Alouscoppersilver Scopingstudy
Alouscoppersilver Scopingstudy
April 2007
Odyssey Resources Ltd
Alous Copper-Silver Mine Project Scoping Study
Lead Author
Peter Brown
(name) (signature & date)
Reviewer
Jim Hendry
(name) (signature & date)
Project Manager
David Smith
Approval (name) (signature & date)
Director Approval
Jim Hendry
(name) (signature & date)
This document has been prepared by Scott Wilson Mining for the titled
project or named part thereof. The report expresses Scott Wilson Scott Wilson Mining
Mining’s opinions based on the information available at the time of Kanthack House, Station Road
preparation. No part of this document should be taken in isolation and Ashford, Kent, TN23 1PP
the entire document must be read, construed and acted upon in its
entirety. Scott Wilson Mining accepts no liability for use of or reliance
United Kingdom
on this document for any purposes other than that for which it was Tel: +44 1233 658200
commissioned or by any third party. Fax: +44 1233 658299
mining@[Link]
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc
Odyssey Resources Ltd
Alous Copper-Silver Mine Project Scoping Study
Contents
Page
1. TABLES III
3. PROJECT DESCRIPTION........................................................................................... 18
3.1. REPORTS PROVIDED ..............................................................................................18
3.2. LOCATION...................................................................................................................18
3.3. CLIMATE......................................................................................................................19
3.4. LICENCE AREA .........................................................................................................19
5. MINING 23
5.1. MINE OPTIMISATION ANALYSIS ..........................................................................23
5.2. MINE DESIGN .............................................................................................................25
5.2.1. Open Pit Designs .........................................................................................26
5.3. MINING METHODS AND EQUIPMENT .................................................................27
5.3.1. Drill and Blast Design .................................................................................27
5.3.2. Waste Disposal.............................................................................................28
5.4. MINE CAPITAL COST...............................................................................................28
5.5. MINE OPERATING COST ........................................................................................29
5.6. MANPOWER ...............................................................................................................29
6. MINERAL PROCESSING............................................................................................ 31
6.1. METALLURGICAL TESTWORK .............................................................................31
6.1.1. Summary of Previous Testwork...............................................................31
6.2. PLANT DESCRIPTIONS ...........................................................................................35
6.2.1. Flotation .........................................................................................................35
6.2.2. Heap Leaching ..............................................................................................36
6.2.3. Toll Processing.............................................................................................38
6.3. PLANT COSTS ...........................................................................................................38
6.3.1. Heap Leach Plant .........................................................................................39
6.3.2. Flotation Plant...............................................................................................40
7. INFRASTRUCTURE .................................................................................................... 42
7.1. SITE ROADS ...............................................................................................................42
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc i Scott Wilson Mining
Odyssey Resources Ltd
Alous Copper-Silver Mine Project Scoping Study
10. CONCLUSIONS........................................................................................................... 52
11. RECOMMENDATIONS................................................................................................ 53
11.1. METALLURGICAL ASSESSMENT ........................................................................53
11.2. GEOLOGICAL ASSESSMENT ................................................................................53
11.3. INFRASTRUCTURE AND SITE ASSESSMENT ..................................................54
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc ii Scott Wilson Mining
Odyssey Resources Ltd
Alous Copper-Silver Mine Project Scoping Study
1. TABLES
APPENDICES
(2) Drawings
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc iii Scott Wilson Mining
Odyssey Resources Ltd
Alous Copper-Silver Mine Project Scoping Study
2. EXECUTIVE SUMMARY
Scott Wilson Mining (SWM) has been appointed by Odyssey Resources Ltd. to
prepare a Scoping Study (the Study) on the Alous Copper-Silver Project (the Project)
of Odyssey Resources Ltd. (Odyssey). The purpose of the Study is to assist Odyssey
in its plans for the development of the Alous Copper-Silver Property.
2.1. GEOLOGY
A resource model has been previously prepared by P&E Mining Consultants and
based on this model a NI 43-101 Technical Report was submitted on 8 September
2006. The resource model was developed by P&E using the Gemcom commercial
modelling system. SWM has reviewed a copy of this resource model as well as the
Technical Report and has concluded that the resource estimate is suitable for
developing this scoping study analysis.
2.2. MINING
The geological interpretation shows the mineralization to be present in three separate
zones, designated Zones A, B & C. These open pit mine design limits are shown on
Drg. Nos. D11450-100-1000 (Flotation) and D11450-100-1001 (Heap Leach).
A Whittle open pit optimisation analysis was carried out to evaluate the potentially
mineable resources and to evaluate the alternative processing scenarios. The
analysis indicated that the most likely economically viable process will be by heap
leaching. The mine design has been based on this principle and will be a medium
scale open pit operation, mined at 1.0 Mtpa. The mining will be carried out utilizing
the traditional drill, blast, load and haul work cycle, with the bench height designed at
6 m with the berm width also set at 6 m.
The project evaluation summarised here has been based on all categories of Mineral
Resources, including Inferred Class material. The Inferred Class represents
approximately 30% of the current estimate and, as outlined later in this report, the
project economics are sensitive to available mineable resource. Consequently this
Scoping Study evaluation must be classed as a preliminary economic assessment.
The conclusions set out here are intended to support and guide decisions going
forward on advancing the project and identifying the key technical issues that need to
be assessed further before a full economic assessment can be completed.
The estimated recoverable in-pit resources are shown in the following table:
The mine design has included for the following mining plant over the period of the
mine life;
• 1 No. 4 m3 capacity front-end loader
• 3 No. 35 tonne capacity off-road haulage trucks (a fourth haulage
truck will be required in year 4)
• 1 No. 150 mm diameter blast hole drilling rig.
The initial six years of production will be from Pit A with the remaining Pits B & C
being completed during year 9 of the project.
The previous testwork, performed between 1967 and 1971 noted that heap leaching
had been found unsuitable, but it was not clear why this was so and the reports were
not available for review. Following the review of the available reports SWM are of the
opinion that if there is only 8.6 Mt of ore available, and given certain assumptions of
acid cost and consumption, the heap leach process may be more economically
viable processing option for the Alous project as compared to the flotation option.
Unfortunately it has not been possible to locate some of the reports that may have
helped to clarify the situation as regards the suitability of using the heap leach
process at Alous.
The analysis undertaken as part of this study shows that the flotation process is likely
to become viable only if additional economic resources can be identified.
The option of toll processing the ore within Morocco has been investigated but the
nearest plant (CMG plant at Tata approx. 130 km from Alous) is currently running at
full capacity. No information was available as regards its future ability to process to
Alous ore or on the likely processing costs. Consequently this option could not be
evaluated in this study but does remain a possible option.
2.4. INFRASTRUCTURE
The preliminary layout of the mine is shown on Drg. No [Link] has
been based on a heap leach process design.
The following buildings/facilities have been included in the mine design and CAPEX
estimates:
• Mine Office;
• Mine Workshop/Store;
• Welfare Building (including messing, changing and shower
facilities and prayer room);
• Explosive Store;
• Sewerage treatment.
