
- Gradient 1 in 6
Floor condition: required strong
& good floor. Roof condition: required good roof.
CONSTRUCTIONAL FEATURES.
As the name implies it is mining equipment that performs loading, hauling & discharging of bulk
materials. LHD are typically track less & the term is usually restricted to vehicle used
Lecturer Note on Underground Metal Mining
underground. Since LHD are convinced for underground mining they are compact & laws
profile. For surface operation it is usually preferred to use separate machines for loading &
hauling as well as dumping. The LHD are rubber tyre mounted machine driven by flame proof
electric motor or by a flame proof diesel engine. LHD are normally used on gradient up to 1 in
6. The maximum speed is 8-10km/hr when empty & 3-5 km/hr when loaded. Spiral chutes : A
narrow opening in mine working through which broken ore is loaded into mine car. The term also
applied to a box like structure equipped with controlling gate fitted to such opening.
7.3. Draw Points : A draw point is a place located at the bottom of stopping area and from
where ore can be loaded manually or by machines into tubs or mine cars. It has no
controlling gate.
Advantages :
Greater flexibility.
High speed for transport (12 kmph)
Maximum labour required.
Higher productivity.
Disadvantages :
Difficult in heavy load movement.
High maintenance cost.
Large consumption of engine.
Lecturer Note on Underground Metal Mining
ROCKER SHOVEL:-
A Rocker shovel consist of,
1. A chassis
2. A bucket
3. Motor
The crawler chain equipped shovel is based for dipping roadway 1⁄4.
In a rising drift or roadway, a gradient of 1/6 or more, tyre mounted rocker shovel is
preferred.
A rocker shovel has a bucket or shovel at its front end which may be used for dumping the
contents behind it.
The operator pushes the bucket into the pile of the blasted rock.
The bucket scoops the materials with an upward and over motion fordischarge it into a tub
or conveyor behind the loader.
Such end loader required sufficient headroom height for its upward movement. With well
fragmented rock in a conventional pile and the tub placed close behind the rocker shovel,
the average loading cycle takes about a minute.
It has parallel and vertical walls extending downwardly from the inner and outer edges of
the spiral chute.
It has the advantages of small occupational area, simple structure, no
energy consumption, large capacity, easy installation, easy operation and small investment.
Such spiral chutes are installed in underground mines usually have a diameter of 1250-
1650mm.
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