One of the key factors to be covered by the EIS will be the required resettlement,
both of the nearby village, and associated farming, primarily wheat production and
goats that are grazed across the area. It may also be necessary to prepare a
Resettlement Action Plan (RAP) for this element of the project.
Further key factors to be covered by the EIS will relate to, (but not limited to) the
following items:
• land take and subsequent potential impacts on soils, landscape,
ecology (e.g. Argan trees);
• archaeology and culture in the area;
• alteration and potential contamination of hydrogeology and
hydrology of the area.
These impacts are common to the mining industry and, while their specific
significance will require clarification through a project-specific EIS, in general these
impacts can usually be satisfactorily managed by application of recognised
mitigation, monitoring and management practices.
Typical budget for carrying out the EIA is US$500,000 and this has been included in
the Project CAPEX.
Total 60.3
2.8. ECONOMICS
Using capital and operating costs derived during the Study, an indicative project
economic analysis has been developed for the two process scenarios.
An allowance of US$1.60 million has been made for completing a project feasibility
study and an EIA.
A mine production rate of 1.0 Mtpa has been used for both process scenarios.
A copper price of $2.00/lb has been selected as the basis for the study.
Based on the information outlined in each of the sections above the estimates of
project production performance, operating costs, and capital costs to develop the
project have been used to develop a project cash flow estimates and summary
economics for both the flotation, and the heap leach processing alternatives.
The heap leach project scenario contemplates a one year detailed technical
assessment period where the necessary metallurgical testing work, site investigation,
water supply evaluation, environmental baseline studies etc. are carried out. At the
end of this first year a project feasibility study will be completed supporting the project
implementation program covering the subsequent two years. The mine is forecast to
operate over a period of 9 years with site closure works being completed in the final
10th year.
For the study the same mine production levels have been used for each process
route.
A copper price of US$2.00/lb has been selected as the base case for the study. A
sensitivity analysis shows the impact of variation in the key project factors including
copper price.
The following summarises the base case cost factors that have been used to
generate the economics figures for a one million tonne per year heap leaching mine
development for the Alous deposit.
The following table summarises the results of the economic evaluation of the Heap
Leach Processing scenario. The project generates an undiscounted cash flow of
$21.5 million over the life of the mine and the project generates an internal rate of
return of 9%. At a 5% discount rate generates a Net Present Value for the project of
$7.5 million.
The flotation project scenario contemplates a one year detailed technical assessment
period where the necessary metallurgical testing work, site investigation, water
supply evaluation, environmental baseline studies etc. are carried out. At the end of
this first year a project feasibility study will be completed supporting the project
implementation program covering the subsequent two years. The mine is forecast to
operate over a period of 9 years with site closure works being completed in the final
10th year.
A copper price of US$2.00/lb has been selected as the base case for the study. A
sensitivity analysis shows the impact of variation in the key project factors including
copper price.
The following summarises the base case cost factors that have been used to
generate the economics figures for processing one million tonnes per year through a
flotation facility for the Alous deposit.
Operating Costs
Mining US$/t mined $1.71
Processing US$/t treated $4.60
G&A US$/t treated $1.00
Total Operating Costs US$/t treated $9.76
The following table summarises the results of the economic evaluation of the Heap
Leach Processing scenario. The project generates an undiscounted cash flow of
$21.5 million over the life of the mine and the project generates an internal rate of
return of 9%. At a 5% discount rate generates a Net Present Value for the project of
$7.5 million.
This preliminary economic analysis indicates that, even if the total resource (all
classes of mineral including inferred) of 8 Mt is converted to ore reserve, the flotation
processing option is unlikely to be economic at the base case (long term) copper
price of $2.00/lb. Heap leaching however may provide a positive return if the key
operation performance assumptions used here can be proven through a metallurgical
testing program. It is important to understand that this result is based on an
assumed “reasonable” level of acid consumption for the leaching process. This
remains a significant question.
If additional resources can be developed in the immediate vicinity of the known Alous
deposits then a larger operation could be considered and the economics of both
alternatives will improve. The silver content of the ore is contributes only a small
fraction of the revenue value (about 5%) in the flotation case.
The project economics are most sensitive to copper price and metallurgical recovery,
with capital costs and operating costs having a similar level of impact due to the
relatively short life of the project. Figure 1 and 2 present graphical summaries of +/-
20% variance of several of the key factors for each of the two project scenarios
considered.
The comparative viability of the heap leach route relative to the flotation route
decreases as copper prices rise, due to the lower metal recovery of the heap leach.
Figure 1
35.0
Millions
30.0
25.0
20.0
Net Present Value
15.0
10.0
5.0
0.0
-5.0
-10.0
-15.0
-20.0
80% 90% 100% 110% 120%
Variance Factor
Figure 2
35.0
Millions
30.0
25.0
20.0
Net Present Value
15.0
10.0
5.0
0.0
-5.0
-10.0
-15.0
-20.0
80% 90% 100% 110% 120%
Variance Factor
3. Further test work will be required on samples representative of the types and
grades of ore within the ore body. The ore body should be modelled in terms
of hardness, grade and mineralogical type. At present it seems that there is a
different ore at the north of Zone A, because the copper mineralization
changes to chalcopyrite/pyrite. This is very significant because it will seriously
affect the heap leaching time or decrease the flotation concentrate grade.
4. If a flotation process option is to be pursued then more flotation specific
testwork is required. The previous test work provides a good starting point. A
good specialist mineral processing laboratory can perform most of these
tests. Tests should include;
• The range of crushing, rod mill and ball mill work indices and
abrasion index.
• SAG/Ball Mill design parameters, preferably by determining
JKTech ore properties. These should be done and evaluated by a
specialist comminution consultant/laboratory.
• Confirm the grind size. This may vary with ore type.
• Carry out flotation tests to determine an appropriate circuit and
reagent suite. Include at least cyclic tests on the selected circuit if
it includes circulating loads.
• A detailed chemical analysis of the flotation concentrate.
• Confirm high rate thickener sizes for concentrate and tails. A
thickener vendor would best carry this work out.
• Confirm concentrate filtration rates. A vendor would best carry this
work out.
3. PROJECT DESCRIPTION
The reports above referred to testwork reports in the 1960’s by The University of
Arizona and Colorado School of Mines (CSMRF). Also the P&E Mining Technical
Report referred to a testwork summary report of September 1968. These reports
were not available to SWM.
Some of the reports provided did not have the name of the source organisation on
them.
3.2. LOCATION
The property is located in south western Morocco at approximately 8º 33’ West and
30º 18’ North in the Anti Atlas region of Morocco. Alous lies approximately 120 km to
the east of Agadir (a main deep water port) and 40 km to the south east of the
Taroudant township. Access to the site is from the main highway between Taroudant
and Igherm, with the final approach to the property being on surfaced local roads.
Adjacent to the proposed mine site is a small village which is based on a well and
buildings used for previous exploration/drilling work. The inhabitants (approx.100) of
this village will have to be re-settled prior to any mine construction works proceeding.
A verification drilling program and a detailed topographical survey of the site was
carried out for Odyssey during March 2006. Several deposits have been identified
3.3. CLIMATE
The climate is termed as moderate with a minimum winter temperature of 5°C and a
maximum summer temperature of 40°C.
4.1. BACKGROUND
The Alous copper-silver deposit is the largest currently known deposit located within
the Anti-Atlas Property, and is the main feature of one of the properties belonging to
Odyssey and is located within one of the thirty-one exploration licences held by
Odyssey.
The Anti-Atlas Property is approximately 500 km² in area, and is located in south
western Morocco, on the African continent. The geographic location is approximately
8º 33’ West and 30º 18’ North, and the location within Morocco is shown in Figure 3.
Several exploration programmes and studies (drifts and boreholes) have been
carried out at the Alous property since the early 1960’s through to 2006. Some of the
studies have been made available to SWM for review.
The latest drilling was carried out by Odyssey in the spring of 2006 with the goal of
confirming the drilling done by Occidental Minerals Ltd. in the late 1960s. Twenty-
two Reverse Circulation (RC) holes were drilled for a cumulative total of 1,042
metres. Eleven holes were drilled in Zone A, five in Zone B and six in Zone B.
Observations from the drill program confirmed that the geology and mineralization
were as expected, and results confirmed the drilling undertaken in the late 1960s by
Occidental Minerals.
P & E Mining Consultants Inc. submitted a NI 43-101 & 43-101f1 Technical Report
for the Alous Property (Technical Report And Resource Estimate On The Alous
Copper-Silver Property Morocco) in September 2006, a copy of which has been
provided to SWM.
Several metallurgical tests have been carried out on ore samples from the Alous
property and some of the metallurgical test reports have been made available to
SWRPA. These reports are discussed in the Section 6.1 (Metallurgical Testwork) of
this report.
For further details on local geology etc., reference should be made to the P & E
Report.
4.3. RESOURCES
SWM has reviewed the resource model and the resource estimate in the above
P & E Mining Consultants Technical Report for the Alous Property and finds that the
estimate is suitable as the basis for this Scoping Study review.
The Alous Resource Estimate generated by P & E is summarised in the table below.
4.4. CONCLUSIONS
SWM has not identified any significant issues related to the resource estimation
methodology in the P & E technical report, and has found that the block model
developed for the deposit is suitable as the basis for this Scoping Study. As the
project advances to the next stage of evaluation SWM would make the following
recommendations;
• Develop more geological, structural, and surface control
constraints and implement these into the next resource block
model.
• Further diamond drilling, surface trenching and mapping work are
recommended.
• Further density testing is recommended to develop a larger
database supporting the tonnage factor, which may be
conservative.
• Silver assay values are sporadic and further data and analysis is
required before silver grade estimates should be included in the
resource estimate.
5. MINING
The project evaluation summarised here has been based on all categories of Mineral
Resources, including Inferred Class material. The Inferred Class represents
approximately 30% of the current estimate and, as outlined later in this report, the
project economics are sensitive to available mineable resource. Consequently this
Scoping Study evaluation must be classed as a preliminary economic assessment.
The conclusions set out here are intended to support and guide decisions going
forward on advancing the project and identifying the key technical issues that need to
be assessed further before a full economic assessment can be completed.
Two sets of economic analyses were developed, one for a milling and flotation
treatment approach, and the other a heap leaching treatment method. The following
tables summarise the key operational and economic parameters utilised to develop
the analysis.
Table 15 summarises the flotation option. Table 16 summarises the heap leaching
option.
Table 15
Alous Scoping Study - Flotation Whittle Optimisation Parameters
Unit Mining Cost $/tonne mined $/t $1.63
Processing Cost $/tonne feed $/t $8.70
Unit Administration Cost $/tonne feed $/t $1.00
Combined Process/Admin $/tonne feed $/t ore $9.70
Copper Price $/lb Cu $2.00
Cu Recovery to Concentrate 87%
Cu% in Concentrate 42%
Overall Pit Slope Angle 55°
Copper Treatment Charge $/t conc. 90.00
Copper Refining Charge $/lb Cu $0.09
Copper Treatment Charge/lb Cu $/lb Cu $0.10
Total Smelter Charge/lb Cu $/lb Cu $0.19
Cu NSR $/lb Cu $1.81
Ore Transport $/t conc. $23.60
Ore Transport Charge/lb Cu $/lb Cu $0.03
Cu Return (Mine Gate) $/lb Cu $1.79
Silver Value
Table 16
Alous Scoping Study - Heap Leach Whittle Optimisation Parameters
Payable 95%
Silver Value/t conc. $119.73
Silver Value/lb. Cu in conc. $0.13
The parameters used in this analysis represent SWM best estimates at the
preliminary stages of the study. In some cases the factors may differ from factors
developed in subsequent stages, however it is judged that the changes would have
no material impact on the conclusions.
No detailed geotechnical assessment has been carried out on the Alous project,
consequently, the estimate of pit slope angles must be considered a preliminary
estimate and subject to confirmation through more detailed site investigations. In
general the rock outcrops observed at the site indicated that the rock mass was very
competent, and no adverse structural features were noted that could impact on the
slope stability. SWM recommends that a program of site investigation and slope
stability analysis be undertaken at the next stage of project evaluation in order to fully
address this issue.
Metal prices used in these analyses were US$2.00 per pound for copper and
US$10.00 per ounce for silver.
The Whittle optimisation analysis produced a set of optimum open pit mining limits
across a range of copper price assumptions. The resulting function indicates the
economic sensitivity of the Alous resource to changes in economic conditions
including metal price, recoveries, operating costs etc. Figure 4 presents the results
of the analysis.
Figure 4
$120 10
Millions
Millions
Operating Cash
$100 8
Ore Tonnes
Processed
$80
6
Flow
$60
4
$40
$20 2
$0 -
0
$3 20
$3 40
$3 60
$4 80
$2 60
$3 80
$3 00
$2 00
$2 20
$2 40
$1 60
$2 80
$1 20
$1 40
$0 60
$1 80
$1 00
.0
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
$0
Heap Leach Milling Heap Leach Ore Tonnes Milling Ore Tonnes
On Figure 4, the bottom axis is expressed as copper price per pound factor applied
with the economically recoverable tonnage displayed on the right hand axis. Both
milling and heap leaching results are shown here with both producing very similar
results at each given copper price.
At the Study selected base price of US$2.00 the tonnage recovered totals 8.7 million
tonnes in the heap leach case and 8.3 million tonnes in the flotation case. At this
base price level virtually all of the available resource material (8.7 million tonnes) is
mined; in both cases and the size and shape of the economic excavation is
essentially the same in both scenarios.
The project operating cash flow (total revenue minus operating costs, ignoring capital
costs) amounts to US$109 million in the case of a milling operation at the base price
level. This compares with the project operating cash flow for the heap leach case at
the same price level of US$86.7 million.
Based on these results SWM concluded that the economic open pit limits were
essentially limited by the defined resource in the model. Consequently the mine
design would be the same under either processing scenario.
Two processing options for this study have been analysed in order to identify the
most economical processing route, these are;
1. Heap leach
2. Flotation.
At this stage of the study it has been identified that the flotation option is likely to be
uneconomic at a throughput of 1 Mtpa but that the heap leach option could generate
a favourable return, if proven to be suitable to a typical copper leaching process.
The resource estimates for both processing options are very similar, with the heap
leach option being the most likely viable processing option in terms of economics at
this stage. The resource estimate for a heap leach process was therefore selected in-
order to generate open pit designs.
Pit overall slope angles have been estimated to be in the order of 55° based on past
experience for the type of material to be mined and exposures seen during the site
visit. Typical pit internal benches have been designed at 6 m in height, this bench
height is considered a good match for the size of mining equipment anticipated.
Also, 6 m wide benches have been provided at every 18 m interval at a slope angle
of 70°.
In-pit ramps have been included in the design for Pit A and B for the later stages of
mining out each pit. The first sections of the in-pit ramps are designed for double-
lane traffic with a width of 20 m, the last sections of the ramp close to the pit floor are
designed for single-lane traffic only, with a width of 10 m. The gradient of in-pit
ramps is 12%.
An in-pit ramp will not be required for the initial years of mining Pit A, B and C due to
favourable surface topography and a near surface ore deposit location. Temporary
ramps and haulage roads will be required to be constructed as mining progresses for
access purposes to and from the open pits.
A summary of in-pit resources for the three open pits are presented in Table 17
below:
The primary mining equipment fleet will consist of diesel powered conventional open
pit mining equipment, including;
• 1 No. 4 m3 capacity front-end loader
• 3 No. 35 tonne capacity off-road haulage trucks (a fourth haulage
truck will be required in year 4)
• 1 No. 150 mm diameter blast hole drilling rig.
The proposed production plan for the Alous deposit is based on a mining rate of
1.0 Mtpa combined from three separate open pits.
Pit A contains 64 % of the total resource and will be the first pit to be developed due
to the higher average copper grade and available ore tonnages compared to Pit B
and C. During year-6, Pit A will be fully exploited and mining operations will continue
at Pit B. Pit B and C will be fully mined out in year-9.
For the heap leach option ROM ore will be hauled and dumped to a 2-stage crushing
plant located to the east of Pit A, where it will be crushed, agglomerated if required,
and conveyed to the heap leach pad. For the flotation option ROM ore will be hauled
directly from each mine to the process plant.
Waste rock material from Pit A can be utilised for the construction of the tailings
storage facility embankment.
The total operating unit cost of US$ 1.71 is based on the average tonnage of total
material moved during the 9-year life of mine.
5.6. MANPOWER
It is envisaged that a 365 day a year mining operation consisting of 2 No. 12-hour
shifts per day, 7-days a week will be implemented. The estimated mine manpower
requirements are summarised in Table 21 below:
Maintenance 2
Sub Total Salaried 7
Hourly Personnel:
Mine 24
Maintenance 18
Sub Total Hourly 42
Total Mine 49
6. MINERAL PROCESSING
SWM were not able to check or review these reports. The only leaching report
available to SWM was a draft Kappes Cassidy testwork report of May 2006. This
describes a combination of heap and vat leaching tests on –1 mm material and does
not include any conclusions or recommendations. It is not known whether the
samples tested represented Alous Zone A-C or old tailings dams also owned by
Odyssey.
An average copper recovery of 93% in 65 days was achieved. The acid consumption
was around 123 kg H2SO4 /t, which equates to a specific acid consumption of 19 kg
H2SO4 /kg Cu leached. Whereas this would be extremely high for a commercial heap
leach, it is not clear how this was calculated. Since the tests switched from heap to
vat leaching after 30 days and at this stage acid agglomeration was used, it is not
clear what the figure means. For commercial heap leaching typical acid consumption
may be as little as 20 – 35% of that in laboratory tests. If that were to be the case for
the Alous ore, then a specific acid consumption of around 4 – 7 kg H2SO4 /kg Cu
leached could apply which is in line with a range of 1 – 7 kg published as typical in
commercial copper heap leaches. Furthermore from the mineralogy of Zones A, B
and C it is also not clear why the acid consumption should be unusually high. No
carbonates are reported as being present in the gangue.
It is noted that the University of Arizona and Colorado School of Mines testwork was
performed in 1967 – 8. The first commercial use of copper solvent extraction with LIX
reagents was in 1968 so the technology was in its infancy at the time of the early
Alous tests. Before the use of SX, copper cementation was used for copper
recovery. Cement copper is poor grade and requires smelting and refining whereas
SX/EW cathode copper is sold direct to consumers. It is not known whether the early
Alous testwork was based on SX/EW or leach/cementation and whether this
impacted on the preference for flotation.
A SAG/ Ball Mill circuit is normally used for this type of ore, although at only 1 Mtpa,
crushing and Single Stage Ball Mill or a Rod Mill/ Ball Mill would be an alternative
and would require less testwork.
[Link]. Flotation
Flotation can recover about 87% Cu to a 42% Cu concentrate with a simple circuit.
There is little data on silver recovery, but 70% was achieved in the Minerais et
Metaux pilot plant. There is disagreement within the testwork on the need for
sulphidiser, but the pilot plant tests by BRGM in 1971 found that it was required.
With the significant amount of oxide copper present it is expected that sulphidisation
will be required.
All the tests noted that the liberation size is coarse and a grind size of about 80%-
300 µm should be sufficient. It has been assumed for this scoping study that no
concentrate regrind will be required, but this needs to be tested. Modern flotation
tank cells are treating copper ore this size, without regrinding, at Chuquicamata in
Chile. It is probable that a flash flotation cell will be used in the grinding circuit to take
advantage of the coarse liberation size and reduce losses due to overgrinding. These
were not proven units at the time of the testwork.
No chemical analyses of concentrates except for copper were found in the reports. A
chemical analysis should be done to check for elements that may affect concentrate
price.
[Link]. Mineralogy
From oxide copper analyses, approximately 25% of the copper is present as oxide
copper. This is present as malachite and azurite. The remainder is sulphide copper
mostly as chalcocite and bornite. Chalcopyrite and pyrite occur in the North of Zone
A. Oxide copper, Chalcocite and bornite leach more rapidly than chalcopyrite so this
mineralization is beneficial for heap leaching.
[Link]. Samples
For the testwork samples head grade was between 0.89 and 1.0% Cu. This is higher
than the orebody resource grades. It appears all the samples came from Zone A.
Future testwork should be done on samples representative of all zones and the
grades, which are expected to be fed to the plant.
[Link]. Conclusion
The historical reports showed that the ore is amenable to straightforward copper
flotation at a coarse grind size. Further testwork is required on samples covering the
range of ore types and grades in the orebody.
Heap leaching had been rejected in early testwork, but this could not be reviewed
and the reasoning confirmed. Heap leaching could improve the viability of this
deposit and should certainly be re-visited.
.
Colorado Colorado
CTT – Bou ONA – Minerais Minerais et Fives Cail &
School of School of BRPM
Azzer NMTRF et Métaux Métaux ? Minemet
Mines Mines
Heavy
Flotation Flotation Aerofall Mill &
Study Cyclic Test Batch Test Liquids & Pilot Plant
Tests Tests Pilot Plant
Flotation
Year 1967 1967 1967? 1967 1968 1968 1968 1971
Sample Zone A
Cu (t)% 0.89 1.00 1.0 0.89
Head
Cu (ox)% 0.19 0.30 0.38 0.19
Grade
Ag g/t 15.3 >124 * 16
Conc Cu (t)% 40-42 42.0 40.6 ~ 44 41 44.4 40
Grade Ag g/t 500 630
Cu % 87-90 86.8 83.0 92 ~ 84 92 84.3 88
Recovery
Ag % 99 70.0
Mass
% To Conc 1.90 1.83
Recovery
80% - µm 150 400 350 150
Grind
Type Wet Wet Dry? Dry? Dry Wet
Work Index Rod 20.8
kWh/tonne Ball 23.9 23.3
KAX g/t 70 – 150 80
NaHS g/t Nil Nil 300 - 400 300
Aerofloat g/t 80 Nil
Frother g/t 5 28
*Error in Ag Flotation
Flotation Time Sulphidisation
Note assaying Time 55
55 mins Required
suspected mins
The following general parameters have been used for both plant options:
• Feed Rate 1,000,000 tpa
• Plant Head Grade 0.72% Cu, 8.1 g/t Ag
• Reserve 8 Million tonnes
6.2.1. Flotation
The following parameters have been used:
• Recoveries: 87% Cu, 70% Ag.
• Concentrate Grade: 42% Cu
• Concentrate Weight: 1.5% of Feed. Weight 14,900 tpa
• Tailings Weight 985,000 tpa average
[Link]. Plant
The ore would be delivered by mine truck and tipped into a hopper equipped with an apron
feeder feeding a jaw crusher. The crushed ore, at about 80% minus120 mm, would be
conveyed to an open conical stockpile. Crushing would typically operate for two 8 hours shifts
per day, 7 days per week. From the stockpile, belt feeders would control the rate of feed to a
SAG mill. The SAG mill discharge would be pumped to a cluster of cyclones. The cyclone
underflow would flow to a Flash Flotation Cell for removal of coarse liberated sulphides;
flotation reagents for this would be fed to the SAG mill. The Flash Flotation Cell tailings would
flow into a Ball Mill for regrinding. The Ball Mill discharge would be combined with the SAG
mill discharge and recycle to the cyclones.
With ore this hard, a pebble crusher is commonly used to treat pebbles from the SAG mill. For
a low tonnage operation this may not be necessary, but further comminution testwork would
clarify this.
The cyclone overflow will be conditioned with reagents for about 10 minutes and sulphide
minerals floated for about 20 minutes. The sulphide tails would be conditioned with sulphidiser
and the oxide copper floated for 15-20 minutes. Stage addition of sulphidiser is likely to be
used.
The combined sulphide and oxide concentrates would be cleaned after conditioning with
reagents. Typically the 1st cleaner tails would be scavenged, with the cleaner scavenger tails
going to final tails. The 1st Cleaner concentrate would be re-cleaned in another bank of cells.
The previous testwork suggested no regrind of this cleaner tail was needed. The final copper
concentrate from the re-cleaner cells would be thickened in a high rate thickener and then
pressure filtered.
The copper concentrate filter cake would be stored in a shed on site and would then be
loaded by front end loader into a truck and transported to Agadir for shipping at about
15,000 tpa. Some bulk handling facilities will be needed at Agadir. Some storage will be
needed to accumulate a parcel of concentrate for shipping. Typically these parcels are
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Alous Copper-Silver Mine Project Draft Scoping Study
5,000 t, but for this low production rate smaller parcels should be negotiated to avoid
damaging the cash flow.
The tailings would be thickened in a high rate thickener and pumped to a tailings dam. For this
area it is assumed that a lining is not required for the tailings dam and that legislation does not
compel the use of paste tailings disposal.
Water from both thickener overflows would be recycled back to the plant.
A review of expected power requirements indicated that the project with a flotation process
would require about a power supply of about 8.5 MW.
The plant would require makeup from a water resource of about 0.8 m3 water/t ore =
800,000 m3/a. With conventional sub aerial deposition of the tailings the density of deposited
tails would be about 1.3 dry t/m3 so the tails flow of 0.985 Mtpa would require about
1.3 million m3/a storage.
For the purposes of this study, it has been assumed that further testwork will show that heap
leaching of crushed ore is found to be possible with acid consumptions and copper recoveries
in line with those typical of other commercial heap leach operations. It has been assumed
that the ore is leached at a size of about 19 mm so that the ore can be crushed to this size in
2 stages of crushing. The indicative costs provided are for a typical heap leach at 1 Mtpa for
an ore of this type. This would correspond to the following flowsheet. A multiple lift permanent
pad leach is envisaged with sufficient initial pad area for about 4 – 5 years. After that time,
another pad would be required.
[Link]. Crushing
Processing at 1 Mtpa over 8 years would require a crushing rate of about 3000 tonne per day.
For this duty an outdoor mobile aggregate type crushing plant of 300 tonnes per hour design
capacity would be used. The jaw crusher would be about 1200 mm by 900 mm and would
accept 600 mm top size ROM.
The crushing package would include a closed circuit screen returning oversize to a secondary
cone crusher. The crushing/screening package would come complete with grizzlies, feeder,
metal detector, magnet and discharge conveyor. The crushing would normally operate for two
8-hour shifts per day, every day except for public holidays with a one day-shift reserved for
maintenance.
This cross-country conveyor would deliver ore to a horizontal conveyor that moves ore to the
centreline of the leach pad. From this point, a series of mobile, elevating conveyors
(“grasshoppers”) are used to deliver the crushed ore to the stacking conveyor at the other end
of the pad. As ore is stacked, the stacking conveyor retreats to the point that one of the
grasshopper conveyors is removed. This sequence continues until the pad fills and a second
lift is initiated.
The recovery from the ore can only be found from testwork. From other projects, for the sake
of this conceptual design, a copper recovery of 60% is assumed over a leaching time of 150
days. For the zone where the mineral is predominantly chalcopyrite, the recovery is likely to
be less for a 150-day leach cycle.
For this cycle time a total leach pad area of approximately 90,000 m2 will be required for the
life of the mine.
The leach pad would be constructed with an underliner of prepared material to protect the
HDPE pad liner. The overliner material can be low grade ore from commissioning the
crushing plant early or obtained from a third party contractor. The HDPE liner extends under
the cross-country conveyor and also is used to collect leach solutions in the form of a trench.
A leaching flow rate of 10 l/min/m2 is assumed which, after evaporation and ore
moisturisation, leads to a PLS (pregnant leach solution) production of about 9.5 l/min/m2. This
amount is applied to 80% of the 56,000 m2 of the leach pad with 20% of the leach pad resting
at any given time. The flow from the heaps would be about 425 m3/hour.
[Link]. Ponds
Three solution ponds are required. The PLS pond would be about 8000 m3 total volume, the
raffinate pond about 10000 m3 and an emergency pond to handle heap draindown during
extended power failures also of about 10000 m3. The ponds are to be HDPE-lined. They may
need to be double-lined depending on Moroccan environmental rules.
[Link]. SX Plant
The SX Plant configuration is likely to be a single train of settlers in series-parallel. The
relatively low copper grade in the PLS allows for this arrangement. There are expected to be
four mixer-settlers in total:
• E-1, primary extraction unit, process one-half of the PLS or 212 m3/hr
• E-2, Secondary extraction unit
• E-1P, parallel primary extraction unit, process one-half of the PLS,
212 m3/hr
• S-1, strip unit, produces electrolyte for electro-winning (EW) circuit
The settlers can be shop-fabricated, field-erected in FRP. They are expected to be about
7.5 m wide by 14 m long and 1 m deep.
The mixer tanks could be FRP also, though 316L ss is better unless there is high chloride in
the water. There would be three mix tanks for each extraction unit and two mix tanks for the
strip stage.
[Link]. Electrowinning
The EW cells are expected to be configured in two rows of 15 cells each made of polymer
concrete, containing electrolyte distribution internal headers. There would be 30 No. 316L
stainless steel cathodes and 31 No. lead alloy anodes in each EW cell. The electro-winning
cells would probably be powered by a single DC transformer/rectifier rated at about 1250 kW.
A single 5 t bridge or gantry crane would harvest cathodes. Cathode stripping would be
performed by a semi-automated cathode washing and stripping machine at typically 100
cathodes per hour. All cathode sheet weighing, labelling and marking would be by manual
labour.
The copper cathodes production would be about 5 bundles per day at 2.5 tonnes per bundle.
The cells are enclosed within a building complete with ventilation to remove acid mist.
In this respect enquiries have been made in Morocco which has shown that the nearest
operating plant is at Tata run by CMG and some 130 km from Alous. However CMG have
indicated that the plant is currently running at full capacity and cannot accept any additional
input. No indication was given to its future capacity or of likely processing costs.
The following items have not been included in the costing analysis:
• Power and water supply to the site;
• Roads to the site;
• Mining costs;
• Pre-project leach testing costs, soils investigations and other owner costs.
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Total 60.3
7. INFRASTRUCTURE
Access to the mine property is from the local public road running adjacent to the site. This is a
surfaced road and is of sufficient standard for the transport of the mine product.
The overall proposed size of this building is 30 m x 15 m, and the overall estimated cost for
this building will be $103,500 (not including tools etc.).
Associated with this facility will be the diesel fuel storage and filling arrangements. This will be
within a secure fenced compound 30 m x 20 m.
This will be provided for a total of approximately 50 mine and plant operatives /shift.. The
approximate size of this building will be 30 m x 20 m and will be constructed using locally
fabricated structural steel frames and brickwork/blockwork. The estimated cost of this building
will be $135,000.
The estimated cost for this facility will be in the region of $20,000.
An access road for explosive delivery and transport to the mine will be required. The
estimated cost for this building will be $20,000.
Enquiries will have to be made with the Moroccan national power grid to confirm the suitability
of the adjacent overhead line to maintain this power load. The mine power supply will be fed
from the national power grid to a main surface substation from where electricity will be
distributed to the various site facilities.
water is available from wells then extraction licenses will have to be obtained from the
appropriate government offices.
SWM believes that this will be a critical issue in the development Alous, and recommends that
a detailed examination of potential water sources and their accessibility be undertaken in the
next phase of project development.
Based on the topographical information made available to SWM, an initial tailings pond has
been located to the east of Zone A & B. This is shown on Drg. No D11450-100-1000 and will
have an approximate capacity of 1.4 million m3. This will have a life just over 1 year. SWM do
not access to detailed topographical maps of the area surrounding the proposed mine site and
have been unable to clearly identify further potential tailing pond sites in this study, although it
is known that there are other potential sites in the area. Additional detailed topographical
surveys will be required to support a comprehensive assessment of the tailing management
options for the flotation scenario.
8.1. BACKGROUND
The Alous Copper-Silver deposits are located within steep fairly well vegetated valleys in
south-western Morocco. The Argan tree (argania spinosa) is prevalent, which is well adapted
for a harsh environment, surviving heat, drought and poor soil. These trees are little known
outside Morocco, and they only tend to grow in the south-west of the country; roughly
between Essaouira and Agadir, in an area covering 700,000-800,000 hectares. However in
the area where the Argan grows, there are about 21 million trees, which play a vital role in the
food chain and the environment, though their numbers are declining. One of the outcomes of
the EIA screening study (see below) will be to identify the presence and number of these trees
in the locality of the mine.
Evidence of former mining in the area is evident in the vicinity of the site in the form of
abandoned tailings ponds and adits leading into historic underground workings that are still
clearly visible. It is understood previous mining activity was predominantly undertaken in the
1960/70s. A good road network exists in the region and the site is currently accessed by a
narrow single track sealed road. The nearest major river course lies to the north of the site,
the exact distance is unknown.
The nearest community is located approximately 200 m from the deposit. This village has a
population of approximately 100 people living within 30-40 houses. The village services
include electricity, a mosque and a school. The community is well established and is
understood to have developed over 40 years ago following the establishment of a well by
BRGM. Subsistence farming for wheat is the predominant activity in the area. The main
town, of which the village is considered to be an offshoot, is located 1 km to the south-west of
the site with the next nearest predominant settlement being a further 20 km distant.
The Moroccan Ministry of Regional Planning, Water and the Environment has the principal
jurisdiction for the Environment. It is made up of the State Secretariat for Water and the
Secretary General for Regional Planning and the Environment. The Division for Pilot Projects
and Impact Studies (la Division Des Projets Pilotes et des Etudes d'Impact), which is a part of the
Secretary General, are responsible for:
8.4. RECOMMENDATIONS
When the project is ready to progress to the pre-feasibility phase it will be appropriate to
undertake an EIA screening study. This is primarily a familiarisation exercise that will
investigate and confirm regulatory requirements at that time, environmental and social
baseline studies that should be established and an initial assessment of potential impacts.
During this stage of the project it will be appropriate to undertake initial engagement of key
stakeholders such as regulatory authorities on EIA requirement and the local village as careful
management of expectations and influx of other people into the area is likely to be a key
consideration.
It is also useful at this stage to clarify, where possible, the funding agency to be used for the
project, for example, World Bank, or whether the agency is Equator Principle registered. It is
appreciated that this is not always possible at such an early project stage however, it is
recommended that the level of study to be undertaken is agreed so that funding opportunities
are not subsequently inhibited.
In addition to an EIA, given the closeness of the nearby village to the proposed mine, it is
anticipated that a Resettlement Action Plan (RAP) will be required. This plan would formally
examine and document the required resettlement and the procedures to be followed. Given
the numbers involved, it may be possible that a framework RAP can be undertaken, which
should be clarified in the screening phase.
Finally, the existing historic mining at the site should also be considered at the screening
exercise. It is possible that the proposed mine plans will offer the opportunity to rehabilitate
some of these remaining areas, however it may be necessary to undertake a formal
audit/register to ensure that ownership of existing historic liabilities is not undertaken. It is
recommended that this be considered and discussed with the authorities once the project
moves into the pre-feasibility phase.
8.5. REFERENCES
• Kingdom of Morocco, Ministry of Energy and Mines, Mine head office,
Mining Sector 2002 edition.
• Ministere de l’Amenagement du Territoire de l’Eau et de l’Environnement
[Link]
• [Link], 3 April 2007
9. PROJECT ECONOMICS
Based on the information outlined in each of the sections above the estimates of project
production performance, operating costs, and capital costs to develop the project have been
used to develop a project cash flow estimates and summary economics for both the flotation,
and the heap leach processing alternatives.
For the study the same mine production levels have been used for each process route.
A copper price of US$2.00/lb has been selected as the base case for the study. A sensitivity
analysis shows the impact of variation in the key project factors including copper price.
The following summarises the base case cost factors that have been used to generate the
economics figures for a one million tonne per year heap leaching mine development for the
Alous deposit.
The following table summarises the results of the economic evaluation of the Heap Leach
Processing scenario. The project generates an undiscounted cash flow of $21.5 million over
the life of the mine and the project generates an internal rate of return of 9%. At a 5%
discount rate generates a Net Present Value for the project of $7.5 million.
A copper price of US$2.00/lb has been selected as the base case for the study. A sensitivity
analysis shows the impact of variation in the key project factors including copper price.
The following summarises the base case cost factors that have been used to generate the
economics figures for processing one million tonnes per year through a flotation facility for the
Alous deposit.
Operating Costs
Mining US$/t mined $1.71
Processing US$/t treated $4.60
G&A US$/t treated $1.00
Total Operating Costs US$/t treated $9.76
The following table summarises the results of the economic evaluation of the Heap Leach
Processing scenario. The project generates an undiscounted cash flow of $21.5 million over
the life of the mine and the project generates an internal rate of return of 9%. At a 5%
discount rate generates a Net Present Value for the project of $7.5 million.
This preliminary economic analysis indicates that, even if the total resource (all classes of
mineral including inferred) of 8 Mt is converted to ore reserve, the flotation processing option
is unlikely to be economic at the base case (long term) copper price of $2.00/lb. Heap
leaching however may provide a positive return if the key operation performance assumptions
used here can be proven through a metallurgical testing program. It is important to
understand that this result is based on an assumed “reasonable” level of acid consumption for
the leaching process. This remains a significant question.
If additional resources can be developed in the immediate vicinity of the known Alous deposits
then a larger operation could be considered and the economics of both alternatives will
improve. The silver content of the ore is contributes only a small fraction of the revenue value
(about 5%) in the flotation case.
The project economics are most sensitive to copper price and metallurgical recovery, with
capital costs and operating costs having a similar level of impact due to the relatively short life
of the project. Figure 5 and 6 present graphical summaries of +/- 20% variance of several of
the key factors for each of the two project scenarios considered.
The comparative viability of the heap leach route relative to the flotation route decreases as
copper prices rise, due to the lower metal recovery of the heap leach.
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Figure 5
35.0
Millions
30.0
25.0
20.0
Net Present Value
15.0
10.0
5.0
0.0
-5.0
-10.0
-15.0
-20.0
80% 90% 100% 110% 120%
Variance Factor
Figure 6
35.0
Millions
30.0
25.0
20.0
Net Present Value
15.0
10.0
5.0
0.0
-5.0
-10.0
-15.0
-20.0
80% 90% 100% 110% 120%
Variance Factor
10. CONCLUSIONS
The Alous deposit may ultimately be proven to be economic if a number of key issues
identified in this review can be demonstrated to meet the assumptions used in this analysis.
These aspects require detailed study of the site and surrounding area and/or detailed test
work designed to fully assess the key technical parameters. The primary areas where
opportunities to enhance the project have been identified include:
3. Water supply – the location, size, permitting requirements, and transport system
requirements for delivering the quantities of process water required for the processing
facilities is a critical component in the establishing the project economics.
4. Environmental baseline studies – the assessment of the potential project impacts and
their mitigation planning should be undertaken as early as possible to ensure
consistent communication with local and regional populations whose support for the
project will be required.
5. Site investigation – geotechnical evaluation of the rock slope angles and foundation
investigation, and additional topographic surveying will be required in order to confirm
key design criteria and site planning.
6. Infill drilling – reclassification of Inferred resources into the Indicated classification will
be required before a Pre-Feasibility Study can be completed, and additional structural
and geological interpretations are recommended for incorporation into a more detailed
resource model designed to support eventual mining operations.
It is apparent from this evaluation that, subject to confirmation of the performance parameters,
the heap leaching option has the best potential for a viable operation at Alous. The capital
costs and operating costs are expected to be substantially lower than a flotation process,
although at the expense of lower copper recovery. The flotation option is likely to require a
substantial increase in available resource for processing, or copper grade, or both before a
viable operation is likely to be developed.
11. RECOMMENDATIONS
2 If acid supply costs do not rule out the process, carry out scoping testwork to check the
following:
• Leaching kinetics, percolation rates and acid consumptions on crushed
representative lump or diamond drill core samples from the deposit (not RC
drill chips). This should be done at a series of crushing sizes starting as
coarse as possible and be directed and evaluated for scale-up by an
experienced copper heap leach consultant. The assumed size of 19mm
would provide good percolation and a minimum crushing plant design, but
the recovery might be low.
• Detailed chemical analysis of the leach liquor.
• Crushing work index and abrasion index
3 Further test work will be required on samples representative of the types and grades of
ore within the ore body. The ore body should be modelled in terms of hardness, grade
and mineralogical type. At present it seems that there is a different ore at the north of
Zone A, because the copper mineralization changes to chalcopyrite/pyrite. This is very
significant because it will seriously affect the heap leaching time or decrease the
flotation concentrate grade.
2. When the project is ready to progress to the Pre-Feasibility phase it will be appropriate
to undertake an EIA screening and complete an EIS.
3. SWM recommends that a programme of site investigation and slope stability analysis
be undertaken at the next stage of project evaluation in order to fully address the pit
slope design.
Appendices
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Appendix 1
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Resource:
The Alous orebody comprises 3 zones A, B and C. The majority of the ore is within Zone A
and B which are aligned on a NE – SW axis, Zone B being to the NE of Zone A. There is a
gap of about 200 m between these two orebodies. A small resource comprises Zone C, some
600 m to the south east of Zone A.
Metallurgy:
Two sulphide mineral facies:
Bornite and chalcocite. Ag/Cu ratios are quoted as 15:1 to 17:1. But these ratios do not agree
with grades on the resource estimate Table 16.5.
Pyrite and chalcopyrite, restricted to the Northern part of Zone A. Copper grades generally
less than 0.60%.
Between 1967 and 1971 there were six metallurgical studies. In 1967 the University of
Arizona undertook a dump leach test and concluded that dump leaching was possible, but
acid consumption is high. No details provided.
Using flotation, copper concentrate grades of between 40% and 44%Cu were obtained with
copper recoveries ranging from 84% to 92%.
The five subsequent studies concentrated on flotation as they all concluded that dump
leaching was not an appropriate beneficiation method.
The document refers to a summary report “Alouss Copper Deposit Snoep, September 1968”
(This was not available to AKES).
Summary:
The Colorado School of Mines (CSMRF) report indicated power requirements and ball and
liner consumptions. It demonstrated that leaching was not the appropriate method. Concluded
that flotation would obtain 40 – 42%Cu concentrate and 97-90%Cu recovery.
Copper oxides do not float without sulphidisation.
Combined oxide/sulphide cleaning should be used.
No regrinding of the cleaner tails is required.
Objects:
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc Scott Wilson Mining
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Alous Copper-Silver Mine Project Scoping Study
In 1966 heavy liquid analysis with bromoform was used to assess liberation size. This was a
problem due to porosity of the malachite. Liberation was assessed to be in the region of 400
microns. The tests were therefore aimed to be done at 90%-35 mesh (400 microns).
Problems in reproducing the CSMRF tests were blamed on the type of cell.
Analyses of screen fractions showed that losses in the fines were essentially oxide copper.
Cleaning tests using sodium silicate gave a recovery of 92%Cu (t) and 71% Cu (ox) to a
41%Cu concentrate.
Conclusions were:
Flotation of Alous ore was simple.
A bulk sulphide/oxide concentrate could be produced from a single cleaning circuit.
The coarse liberation size requires that a suitable cell is selected.
Obtaining a concentrate of about 40%Cu is no problem and this could be increased by
regrinding in the cleaning circuits.
Overgrinding should be avoided.
Reagent consumption is low.
More tests on mineral from zone A and comparative tests on Zones B and C were in hand.
Nov 1967. The CSMRF did batch and cyclic flotation tests on Alous ore with a head grade of
0.89%CuT and 0.19%Cuox. The Cyclic test at 80% -150µm gave 87% copper recovery to a
42%Cu concentrate.
At the end of 1968, tests were performed by Minerais & Metaux in Paris. The head grade was
1%Cu, ground to 80%-350µm in a dry Aerofall Mill. These tests obtained an 84% Cu recovery
to a 44%Cu concentrate with a 1.9% weight pull. The flotation time was long at 55 minutes.
The circuit included 5 stages of sulphidisation and a regrind of the rougher concentrate. The
lower recovery was believed to be due to oxidation of the mineral by the dry grinding and it
was decided that BRPM would carry out a pilot plant test using conventional grinding.
The pilot plant circuit comprised a closed circuit ball mill, conditioners and flotation cells. The
reagents were KAX, NaHS and Pine oil. The ore was the same as used by the CSMRF with a
head grade of 0.89%CuT and 0.19%Cuox.
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc Scott Wilson Mining
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Alous Copper-Silver Mine Project Scoping Study
Circuit:
Grind 80%-150µm, 60%-74 µm.
Sulphide Float at 30% solids:
80g/t KAX & 28g/t Pine Oil
6 mins conditioning
12 mins sulphide flotation
Oxide Float:
200g/t NaHS & 40 g/t KAX.
10 Mins conditioning
6 mins flotation
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc Scott Wilson Mining
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Alous Copper-Silver Mine Project Scoping Study
Oxide Float:
2 Stage sulphidisation with 10 and 5 minutes conditioning.
12 mins flotation
2 Cleaning stages
Overall Results:
Feed 0.74%Cu
Conc 42.9%Cu
Tails 0.14%Cu
Conc 1.4%Wt
Recovery 81.2%Cu
Conclusions
Wet grinding gave better results than dry.
Oxides do not float without sulphidisation. 2 Stages of sulphidisation are sufficient.
Separate recleaning of the concentrates is not justified.
Increasing pulp density to 42% gave a reduction in recovery, but this was thought to be due to
the design of the cells available.
Some tails and concentrate thickening tests and concentrate filtration tests are included in the
appendices.
Mineralization:
Zone A: Mainly bornite, chalcocite, pyrite, native copper, malachite and azurite in abundant
cracks in the rhyolite. In the northeast of Zone A is predominantly chalcopyrite and pyrite and
to the south east, bornite and chalcocite.
Zone C: Mainly chalcocite, malachite, azurite and minor pyrite and bornite.
Minerals were: chalcocite, bornite and malachite. Gangue was quartz with microcline and
albite felspars.
Grinding tests gave a BMWI of 21.7 kWh/st = 23.9kWh/te and RMWI of 18.9 kWh/st =
20.8kWh/te. This indicates a very hard ore.
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc Scott Wilson Mining
Odyssey Resources Ltd
Alous Copper-Silver Mine Project Scoping Study
Simple flotation scheme used with only Amyl Xanthate and Aerofloat with no sulphidisation.
97%Ag was recovered in a batch test.
Results:
Cyclic Test.
Grind 80%-150µm.
Flotation Time 11 minutes.
Feed 0.89%Cu (t) with 0.19%Cu (ox)
Conc 42%Cu
Recovery 86.8%Cu.
The aim was to confirm the Colorado School of Mines tests. The tests showed that liberation
could be achieved with a very coarse grind of 80%-400 µm.
The oxides floated without sulphidisation using stage additions of Amyl Xanthate and cresylic
acid (?) frother.
Results:
Grind 80%-400µm.
Flotation Time 20 minutes.
Feed 1%Cu (t) with 0.30%Cu (ox)
Rougher Conc 7.5 - 11%Cu and 92% Recovery
Cleaner Conc 40%Cu and thought to be 83% Recovery. (Not clear from text)
Most copper was lost in the fines.
Tests done on a 20t sample gave a work index of 21.2 kWh/st = 23.3kWh/te. This is a very
hard ore.
6. Minerais et Metaux
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc Scott Wilson Mining
Odyssey Resources Ltd
Alous Copper-Silver Mine Project Scoping Study
Reagent consumptions:
70 -150 g/t Amyl Xanthate
300-400 g/t NaHS
80g/t Aerofloat
5g/t Pine Oil
7. BRPM
Following the differences obtained by CSMRF and Minemet, BRPM carried out a pilot plant
test with conventional grinding. The crushed sample was identical to that used by Colorado
School of Mines.
8. Kappes Cassidy & Associates. Column Leach Tests 25 May 2006. Draft
Report
Feed ITT and ATT material. The source of this material is not noted, so it is assumed it is from
the Alous deposit and not from any of the other Odyssey prospects, although the file name of
the report is “Kappes Tailing Report”.
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc Scott Wilson Mining
Odyssey Resources Ltd
Alous Copper-Silver Mine Project Scoping Study
The material leached was nominally –1 mm and 0.68%Cu. One sample was 80% -300 µm
and the other 80%-800 µm. A copper extraction of 93% was obtained after an average of 65
days of leaching. The tests were run as drip leach tests for 30 days, but were then changed to
Vat Leaching by emptying the columns, agglomerating the material with acid and refilling the
columns. Thereafter upflow leaching was performed with flooded columns. The initial acid
strength was 10 g/L H2SO4. For the Vat leach stage, the agglomeration solution was used at
100 g/L. Acid consumption averaged 123 kg H2SO4/t corresponding to 19 kg H2SO4/kg Cu.
No results were presented for the copper recovery after the 30 day drip leach, but these might
have been in the appendix which was not provided.
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc Scott Wilson Mining
Odyssey Resources Ltd
Alous Copper-Silver Mine Project Scoping Study
Appendix 2
Drawings
K:\Country\Morocco\PD 0175 Alous CuAg Project\D114506 Alous Scoping Study\9902 Reports\Final report\R17712 text_final.doc Scott Wilson Mining